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Galvanic Applied Sciences ViscoSite VL800, Operating Manual

Get acquainted with the Galvanic Applied Sciences ViscoSite VL800 through its detailed Operating Manual. This comprehensive manual covers all aspects of using the product, ensuring optimal performance. Download the manual for free from XYZ website and unlock the full potential of the ViscoSite VL800.

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ViscoSite VL800 Viscometer 

Operating Manual 

ViscoSite VL800 Viscometer 

Galvanic Applied Sciences, Inc. 

Email: [email protected] 

Phone: (978) 848--2701 

Operating Manual Rev: 2.0E

 

Toll-Free: 1 (866) 252-8470 

Page 10 of 132 

T

ABLE OF 

T

ABLES

 

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ABLE 

2.1:

 

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RANSDUCER 

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IPS AND 

(V

ISCOSITY X 

D

ENSITY

)

 

R

ANGES

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ABLE 

3.1:

 

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RANSDUCER 

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ABLE TO 

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RANSMITTER 

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ERMINAL 

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LOCKS 

–

 

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O 

IS

 

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ARRIERS

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IRING 

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LANDS 

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ORTS FOR THE 

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RANSMITTER 

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NCLOSURE

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SOLATED 

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NALOG 

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UTPUT 

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ERMINAL 

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LOCK 

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AYOUT

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SOLATED 

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NALOG 

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NPUT 

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ENSITY

)

 

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ERMINAL 

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LOCK 

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AYOUT

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ELAY 

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ERMINAL 

B

LOCK 

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AYOUT

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3.6:

 

RS232C/RS485

 

T

ERMINAL 

B

LOCK 

L

AYOUT

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4.1:

 

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RANSMITTER 

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EYPAD 

F

UNCTIONS

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4.2:

 

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RONT 

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ANEL 

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TATUS 

LED

S

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ABLE 

4.3:

 

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ARAMETERS 

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ELECTABLE FOR 

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RIMARY AND

/

OR 

S

ECONDARY 

D

ISPLAY FOR EACH 

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INE 

(1-4)

 

OF THE 

D

ISPLAY 

S

ETUP SUBMENU

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ABLE 

4.4:

 

A

LARM 

D

ISPLAY 

M

ETHODS

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ABLE 

4.5:

 

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ELECTABLE 

D

ISPLAY 

U

NITS FOR EACH 

M

EASUREMENT 

P

ARAMETER

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ABLE 

4.6:

 

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NALOG 

O

UTPUT 

C

ONFIGURATION 

S

UBMENU

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ABLE 

4.7:

 

R

ELAY 

C

ONFIGURATION 

S

UBMENU

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ABLE 

4.8:

 

O

PTION 

S

UBMENU 

P

ARAMETERS 

T

ABLE 

(P

ART 

1)

 WITH 

A

VAILABLE 

S

ETTINGS AND 

F

UNCTIONAL 

D

ESCRIPTIONS

 .............................................................................................................. 68

 

T

ABLE 

5.1:

 

P

ARAMETERS 

A

VAILABLE FOR 

P

RIMARY AND 

S

ECONDARY 

D

ISPLAY

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T

ABLE 

5.2:

 

A

VAILABLE 

D

ISPLAY 

U

NITS 

(D

ISPLAY 

C

ONFIGURATION

) ..................................................... 83

 

T

ABLE 

5.3:

 

A

LARM 

S

ETTINGS 

P

ARAMETERS 

(D

ISPLAY 

C

ONFIGURATION

) ............................................. 85

 

T

ABLE 

5.4:

 

P

ARAMETERS 

A

VAILABLE FOR 

O

UTPUT ON AN 

A

NALOG 

C

HANNEL

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T

ABLE 

7.1:

 

V

ISCO

S

ITE 

T

ROUBLESHOOTING 

G

UIDE 

--

 

C

OMMONLY 

O

BSERVED 

I

SSUES

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T

ABLE 

7.2:

 

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RANSDUCER 

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ABLE 

C

ONTINUITY 

T

EST 

–

 

E

XPECTED 

R

ESULTS

 ....................................... 109

 

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ABLE 

9.1:

 

P

ERFORMANCE 

S

PECIFICATIONS

 .................................................................................... 114

 

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ABLE 

9.2:

 

C

OMMUNICATIONS 

/

 

I

NTERFACE

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ABLE 

9.3:

 

I

NSTRUMENT 

S

PECIFICATIONS

 ........................................................................................ 115

 

T

ABLE 

10.1:

 

V

ISCO

S

ITE 

S

PARE 

P

ARTS 

L

IST

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T

ABLE 

11.1:

 

M

ODBUS 

D

ATA 

T

YPES

,

 

D

ESCRIPTIONS

,

 AND 

A

LLOWED 

V

ALUES

 ..................................... 121

 

T

ABLE 

11.2:

 

M

ODBUS 

R

EGISTER 

M

AP

 ............................................................................................. 132

 

Summary of Contents for ViscoSite VL800

Page 1: ...ite VL800 Viscometer Operating Manual ViscoSite VL800 Viscometer Galvanic Applied Sciences Inc Email service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 1 o...

Page 2: ...ribed herein to keep the warranty in effect Note Changes or modifications not expressly approved by Galvanic Applied Sciences Inc could interfere with the user s ability to operate the system All info...

Page 3: ...STALLATION 26 3 1 RECEIVING THE SYSTEM 26 3 2 UNPACKING THE SYSTEM 26 3 3 PROPER HANDLING OF THE VISCOSITE TRANSDUCER 27 3 4 INSTALLATION REQUIREMENTS 28 Electrical Requirements 28 Selecting the Insta...

Page 4: ...ensity Wiring 46 Digital Relay Outputs 46 3 10 3 1 Connecting the Digital Relay Output Wiring 47 3 11 TRANSMITTER CONNECTIONS COMMUNICATIONS WIRING RS232C RS485 USB AND ETHERNET 47 RS232C RS485 47 3 1...

Page 5: ...up Submenu Parameter using the Keypad 71 5 TRANSMITTER CONFIGURATION USING THE VISCOSITE SOFTWARE FOR PC 72 5 1 INTRODUCTION 72 5 2 VISCOSITE SOFTWARE HOME SCREEN 72 Connect Enter Password Change Pass...

Page 6: ...Relay Condition Parameters 91 5 7 2 2 Selecting and Changing Lower and or Upper Limit Numerical Values 91 5 8 OPTIONS SETUP PAGE 92 Density Options 92 Automatic Density 93 5 8 2 1 Enabling and Configu...

Page 7: ...ter Enclosure and IS Barriers 6 No Block Dome RTD 111 Transmitter Transmitter Enclosure and IS Barriers 7 With Block Dome RTD 112 Transmitter Transmitter Enclosure No IS Barriers With Without Block Do...

Page 8: ...TRANSDUCER BLOCK DOME RTD 38 FIGURE 3 12 LOCATION OF AIR INERT GAS COOLING FITTINGS 40 FIGURE 3 13 INSTALLATION OF AIR INERT GAS COOLING FOR THE VISCOSITE TRANSDUCER 41 FIGURE 3 14 INSTALLATION OF WAT...

Page 9: ...ED OUTPUT VALUES 97 FIGURE 5 24 UNSAVED CHANGES PROMPT 98 FIGURE 6 1 REMOVING THE TRANSDUCER 100 FIGURE 6 2 PROPER HANDLING OF THE VISCOSITE TRANSDUCER 101 FIGURE 6 3 BENT DAMAGED TRANSDUCER 101 FIGUR...

Page 10: ...ACH LINE 1 4 OF THE DISPLAY SETUP SUBMENU 58 TABLE 4 4 ALARM DISPLAY METHODS 60 TABLE 4 5 SELECTABLE DISPLAY UNITS FOR EACH MEASUREMENT PARAMETER 62 TABLE 4 6 ANALOG OUTPUT CONFIGURATION SUBMENU 64 TA...

Page 11: ...dous situation that if not avoided could result in serious injury The Caution symbol indicates a hazardous situation that if not avoided could result in minor or moderate injury The Notice symbol indi...

Page 12: ...d alarm relay contacts of the ViscoSite system may be powered by a source separate from the one s used to power the ViscoSite transmitter Disconnecting the main power source to the ViscoSite transmitt...

Page 13: ...clusive remedy under this warranty is at Seller s option to replace or repair any defective component part of the product upon receipt of the Product at Seller s production facility transportation cha...

Page 14: ...tion made available by Seller current at the time of shipment to Buyer when properly installed on that processor provided however that Seller does not warrant the operation of the processor or softwar...

Page 15: ...ite VL800 Viscometer Operating Manual ViscoSite VL800 Viscometer Galvanic Applied Sciences Inc Email service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 14...

Page 16: ...creen Section 5 Transmitter Configuration Using the ViscoSite Software for PC provides an introduction to the ViscoSite Software for PC with step by step directions for setting up the transmitter s op...

Page 17: ...product of viscosity and density is displayed 1 3 Principle of Operation The ViscoSite VL800 Viscometer operates on the principle of torsional forced oscillation resonance The ViscoSite transducer is...

Page 18: ...e materials and coatings for low friction and or harsh process environments Integral transducer cooling for high temperature applications User programmable isolated analog outputs 3 and digital relay...

Page 19: ...hod outlined in Section 1 2 The system can be installed in many hazardous areas with the use of intrinsic safety barriers between the transmitter and transducer These are provided by Galvanic Applied...

Page 20: ...e approximate sample Viscosity x Density ranges expressed as cP g cm3 for each sensor tip geometry Transducer Tip Shape Not to Scale Viscosity x Density Range Rod 100 to 1 000 000 cP x g cm3 Sphere 10...

Page 21: ...r other contaminants in the air inert gas or water used to cool the transducer is NOT covered by your Warranty 2 3 Transducer Cable The system uses a 3 8 diameter O D cable which Carries power from th...

Page 22: ...eating effects If the ViscoSite TRANSDUCER is to be installed in a Class 1 Division 1 area the transmitter and safety barriers must be installed outside the Class 1 Division 1 area unless additional s...

Page 23: ...ansmitter enclosure The system s power supply and conditioning circuitry AC DC or DC DC as appropriate Intrinsically Safe IS barriers as required Ethernet and USB connection ports for connecting to th...

Page 24: ...lled in a Class 1 Division 2 hazardous area the area MUST be declassified prior to opening the transmitter enclosure to manually configure the transmitter LCD Status LEDs Keypad and Swing Panel In add...

Page 25: ...ics are mounted to the back side of the swing panel The LCD and keypad are connected by a grey ribbon cable A multicolour ribbon cable connects the LCD control board to the transmitter s motherboard A...

Page 26: ...esired The motherboard also provides terminal strip access to these on board components 1 Isolated Analog Input Density ONLY 3 configurable Isolated Analog Outputs 2 Configurable Digital Relay Outputs...

Page 27: ...s Visually inspect the system and accessory packages to ensure that no major damage has occurred If damage has occurred stop and contact the shipping carrier and Galvanic Applied Sciences Do not proce...

Page 28: ...3 3 Proper Handling of the ViscoSite Transducer Lift the transducer using the flange and or transducer dome end only Refer to Figure 3 2 Figure 3 2 Handling the ViscoSite Transducer DO NOT Lift or sup...

Page 29: ...800 transducer are given in Section 2 2 1 3 4 2 2 Vibration Considerations While the ViscoSite Viscometer can operate with some process vibration minimizing vibration at the installation point will pr...

Page 30: ...alves to control flow rate as a lower flow rate may result in less pipe vibration Mount the transducer on the suction side of a pump Ensure pumps are balanced and shocks are properly installed Don ts...

Page 31: ...ze stagnant flow and trapped air at the sensor tip The sensor tip and outer sheath must be fully immersed in representative process material to obtain accurate measurements Figure 3 5 shows preferred...

Page 32: ...to direct sunlight or rainfall not exposed to excessive vibration within 300 metres of cable run to the transducer taking into account indirect pathways Installation Considerations and Space Requirem...

Page 33: ...e transducer must be installed near equipment generating external magnetic fields pumps motors etc rotating the sensor by 90 around the sheath s axis may substantially reduce magnetic interference Fla...

Page 34: ...gure 3 7 Transducer Installation Index Marking Sanitary Mount Installation If the processing system must be regularly disassembled for cleaning to maintain proper functionality and compliance with reg...

Page 35: ...renches etc will VOID the instrument warranty Do not install the transducer more than five full rotations into the mating connector DO NOT OVERTIGHTEN 3 6 Transmitter Enclosure Installation The transm...

Page 36: ...a representative transducer cable installation Figure 3 8 Connecting the Transducer Cable at the Transducer Figure 3 9 indicates the pinout of the cable connecting receptacle on the dome lid Note that...

Page 37: ...2 2 Black Detector Orange Cable Shield Drains See Below 4 4 Red Drive 5 5 White Drive J10 1 6 Red Black Sensor Tip RTD GND 2 7 White Black Sensor Tip RTD 3 8 Green Black Sensor Tip RTD Sense 4 9 Black...

Page 38: ...riers must be performed at the time of installation after the transducer cable has been fed through the conduit 3 7 3 1 Connecting the Transducer Cable at the Transmitter IS Barriers Intrinsically Saf...

Page 39: ...mitter enclosure from the factory are connected to earth ground via the barrier mounting rail s attachment to the chassis The Intrinsically Safe barriers MUST be connected to earth ground to provide a...

Page 40: ...o make or maintain the above described ground wiring connection 3 8 Transducer Cooling Requirements No additional transducer cooling is required for applications where the transducer block dome temper...

Page 41: ...ransducer dome are shipped with plugs installed in place of the required stainless steel fittings to prevent exposure of the transducer block to contaminants and moisture including ambient air during...

Page 42: ...sducer This damage is NOT covered by your warranty Transducer Cooling Water If the process temperature is such that the block dome temperature would reach 300 C 450 C without additional cooling water...

Page 43: ...tainless steel fitting threads and install the stainless fittings in the positions where the shipping plugs were removed positions marked B in Figure 3 14 below Connect clean contaminate free water to...

Page 44: ...rts are provided for the following connections 1 USB A Female port 1 Ethernet connection port 10 100 Mb sec half duplex Gland port identification is shown in Figure 3 15 for proper routing of wiring i...

Page 45: ...e for each analog channel may be configured via the keypad interface see 4 and or the ViscoSite software see 5 Connect the required isolated analog output wiring to the transmitter motherboard accordi...

Page 46: ...0 10 2 10 VDC 4 Ground J8 3 1 Current Out 0 20 4 20 mA 2 Current Out 0 20 4 20 mA 3 Voltage Out 0 10 2 10 VDC 4 Ground Table 3 3 Isolated Analog Output Terminal Block Layout Isolated Analog Input Dens...

Page 47: ...al under process conditions must be entered into the transmitter in order to accurately calculate viscosity in standard viscosity units This may be accomplished via Real time density data input to the...

Page 48: ...on 4 and or via the ViscoSite software see Section 5 3 11 Transmitter Connections Communications Wiring RS232C RS485 USB and Ethernet The ViscoSite transmitter has 1 Ethernet 1 USB and 1 RS232C RS485...

Page 49: ...rsions of software that include the required Windows drivers for different versions of the Windows PC operating systems Many of Galvanic Applied Sciences ViscoSite customers have had success with the...

Page 50: ...COM port software installer package on all PC s that will run the ViscoSite software Be sure to use the installer appropriate for your Windows operating system version and select the 32 bit or 64 bit...

Page 51: ...ork address for the ViscoSite transmitter Connection between a remote PC and the ViscoSite transmitter see 5 via Modbus RTU over Ethernet LAN can now be established A communications session cannot be...

Page 52: ...en the remote PC running the ViscoSite software and the ViscoSite transmitter Simultaneous Communication Sessions USB and Ethernet When a ViscoSite transmitter is simultaneously connected both locally...

Page 53: ...coSite transmitter can also be configured using a Windows PC running the ViscoSite software See 5 4 2 LCD Screen At the top front of the swing panel is the LCD screen which Displays the system s most...

Page 54: ...arameter values to the ViscoSite transmitter is located below the LCD on the front of the swing panel The keypad is located inside the ViscoSite transmitter s enclosure and should be accessed ONLY if...

Page 55: ...nfiguration menu allowing user to select and configure the transmitter s Isolated Analog Outputs and Digital Relay Outputs See Section 4 5 Option Setup Accesses the Option menu allowing the user to co...

Page 56: ...ransmit or receive on any serial communication COM port OFF No active communication over serial port in progress TUNED Green ON Transducer Oscillation Frequency is tuned to the resonance frequency of...

Page 57: ...he Data Display press the Display Setup button on the keypad from the default LCD screen display The submenu shown in Figure 4 3 is displayed Figure 4 3 Display Setup Menu Screen The selected paramete...

Page 58: ...rs on the display 4 4 2 2 Editing a Main Display Submenu Parameter using the Keypad From the Main Display Submenu Use the Up Down arrow keys within the submenu to scroll through the available LCD line...

Page 59: ...the up or down arrow on the keypad is pressed Temp Dome transducer dome block RTD Temperature Temp Elec Transmitter internal temperature Freq Oscillation Frequency of Transducer Temp Cp Vis Temperatu...

Page 60: ...ms Display Behavior Seven parameters the maximum that can be configured to be Primary or Secondary display parameters may be configured to visually indicate via the LCD when a configured Alarm Display...

Page 61: ...alarm visual behavior are configured differently for each line If the two states are configured identically no visual indication of alarm status will be provided via the LCD The alarm status does ove...

Page 62: ...ameter Using the Keypad From the Alarms Display submenu Use the Up Down arrow keys within the submenu to scroll through the available LCD lines to the line of interest Press ENTER to select the desire...

Page 63: ...Analog Outputs and Relays are configured through the Output Configuration Menu for Analog Outputs and Relays See Section 4 5 below Display Units Submenu 4 4 4 1 Accessing the Display Units Submenu Wit...

Page 64: ...meter editing without saving changes Pressing ESC from the Display Units submenu when NOT actively editing a parameter returns to the main Display Setup menu Pressing ESC again returns to the Data Dis...

Page 65: ...the Analog Output None Density Viscosity Temp Probe Transducer Sensor Tip Temp Temp Dome Transducer Dome Block Temp Temp Elec Transmitter Enclosure Temp MIN Low alarm value any value below this thresh...

Page 66: ...Pressing ESC from an Analog Output submenu when NOT actively editing a parameter returns to the main Output Configuration menu Pressing ESC again returns to the Data Display The Analog Output configur...

Page 67: ...above this threshold will trigger the relay alarm behavior Value entered using the keypad Table 4 7 Relay Configuration Submenu 4 5 1 4 Editing a Relay Output Configuration Using the Keypad From the...

Page 68: ...scoSite system Figure 4 10 Option Submenu Partial Density Mode Nominal Process Temperature Temp Comp Time Averaging Mode Averaging Time The list of parameters in the Option submenu their configurable...

Page 69: ...me window Averaging is then performed on the next group of data points collected during the same interval of time This is commonly referred to as boxcar averaging Time Avg Viscosity Disabled Checkbox...

Page 70: ...Site software refer to Section 5 8 Network Configuration 4 6 3 1 Accessing the Network Configuration Setup Submenu From the Data Display press the Option Setup button on the keypad The Option submenu...

Page 71: ...ViscoSite transmitter keypad 4 6 3 2 Editing a Network Configuration Submenu Parameter using the Keypad From the Option submenu Use the Up Down arrow keys to scroll through the entries to the Network...

Page 72: ...the Com Setup submenu Press ENTER to select COM Setup Use the Up Down arrow keys to scroll through the entries to the desired serial communications parameter Press ENTER to select and save the edited...

Page 73: ...oss a wired LAN Section 5 provides a description of the software s capabilities and their use to configure a ViscoSite transmitter using the ViscoSite software 5 2 ViscoSite Software Home Screen This...

Page 74: ...s established between the ViscoSite software and a transmitter this selection displays Disconnect Selecting Disconnect terminates the connection between the PC and the ViscoSite transmitter Logging in...

Page 75: ...Home Page Selection returns to the home screen of the ViscoSite software Display Setup Selection displays the Display Setup screen allowing review of the transmitter s LCD configuration See Section 5...

Page 76: ...urations Accessing the Technician and Factory Levels Edit Parameters and Configuration The Technician level Toolbar is shown in Figure 5 3 It is visually identical to the Operator level Toolbar but al...

Page 77: ...ication unauthorized access and or tampering with the system configuration This operation can be carried out by a user logged in with Technician or Factory access 5 3 3 1 Changing Passwords Technician...

Page 78: ...protection to the Technician access level to prevent accidental modification or unauthorized changes to critical system parameters 5 3 4 1 Clearing the Technician Access Level Password Select Change P...

Page 79: ...of the ViscoSite Viscometer With an active communications session between the PC and the ViscoSite transmitter a user logged into the software at the Technician access level sees the Toolbar shown bel...

Page 80: ...ing with Section 5 6 Engineering is outlined in 11 5 5 Connecting to the Transmitter via the ViscoSite Software Once the ViscoSite transmitter is physically connected to either a local PC via USB or a...

Page 81: ...is properly connected and or the LAN cable is properly connected The ViscoSite software establishes a connection communications session to the ViscoSite transmitter via the communications path associa...

Page 82: ...onfiguration screen The Display Configuration screen is shown in Figure 5 12 Figure 5 12 Display Configuration Page The Display Configuration screen is divided into three sections Main Display Display...

Page 83: ...lable parameters are explained in Table 5 1 Parameter Explanation Blank Nothing is output on this line Viscosity Present calculated viscosity parameter Temp Probe Temperature measured by transducer pr...

Page 84: ...its Display Configuration The measurement parameters have user selectable measurement units with the exception of Density always expressed as g cm3 The available units for the other displayed paramete...

Page 85: ...lt cP x g cm3 is selected for viscosity the message shown in Figure 5 15 is displayed Figure 5 15 Viscosity Unit Selection Density Option Warning In order to calculate and express viscosity in commonl...

Page 86: ...e parameter in Alarm will remain steadily displayed on the given configured line until the alarm is cleared Blinking The parameter in Alarm will blink on the given configured line until the alarm is c...

Page 87: ...e ideal limits but not far enough from ideal to warrant an analog output or relay that has been configured to monitor the same parameter going into full alarm status 5 6 3 1 Selecting and Editing a Di...

Page 88: ...sing ENTER RETURN after each value entered Once all parameters have been configured in this submenu as described above click on another toolbar button to trigger the Save Changes Dialog To save the mo...

Page 89: ...imum output levels for each configuration The available choices for an analog output are Current 4 20mA Voltage 2 10VDC Current 0 20mA Voltage 0 10VDC Measurement Allows selection of which measurement...

Page 90: ...he drop down menu that appears Press ENTER RETURN on the keyboard Make additional parameter selections or entries as necessary pressing ENTER RETURN after each selection Once all parameters have been...

Page 91: ...Configuration The values that can be edited are as follows Measurement Selects which measurement parameter is associated with the given relay See Table 5 4 for the list of available parameters Active...

Page 92: ...scribed above click on another toolbar button to trigger the Save Changes Dialog To save the most recent changes click Save This sends the updated information to the transmitter To exit the menu witho...

Page 93: ...igured in the Alarms Display section of the software See Section 5 6 3 2 5 8 Options Setup Page Pressing the Options Setup button on the toolbar displays the Options page The Options page is shown in...

Page 94: ...centistokes cSt 5 8 2 1 Enabling and Configuring Auto Density Select the Auto Density Enabled radio button Select the 0 20 4 20mA output type from the density transducer as the Auto Density Input Type...

Page 95: ...the material properties across the process range a fixed value for the density of the material at process conditions may be entered into the ViscoSite software to allow for the calculation of viscosit...

Page 96: ...st be divided by the density to express viscosity in common units If the fixed density value entered is not representative of the material at process conditions the calculated viscosity in units of mP...

Page 97: ...ER RETURN on the keyboard Click in the High Temperature box and enter the highest material temperature the transducer probe is expected to see when the process is functioning normally Click ENTER RETU...

Page 98: ...Viscosity Related Output Values 5 8 5 2 Enabling and Using the Time Average Viscosity Feature Click the Time Average Viscosity checkbox to enable Time Averaging of the viscosity related output values...

Page 99: ...menu page pressing another toolbar button will bring up the Unsaved Changes prompt shown in Figure 5 24 Figure 5 24 Unsaved Changes Prompt The three options Save Continue or Cancel are described belo...

Page 100: ...VL800 Viscometer Galvanic Applied Sciences Inc Email service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 99 of 132 LCD and are not being communicated via re...

Page 101: ...should be followed Inspect the seals on the transducer dome to cable connection to ensure that no moisture or other material has penetrated into the connector Apply contact cleaner moisture repellant...

Page 102: ...2 Proper Handling of the ViscoSite Transducer If the sample temperature is sufficiently low to cause the transducer to freeze in contact with the mounting surface avoid twisting the transducer as this...

Page 103: ...red This may be a Newtonian Viscosity Standard or other material of known viscosity and density at a known temperature Galvanic Applied Sciences Inc recommends the use of Cannon Viscosity Standards av...

Page 104: ...t accurate results 6 3 1 1 Mounting the Transducer for the Calibration Check For small transducers mount the transducer on the stand originally provided using rubber shock mounts as shown in Figure 6...

Page 105: ...er to display in units of cP Place the calibration standard into containers such that no surface of the container is within 1 5 in of the sensor tip of the transducer It is recommended NOT to use the...

Page 106: ...se with an appropriate solvent and gently dry Working from low to high viscosity repeat the above process for as many standards as required to check the calibration at viscosities of interest in your...

Page 107: ...scosity reading or behavior under process conditions Experience has shown that unexpected instrument readings are often attributable to Short or long term changes in the process Batch to batch variati...

Page 108: ...See Section 7 4 Transducer electronics may have failed If only the viscosity reading is out of line while the temperature reading seems correct Check for faulty connection between cable and transducer...

Page 109: ...ding in air or in process material Power cord is not properly grounded Check for loose wiring at terminal screws on the transducer Check for loose wiring at the terminal screws on transmitter Improper...

Page 110: ...rriers Ohms Resistance With IS Barriers Ohms J11 1 2 70 to 100 400 to 450 4 5 70 to 100 750 to 800 J10 1 2 110 160 1 3 110 160 2 3 10 50 4 5 110 160 4 6 110 160 5 6 10 50 Table 7 2 Transducer Cable Co...

Page 111: ...anic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 110 of 132 Toll Free CANADA USA 1 866 252 8470 Email service galvanic com OR Galvanic Applied Sciences Inc 7000 Fish...

Page 112: ...ail service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 111 of 132 8 ViscoSite System Diagrams 8 1 System Diagrams Transmitter Transmitter Enclosure and IS...

Page 113: ...pplied Sciences Inc Email service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 112 of 132 Transmitter Transmitter Enclosure and IS Barriers 7 With Block Dome...

Page 114: ...ences Inc Email service galvanic com Phone 978 848 2701 Operating Manual Rev 2 0E Toll Free 1 866 252 8470 Page 113 of 132 Transmitter Transmitter Enclosure No IS Barriers With Without Block Dome RTD...

Page 115: ...0VDC 0 20mA 4 20mA isolated analog outputs scaled to range user configurable 2 SPDT Alarm Relays 4A 30VDC 120VAC OR 2A 240VAC 1 USB 2 0 Port 1 Combined RS232c RS485 isolated Serial port 1 Ethernet Por...

Page 116: ...mm W x 172mm D 12 x 13 x 7 VL800 Transducer Depends on application Weight Transmitter 5 5kg 12lb VL800 Transducer Depends on application Power Consumption 10 W 24VDC or 90 265 VAC Electrical CSA C US...

Page 117: ...70 Page 116 of 132 10 ViscoSite Spare Parts 10 1 ViscoSite Spare Parts List The following is a list of common spare parts available from Galvanic Applied Sciences Inc for the ViscoSite system Descript...

Page 118: ...e Engineering page of the ViscoSite Software See Figure 11 1 Figure 11 1 Engineering Page of the ViscoSite Software The Engineering Page consists of a table with the following columns Register Name In...

Page 119: ...866 252 8470 Page 118 of 132 11 2 Filtering the Modbus Register List The Modbus data may be filtered to display subsets of information by Register name Index Data type To Filter the Modbus Register Li...

Page 120: ...ll filter and display ONLY registers that have the Date data type Multiple filtering criteria may be selected for advanced filtering Clearing All Currently Applied Filters Click the Clear Filter butto...

Page 121: ...imal points Stores Viscosity phase resonance frequency probe temperature and block temperature 1 7 x 10 308 to 1 7 x 10 308 Electrical Interface Stores selected isolated analog output type for each of...

Page 122: ...for all 7 configurable alarms Stores selected Analog Output Min and Max values for Analog Outputs Stores Calibration frequency and calibration temperature data Stores Temperature Compensation variable...

Page 123: ...5 Modbus Register Map The Modbus register mapping is shown in Table 11 2 below Register Index Data Type DeviceInfo_SerialNumber 400100 Integer DeviceInfo_CalibrationDate 400102 Date DeviceInfo_Validat...

Page 124: ...easurement 400566 Measurements AnalogOutputs1_Min 400568 Position 3 fixed decimal AnalogOutputs1_Max 400570 Position 3 fixed decimal AnalogOutputs2_ElectricalInterface 400580 Electrical Interface Anal...

Page 125: ...yLine 400948 Integer Alarms1_DisplayMethod 400950 Display Method Alarms1_UpperValue 400952 Position 3 fixed decimal Alarms1_LowerValue 400954 Position 3 fixed decimal Alarms2_DisplayLine 400964 Intege...

Page 126: ...Value1 401502 Integer Calibration1_ADValue2 401504 Integer Calibration1_ADValue3 401506 Integer Calibration1_Frequency 401508 Position 3 fixed decimal Calibration1_ProbeTemperature 401510 Position 3 f...

Page 127: ...ration5_ProbeTemperature 401574 Position 3 fixed decimal Calibration5_LotNumber 401576 Integer Calibration6_Value 401580 cPxg cm3 x 1000 Calibration6_ADValue1 401582 Integer Calibration6_ADValue2 4015...

Page 128: ...ion10_ADValue2 401648 Integer Calibration10_ADValue3 401650 Integer Calibration10_Frequency 401652 Position 3 fixed decimal Calibration10_ProbeTemperature 401654 Position 3 fixed decimal Calibration10...

Page 129: ...l Calibration14_LotNumber 401720 Integer Calibration15_Value 401724 cPxg cm3 x 1000 Calibration15_ADValue1 401726 Integer Calibration15_ADValue2 401728 Integer Calibration15_ADValue3 401730 Integer Ca...

Page 130: ...ation19_Frequency 401796 Position 3 fixed decimal Calibration19_ProbeTemperature 401798 Position 3 fixed decimal Calibration19_LotNumber 401800 Integer Calibration20_Value 401804 cPxg cm3 x 1000 Calib...

Page 131: ...2222 cPxg cm3 x 1000 Validation6_ProbeTemperature 402224 Position 3 fixed decimal Validation6_LotNumber 402226 Integer Validation7_Viscosity 402236 cPxg cm3 x 1000 Validation7_MeasuredViscosity 402238...

Page 132: ...350 cPxg cm3 x 1000 Validation14_ProbeTemperature 402352 Position 3 fixed decimal Validation14_LotNumber 402354 Integer Validation15_Viscosity 402364 cPxg cm3 x 1000 Validation15_MeasuredViscosity 402...

Page 133: ...ration1_LotNumber 402784 Integer TemperatureCalibration2_Temperature 402796 Position 3 fixed decimal TemperatureCalibration2_Value 402798 Position 3 fixed decimal TemperatureCalibration2_LotNumber 402...

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