Dynapac PL2000S Operating Instructions Manual Download Page 1

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900 98 04 83

Cold planer
PL2000S
PL2100S

Operating instructions

Valid for:

02-10.01

Summary of Contents for PL2000S

Page 1: ...900 98 04 83 Cold planer PL2000S PL2100S Operating instructions Valid for 02 10 01...

Page 2: ......

Page 3: ...rated by trained staff These Operating Instructions should be read and applied by everyone who has been assigned tasks involving the operation recondition maintenance repairs inspec tion or transport...

Page 4: ...tional or regional specifications regarding technical regulations accident prevention and environmental protection In the interest of further technical development the manufacturer reserves the right...

Page 5: ...grab bars and guardrails 18 Side shield 18 4 Technical data standard version 19 4 1 Dimensions 19 4 2 Weights 21 4 3 Performance data 21 4 4 Loading system 21 4 5 Engine 22 4 6 Travel drive 22 4 7 Hy...

Page 6: ...lations 1 2 Controls 2 3 Controls 4 3 1 Control panel 4 3 2 Switch panel 8 Display indicator and menu operation 34 Basic settings on the display 36 Operation displays and setting options in the menu 3...

Page 7: ...00 Water filling pressure fill connection for water tank 101 Changeover for separate circuits of rear strut towers 102 Grading depth display 103 Milling drum operational check 103 Ultrasonic sensor on...

Page 8: ...bration to zero for the laser receiver LS 250 135 6 4 Actual value calibration 136 Digi Slope sensor transverse slope sensor 136 Initial situation for actual value calibration 136 Other tasks 136 Heig...

Page 9: ...nance and repair conditions specified in the Operating Instructions The machine is not designed for any type of usage not described in the intended us age section The manufacturer is not liable for s...

Page 10: ...rom unauthorised changes to the assemblies their removal or their repla cement with other non intended components or taking them completely or partially out of operation The attachment or installation...

Page 11: ...ing drums are driven mechanically by power transmission belts As a result of its high planing performance we would recommend that this cold planer is used in particular when carrying out extensive red...

Page 12: ...B 2 B PL2000 GB 2 34 10 01 2 Descriptions of assemblies and functions P5030058 eps P5030061 eps 1 2 4 5 9 10 11 15 14 13 12 8 7 3 6 18 19 16 17 20 24 23 22 21 20 20 25...

Page 13: ...Traction systems 11 Strut towers 12 Lower conveyor 13 Upper conveyor 14 Water refilling system 15 Water tank 16 Video monitoring system 17 Water spraying system 18 Folding ladder 19 Guardrails on bot...

Page 14: ...n the right and left and contains all operating and control elements required If necessary the machine operator can move this into any other position required even beyond the edge of the machine The s...

Page 15: ...s of the cold planer Signals processed by microprocessors are safely transferred by an efficient CAN BUS system Data Information System and displayed as information on the LC display Possible function...

Page 16: ...ture The hydrauli cally selectable 3 pulley dry plate clutch and the two stage planetary gear are config ured specially for the milling drum drives and finely tuned to the engine rating of the machine...

Page 17: ...bit of the hydrostatic drive and by the hydraulic spring accumulator brakes integrated in the gears of all four drive units The machine is braked when the control lever is swivelled back from the max...

Page 18: ...sor either with ultrasonic sensors or laser receivers for zero contact sensing or also with rotary sen sors for contact sensing of tensioning cables and side panels Water system The water system consi...

Page 19: ...ce Spraying the inside of the belt with water prevents it from sticking to the asphalt granulate The upper conveyor with hydraulic height adjustment has a large loading height and can be swivelled by...

Page 20: ...he power supply can be interrupted to ground earth by the battery s main switch Air pressure system Compressor driven directly by the engine with compressed air reservoir of 20l 6 3 bar There is a com...

Page 21: ...y the cameras can be swivelled and fitted differently so that the cold planer can also be steered by the ma chine operator by means of this video system if necessary Emergency operating equipment can...

Page 22: ...ne operator Emergency stop button on upper control panel on both upper control panels on all lower control panels The engine drives and steering system are shut down when the emergency stop button is...

Page 23: ...control levers on both upper control panels on all lower control panels Before starting to operate the machine and moving the conveyor units the horn knob and or the horn button should be pressed to...

Page 24: ...und the machine The headlights indicators and rotary beacons can be activated using the ap propriate switches on the upper control panel The function of the headlights and warn ing lamps should be che...

Page 25: ...folding warning signs reverse warning device The reverse lights illuminate the danger area behind the machine A warning sign can be folded out on the right hand side of the machine and is used e g to...

Page 26: ...nsport height the upper section of the separa ble support is used on the trailer during transport The full length of traction unit supports should be inserted during all mainte nance and repair work u...

Page 27: ...s found the steel cables should be replaced immediately Retaining hook of scraper flap When the scraper flap is open the re taining hook must be inserted before work may begin Limit switch of scraper...

Page 28: ...rails The ladders on both sides of the ma chines are fitted with slip free covers Grab bars and guardrails are also pro vided Climbing up and down the ladders dur ing travel and travelling on the ladd...

Page 29: ...B 19 B PL2000 GB 19 34 10 01 4 Technical data standard version 4 1 Dimensions Y Z V X W U T R S PL2000new cdr PL2000enew cdr PL2000Draufs cdr C A O K L E I M J N P F G Q H D B...

Page 30: ...t milling drum 2900 2900 mm L Distance between suspension of rear drive unit milling drum 2100 2100 mm M Length of drive unit suspension to end of drive unit 955 955 mm N Distance between suspension o...

Page 31: ...0 kg Axle load front 17 900 16 400 kg Axle load rear 16 100 15 800 kg PL 2000 S PL 2100 S Transportation speed 0 5 0 5 km h Operating speed 0 40 0 40 m min Cutting width 2010 2010 mm Grading depth 0 3...

Page 32: ...l Input Hydrostatic input continuously variable Drive units 4 individually driven crawlers each with 26 plastic bottom plates Steering system Hydraulic fully tracked steering Steering variants only a...

Page 33: ...4 8 Water system Filling pump 1 7 m3 h High pressure cleaner 130 bar Lower conveyor Spray nozzles Milling drum box 1item1 0mm 6items1 0mm 2 items 2 5 mm boundary area Water tank filling volume approx...

Page 34: ...4 34 10 01 4 9 Compressed air system 4 10 Electrical system Performance 529 l min Compressed air reservoir 20 l Permissible working pressure 6 5 bar On board voltage 24 V Batteries 2 x 12 V 170 Ah Gen...

Page 35: ...type plates 5 1 Type plate and vehicle identification number Item Designation Position 1 Type plate Front right side of frame 2 Vehicle identification number Between ladder and protective box of belt...

Page 36: ...Planer type 5 Year of construction 6 Serial number of machine model 7 Maximum permissible operating weight incl all extension parts in kg 8 Maximum permissible axle load at front in kg 9 Maximum perm...

Page 37: ...B 27 B PL2000 GB 27 34 10 01 5 2 Identification points 12 13 9 11 10 20 2 1 4 3 6 7 14 8 9 10 11 5 1 24 12 13 18 17 16 15 19 23 22 21...

Page 38: ...B 28 B PL2000 GB 28 34 10 01 18 17 16 15 2 2 25 10 9 26 27 4 1 3 6 7 28 9 10 29 15 12 13 30 14 29 32 31 12 13 33...

Page 39: ...B 29 B PL2000 GB 29 34 10 01 39 48 20 50 9 34 43 44 45 46 41 42 35 35 36 49 40 47 38 37...

Page 40: ...B 30 B PL2000 GB 30 34 10 01 56 55 52 53 54 56 57 51...

Page 41: ...956 05 10 04 10 990 00 02 25 11 956 05 20 13 12 956 05 10 03 13 956 05 10 05 14 956 05 20 07 15 956 05 30 07 16 956 05 30 06 17 956 05 30 05 18 956 05 30 04 19 956 05 30 44 20 956 05 20 05 21 956 05 3...

Page 42: ...ries 42 956 04 31 00 43 956 05 30 10 On the central maintenance flap 44 990 00 02 15 On the tank flap 45 990 00 02 17 On the right hand maintenance flap 46 956 05 20 08 Behind the central maintenance...

Page 43: ...r free field conditions Sound pressure level at driver s seat head height LAF 90 dB A Sound pressure level on the machine LWA 106 5 dB A 6 2 Operating conditions during the measurements The diesel eng...

Page 44: ...protection require ments of the EMC Guideline 89 336 EEC 08 95 Emitted radiation in accordance with DIN EN 50081 1 03 93 40 dB V m for frequencies of 30 MHz 230 MHz measured at a distance of 3 m 47 d...

Page 45: ...r in accordance with the relevant regulations Ensure that the transport vehicle is authorised for transport of this type and that the maximum transport load is not exceeded Store all components which...

Page 46: ...frame at the front and back The machine should be fastened to these points during transport on the transport ve hicle The machine is to be fixed to the transporter using sufficiently sized shackles c...

Page 47: ...hine when driving on The machine should be cleaned before being loaded The machine should be parked and secured as follows Position the machine on the transporter ensuring that the transport height wi...

Page 48: ...upon which the upper conveyor can be placed When transporting machines with a foldable upper conveyor this is placed on the front locating surface of the transporter and if necessary secured separatel...

Page 49: ...this frame In order to do this the lever provided for this purpose must be moved out of its operating position 1 into the transport position 2 Risk of accident If the locating surface is not on the t...

Page 50: ...blic highway it should be cordoned off in ac cordance with the relevant regulations and secured to prevent the machine from roll ing away tilting or swivelling If machine components protrude into anot...

Page 51: ...in its operating position The milling drum is not engaged Loading and upper conveyors are not being operated Operations required Lower upper conveyor until the front section of the belt frame touches...

Page 52: ...of the belt frame has sufficient contact with the ground If necessary the front of the machine will have to be raised via the attraction unit legs Slowly raise the upper conveyor fur ther until the f...

Page 53: ...ide tab over the journal of the upper frame section and secure using the cotter pin Open engaged interlock 4 Insert appropriate aid in to the sup port of the interlock hook and open interlock by turni...

Page 54: ...er upper conveyor until the joint is fully unfolded again If necessary the front of the machine will have to be lowered via the traction unit legs Re insert the interlock bolts correctly into both sid...

Page 55: ...e hydraulically foldable upper conveyor available as an option To fold the upper conveyor various preconditions must be checked and or satisfied Machine has been moved out of its milling track and is...

Page 56: ...mation Press control box pushbutton 4 When pushbutton is pressed a warning sound can be heard and the upper conveyor begins to fold The pushbutton must be held down during the entire folding process E...

Page 57: ...es of upper conveyor and fold retaining tab 5 up over bolts and again secure using cotter pin Fold upper conveyor out completely by pressing pushbutton 6 When pushbutton is pressed a warning sound can...

Page 58: ...i cle using lifting gear Secure vehicle wherever it is parked up Move upper conveyor into operating position Weather protecting sun roof may be deployed Safely store loose components and accessories s...

Page 59: ...hydraulic cir cuit for towing the valve 1 under the manual pump must first be changed over Then the lock nut 2 on the manual pump must be released and the threading dowel 3 screwed as far as possible...

Page 60: ...do not leave them hidden in the ma chine Fit cover 3 onto operating panel and lock Close protective hoods of side operat ing units 4 and lock Fold up the ladder 5 on the right hand side of the machine...

Page 61: ...e started safely Sound the horn as a warning before starting the machine When the drive unit is operating never step under the vehicle Do not stand in the danger area of the vehicle unless absolutely...

Page 62: ...D 2 D PL2000 GB 2 168 10 01 2 Controls 2 3 PL2000new cdr 1...

Page 63: ...n trol panel Control panel arranged before the planer box identical on both sides of the machine Contains duplicate controls to those in the operator s control station with an override function requir...

Page 64: ...additional control panel In such instances many of the functions can only ever be implemented with a time delay In this case only commands from the control panel which first activates the control uni...

Page 65: ...ons is displayed by means of LEDs The system also includes ignition lock rotary switch for work lighting and warning lamps EMERGENCY STOP impact switch 4 Display indicator Used in conjunction with the...

Page 66: ...D 6 D PL2000 GB 6 168 10 01 3 8 9 2 1 4 5 10 11 12 Pult1neu Tif 7 5...

Page 67: ...nly be adjusted if the machine is stationary 9 Securing handle To release and secure the operating panel when moving the operating panel beyond the outer edge of the machine The operating panel can on...

Page 68: ...functions are the other way round on the additional control panel In such instances many of the functions can only ever be implemented with a time delay In this case only commands from the control pa...

Page 69: ...mode 3 Mode lower conveyor There is a choice of three switch positions 0 Transport function for lower conveyor OFF AUTO transport function is linked to the control lever The lower conveyor only starts...

Page 70: ...D 10 D PL2000 GB 10 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 71: ...ver The upper conveyor only starts when the milling procedure begins The upper conveyor stops or overruns when the milling procedure is interrupted or ended 1 transport function of upper conveyor in f...

Page 72: ...D 12 D PL2000 GB 12 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 73: ...one is standing in the danger area beside the upper conveyor 7 Slide switch For simultaneous adjustment of the transport speed of lower conveyor and upper conveyor Slide switch into forwards position...

Page 74: ...D 14 D PL2000 GB 14 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 75: ...Y STOP button Press in emergencies people in danger risk of colli sion etc The engine drive units and steering are disengaged whenever the EMERGENCY STOP button is pressed No movement e g of the lower...

Page 76: ...D 16 D PL2000 GB 16 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 77: ...backwards Drives the vehicle in reverse direction During this steering movement the milling drum drive is disengaged Travel drive steering movements can be per formed in all control lever positions ev...

Page 78: ...D 18 D PL2000 GB 18 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 79: ...es Front and rear drives are powered simultaneously The engaged function is confirmed by LED The function can only be activated with a delay approx 1 minute after program start 18 Straight ahead trave...

Page 80: ...D 20 D PL2000 GB 20 168 10 01 1 3 2 5 4 9 10 11 12 13 27 26 25 23 22 21 19 18 17 8 7 6 14 15 16 Pult2new_a Tif 20 24...

Page 81: ...23 Co ordinated cornering mode Makes co ordinated cornering possible Front and rear steering of the vehicle can be engaged at the touch of a button Engaged functions are confirmed by LED 24 Speed ind...

Page 82: ...D 22 D PL2000 GB 22 168 10 01 41 39 42 28 29 30 35 33 34 43 40 38 36 37 Pult2new_a tif 31 32...

Page 83: ...n is being pressed the sliding shoe is lowered continuously until it reaches its lower limit position The sliding shoe may raise the machine 31 Raising left side board While the button is being presse...

Page 84: ...D 24 D PL2000 GB 24 168 10 01 41 39 42 28 29 30 35 33 34 43 40 38 36 37 Pult2new_a tif 31 32...

Page 85: ...d automatically 33 Raise moldboard While the button is being pressed the moldboard is raised continuously until it reaches its upper limit position Danger resulting from raised loads Do not en ter the...

Page 86: ...D 26 D PL2000 GB 26 168 10 01 41 39 42 28 29 30 35 33 34 43 40 38 36 37 Pult2new_a tif 31 32...

Page 87: ...positions can be selected 0 Water pump OFF AUTO Water sprinkling is linked to the control lever The water pump only pumps when the milling process starts The adjustable overrun period is used to end...

Page 88: ...D 28 D PL2000 GB 28 168 10 01 41 39 42 28 29 30 35 33 34 43 40 38 36 37 Pult2new_a tif 31 32...

Page 89: ...ations must have been set beforehand 40 Engine speed set ting At the touch of a button a menu for engine speed adjustment appears on the LC display 41 Video monitoring This button can be pressed to sw...

Page 90: ...D 30 D PL2000 GB 30 168 10 01 44 45 47 46 48 53 52 50 51 49 Pult2newa tif...

Page 91: ...eing pressed all traction units are extended continuously until they reach their limit position When this function is active levelling the mill ing drum drive water sprinkling and the con veyor belts...

Page 92: ...D 32 D PL2000 GB 32 168 10 01 44 45 47 46 48 53 52 50 51 49 Pult2newa tif...

Page 93: ...are extended continuously until they reach their limit position 52 Lowering rear of vehicle While the button is being pressed the rear traction units are retracted continuously until they reach their...

Page 94: ...D 34 D PL2000 GB 34 168 10 01 Display indicator and menu operation 3 2 10 11 9 8 4 1 7 6 5 Terminalnew Tif...

Page 95: ...saving a modified value A Setup menu is called up by pressing the Stop and Start buttons together 8 Cursor keypad PgUp and PgDn keys can be used to alter a value continuously by holding down the butto...

Page 96: ...as been achieved Light The Light variable sets the background light ing level Value range 0 99 can be set using the appropriate function keys Dimmer The Dimmer variable can be used to automatically di...

Page 97: ...ne duration of the in stalled piezo beeper which responds to a keystroke The OFF display signifies that the beeper is switched off Any changes made are only adopted once the reset but ton has been pre...

Page 98: ...us displays Once the ignition has been set the boot screen appears on the display The BOOT display 1 in dicates that the software is being loaded from the hard disk The status indicator 2 dis plays th...

Page 99: ...justment is possible by hold ing down either of these keys The value desired can also be entered via the numerical keypad If various different compo nents and or adjustment op tions can be selected in...

Page 100: ...in menu press the function key bear ing the door symbol F8 The appropriate information screen appears on the dis play automatically whenever a specified value falls below or rises above that specified...

Page 101: ...display alter accordingly The water tank has a capacity of approx 3700 litres A reading of 100 indicates that the tank is filled with 3700 litres Since the water spraying and cooling systems are used...

Page 102: ...km dis plays also appear on both screens Total display showing the total distance travelled by the machine since delivery Trip display showing the total distance travelled in milling mode The trip dis...

Page 103: ...ens by pressing the F1 function key This screen displays Level ling data Setting Manual Auto left side of vehicle 1 Nominal Levelling value left side of vehicle 2 Actual Levelling value left side of v...

Page 104: ...al data on the general machine status can be sent from many message and warning screens to the ser vice centre responsible Once the function key be longing to the Modem symbol has been pressed the SMS...

Page 105: ...ing the follow ing data Serial number of machine 1 Operating hours counter 2 The operating hours are only counted when the en gine is running Call up daily to ensure com pliance with the maintenance i...

Page 106: ...If the display continues to flash switch off engine and trace the fault remedying it if necessary Water temperature 4 If this display flashes Allow engine to cool down at idle speed switching off the...

Page 107: ...driven element and trace the fault remedying it if necessary Temperature of the hydraulic oil 4 If this display flashes Switch off the vehicle and allow the engine to cool at idle speed Trace the caus...

Page 108: ...ice mask 1 By entering a password you can open a screen which offers various differ ent adjustment options Refer to the Workshop and Service Handbook for your password and instructions on how to proce...

Page 109: ...F6 Run on time of lower conveyor F7 The setting screen can be called up by pressing the ap propriate function key The selected element flash es The minimum and maximum value and adjustment param eter...

Page 110: ...The minimum and maximum value and the adjustment pa rameter are all displayed When setting the pressure of the sliding shoe and mold board the adjustment is un dertaken on a percentage basis Set the v...

Page 111: ...extended the system switches back to the higher water volume setting The setting screen is called up by pressing the appropri ate function key When setting the water vol ume a large drop of water fla...

Page 112: ...ents Nominal value adjustment for levelling on the right side of the machine F6 The screen for setting the length of approach relative to grade is called up by pressing function key F2 Four setting va...

Page 113: ...minal value setting for levelling work When setting the nominal val ue adjustment is performed on a percentage basis Set the value desired us ing the plus minus but tons cursor buttons or the numerica...

Page 114: ...ing setting can be made on this screen Changing the engine speed Minimum and maximum val ue and the adjustment pa rameter are displayed Set the value desired us ing the plus minus but tons cursor butt...

Page 115: ...tions Appears on the display if the machine is fitted with a sec ond control panel and the control arms are simulta neously used to set contra dictory functions Both arrows flash All machine functions...

Page 116: ...s equipped with an optional second control panel the lock symbol ap pears on the control panel display not being used at the time for the various adjust ment operations This control panel is locked of...

Page 117: ...creen structure for setting and display options The following graphic can be used to clarify the setup of the screen structure and to simplify operation or the procedure to be following during various...

Page 118: ...the engine manufac turer s error list located in the Annex The numeral 2 identifies a given screen and should be quoted to Technical Service with any queries to enable the problem to be located more...

Page 119: ...D 59 D PL2000 GB 59 168 10 01 Engine fault codes...

Page 120: ...D 60 D PL2000 GB 60 168 10 01...

Page 121: ...D 61 D PL2000 GB 61 168 10 01...

Page 122: ...D 62 D PL2000 GB 62 168 10 01...

Page 123: ...D 63 D PL2000 GB 63 168 10 01...

Page 124: ...D 64 D PL2000 GB 64 168 10 01...

Page 125: ...D 65 D PL2000 GB 65 168 10 01...

Page 126: ...d should be quoted to Technical Service with any queries to enable the problem to be located more rapidly This message can be cleared from screen by pressing button F8 This returns the user to the pre...

Page 127: ...ary carry out a visual inspection for signs of leakage When hot the system is pres surised Risk of scalding Coolant temperature Switch off engine immediately Check coolant water level If necessary car...

Page 128: ...ode Engine stop solenoid Check wiring on stop solenoid If necessary call Service Fuel temperature If necessary top up fuel tank or carry out visual inspection for signs of leak age Check fuel return l...

Page 129: ...ssage screens are not displayed again cyclical fashion once the F8 button has been pressed The message is not displayed again until the next time the ma chine is started Key to component and status sy...

Page 130: ...n screen you can continue operating the machine at your own dis cretion The faults should however be remedied as soon as possible for safety reasons and to pre vent secondary damage The numeral 5 desi...

Page 131: ...ation is provided in the error message This means that any fault can be rectified swiftly Display No Description 1 Designation of electrical components in the circuit 2 Designation of controller 3 Cab...

Page 132: ...noid valve example of valve designation according to circuit diagram Y3 Potentiometer Hall effect sensor Inductive sensor example of sensor for detecting the steering angle Electrical fuse example of...

Page 133: ...Key to colour codes In addition with multi colour cables the abbreviations can be grouped together Example GRBK grey black Abbreviation Colour BK black BN brown BU blue GN green GR grey PK pink RD red...

Page 134: ...action unit A Sensor on front left traction unit B Sensor on front right traction unit C Sensor on rear left traction unit D Sensor on rear right traction unit A Steering control of rear drive units B...

Page 135: ...A Raising moldboard B Lowering moldboard C Applying load to moldboard A Travel drive 1st operating panel drive axle B Travel drive 1st operating panel steering axle C Travel drive 2nd operating panel...

Page 136: ...from screen by pressing button F8 This returns the user to the previous screen The numeral 1 identifies the screen and should be quoted to Technical Service with any queries to enable the problem to...

Page 137: ...wear on the milling tools and a heavy build up of dust mill ing should be stopped until the water has been topped up Warning Machine tilt This warning message ap pears on screen as soon as the machine...

Page 138: ...detect the neutral position of the control lever for travel drive and dis charge conveyor In this instance electronically adjust the control lever or if necessary inform the after sales service The dr...

Page 139: ...D 79 D PL2000 GB 79 168 10 01 3 4 Lower rear control panel 2 3 1 9 5 7 6 4 13 12 10 11 14 15 8 Pult3new Tif...

Page 140: ...ent is located 3 Sensor change over Sensor changeover between slope controller and height sensor for MOBA matic in conjunction with MOBA control unit Access only possible from one side LED beside the...

Page 141: ...D 81 D PL2000 GB 81 168 10 01 2 3 1 9 5 7 6 4 13 12 10 11 14 15 8 Pult3new Tif...

Page 142: ...tion 9 Lowering rear of vehicle While the button is being pressed the rear traction units are retracted continuously until they reach their limit position 10 Raising the side board While the button is...

Page 143: ...D 83 D PL2000 GB 83 168 10 01 2 3 1 9 5 7 6 4 13 12 10 11 14 15 8 Pult3new Tif...

Page 144: ...r the moldboard to dig into the substrate This problem can be averted by using the blocking function This can be prevented through the use of the blocking or relief func tion 13 Lowering the moldboard...

Page 145: ...D 85 D PL2000 GB 85 168 10 01 3 5 Front lower control panel 2 5 1 7 4 6 3 12 11 8 10 13 14 9 Pult4new Tif...

Page 146: ...is confirmed by LED 3 Reversing mode upper conveyor At the touch of a button the direction of travel of the upper conveyor is switched to reverse direction 4 not assigned 5 Mode lower conveyor Three s...

Page 147: ...D 87 D PL2000 GB 87 168 10 01 2 5 1 7 4 6 3 12 11 8 10 13 14 9 Pult4new Tif...

Page 148: ...igh pressure cleaner The pump must be changed over to high pressure mode using key 9 for any work involving the high pressure cleaner 9 Selector switch Sprinkling High pressure cleaner There is a choi...

Page 149: ...D 89 D PL2000 GB 89 168 10 01 2 5 1 7 4 6 3 12 11 8 10 13 14 9 Pult4new Tif...

Page 150: ...on is confirmed by LED 12 Lowering mold board While the button is being pressed the moldboard is lowered continuously until it reaches its limit position The sliding shoe may raise the machine 13 EMER...

Page 151: ...anel pull lever 3 upwards and slide the seat forwards or back wards as required Pull up the grip recess 4 on the back of the seat and set the height of the backrest Should the driver s seat have to be...

Page 152: ...over aperture with protective cap 2 Do not lose the removed master switch because otherwise you will not be able to start the machine For the specifications governing all fuses refer to Chapter Mainte...

Page 153: ...e Tilt display A tilt display 1 can be found in the cen tre of the front panel in the operator s control station The tilt display is used to provide a visual estimate of the size of the machine s pres...

Page 154: ...use handle 1 pull ladder down unfolding ladder into place The lower segment of the ladder on the right hand side of the machine can be taken off once the two retaining cotter pins have been removed Da...

Page 155: ...e A Open guardrail to enter and exit the operator s control station B Guardrails externally locked driv er s seat and operating panel set up in normal position C Guardrails externally and internal ly...

Page 156: ...s of the machine Check that the changeover valve 3 under the compensation tank behind the maintenance flap is in position A To lower the roof turn the key operat ed switch 4 to the left until the roof...

Page 157: ...k behind the maintenance flap is in position B Turn key operated switch 2 to the left until the hood is opened to its maxi mum level To lock in this open position slide the slotted detent sleeves 4 on...

Page 158: ...rn adjustment button clockwise reduces deployment speed Turn anti clockwise increases de ployment speed Upper throttle valve 1 sets roof deployment speed Turn adjustment button clockwise reduces deplo...

Page 159: ...eleased the hose automatical ly engages here The hose will automatically roll back up again if pulled and released again The high pressure jet is started by pressing the trigger 4 Only if the high pre...

Page 160: ...d tighten start filling process by pressing switch 2 switch off filling pump as soon as the level of water required is reached in the water tank monitor using the LCD display on the operating panel An...

Page 161: ...wrench attach pressure pipe and tighten signal to the operator of the external filling pump that the filling process can be started switch off the filling pump as soon as the level of water required i...

Page 162: ...operate the strut towers raise machine to the height required and support place appropriate lever or wrench on the square head 1 remove retaining pin and grip turn changeover valve anti clockwise unt...

Page 163: ...Several control marks can be found on both side shields and depending on the grating depth indicate the extent to which the milling drum is engaged The control marks are used as assis tance e g if mi...

Page 164: ...interlock bolt 4 Swivel retaining fixture 5 to one side allow interlock bolt to engage again Reflector on ultrasonic sensor optional There is a reflector 1 on the side shield of each side of the mach...

Page 165: ...e of the sliding interlock 4 Retaining hook of scraper flap The retaining hook for the scraper flap can be found on the right hand side of the machine When the scraper flap is opened this automaticall...

Page 166: ...e The limit switch serves as a safety mea sure and is actuated as soon as the scraper flap is opened Once the switch has been actuated as an additional safety measure the clutch and belt tensioner of...

Page 167: ...ting plates and therefore prevent the ma chine from being lowered further Extend traction units to their maximum limit position Remove complete supports 1 from the retaining tabs 2 and swivel down If...

Page 168: ...the machine behind the milling drum box on the underside of the frame or on the side of the frame Switch position 1 raise lower scraper flap Switch position 2 swivel scraper flap open close Switch po...

Page 169: ...he valve for changing over between upper conveyor in operating position upper conveyor in floating position func tion can be found on the left hand side of the machine in the front section of the insi...

Page 170: ...ling drum housing the area of the scraper flap behind the milling drum housing and the area of the rear track during reverse If necessary the cameras can be swiv elled and individually set up To swive...

Page 171: ...therefore en sures that the components connected have a longer service life The air pressure required can be set on the pressure reducer 1 The pressure level set is indicated on the pressure gauge 2 V...

Page 172: ...l detent 3 and now move the fold able section inwards Press the two flap sections together so that both bracket sections 4 are pressed into one another Close flap and again lock with latch 2 To close...

Page 173: ...achine should then be controlled ensuring that the suspended plumbline 1 is above the mark To set the distance to the mark unfas ten wing screw 2 move the pipe into the position required and re tighte...

Page 174: ...ign so that the detent pin no longer reaches into the bore Swivel the sign through 90 and lower into the detent bore To transport the machine fold in the warning sign Danger of accidents very wide ve...

Page 175: ...distance sensor 4 Digi Rotary sensor distance sensor 5 laser receiver distance sensor 6 Digi Slope sensor slope sensor As standard the machine is fitted with two digital controllers and two cable ten...

Page 176: ...D 116 D PL2000 GB 116 168 10 01 6 Operating the MOBA matic Moba1can jpg 7 6 8 9 11 1 3 4 5 2 10...

Page 177: ...ce Three operating modes are available Lamp off sensing cable running centrally Lamp on sensing cable running slightly offset Lamp flashes sensing cable running outside the measurement area correction...

Page 178: ...D 118 D PL2000 GB 118 168 10 01 Moba1can jpg 7 6 8 9 11 1 3 4 5 2 10...

Page 179: ...tomatic mode only for pre selections i e nominal value specifica tions 7 DOWN button To decrease the nominal value Machine response in automatic or manual mode change to actual value Machine does not...

Page 180: ...all function lamps are activated for approx 2 seconds Should symbols not appear on the display please contact After Sales Service Symbol Meaning ARROWS RAISE 12 LOWER 13 Controlled controller output V...

Page 181: ...displayed the two direction lamps also flash The control then automatically changes into operating mode If the sensor has been changed the con troller continues to issue the alternating sensor messag...

Page 182: ...ce RAISE control output constantly lit Arrow flashing Arrow flashing Average control variance RAISE control output runs through cycle with large pulse width Arrow flashing Bar lit arrow flashing Small...

Page 183: ...into the brackets which are located directly next to the lower control on the rear section of the machine and or on the rear side of the machine frame If equipped appropriately you have the option of...

Page 184: ...side shield of the right hand side of the ma chine 3 can be found directly on the machine frame above the shield The transverse slope sensor 4 is housed in the centre of the rear sec tion of the mill...

Page 185: ...chine with other or additional sensors the devices shown can be connected to the individual connection points on the machine The connection points are located on the machine frame to the left and righ...

Page 186: ...undertake connections when the machine is operating or the machine el ements are being driven Always check that the connector con nection cable is not damaged Keep the thread of the plug connections...

Page 187: ...automatic mode the nominal value is specified i e the machine will not yet respond and only responds in au tomatic mode once the machine has been shifted back into automatic mode In semi automatic or...

Page 188: ...ic mode This must be done before changing over into automatic mode so that this value is adopted as the nominal value If when using the height sensors the actual value or a pre selected value is to be...

Page 189: ...ing panel of the upper oper ator s control station During the milling process changes to all operating modes automatic semi automatic manual can only be conduct ed on the controller via the A M button...

Page 190: ...speed The scraper board is raised slightly and provides a clear line of sight to the rotating milling drum and the ground Other tasks Use the appropriate function key on the side control panel to low...

Page 191: ...keys of the left and right controllers approx 1 5 sec until SET and then the value 0 0 ap pear on the display The actual and nominal values are now set to zero If the Digi Sonic sensor is used as the...

Page 192: ...irec tion and should be moved into its bracket so that it is approx 500 mm above the ground Ground mode is activated by pressing the UP DOWN buttons at the same time the cable lamp is off Hold down th...

Page 193: ...ould be moved into its bracket so that it is located centrally at a dis tance of approx 500 mm above the cable Cable mode is activated by pressing the UP DOWN buttons at the same time the cable lamp i...

Page 194: ...Rotary sensor should be moved into its bracket so that its sens ing tube applies slight pressure on the cable and is centrally located The pressure can be set using a counter weight Hold down the inpu...

Page 195: ...indow this is indicated in the controller display Firstly slide the receiver upwards until one of the LED s on the LS 250 lights up LED A The laser receiver must be moved downwards LED B The laser rec...

Page 196: ...e the ground The side boards are lowered The milling drum is activated the diesel engine runs at idle speed The scraper board is raised slightly and provides a clear line of sight to the rotating mill...

Page 197: ...in the controller s dis play window The real slope value is calculated di rectly behind the milling drum box in with the assistance of a highly ac curate spirit level The actual value calibration sho...

Page 198: ...o change over to manual mode the Auto function lamp is off The display shows the actual value Press and hold down the input key SET appears on the display then the display changes again to the actual...

Page 199: ...nput key the actual value display value can be changed in manual mode without the operating point being affected This is done to correct the value displayed to the actual grading depth value This actu...

Page 200: ...Should faults nevertheless occur various key combinations can be used to access various menu items so that parameter settings such as control precision level control width unit of measurement centime...

Page 201: ...sverse slope sensor has been set incorrectly incorrect direction of slope and the levelling equipment has been activated in automatic mode the machine has been lowered from its upper position with the...

Page 202: ...ro value and or actual value calibration has been conducted the machine is in its operating position all other settings required for profiling have been conducted on the machine The A M button is swit...

Page 203: ...ling equipment via the main operating panel control lever 2 function keys 3 4 AUTO function lamp 5 lights up and al low the machine to lower to the pre selected grading depth while at a standstill At...

Page 204: ...the ma chine Activate automatic function of the levelling equipment via the main control panel control lever 2 function key 3 4 AUTO 5 function lamp lights up and allow the machine to lower to height...

Page 205: ...ansverse slope here 2 6 down to the right on the digital controls for the corresponding sides Lower machine to grading depth Risk of tipping The transverse slope sensor responds after the grade sensor...

Page 206: ...D 146 D PL2000 GB 146 168 10 01 6 8 MOBA Matic error messages...

Page 207: ...cutting tools and other spare parts required as well as items of clothing for personal safety protective clothing reflective jackets gloves ear protection should be available Before starting work Rea...

Page 208: ...mmediately after actuation The button engages and must be pulled out so that the engine can be started again Warning signal and warning information via display indicator Horn on main control panel on...

Page 209: ...s cannot be activated on the main operating panel Belt tensioner Secure tensioning and releasing of powered belt when the engine is run ning as well as engagement and or dis engagement of the milling...

Page 210: ...h extension and retraction at touch of a button with full pressure Smooth extension in floating position at touch of a button Scraper Check with engine running Smooth extension and retraction at touch...

Page 211: ...intenance work should be conducted Check the safety and protection equipment Check the position of the lever for changing over the upper conveyor If necessary move the lever into operat ing position 1...

Page 212: ...o pos 2 to start the diesel engine Press the horn before starting The machine cannot be started if the control lever and function keys are not in position 0 or if one of the emergency stop buttons is...

Page 213: ...tive cable last and remove it first Insert ignition key 3 in position P in the ignition Switch on ignition pos 1 Start screen appears on display posi tion diodes of main operating panel light up Wait...

Page 214: ...bar oil pressure at idle speed hydraulic system 45 85 C hydraulic oil temperature The temperatures and pressure levels can be called up from the info screens 2 and 3 Before the milling procedure is s...

Page 215: ...position diodes of the main operating panel are switched to 0 if necessary press button to change over Always engage the warning lights rotary beacons and hazard flasher and unfold the warning sign w...

Page 216: ...uvrability is required the rear axle can be activated as a steering axle buttons 17 19 22 23 The approximate position of the drive units can be read from the light diodes 20 The machine height can be...

Page 217: ...milling drum has been inserted to the grading depth of 4 cm required exactly on the rear 4 cm mark Switch the A M button of the digital controller to semi automatic AUTO function lamp flashing Set gra...

Page 218: ...de 25 26 Set operating speed to zero Light diodes 24 are off 36 Milling drum ON OFF Milling drum drive ON 34 Selector switch for moldboard Floating position 29 Selector switch for sliding shoe Floatin...

Page 219: ...D 159 D PL2000 GB 159 168 10 01 Milling Pult2new_a tifPult3new tif 15 14 34 29 9 26 25 24...

Page 220: ...The machine starts to move Depending on the setting the speed display 24 lights up The speed reached is shown on the display Other settings can also be made on the levelling equipment Milling operati...

Page 221: ...D 161 D PL2000 GB 161 168 10 01 Ending the milling procedure Pult2new_a tifPult3new tif 33 28 26 25 27 4 6 8 45 46 50...

Page 222: ...sing button 45 or buttons 46 50 52 of the main control panel or by pressing buttons 4 6 8 of the rear side control unit until the distance required between the machine and ground is reached Never full...

Page 223: ...scraper sliding shoe and side boards Remove ignition key and master switch and take them with you do not leave them hidden in the machine Fit cover to operating panel and lock Close protective covers...

Page 224: ...ective measures should be taken especially for the on board computer and the LC displays If the machine is stored at temperatures below 0 C it should be checked for sufficient protection from frost Th...

Page 225: ...ator with the following functions Engine start Steering movement for discharge conveyor Steering for front drive unit pair Steering for rear drive unit pair Retracting and protruding the traction unit...

Page 226: ...tained when activating the direction of travel switch 4 Switch Direction of travel Top shift position forwards direction of travel Bottom shift position reverse direction of travel 5 Front drive unit...

Page 227: ...D 167 D PL2000 GB 167 168 10 01 Notlenkung2 jpg 9 10 11 3 1 2 4 7 8 5 6 12...

Page 228: ...Top shift position the front left traction unit is extended to its limit position for as long as the switch is pressed Bottom shift position the front left traction unit is retracted to its limit pos...

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Dynapac PL2000S, Operating Instructions Manual

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