Delta CT2000 Series User Manual Download

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Chapter 16 PLC Function



CT2000 Series

16-120

16-7 Error display and handling

Code

Descript

Recommended handling approach

PLrA

47 RTC time check

Turn power on and off when resetting the
keypad time

PLrt

49 (incorrect RTC mode)

Turn power on and off after making sure
that the keypad is securely connected

PLod

50 Data writing memory error

Check whether the program has an error
and download the program again

PLSv

51 Data write memory error during

program execution

Restart power and download the program
again

PLdA

52 Program transmission error

Try uploading again; if the error persists,
sent to the manufacturer for service

PLFn

53 Command error while downloading

program

Check whether the program has an error
and download the program again

PLor

54 Program exceeds memory capacity

or no program

Restart power and download the program
again

PLFF

55 Command error during program

execution

Check whether the program has an error
and download the program again

PLSn

56 Check code error

Check whether the program has an error
and download the program again

PLEd

57 Program has no END stop

command

Check whether the program has an error
and download the program again

PLCr

58 MC command has been used

continuously more than nine times

Check whether the program has an error
and download the program again

PLdF

59 Download program error

Check whether the program has an error
and download again

PLSF

60 PLC scan time excessively long

Check whether the program code has a
writing error and download again

Summary of Contents for CT2000 Series

Page 1: ...733 1111 FAX 81 3 5733 1211 Delta Electronics Korea Inc 1511 Byucksan Digital Valley 6 cha Gasan dong Geumcheon gu Seoul Korea 153 704 TEL 82 2 515 5303 FAX 82 2 515 5302 Delta Electronics Int l S Pte...

Page 2: ...year is not recommended it could result in the degradation of the electrolytic capacitors The performance of electrolytic capacitor will degrade if it is not charged for a long time It is recommended...

Page 3: ...Keypad 10 1 Chapter 11 Summary of Parameters 11 1 Chapter 12 Descriptions of Parameter Settings 12 1 Chapter 13 Warning Codes 13 1 Chapter 14 Fault Codes and Descriptions 14 1 Chapter 15 CANopen Overv...

Page 4: ...ing power motor control board and digital keypad are connected correctly 4 When wiring the AC motor drive please make sure that the wiring of input terminals R L1 S L2 T L3 and output terminals U T1 V...

Page 5: ...Chapter 1 Introduction CT2000 Series 1 2 Model Name VFD 750 CT 43 F 00 A6 Serial Number...

Page 6: ...nable internal filter to suppress the interference Radio Frequency Interference on the power line Frame B C Screw Torque 8 10kg cm 6 9 8 7 lb in Loosen the screws and remove the RFI jumper Fasten the...

Page 7: ...n to the following points After turning on the main power do not remove the RFI jumper while the power is on Make sure the main power is turned off before removing the RFI jumper Removing the RFI jump...

Page 8: ...s the RFI jumper must be removed This is to prevent the system from grounding through the RFI capacitor damaging the AC motor drive RFI jumper must be removed 1 Grounding at a corner in a triangle con...

Page 9: ...Frame B Electrical Specification 24Vdc 0 51A Max Current Cooling Fan s Adaptor JWT A2007 Series PIN Definition PIN 1 PIN 2 Reserved PIN 3 Air Force Cooling New 3 2 1 3 2 1 Frame C Electrical Specific...

Page 10: ...es 1 7 Frame D Electrical Specification 24Vdc 1A Single set s Max Current Cooling Fan s Adaptor JWT A2007 Series A2007T0P 00 gilding applicable 26 28AWG PIN Definition PIN 1 PIN 2 Reserved PIN 3 Air F...

Page 11: ...Chapter 1 Introduction CT2000 Series 1 8 Flange Mounting Kit Frame B Screw Torque 40kg cm 34 7 lb in Air Force Cooling New Frame C Screw Torque 40kg cm 34 7 lb in Air Force Cooling New t...

Page 12: ...Chapter 1 Introduction CT2000 Series 1 9 Frame D M6 Screw Torque 40kg cm 34 7 lb in M10 Screw Torque 200 kg cm 173 4 lb in Air Force Cooling t Air Force Cooling New t...

Page 13: ...Flange mounted models 173 0 6 81 190 0 7 48 317 0 12 48 336 8 13 26 9 0 0 35 4X or M8 P1 25 Wall mounted models Frame C Flange mounted models 254 0 10 00 255 0 10 04 180 0 7 09 396 0 15 59 424 0 16 69...

Page 14: ...s 1 11 Frame D Flange mounted models 285 11 22 346 13 62 333 13 11 525 20 67 338 13 31 496 19 53 11 0 43 or M10 4X 7 0 28 7 0 28 or M6 2X or M6 2X Wall mounted models 285 0 11 22 338 0 13 3 1 563 0 22...

Page 15: ...e B Flange mounted models VFD110CT43F00B VFD150CT43F00B VFD185CT43F00B Detail A Mounting Hole See Detail A Unit mm inch Frame W W1 H H1 D D1 S1 1 2 3 B 200 0 7 87 173 0 6 81 361 8 14 24 336 8 13 26 18...

Page 16: ...ies 1 13 Frame B Wall mounted models VFD110CT43A21C VFD150CT43A21C VFD185CT43A21C Unit mm inch Frame W W1 H H1 D D1 S1 1 2 3 B 200 0 7 87 173 0 6 81 435 0 17 13 419 4 16 51 189 4 7 46 89 8 3 54 8 5 0...

Page 17: ...dels VFD220CT43F00B VFD300CT43F00B VFD370CT43F00B Detail A Mounting Hole See Detail A Unit mm inch Frame W W1 W2 H H1 H2 D D1 S1 1 2 3 C 290 0 11 42 272 0 10 71 254 0 10 00 450 0 17 72 424 0 16 69 180...

Page 18: ...00 Series 1 15 Frame C Wall mounted models VFD220CT43A21C VFD300CT43A21C VFD370CT43A21C Unit mm inch Frame W W1 H H1 D S1 1 2 3 C 256 0 10 08 231 0 9 09 510 0 20 08 490 0 19 29 204 0 8 03 9 0 0 35 22...

Page 19: ...A8 H H1 H2 W W2 W1 SEE DETAIL B SEE DETAIL A SEE DETAIL C S1 S1 DETAIL A MOUNTING HOLE DETAIL B MOUNTING HOLE S2 DETAIL C MOUNTING HOLE D1 D Unit mm inch Frame W H D W1 W2 H1 H2 D1 S1 S2 D 365 2 13 38...

Page 20: ...1 H2 W W 2 W1 SEE D ETAIL B SEE DETAIL A SEE DETAIL C D 1 D S1 S1 DETAIL A MOU NTIN G H OLE DETAIL B MOUN TING H OLE S2 DETAILC MOU NTIN G H OLE Unit mm inch Frame W W1 W2 H H1 H2 D D1 S1 S2 D 365 2 1...

Page 21: ...D Wall mounted models VFD450CT43A00C VFD550CT43F00C S1 S1 Detail A Mounting Hole Detail B Mounting Hole W W1 H H1 D See Detail A See Detai l B Unit mm inch Frame W W1 H H1 D S1 D 338 0 13 31 285 0 11...

Page 22: ...Chapter 1 Introduction CT2000 Series 1 19 Digital Keypad KPC CC01 KPC CE01 Unit mm inch...

Page 23: ...Chapter 1 Introduction CT2000 Series 1 20 This page intentionally left blank...

Page 24: ...separation between the AC motor drives to prevent mutual heating and to prevent the risk of fire accident Install the AC motor drive in Pollution Degree 2 environments only normallyl only nonconducti...

Page 25: ...metal seperature Operation temperature is the temperature measured at 50mm away from the fan s inflow side As shown in the figure below Minimum mounting clearance Frame A mm B mm C mm D mm B C 60 30 1...

Page 26: ...ation Model No Flow Rate cfm Flow Rate m3 hr Power Dissipation External Internal Total External Internal Total Loss External Heat sink Internal Total VFD110CT43A21C 134 134 228 228 177 164 341 VFD150C...

Page 27: ...T43 Fc VFD450 550CT43 0 100 0 100 0 100 4 100 4 100 4 100 6 89 1 6 89 1 6 85 5 7 5 81 8 7 5 81 8 7 5 75 5 9 74 5 9 74 5 9 66 4 10 71 1 10 71 1 10 60 9 12 64 5 10 0 0 10 0 0 14 57 9 15 55 3 15 0 0 50 6...

Page 28: ...c VFD220 370CT43 Fc VFD450 550CT43 0 100 0 100 0 100 3 100 2 666666667 100 3 100 4 89 1 4 0 89 1 4 85 5 5 81 8 5 0 81 8 5 75 5 6 74 5 6 0 74 5 6 66 4 7 71 1 6 0 0 0 6 0 8 64 5 9 57 9 10 55 3 10 0 50 6...

Page 29: ...4 100 4 100 4 100 0 5 90 0 5 90 0 5 87 2 6 83 3 6 83 3 6 75 6 7 76 7 7 76 7 7 66 3 8 70 0 8 70 0 8 57 0 9 65 0 9 65 0 9 47 7 10 60 0 10 60 0 10 41 9 11 55 0 10 0 0 10 0 12 51 7 13 48 3 14 45 0 15 41...

Page 30: ...F PG SVC FOC PG VF VF PG SVC FOC PG Ta UL Open Type UL TYPE1 UL Open Type with side by side 0 100 100 10 100 100 20 100 100 30 100 100 40 100 100 50 100 80 0 60 80 0 60 0 60 70 80 90 100 110 30 35 40...

Page 31: ...C PMFOC PMFOC PG TQC TQC PG FOC PMFOC PMFOC PG TQC TQC PG Ta UL Open Type UL TYPE1 UL Open Type with side by side 0 100 10 100 20 100 30 100 40 100 50 80 0 60 60 0 60 70 80 90 100 110 30 35 40 45 50 5...

Page 32: ...it is not to be used for an extended period of time The AC motor drive is packed in the crate Follows the following step for unpack Frame D Flange mounted models 1 Loosen the 12 cover screws to open...

Page 33: ...ame D Wall mounted models 1 Remove the 4 clip s on the side of the crate with a flat head screwdriver 2 Remove the crate cover EPEs and manual 3 Loosen the four screws 4 Lift the drive by hooking the...

Page 34: ...e second last word of model is A if it s B then refer to figure b a b Ensure the lifting hook properly goes through the lifting hole as shown in the following diagram Ensure the angle between the lift...

Page 35: ...n in figure c below C Ensure the lifting hook properly goes through the lifting hole as shown in the following diagram Ensure the angle between the lifting holes and the lifting device is within the s...

Page 36: ...familiar with AC motor drives is allowed to perform installation wiring and commissioning Make sure the power is turned of f before wiring to prevent electric shock Make sure that power is only applie...

Page 37: ...t occurs t he contact w ill switch ON t o s hut t he power and protect t he power s ystem R L1 S L 2 T L3 R L1 S L2 T L3 U T 1 V T 2 W T 3 IM 3 RB1 RC1 S A O FF ON M C M C 1 DC DC Brake It provides 3...

Page 38: ...y to above terminals MI8 can input 100kHz pulses FWD STOP REV STOP Multi step 1 Multi step 2 Multi step 3 Multi step 4 Digital Signal Common N A Factory setting NPN SINK Mode Please refer to Figure 1...

Page 39: ...V MI2 MI8 COM Sink Mode Source Mode with internal power 24VDC with internal power 24VDC internal circuit internal circuit 3 4 DCM MI1 24V MI2 MI8 COM DCM MI1 24V MI2 MI8 COM Sink Mode Source Mode with...

Page 40: ...ntegrated elevator drive AC reactor input terminal When the main power supply capacity is greater than 500kVA or when it switches into the phase capacitor the instantaneous peak voltage and current ge...

Page 41: ...Chapter 4 Wiring CT2000 Series 4 6 This page intentionally left blank...

Page 42: ...cut off power quickly and reduce malfunction when activating the protection function of the AC motor drive Both ends of the MC should have an R C surge absorber Please use voltage and current within...

Page 43: ...ircuit object before connecting to the DC reactor 1 2 DC reactor optional Connect a brake resistor or brake unit in applications with frequent deceleration ramps short deceleration time too low brake...

Page 44: ...n Circuit Diagram 2 Provide 3 phase input power Fuse NFB No Fuse B reaker R L1 S L2 T L3 R L1 S L2 T L3 Motor U T1 V T2 W T3 IM 3 1 DC DC For frame D Terminals Descriptions R L1 S L2 T L3 AC line inpu...

Page 45: ...6 AWG 13 3mm2 VFD185CT43F00B 4 AWG 21 2mm2 VFD110CT43A21C 8 AWG 8 4mm2 VFD150CT43A21C 6 AWG 13 3mm2 VFD185CT43A21C 4 AWG 21 2mm2 UL installations must use 600V 75 or 90 wire Use copper wire only NOTE...

Page 46: ...VFD370CT43F00B 1 0 AWG 53 5mm2 VFD220CT43A21C 4 AWG 21 2mm2 VFD300CT43A21C 2 AWG 33 6mm2 VFD370CT43A21C 1 0 AWG 53 5mm2 UL installations must use 600V 75 or 90 wire Use copper wire only NOTE Terminal...

Page 47: ...M8 200kg cm 173 lb in 19 62Nm VFD900CT43F00A8 300MCM 152mm2 VFD450CT43F00B 2 0 AWG 67 4mm2 VFD550CT43F00B 3 0 AWG 85mm2 VFD450CT43A21C 2 0 AWG 67 4mm2 VFD550CT43A21C 3 0 AWG 85mm2 1 UL installations...

Page 48: ...eak signals If the analog input signals are affected by noise from the AC motor drive please connect a capacitor and ferrite core as indicated in the following diagram C AVI ACI AUI ACM ferrite core W...

Page 49: ...al drive may look different Remove the cover for wiring Frame B Loosen the screws and press the tabs on both sides to remove the cover Screw torque 12 15Kg cm 10 4 13lb in Frame C Loosen the screws an...

Page 50: ...s off Flathead screwdriver blade width 3 5mm tip thickness 0 6mm In the figure above the factory setting for S1 SCM is short circuit The factory setting for 24V COM is short circuit and SINK mode NPN...

Page 51: ...uency attained or overload indication RB1 Multi function relay output 1 N C b RC1 Multi function relay common RA2 Multi function relay output 2 N O a RB2 Multi function relay output 2 N C b RC2 Multi...

Page 52: ...h factory setting is 0 10V AFM2 0 10V impedance 100k voltage output 0 20mA impedance100 current output Output current 20mA max Resolution 0 10V corresponds to Max operation frequency Range 0 10V 4 20m...

Page 53: ...eries 6 6 Remove the Terminal Block 1 Loosen the screws by screwdriver As shown in figure below 2 Remove the control board by pulling it out for a distance 6 8 cm as 1 in the figure then lift the cont...

Page 54: ...ive would substantially improve the drive s performance Please select an applicable accessory according to your need or contact the local distributor for suggestion All Brake Resistors and Brake Units...

Page 55: ...e there is a resistor limit of power consumption the longest operation time for 10 ED is 10sec on 10sec off 90sec 2 Please refer to the Brake Performance Curve for Operation Duration ED vs Braking Cur...

Page 56: ...cal dealers for the calculation of Watt figures 4 When using more than 2 brake units equivalent resistor value of parallel brake unit can t be less than the value in the column Minimum Equivalent Resi...

Page 57: ...ximum rated input current of AC motor drive 3 phase 460V Model Recommended non fuse breaker A VFD110CT43F00B VFD110CT43A21C 50 VFD150CT43F00B VFD150CT43A21C 60 VFD185CT43F00B VFD185CT43A21C 75 VFD220C...

Page 58: ...T43F00B 23 32 60 JJS 60 VFD150CT43A21C 23 32 60 JJS 60 VFD185CT43F00B 30 38 75 JJS 75 VFD185CT43A21C 30 38 75 JJS 75 VFD220CT43F00B 36 45 100 JJS 100 VFD220CT43A21C 36 45 100 JJS 100 VFD300CT43F00B 43...

Page 59: ...CT2000 series products and their part numbers to choose 380V 460V 50 60Hz Model HP Rated Amps Arms Max continuous Amps Apeak 3 reactor mH 5 reactor mH Built in DC reactor 3 input reactor Delta part Li...

Page 60: ...102 91 0 405 0 541 0 675 0 82 X DR060AP405 DR045AP541 VFD370CT43A21C 50 73 57 124 121 0 334 0 405 0 557 0 62 X DR073AP334 DR060AP405 VFD450CT43A00C 60 91 69 154 146 0 267 0 334 0 445 0 51 X DR091AP26...

Page 61: ...FD110CT43A21C 15 24 17 33 29 2 338 3 119 DR024D0233 DR018D0311 VFD150CT43A21C 20 32 23 44 40 1 754 2 338 DR032D0175 DR024D0233 VFD185CT43A21C 25 38 30 52 52 1 477 1 754 DR038D0147 DR032D0175 VFD220CT4...

Page 62: ...r drive and motor are connected by long leading wire the influence of damping of high frequency resonance and reflected voltage that caused by cable spreading parameters is getting large and it will g...

Page 63: ...to the output terminals of the AC motor drive If the length is too long the stray capacitance between cables will increase and may cause leakage current It will activate the protection of over current...

Page 64: ...Un shieldin g cable meter Shielding cable meter Un shielding cable meter VFD110CT43F00B VFD110CT43A21C 15 22 5 17 100 150 150 225 VFD150CT43F00B VFD150CT43A21C 20 30 23 100 150 150 225 VFD185CT43F00B...

Page 65: ...0 4 Diagram B NOTE 600V insulated cable wire 1 The table above gives approximate wire size for the zero phase reactors but the selection is ultimately governed by the type and the diameter of the cabl...

Page 66: ...R127 VFD750CT43F00A6 144 VFD900CT43F00A8 180 EMI Filter Installation All electrical equipment including AC motor drives will generate high frequency low frequency noise and will interfere with periphe...

Page 67: ...or cable 1 Use the cable with shielding double shielding is the best 2 The shielding on both ends of the motor cable should be grounded with the minimum length and maximum contact area 3 Remove any pa...

Page 68: ...the drive will come to stop then switches to the parameter setting of HAND 3 When process complete H A LED ON AUTO Auto Operation Key 1 AUTO function executes according to the parameter settings of th...

Page 69: ...Part Description CBC K3FT 3 feet RJ45 extension lead approximately 0 9m CBC K5FT 5 feet RJ45 extension lead approximately 1 5 m CBC K7FT 7 feet RJ45 extension lead approximately 2 1 m CBC K10FT 10 fe...

Page 70: ...ies 1 Screw 4 M4 p 0 7 L8mm Torque 10 12kg cm 8 7 10 4lb in accessories 2 Screw 4 M4 p 0 7 L8mm Torque 10 12kg cm 8 7 10 4lb in Panel cutout dimension Unit mm inch Panel cutout dimension Unit mm inch...

Page 71: ...Chapter 7 Optional Accessories CT2000 Series 7 18 Wall Mounting Embedded Mounting...

Page 72: ...ble Model VFD110CT43A21C VFD150CT43A21C VFD185CT43A21C Model MKCT BFKM Frame C Applicable Model VFD220CT43A21C VFD300CT43A21C VFD370CT43A21C Model MKCT CFKM Frame D Applicable Model VFD450CT43A00C VFD...

Page 73: ...VFD150CT43A21C VFD185CT43A21C Loosen 4 screws of the fan see the picture below and disconnect the fan power Screw torque 14 16 kg cm Frame C Applicable model VFD220CT43A21C VFD300CT43A21C VFD370CT43A...

Page 74: ...ll out the fan Screw torque 24 26 kg cm 1 2 2 Disconnect the fan power Frame D Applicable model VFD750CT43F00A6 VFD900CT43F00A8 1 Loosen screw 1 and 2 press the right and left side see the arrows show...

Page 75: ...and then press the right and the left side to remove the cover Screw torque 6 8kgf cm 5 2 6 9in lbf 3 4 3 Loosen screw 5 see the picture below and disconnect the fan power see the enlarged partial pi...

Page 76: ...ng process It supports baud rate from 75 to 115 2kbps and auto switching direction of data transmission In addition it adopts RJ 45 in RS 485 connector for users to wire conveniently And its tiny dime...

Page 77: ...eparations before Driver Installation Please extract the driver file IFD6530_Drivers exe by following steps You could find driver file IFD6530_Drivers exe in the CD supplied with IFD6530 Note DO NOT c...

Page 78: ...Chapter 7 Optional Accessories CT2000 Series 7 25 4 Drive Installation After connecting IFD6530 to PC please install driver by following steps...

Page 79: ...Chapter 7 Optional Accessories CT2000 Series 7 26 5 LED Display 1 Steady Green LED ON power is ON 2 Blinking orange LED data is transmitting...

Page 80: ...8 1 Removed Key Cover 8 2 Screws Specification for Option Card Terminals 8 3 EMC D42A 8 4 EMC D611A 8 5 EMC R6AA 8 6 EMC BPS01 8 7 EMC PG01 02L 8 8 EMC PG01 02O 8 9 EMC PG01 02U 8 10 EMC PG01R 8 11 CM...

Page 81: ...cover before wiring Refer to the following instruction 8 1 Remove key cover Step 1 Frame B Take flange mounted models as an example Screw torque 12 15Kg cm 10 4 13lb in Loosen the screw and press the...

Page 82: ...w torque 10 12Kg cm 8 7 10 4lb in Loosen the screw and press the snap locks on the both side and rotate to pull it out Step 2 Frame B D Take flange mounted models as an example Screw torque 6 8Kg cm 5...

Page 83: ...card Slot 1 CMC MOD01 CMC PD01 CMC DN01 CMC EIP01 EMC COP01 3 I O Relay extension card Slot 3 EMC D42A EMC D611A EMC R6AA EMC BPS01 4 PG card Slot 2 EMC PG01L EMC PG01O EMC PG01U EMC PG01R 8 2 Screws...

Page 84: ...Chapter 8 Optional Cards CT2000 Series 8 5 I O Relay extension card Slot 3 EMC D42A EMC R6AA EMC BPS01 EMC D611A...

Page 85: ...8 6 PG card Slot 2 EMC PG01O EMC PG02O EMC PG01L EMC PG02L CAVITY CAVITY AO AO BO BO ZO ZO SG A2 B2 VP A1 B1 Z1 A2 A1 B2 DCM B1 Z1 EMC PG01U EMC PG02U AO AO BO BO ZO ZO SG A2 B2 VP A1 B1 Z1 U1 V1 W1...

Page 86: ...Chapter 8 Optional Cards CT2000 Series 8 7 Communication extension card Slot 1 CMC PD01 CMC DN01 CMC MOD01 CMC EIP01 EMC COP01...

Page 87: ...Chapter 8 Optional Cards CT2000 Series 8 8 PG Card intallation...

Page 88: ...Chapter 8 Optional Cards CT2000 Series 8 9 Disconneting the extension card...

Page 89: ...n frequency attained and overload indication via transistor open collector MO11 MXM MO10 MXM Common for multi function output terminals MO10 MO11 photocoupler Max 48VDC 50mA 8 4 EMC D611A I O Extensio...

Page 90: ...inal GND Function When the drive only power supplied by EMC BPS01 the communication works normally it also can support all communication cards and the functions mentioned below Read and Write paramete...

Page 91: ...utput signals It has division frequency function 1 255 times Max output voltage for Line driver 5VDC Max output current 50mA EMC PG01L Max output frequency 300kHz EMC PG02L Max output frequency 30kHz...

Page 92: ...Chapter 8 Optional Cards CT2000 Series 8 13 PG2 Wiring Diagram...

Page 93: ...PG01L EMC PG02L Wiring Diagram Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above Recommended wire size 0 21 to 0 8...

Page 94: ...A O B O Z O PG Card Output signals has division frequency function 1 255 times On the open collector s output signal add a high pull resistor on the external power V V e g power of PLC to prevent the...

Page 95: ...Chapter 8 Optional Cards CT2000 Series 8 16 PG2 Wiring Diagram...

Page 96: ...PG01O EMC PG02O Wiring Diagram Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above Recommended wire size 0 21 to 0 8...

Page 97: ...ase or 2 phase input Max output frequency 300kP sec U1 U1 V1 V1 W1 W1 Encoder input signal PG2 A2 A2 B2 B2 Pulse Input signal Line Driver or Open Collector Open Collector Input Voltage 5 24V Note1 It...

Page 98: ...EMC PG01U Wiring Diagram Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above Recommended wire size 0 21 to 0 81mm 2...

Page 99: ...up resistor above 510 1 35k 1 2W 24V Recommended pull up resistor above1 8k 3 3k 1 2W PG2 Wiring Diagram DOS Degradation of Signal If the amplitude of the sine wave input of the S1 S3 S2 S4 is lower...

Page 100: ...EMC PG01R Wiring Diagram Please use a shielded cable to prevent interference Do not run control wires parallel to any high voltage AC power line 200 V and above Recommended wire size 0 21 to 0 81mm 2...

Page 101: ...nection port Removable control circuit terminal Specifications Network Interface Interface RJ 45 with Auto MDI MDIX Number of ports 1 Port Transmission method IEEE 802 3 IEEE 802 3u Transmission cable...

Page 102: ...at the positioning pin Press the pin to clip the holes with the PCB shown in Figure 4 4 Screw up at torque 6 8 kg cm 5 21 6 94 in lbs after the PCB is clipped with the holes shown in Figure 5 Slot 1 S...

Page 103: ...ault gateway 192 168 1 1 Disconnecting CMC MOD01 from VFD C2000 1 Switch off the power supply of VFD C2000 2 Remove the two screws shown in Figure 6 3 Twist opens the card clip and inserts the slot ty...

Page 104: ...etwork Make sure CMC MOD01 is connected to network PC and CMC MOD01 in different networks and blocked by network firewall Search by IP or set up relevant settings by AC motor drive keypad Fail to open...

Page 105: ...Fool proof groove Specifications PROFIBUS DP Connector Interface DB9 connector Transmission method High speed RS 485 Transmission cable Shielded twisted pair cable Electrical isolation 500VDC Communic...

Page 106: ...Txd N Sending receiving data N A 9 Not defined LED Indicator Troubleshooting There are 2 LED indicators on CMC PD01 POWER LED displays the status of the working power NET LED displays the connection...

Page 107: ...rive 7 Power supplied from AC motor drive Product Profile 1 NS indicator 2 MS indicator 3 POWER indicator 4 Positioning hole 5 DeviceNet connection port 6 Screw fixing hole 7 Fool proof groove 8 AC mo...

Page 108: ...dity Storage 25 C 70 C temperature 95 humidity Shock vibration resistance International standards IEC61131 2 IEC68 2 6 TEST Fc IEC61131 2 IEC 68 2 27 TEST Ea DeviceNet Connector PIN Signal Color Defin...

Page 109: ...test failure 3 No network power supply 4 CMC DN01 is off line 1 Make sure all the MAC IDs on the network are not repeated 2 Check if the network installation is normal 3 Check if the baud rate of CMC...

Page 110: ...nnection port 4 LINK indicator 5 RJ 45 connection port 6 POWER indicator 7 Fool proof groove Specifications Network Interface Interface RJ 45 with Auto MDI MDIX Number of ports 1 Port Transmission met...

Page 111: ...tor drive 3 Connect CAT 5e network cable to RJ 45 port on CMC EIP01 See Figure 2 Figure 2 RJ 45 PIN Definition PIN Signal Definition PIN Signal Definition 1 Tx Positive pole for data transmission 5 N...

Page 112: ...mand setting 5 The operation command is controlled by communication card P09 30 Decoding method for communication 0 The decoding method for Delta AC motor drive P09 75 IP setting 0 Static IP 0 Dynamic...

Page 113: ...e communication LED Indicators LED Status Indication How to correct it POWER Green On Power supply in normal status Off No power supply Check the power supply LINK Green On Network connection in norma...

Page 114: ...communication setting in DCISoft is set to Ethernet PC and CMC EIP01 in different networks and blocked by network firewall Conduct the setup by AC motor drive keypad Able to open CMC EIP01 setup page...

Page 115: ...dominant low 3 CAN_GND Ground 0V V 7 CAN_GND Ground 0V V Specifications Interface RJ 45 Number of ports 1 Port Transmission method CAN Transmission cable CAN standard cable Transmission speed 1M 500k...

Page 116: ...Series 8 37 CANopen Dimension Model TAP CN03 NOTE For more information on CANopen please refer to Chapter 15 CANopen Overview or CANopen user manual can also be downloaded on Delta website http www de...

Page 117: ...Chapter 8 Optional Cards CT2000 Series 8 38 This page intentionally left blank...

Page 118: ...default setting m s 3 5 6 5 8 5 3 5 7 0 9 5 5 5 6 8 5 9 5 Braking Chopper Frame B C Built in Frame D Optional DC reactor Frame B C Optional Frame D Built in EMI Filter Optional NOTE Rated input curren...

Page 119: ...output frequency changes as the carrier wave and control mode change Refer to Pr 01 00 and Pr 06 55 for more information Environment for Operation Storage and Transportation DO NOT expose the AC motor...

Page 120: ...r hose 40 C See page 2 3 for Air flow rate for cooling Dust Collector Air Velocity Specification at Heat Dissipation Channel Frame B C D Model VFD_ _ _CT43_ _ _ _ _ 110 150 185 220 300 370 450 550 750...

Page 121: ...Chapter 9 Specifications CT2000 Series 9 4 Frame B 370 0 140 0 Frame C 180 0 500 0 Frame D 180 0 660 0 Figure 1...

Page 122: ...ypad CT2000 Series 10 1 Chapter 10 Digital Keypad 10 1 Descriptions of Digital Keypad 10 2 Function of Digital Keypad KPC CC01 10 3 TPEditor Installation Instruction 10 4 Fault Code Description of Dig...

Page 123: ...ommand no matter the AC motor drive is in operation or stop status the AC motor drive needs to execute STOP command 2 The RESET key can be used to reset the drive after the fault occurs For those faul...

Page 124: ...the source of AUTO frequency and AUTO operation The factory setting is the external terminal source of operation is 4 20mA 2 Press Auto key at stop status the setting will switch to hand frequency so...

Page 125: ...ANopen at initial No LED Blinking CANopen at pre operation Single flash CANopen at stopped ON CANopen at operation status No LED CANopen ERR ERR LED LED status Condition State OFF No Error Single flas...

Page 126: ...no flash 2 When Power ON it will display startup page then the main page The main page displays Delta s default setting F H A U the display order can be set by Pr 00 03 Startup display When the select...

Page 127: ...n key to choose a setting For example Choose 2 Analogue Input then press the ENTER key After pressing the ENTER key an END will be displayed which means that the parameter setting is done 2 Copy Param...

Page 128: ...up which needs to be copied and press ENTER key Press ENTER key to go to Save in the motor drive screen Use Up Down key to select a symbol Use Left Right key to move the cursor to select a file name S...

Page 129: ...e left will still be displayed Press ESC for 3 seconds to unlock the keypad and the keypad will be back to this screen Then each key on the keypad is functional Turn off the power and turn on the powe...

Page 130: ...KPC CC01 keypad If PLC program is not available in the keypad while Option 1 Save in the motor drive is selected an ERR8 Warning Type not matching will be display on the screen Unplug and plug back th...

Page 131: ...error record to see its detail such as date tme frequency current voltage DCBUs voltage Press Up Down key to select an error record After selecting an error code press ENTER to see that error record...

Page 132: ...Upper Limit P01 10 16 Output Frequency Lower Limit P01 11 17 Accel Time 1 P01 12 18 Decel Time 1 P01 13 19 Over voltage Stall Prevention P06 01 20 Software Brake Level P07 00 21 Filter Time of Torque...

Page 133: ...ction P00 16 6 Carrier Frequency P00 17 7 Source of the Master Frequency Command AUTO P00 20 8 Source of the Operation Command AUTO P00 21 9 Stop Method P00 22 10 Digital Keypad STOP function P00 32 1...

Page 134: ...P01 02 11 Output Frequency Upper Limit P01 10 12 Output Frequency Lower Limit P01 11 13 Accel Time 1 P01 12 14 Decel Time 1 P01 13 15 Full load Current of Induction Motor 1 P05 01 16 Rated Power of In...

Page 135: ...uction Motor 1 P05 03 13 Pole Number of Induction Motor 1 P05 04 14 No load Current of Induction Motor 1 P05 05 15 Over voltage Stall Prevention P06 01 16 Software Brake Level P07 00 17 Encoder Type S...

Page 136: ...he bottom right hand corner of the screen Press F4 on the key pad to add this parameter to My Mode 2 The parameter Pr will be displayed in My mode if it is properly saved To correct or to delete this...

Page 137: ...ng value Press ENTER to see screen s display result after contrast is adjusted to be 10 2 Back light Press ENTER to go to Back Light Time Setting screnn Use Up Down key to adjust the setting value Whe...

Page 138: ...tup NOTE When the digital keypad is removed the time setting will be in standby status for 7 days After this period the time needs to be reset 10 Language setup Use Up Down key to select language than...

Page 139: ...re available upon selection ENTER Press to select 1 Default page F H u 60 00Hz 540 0Vdc 0 00Hz F 600 00Hz H A U circulate 2 User Defined optional accessory is require TPEditor USB RS 485 Communication...

Page 140: ...e box Start downloading pages to edit KPC CC01 Download completed 2 VFDSoft this function allows user to link to the VFDSoft Operating software then to upload data Copy parameter 1 4 in KPC CC01 Conne...

Page 141: ...tal Keypad CT2000 Series 10 20 Waiting to connect to PC Open VFDSoft choose Parameter Manager function In Parameter Manager choose Load parameter table from KPC CC01 Choose the right communication por...

Page 142: ...parameter is completed Before using the user defined starting screen and user defined main screen the starting screen setup and the main screen setup have to be preset as user defined If the user defi...

Page 143: ...the fault is clear 3 When fault or warning message appears backlight LED will blinks until the fault or the warning is cleared Optional accessory RJ45 Extension Lead for Digital Keypad Part No Descrip...

Page 144: ...Click on New The Window below will pop up At the device type click on the drop down menu and choose DELTA VFD C Inverter At the TP type click on the drop down menu and choose VFD C KeyPad As for File...

Page 145: ...age The following window will pop up Please note that Static Bitmap setting support only images in BMP format Now choose a image that you need and click open then that image will appear in the Static...

Page 146: ...to Tool Communication Set up communication port and speed of IFD6530 10 Only three speed selections are available 9600 bps 19200 bps and 38400 bps 11 When a dialogue box displayed on the screen askin...

Page 147: ...rom left to right Static Text ASCII Display Static Bitmap Scale Bar Graph Button Clock Display Multi state bit map Units Numeric Input and 11 geometric bitmaps and lines of different width The applica...

Page 148: ...key in the numbers of your choices for main scale and sub scale f Maximum value Minimum Value are the numbers on the two ends of a scale They can be negative numbers But the values allowed to be inpu...

Page 149: ...tion Key allows you to assign functions to the following keys on the KPC CC01 keypad F1 F2 F3 F4 Up Down Left and Right Please note that the Up and Down keys are locked by TPEditor These two keys cann...

Page 150: ...map The setup window of the multi state is shown as the image below This object reads the bit s property value of the PLC It defines what image or wording is when this bit is 0 or when this bit is 1 S...

Page 151: ...ue Length These two factors influence the range of the Minimum and Maximum Value of the Limit Setting Please note that the corresponding supporting values for C2000 have to be 16bits The 32bits values...

Page 152: ...emory parameter error Errors occurred on parameters of factory setting It might be caused by firmware update 1 Press RESET on the keypad to clear errors 2 Verify if there s any problem on Flash IC 3 S...

Page 153: ...clear errors If none of the solution above works contact your local authorized dealer CE04 Comm Slave Error Warning Modbus slave drive error Motor drive cannot process the communication command sent...

Page 154: ...de because a parameter is being modified 1 Verify if the parameter is being modified If it is not being modified try to set up that parameter again If the solution above doesn t work contact your loca...

Page 155: ...none of the solution above works contact your local authorized dealer Err VFD Time Out File 1 Other keypad error A setting cannot be made because data copying timeout expired 1 Redo data copying 2 Ver...

Page 156: ...No function 1 Parameter write protection 5 Reset KWH display to 0 6 Reset PLC including CANopen Master Index 7 Reset CANopen Index Slave 9 All parameters are reset to factory settings base frequency...

Page 157: ...on speed of fan F 35 Control Mode display 0 Speed control mode SPD 1 torque control mode TQR t 36 Present operating carrier frequency of drive Hz J 37 Reserved 38 Display drive status 6 39 Display est...

Page 158: ...e control Bit 1 Frequency command by PLC force control Bit 2 Position command by PLC force control Bit 3 Torque command by PLC force control Read only 00 20 Source of Master Frequency Command AUTO 0 D...

Page 159: ...Xxxxh Hz 00 26 Max User Defined Value 0 Disable 0 65535 when Pr 00 25 set to no decimal place 0 0 6553 5 when Pr 00 25 set to 1 decimal place 0 0 655 35 when Pr 00 25 set to 2 decimal place 0 0 65 53...

Page 160: ...Digital Keypad STOP Function 0 STOP key disable 1 STOP key enable 0 00 33 00 39 Reserved 00 40 Homing mode 0000 X Note Forward run closckwise CW Reverse run counterclockwise CCW 0 Forward run to home...

Page 161: ...tion Settings Factory Setting 00 42 Homing by frequency 2 0 00 599 00Hz 2 00 00 43 00 47 Reserved 00 48 Display Filter Time Current 0 001 65 535 sec 0 100 00 49 Display Filter Time Keypad 0 001 65 535...

Page 162: ...with power greater than 30HP 60 00 60 0 10 00 10 0 01 14 Accel Time 2 Pr 01 45 0 0 00 600 00 second Pr 01 45 1 0 00 6000 0 second AC drive with power greater than 30HP 60 00 60 0 10 00 10 0 01 15 Dece...

Page 163: ...0 00 50 00 01 36 Output Voltage of Motor 2 460V 0 0V 510 0V 400 0 01 37 Mid point Frequency 1 of Motor 2 0 00 599 00Hz 3 00 01 38 Mid point Voltage 1 of Motor 2 460V 0 0V 480 0V 22 0 01 39 Mid point F...

Page 164: ...Settings CT2000 Series 11 9 Pr Explanation Settings Factory Setting 01 45 Time Unit for Accel Decel and S Curve 0 Unit 0 01 sec 1 Unit 0 1sec 0 01 46 CANopen Quick Stop Time Pr 01 45 0 0 00 600 00 sec...

Page 165: ...eceleration time selection 0 02 27 Input terminal of I O extension card MI11 9 The 3rd 4th acceleration deceleration time selection 0 02 28 Input terminal of I O extension card MI12 10 EF Input Pr 07...

Page 166: ...RY2 1 Operation Indication 1 02 16 Multi function Output 3 MO1 2 Operation speed attained 66 02 17 Multi function Output 4 MO2 3 Desired frequency attained 1 Pr 02 22 0 02 36 Output terminal of the I...

Page 167: ...Pr 06 26 39 Position attained Pr 10 19 40 Speed attained including Stop 41 Multi position attained 42 Crane function 43 Actual motor speed slower than Pr 02 47 44 Low current output use with Pr 06 71...

Page 168: ...ut Terminal Monitor the status of multi function output terminals Read only 02 52 Display External Output terminal occupied by PLC Monitor the status of PLC input terminals Read only 02 53 Display Ext...

Page 169: ...s Mode AVI 0 No bias 1 Lower than or equal to bias 2 Greater than or equal to bias 3 The absolute value of the bias voltage while serving as the center 4 Serve bias as the center 0 03 08 Positive nega...

Page 170: ...analog output 23 Constant voltage current output 24 Reserved 25 CAN 485 output 03 21 Gain of Analog Output 1 AFM1 0 0 500 0 100 0 03 22 Analog Output 1 when in REV Direction AFM1 0 Absolute output vol...

Page 171: ...portional Low Point 100 00 100 00 0 00 03 53 AVI Mid Point Pr 03 28 0 0 00 10 00V Pr 03 28 0 0 00 20 00mA 5 00 03 54 AVI Proportional Mid Point 100 00 100 00 50 00 03 55 AVI High Point Pr 03 28 0 0 00...

Page 172: ...03 69 Negative AUI Voltage Low Point 10 00 0 00 V 0 00 03 70 Negative AUI Voltage Proportional Low Point 0 00 100 00 0 00 03 71 Negative AUI Voltage Mid Point 0 00 10 00V 5 00 03 72 Negative AUI Volt...

Page 173: ...0 00 599 00Hz 0 00 04 15 Position command 1 revolution 30000 30000 0 04 16 Position command 1 pulse 32767 32767 0 04 17 Position command 2 revolution 30000 30000 0 04 18 Position command 2 pulse 3276...

Page 174: ...12 pulse 32767 32767 0 04 39 Position command 13 revolution 30000 30000 0 04 40 Position command 13 pulse 32767 32767 0 04 41 Position command 14 revolution 30000 30000 0 04 42 Position command 14 pu...

Page 175: ...etting 05 06 Stator Resistance Rs of Induction Motor 1 0 65 535 05 07 Rotor Resistance Rr of Induction Motor 1 0 65 535 05 08 Magnetizing Inductance Lm of Induction Motor 1 0 6553 5mH 05 09 Stator Ind...

Page 176: ...39 0 05 32 Accumulative Motor Operation Time day 00 65535 0 05 33 Induction Motor and Permanent Magnet Motor Selection 0 Induction Motor 1 SPM Permanent Magnet Motor 2 IPM Permanent Magnet Motor 0 05...

Page 177: ...uring constant speed operation stop operation after detection 3 Over torque detection during operation continue to operate after detection 4 Over torque detection during operation stop operation after...

Page 178: ...heat oH2 18 tH1o TH1 open IGBT over heat protection error 19 tH2o TH2 open capacitance over heat protection error 20 Reserved 21 Drive over load oL 22 Electronics thermal relay 1 EoL1 23 Electronics t...

Page 179: ...AN open software disconnect2 CHbE 103 Reserved 104 CANopen hardware disconnect CbFE 105 CANopen index setting error CIdE 106 CANopen slave station number setting error CAdE 107 CANopen index setting e...

Page 180: ...t to Output Phase Loss Detection OPHL 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning 3 06 46 Deceleration Time of Output Phase Loss 0 000 65 535 sec 0 500 06 4...

Page 181: ...6 65 Fault Record 2 Day 0 65535 days Read only 06 66 Fault Record 2 Min 0 1439 min Read only 06 67 Fault Record 3 Day 0 65535 days Read only 06 68 Fault Record 3 Min 0 1439 min Read only 06 69 Fault R...

Page 182: ...0 Disable 1 Speed search for maximum output frequency 2 Speed search for start up motor frequency 3 Speed search for minimum output frequency 0 07 13 dEb Function Selection 0 Disable 1 dEb with auto a...

Page 183: ...nsation V F and SVC control mode 0 001 10 000 sec 0 100 07 26 Torque Compensation Gain V F and SVC control mode 0 10 0 07 27 Slip Compensation Gain V F and SVC control mode 0 00 10 00 SVC control mode...

Page 184: ...8 07 PID Delay Time 0 0 35 0 sec 0 0 08 08 Feedback Signal Detection Time 0 0 3600 0sec 0 0 08 09 Feedback Signal Fault Treatment 0 Warn and keep operation 1 Warn and ramp to stop 2 Warn and coast to...

Page 185: ...ASCII 10 8E2 ASCII 11 8O2 ASCII 12 8N1 RTU 13 8N2 RTU 14 8E1 RTU 15 8O1 RTU 16 8E2 RTU 17 8O2 RTU 1 09 05 09 08 Reserved 09 09 Response Delay Time 0 0 200 0ms 2 0 09 10 Main Frequency of the Communica...

Page 186: ...9 36 CANopen Slave Address 0 Disable 1 127 0 09 37 CANopen Speed 0 1M bps 1 500K bps 2 250K bps 3 125K bps 4 100K bps Delta only 5 50K bps 0 09 38 Reserved 09 39 CANopen Warning Record bit 0 CANopen G...

Page 187: ...ceNet 0 63 Profibus DP 1 125 1 09 71 Setting of DeviceNet Speed Special parameter for DeviceNet card and PROFIBUS card Standard DeviceNet 0 125Kbps 1 250Kbps 2 500Kbps 3 1Mbps Delta Only Non standard...

Page 188: ...arameter for MODBUS TCP card 0 65535 0 09 83 Address Mask 4 of the Communication Card Special parameter for MODBUS TCP card 0 65535 0 09 84 Getway Address 1 of the Communication Card Special parameter...

Page 189: ...ble to write internet parameters 1bit This bit will change to disable when it finishes saving the internet parameter updates Bit 2 Enable login password 1bit This bit will be changed to disable when i...

Page 190: ...B1 1 65535 100 10 06 Electrical Gear at Load Side A2 1 65535 100 10 07 Electrical Gear at Motor Side B2 1 65535 100 10 08 Treatment for Encoder Feedback Fault 0 Warn and keep operation 1 Warn and ram...

Page 191: ...10 32 PM Sensorless Obeserver Bandwidth for High Speed Zone 0 00 600 00Hz 5 00 10 33 Reserved 10 34 PM Sensorless Observer Low pass Filter Gain 0 00 655 35 1 00 10 35 AMR Kp 0 00 3 00 1 00 10 36 AMR K...

Page 192: ...R Control I 2 0 000 10 000 sec 0 100 11 10 P Gain of Zero Speed 0 40Hz IM 0 100Hz PM 10 11 11 I Gain of Zero Speed 0 000 10 000 sec 0 100 11 12 Gain for ASR Speed Feed Forward 0 100 0 11 13 PDFF Gain...

Page 193: ...Set by Pr 11 37 Forward speed limit and Pr 11 38 Reverse speed limit 1 Set by Pr 11 37 11 38 and Pr 00 20 Source of Master Frequency Command 2 Set by Pr 00 20 Source of Master Frequency Command 0 11...

Page 194: ...5 143 Rated Current for Light Duty 22 5 30 36 45 56 72 72 91 110 110 144 180 Parameter Reset Factory Setting 0 Settings 0 No Function 1 Write protection for parameters 5 Reset KWH display to 0 6 Reset...

Page 195: ...Display actual motor speed rpm r 00 positive speed 00 negative speed 8 Display estimate output torque t 00 positive torque 00 negative torque t 9 Display PG feedback G refer to Note 1 10 Display PID f...

Page 196: ...ration speed of fan F 35 Control Mode display 0 Speed control mode SPD 1 torque control mode TQR t 36 Present operating carrier frequency of drive Hz J 37 Reserved 38 Display drive status 6 Refer to N...

Page 197: ...etting and the setting 20 is the corresponding CPU pin status of digital output User can set 17 to monitor the digital output status and then set to 20 to check if the wire is normal 5 Setting 8 100 m...

Page 198: ...od 2 After reboots password function will be recovered Method 3 Input any value into Pr 00 07 Do not enter the password Password Decode Flow Chart Password Setting Password Forgotten Enter 9999 and pr...

Page 199: ...tional PG card with encoder for the closed loop speed control 2 IM Sensorless vector control get the optimal control by the auto tuning of motor parameters 3 IM FOC vector control encoder besides torq...

Page 200: ...equency Inaccuracy Current Detect Voltage Compensate Slip comp Real Speed Real Speed When setting Pr 00 11 to 2 the sensorless vector control diagram is shown as follows Fcmd Pr00 20 2 3 e s AVR 07 23...

Page 201: ...cription of Parameter Settings CT2000 Series 12 1 00 8 When setting Pr 00 11 to 3 the FOCPG control diagram is shown as follows When setting Pr 00 11 to 5 FOC sensorless control diagram is shown as fo...

Page 202: ...bc _est 07 01 10 39 10 35 11 01 11 05 10 34 10 31 10 33 10 36 Point to Point Position control Factory Settings 0 Settings 0 Incremental Type 1 Absolute Type Pr 00 12 0 is incremental type P2P Pr 00 12...

Page 203: ...01 02 05 01 05 09 Motor1 01 35 01 36 05 13 05 21 no offset by P r 03 00 actual frequency Current feedback Current control Current measure flux weakening curve lq command ld command by P r 11 29 by mul...

Page 204: ...oustic Noise Electromagnetic Noise or Leakage Current Heat Dissipation Current Wave Significant Minimal Minimal Minimal Significant Significant From the table we see that the PWM carrier frequency has...

Page 205: ...erminal MI The factory setting of frequency source or operation source is for AUTO mode It will return to AUTO mode whenever power on again after power off If there is multi function input terminal us...

Page 206: ...ed The deceleration time has to be set accordingly 2 If the motor free running is allowed or the load inertia is large it is recommended to select coast to stop For example blowers punching machines a...

Page 207: ...decimal display is supported up to 3 decimal places Bit 4 15 F H page unit and Pr 00 26 unit display is supported up to 4 types of unit display Max User Defined Value Factory Setting 0 Settings 0 Disa...

Page 208: ...on input terminal MI 41 42 When external terminal MI is set to 41 and 42 AUTO HAND mode the settings Pr 00 29 1 2 3 4 will be disabled The external terminal has the highest priority among all command...

Page 209: ...AND mode Pr 00 20 and 00 21 are for the settings of frequency source and operation source in AUTO mode Pr 00 30 and 00 31 are for the settings of frequency source and operation source in HAND mode The...

Page 210: ...pulse as check point 6 Forward run to home Set ORG ON OFF as check point 7 Reverse run to home Set ORG ON OFF as check point 8 Define current position as home Y Set X to 0 1 2 3 6 7 0 reverse run to...

Page 211: ...ameter Settings CT2000 Series 12 1 00 18 4 When Y 1 X 3 Z pulse ORGP Speed Position 5 When Y 2 X 2 ORGP Speed Position 6 When Y 2 X 3 ORGP Speed Position 7 When Y 2 X 4 Z pulse Speed Position 8 When Y...

Page 212: ...rnal output terminal to 47 homing function enable for homing When Pr 00 10 is set to 3 after homing is complete user must set control mode setting Pr 00 10 to 1 in order to perform P2P position contro...

Page 213: ...f the motor is 60Hz the setting should be 60Hz If the motor is 50Hz it should be set to 50Hz Pr 01 35 is used for the application occasion that uses double base motor Output Voltage of Motor 1 base fr...

Page 214: ...0 Settings 460V series 0 0 480 0V Min Output Frequency of Motor 2 Factory Setting 0 50 Settings 0 00 599 00Hz Min Output Voltage of Motor 2 Factory Setting 2 0 Settings 460V series 0 0 480 0V V f curv...

Page 215: ...60 0 60 0 01 00 01 01 01 02 01 03 01 05 01 04 01 06 01 07 01 08 60 0 220 0 1 50 10 0 1 50 10 0 50 0 01 00 01 01 01 02 01 03 01 05 01 04 01 06 01 07 01 08 50 0 220 0 1 30 10 0 1 30 10 0 Motor spec 60Hz...

Page 216: ...41 Flow output frequency lower limit Pr 01 11 Fcmd Fmin Fstart Fmin NO YES YES fstart Fstart NO fstart Fmin Flow 0 Flow 0 YES H Fcmd YES H Fcmd NO Fcmd Flow YES Fcmd Fmin YES H Fcmd NO NO Fcmd Fmin N...

Page 217: ...oint voltage Vmid Min output voltage setting Vmin Min output frequency Fmin Mid point frequency Fmid Motor rated frequency Fbase Max operation frequency This setting will limit the min output frequenc...

Page 218: ...on Time 1 2 3 4 are selected according to the Multi function Input Terminals settings The factory settings are Accel Decel time 1 When enabling torque limits and stalls prevention function actual acce...

Page 219: ...quency The JOG command can t be executed when the AC motor drive is running In the same way when the JOG command is executing other operation commands are invalid except forward reverse commands and S...

Page 220: ...er limit Skip Frequency 2 upper limit Skip Frequency 2 lower limit Skip Frequency 3 upper limit Skip Frequency 3 lower limit Factory Setting 0 00 Settings 0 00 599 00Hz These parameters are used to se...

Page 221: ...als U V W When setting 1 it will execute DC brake by Vmin Pr 01 08 and Pr 01 42 in V f VFPG and SVC modes It executes zero speed operation in VFPG and FOCPG mode When it is set to 2 the AC motor drive...

Page 222: ...n direct proportion to speed such as the load of fan or pump it can decrease input voltage to reduce flux loss and iron loss of the motor at low speed with low load torque to raise the entire efficien...

Page 223: ...he setting frequency In the deceleration it can auto detect the load re generation and stop the motor smoothly with the fastest decel time Setting 4 Stall prevention by auto accel decel limited by 01...

Page 224: ...REV FWD F WD OPEN STOP CLOSE RUN REV OPEN FW D CLOSE REV VFD CT D CM RUN STOP FW D REV 3 3 wire operation control FWD CLOSE RUN MI1 OPEN STOP R EV FWD OPEN FWD CLOSE REV VFD CT DCM STOP REV FWD RUN M...

Page 225: ...h between motor 1 and motor 2 15 operation speed command from AVI 16 operation speed command from ACI 17 operation speed command from AUI 18 Emergency stop Pr 07 20 19 Digital up command 20 Digital do...

Page 226: ...p speed command 1 multi step position command 1 15 step speeds could be conducted through the digital status of the 4 terminals and 16 in total if the master speed is included Refer to Parameter set 4...

Page 227: ...ccelerate to the setting frequency ON MI GND x ON OFF ON Voltage Frequency Time Operation command Setting frequency 13 Cancel the setting of the optimal accel decel time Before using this function Pr...

Page 228: ...ed mode after JOG command is done the drive will return to torque mode 26 FOCPG TQCPG mode selection When the contact is ON TQCPG mode When the contact is OFF FOCPG mode RUN STOP ON OFF OFF ON RUN STO...

Page 229: ...step position and multi speed control When the contact is ON the corresponding 15 step speed for the multi function inputs 1 4 will be 15 positions Refer to Pr 04 16 to Pr 04 44 Run 1 0 1 1 1 0 1 1 0...

Page 230: ...ime Output frequency PG feedback 10 01 10 02 RUN MI d35 MO d39 10 19 RUN RUN Time 36 Enable multi step position learning function valid at stop When the contact is ON OFF the drive will base the multi...

Page 231: ...ing operation the drive will also stop 2 Using keypad KPC CC01 to switch between HAND AUTO the drive will stop first then switch to the HAND or AUTO status 3 On the digital keypad KPC CC01 it will dis...

Page 232: ...t will change to quick stop Refer to Chapter 15 for more details 54 Reserved 55 Brake Released Signal 56 LOCAL REMOTE Selection Use Pr 00 29 to select for LOCAL REMOTE mode refer to Pr 00 29 When Pr 0...

Page 233: ...what delayed Digital Input Operation Direction Factory Setting 0000 Settings 0000h FFFFh 0 N O 1 N C The setting of this parameter is In hexadecimal This parameter is used to set the input signal leve...

Page 234: ...ined 1 Pr 02 22 4 Desired frequency attained 2 Pr 02 24 5 Zero speed Frequency command 6 Zero speed include STOP Frequency command 7 Over torque 1 Pr 06 06 06 08 8 Over torque 2 Pr 06 09 06 11 9 Drive...

Page 235: ...erved This parameter is used for setting the function of multi function terminals Pr 02 36 Pr 02 41 requires additional extension cards to display the parameters the choices of optional cards are EMC...

Page 236: ...he counter reaches Preliminary Counter Value Pr 02 19 19 External Base Block input B B Active when the output of the AC motor drive is shut off during base block 20 Warning Output Active when the warn...

Page 237: ...04 32 1 0 0 1 Pr 04 34 1 0 1 0 Pr 04 36 1 0 1 1 Pr 04 38 1 1 0 0 Pr 04 40 1 1 0 1 Pr 04 42 1 1 1 0 Pr 04 44 1 1 1 1 42 Crane Function This function should be used with Pr 02 32 Pr 02 33 Pr 02 34 Pr 02...

Page 238: ...he corresponding multi function terminal will be ON if the frequency is less than Pr 02 34 After it is ON it will be OFF when brake delay time exceeds Pr 02 32 Multi function Output MO d47 Output Freq...

Page 239: ...tDecel Set 07 18 02 34 and output current 02 57 07 18 Dwell Freq at Decel 02 32 Brake Delay Time Multi function Output Direction Factory Setting 0000 Settings 0000h FFFFh 0 N O 1 N C The setting of th...

Page 240: ...the low speed to stop 1 0msec TRG 00 04 01 02 14 17 02 19 5 02 20 3 02 06 23 Display value Counter Trigger output signal Preliminary Counter Value RY1 Pr 02 13 17 Terminal Counter Value RY2 Pr 02 14...

Page 241: ...ive runs after Pr 02 32 delay time the corresponding multi function output terminal 12 mechanical brake release will be ON It is recommended to use this function with DC brake RUN STOP A B A Multi fun...

Page 242: ...te multi function output terminal Pr 02 13 02 14 02 16 and 02 17 is set to 28 Output Boundary for Multi function Output Terminals Factory Setting 0 00 Settings 0 00 599 00Hz When output frequency is h...

Page 243: ...tting 60 00 Settings 0 00 599 00Hz Switch the delay time of Max output frequency Factory Setting 0 Settings 0 65000 ms It is used to improve the unstable speed or unstable position due to the insuffic...

Page 244: ...are active MI1 MI2 MI3 MI4 MI5 MI6 2 2 2 2 2 2 5 4 3 2 1 0 0 1 0 1 1 0 Settings bit5x2 bit4x2 bit2x2 5 4 2 1x2 1x2 1x2 5 4 2 32 16 4 52 2 322 16 2 8 2 4 2 2 2 1 5 4 3 2 1 0 0 ON 1 OFF Weights Bit NOTE...

Page 245: ...12 11 1 0 9 8 7 6 5 4 3 2 1 0 12 13 14 15 Weights Bit 0 ON 1 OFF For option card For Example When Pr 02 52 displays 0034h hex and switching to 110100 binary it means MI1 MI3 and MI4 are used by PLC MI...

Page 246: ...MO18 MO19 MO20 Weights Bit 0 ON 1 OFF Reserved For option card For Example If the value of Pr 02 53 displays 0003h Hex it means RY1and RY2 are used by PLC Relay 1 MO1 1 1 0 0 0 0 0 0 MO2 MO3 MO4 MO5 2...

Page 247: ...ing of Pr02 34 Pivot Point of the Frequency 02 34 choose 42 to set up Multi functional output Pr02 13 Pr02 14 Pr02 16 and Pr002 17 after the delay time set at Pr402 32 When the Pivot Point of the Curr...

Page 248: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 02 25 2 No IO card 3 No IO card 4 EMC D611A 5 EMC D42A 6 EMC R6AA 7 No IO card...

Page 249: ...Reserved 13 PID Offset h 14 20 Reserved When use analog input as PID reference value Pr00 20 must set 2 analog input Setting method 1 Pr03 00 03 02 set 1 as PID reference input Setting method 2 Pr03...

Page 250: ...oltage of the external analog input 0 Analog Input Bias ACI Factory Setting 0 Settings 100 0 100 0 It is used to set the corresponding ACI voltage of the external analog input 0 Analog Voltage Input B...

Page 251: ...ositive Negative Bias Mode Pr 03 10 Analog Frequency Command for Reverse Run Pr 03 11Analog Input Gain AVI 100 Pr 03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by di...

Page 252: ...0 Pr 03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequ...

Page 253: ...03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequency re...

Page 254: ...r 03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequenc...

Page 255: ...r 03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequenc...

Page 256: ...10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequency revers...

Page 257: ...03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequency...

Page 258: ...r 03 03 10 0 Negative frequency is not valid Forward and reverse run is controlled by digital keypad or external terminal 1 Neagtive frequency is valid Positive frequency forward run negative frequenc...

Page 259: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 03 11...

Page 260: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 03 12...

Page 261: ...nal 1 Neagtive frequency is valid Positive frequency forward run negative frequency reverse run Direction can not be switched by digital keypad or external teriminal control 0 No bias 1 Lower than or...

Page 262: ...ve frequency is valid Positive frequency forward run negative frequency reverse run Direction can not be switched by digital keypad or external teriminal control 0 No bias 1 Lower than or equal to bia...

Page 263: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 03 15...

Page 264: ...trol and run in FWD direction 10 9 100 111 1 Pr 00 14 Analog Negative Input Gain AUI 100 Pr 00 13 Analog Positive Input Gain AUI 111 1 10 5 1 2 3 4 6 7 8 9 V 60Hz 10 6 1 2 3 4 5 7 9 8 V 60Hz Pr 03 07...

Page 265: ...alid Positive frequency forward run negative frequency reverse run Direction can not be switched by digital keypad or external teriminal control 0 No bias 1 2 Greater than or equal to bias 3 The absol...

Page 266: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 03 18...

Page 267: ...the analog voltage current signal Analog Input Filter Time AVI Analog Input Filter Time ACI Analog Input Filter Time AUI Factory Setting 0 01 Settings 0 00 20 00 sec These input delays can be used to...

Page 268: ...tory Setting 0 Multi function Output 2 AFM2 Factory Setting 0 Settings 0 25 Function Chart Settings Functions Descriptions 0 Output frequency Hz Max frequency Pr 01 00 is regarded as 100 1 Frequency c...

Page 269: ...alog Output 1 AFM1 Factory Setting 100 0 Gain of Analog Output 2 AFM2 Factory Setting 100 0 Settings 0 0 500 0 It is used to adjust the analog voltage level Pr 03 20 that terminal AFM outputs This par...

Page 270: ...ing the input mode please check if the switch of external terminal SW3 SW4 corresponds to the setting of Pr 03 28 03 29 Status of PLC Output Terminal Factory Setting Settings 0 65535 Monitor the statu...

Page 271: ...er Output Time Factory Setting 0 01 Settings 0 00 20 00 sec Reserved MO by Source of AI Level Factory Setting 0 Settings 0 AVI 1 ACI 2 AUI AI Upper Level Factory Setting 50 00 Settings 100 00 100 00 A...

Page 272: ...nt Factory Setting 5 00 Settings 03 28 0 0 00 10 00V 03 28 0 0 00 20 00mA AVI Proportional Mid Point Factory Setting 50 00 Settings 100 00 100 00 AVI High Point Factory Setting 10 00 Settings 03 28 0...

Page 273: ...tings 100 00 100 00 When Pr 03 29 1 ACI setting is 0 10V and the unit is in voltage V When Pr 03 29 1 ACI setting is 0 20mA or 4 20mA and the unit is in current mA When setting analog input ACI to fre...

Page 274: ...Point Factory Setting 0 00 Settings 10 00 0 00V Negative AUI Voltage Proportional Low Point Factory Setting 0 00 Settings 0 00 100 00 Negative AUI Voltage Mid Point Factory Setting 5 00 Settings 0 00...

Page 275: ...02 26 02 31 are used to select one of the AC motor drive Multi step speeds max 15 speeds The speeds frequencies are determined by Pr 04 00 to 04 14 as shown in the following The run stop command can b...

Page 276: ...lution Position command 5 revolution Position command 6 revolution Position command 7 revolution Position command 8 revolution Position command 9 revolution Position command 10 revolution Position com...

Page 277: ...pulse Position command 9 pulse Position command 10 pulse Position command 11 pulse Position command 12 pulse Position command 13 pulse Position command 14 pulse Position command 15 pulse Factory Sett...

Page 278: ...1 1 0 0 04 11 12th step speed frequency 04 40 Position command 1 pulse 1 1 0 1 04 12 13th step speed frequency 04 42 Position command 1 pulse 1 1 1 0 04 13 14th step speed frequency 04 44 Position co...

Page 279: ...ings and the motor wiring is correct 2 Make sure the motor has no load before executing auto tuning and the shaft is not connected to any belt or gear motor It is recommended to set to 2 if the motor...

Page 280: ...a measure 4 When the process of inertia estimation is completed check Pr 11 01 unit PU Q8 and see if the measured value is acceptable Set up Sensorless FOC Mode 1 Set Pr 00 10 0 speed mode 2 Set Pr 00...

Page 281: ...d re connect then execute PG origin search again It is crucial to execute auto tuning after the switch otherwise PG origin measure error and motor stall may occur Auto tuning process for measuring PG...

Page 282: ...actory Setting 4 Settings 2 64 It is used to set the number of motor poles must be an even number No load Current of Induction Motor 1 A Unit Amper Factory Setting Settings 0 to the factory setting in...

Page 283: ...t the rated speed of the motor and need to set according to the value indicated on the motor nameplate Pole Number of Induction Motor 2 Factory Setting 4 Settings 2 64 It is used to set the number of...

Page 284: ...d and connection Pr 05 24 is used to enable disable Y connection connection Switch When Pr 05 24 is set to 1 the drive will select by Pr 05 23 setting and current motor frequency to switch motor to Y...

Page 285: ...connection D connection Min is 0 2 seconds Y connection output Pr 02 13 14 31 Y connection confir mation input Pr 02 01 08 29 connecti on output Pr 02 13 14 32 connection confir mation input Pr 02 01...

Page 286: ...to 00 Operation time shorter than 60 seconds will not be recorded Induction Motor IM and Permanent Magnet Motor Selection Factory Setting 0 Settings 0 Induction Motor 1 Permanent Magnet Motor 2 IPM P...

Page 287: ...46E 03 3 47E 03 8 17E 04 8 41E 04 1 12E 03 For more information on motor inertia value please refer to Pr 11 01 Stator Resistance of PM Motor Factory Setting 0 000 Settings 0 000 65 535 Permanent Magn...

Page 288: ...constant until the voltage drops below the preset value again This function is used for the occasion that the load inertia is unsure When it stops in the normal load the over voltage won t occur duri...

Page 289: ...evention 1 Smart over voltage prevention When Pr 06 02 is set to 1 the drive will maintain DCbus voltage when decelerating and prevent OV Output Frequency DCBUS Voltage 310Vdc 370Vdc Time 230V Series...

Page 290: ...Setting to 1 3 or 4 auto accel Optimal Acceleration Deceleration Setting Pr 02 13 02 14 Multi function Output 1 RY1 RY2 Pr 02 16 02 17 Multi function Output MO1 2 06 03 Over Current Detection Level Ov...

Page 291: ...ion when stall prevention occurs at constant speed Over torque Detection Selection OT1 Factory Setting 0 Settings 0 Disable 1 Over torque detection during constant speed operation continue to operate...

Page 292: ...e output current exceeds the over torque detection level Pr 06 07 factory setting 150 and also exceeds Pr 06 08 Over Torque Detection Time the fault code ot1 ot2 will appear If a Multi Functional Outp...

Page 293: ...Hz Heat Sink Over heat OH Warning Factory Setting 85 0 Settings 0 0 110 0 When this parameter is set as 110 0 the drive will trigger error and stop instead of warning once the temperature reaches 110...

Page 294: ...eration ovd 9 Over voltage during constant speed ovn 10 Over voltage at stop ovS 11 Low voltage during acceleration LvA 12 Low voltage during deceleration Lvd 13 Low voltage during constant speed Lvn...

Page 295: ...input loss ACE 49 External fault input EF 50 Emergency stop EF1 51 External Base Block bb 52 Password error PcodE 53 Reserved 54 Communication error CE1 55 Communication error CE2 56 Communication er...

Page 296: ...ter At stop with low voltage Lv LvS warn no record During operation with mid low voltage Lv LvA Lvd Lvn error will record Setting 62 when dEb function is enabled the drive will execute dEb and record...

Page 297: ...TH1 open 19 tH2o TH2 open 20 Reserved 21 Drive over load oL 22 Electronics thermal relay 1 EoL1 23 Electronics thermal relay 2 EoL2 24 Motor PTC overheat oH3 PTC 25 Reserved 26 Over torque 1 ot1 27 O...

Page 298: ...served 60 Brake transistor error bF 61 Y connection connection switch error ydc 62 Decel Energy Backup Error dEb 63 Slip error oSL 64 Electromagnet switch error ryF 65 PG Card Error PGF5 66 67 Reserve...

Page 299: ...arn and keep operating 1 Warn and ramp to stop 2 Warn and coast to stop 3 No warning Pr 06 29 setting defines how the will drive operate after PTC detection PTC Level Factory Setting 50 0 Settings 0 0...

Page 300: ...us record IGBT Temperature at Malfunction Factory Setting Read only Settings 3276 7 3276 7 When malfunction occurs user can check the current IGBT temperature If it happens again it will overwrite the...

Page 301: ...s communication address 2119H If malfunction happens again the previous record will be overwritten by this parameter Reserved Reserved Treatment to Output Phase Loss Detection OPHL Factory Setting 3 S...

Page 302: ...carrier frequency Take VFD007C43A in normal duty as example surrounding temperature 50oC with independent installation and UL open type When the carrier frequency is set to 15kHz it corresponds to 72...

Page 303: ...90 80 70 60 4 5 6 7 8 9 10 11 12 13 14 15 Fc kHz Ratio VFD007 150C43A E VFD185 550C43A E VFD750 3550C43A E Pr 06 55 0 or 2 40 UL open type 30 UL type1 or open type_size by size 460V 100 110 90 80 70 6...

Page 304: ...70 50 2 5 6 7 8 9 10 11 12 13 14 15 Fc kHz Ratio VFD007 110C23A VFD150 370C23A VFD300 370C23E VFD450 900C23A E 60 40 4 3 230V 100 110 90 80 70 50 2 5 6 7 8 9 10 11 12 13 14 15 Fc kHz Ratio VFD007 110...

Page 305: ...level 2 the drive activate protecting action by following the setting of Pr 06 29 Delay time Pr 06 59 7 PT100 wiring diagram MI1 24V COM FWD MO1 MI5 MI3 ACI 10V AVI AFM1 MO2 MCM MI7 MI4 DCM REV MI2 S1...

Page 306: ...5 Software Detection GFF Filter Time Factory Setting 0 10 Settings 0 00 655 35 sec Reserved Fault Record 1 day Fault Record 2 day Fault Record 3 day Fault Record 4 day Factory Setting Read only Settin...

Page 307: ...known that the last fault Pr06 17 happened after the drive run for 4days and 240 minutes Low Current Setting Level Factory Setting 0 0 Settings 0 0 100 0 Low Current Detection Time Factory Setting 0 0...

Page 308: ...tory Setting 0 0 Settings 0 00 60 0 sec The motor may be in the rotation status due to external force or itself inertia If the drive is used with the motor at this moment it may cause motor damage or...

Page 309: ...g Gain Factory Setting 100 Settings 1 200 When the user is using speed tracking adjut Pr07 05 to slow down the increasing of voltage if there are errors such as oL or ocv Then the speed tracking time...

Page 310: ...ed operation after power loss in Pr 07 06 is only executed when the maximum allowable power loss time is 5 seconds and the AC motor drive displays LU But if the AC motor drive is powered off due to ov...

Page 311: ...tings 20 200 Following a momentary power loss the AC motor drive will start its speed search operation only if the output current is greater than the value set by Pr 07 09 When executing speed search...

Page 312: ...ncy 3 Speed search from minimum output frequency This parameter is used for starting and stopping a motor with a high inertia A motor with high inertia will take 2 5 minutes or longer to stop complete...

Page 313: ...n always ON 1 1 minute after the AC motor drive stops fan will be OFF 2 When the AC motor drive runs the fan is ON When the AC motor drive stops the fan is OFF 3 Fan turns ON when preliminary heat sin...

Page 314: ...oad reduction Therefore the drive will operate with min power multiplication of voltage and current 75 100 Output voltage Frequency Auto energy saving save up to 25 output voltage Energy saving Gain F...

Page 315: ...the control will be stable but the control response will be delay When the setting is too short the response will be quickly but the control may be unstable User can adjust the setting by the control...

Page 316: ...nous speed when the motor runs in the rated current to raise the drive accuracy When the drive output current is larger than Pr 05 05 No load Current of Induction Motor 1 A the drive will compensation...

Page 317: ...Recovery Time to Pr 07 11 of automatic reboots after fault Factory Setting 60 0 Settings 00 6000 0 sec When a reset restart after fault occurs the drive will regards Pr 07 33 as a time boundary and be...

Page 318: ...When Pr08 00 7 neither 8 input value is disabled The value of the setting remain the same after the derive is off Common applications for PID control Flow control A flow sensor is used to feedback the...

Page 319: ...tional gain P differential control D can be used to improve the system state during PID adjustment When PID control is used in a constant pressure pump feedback application Set the application s const...

Page 320: ...the integral time is long it will have small gain of I controller the slower response and bad external control When the integral time is short it will have large gain of I controller the faster respon...

Page 321: ...ol will filter by primary low pass function This function could filtering a mix frequencies A long primary low pass time means filter degree is high and vice versa Inappropriate setting of delay time...

Page 322: ...d back Differential Time 00 20 KPC CC01 RS485 03 00 0 2 UP Down ke y PG 08 00 0 or 02 01 06 21 pid off 08 00 AVI ACI AUI PG P 08 01 D 08 03 I 08 02 08 04 08 07 If Hz 08 05 time exce eds 08 08 08 05 Fr...

Page 323: ...edback signal is ACI AC motor drive acts when the feedback signals analog PID feedback or PG encoder feedback are abnormal Sleep Frequency Factory Setting 0 00 Settings 0 00 599 00Hz Wake up Frequency...

Page 324: ...Pr 08 09 setting PID Compensation Selection Factory Setting 0 Settings 0 Parameter setting 1 Analog input PID Compensation Factory Setting 0 Settings 100 0 100 0 Setting of Sleep Mode Function Factor...

Page 325: ...ent and unique COM1 Transmission Speed Factory Setting 9 6 Settings 4 8 115 2 Kbps This parameter is used to set the transmission speed between the RS485 master PLC PC etc and AC motor drive COM1 Tran...

Page 326: ...ation protocol in Pr 09 00 MODBUS ASCII American Standard Code for Information Interchange Each byte data is the combination of two ASCII characters For example a 1 byte data 64 Hex shown as 64 in ASC...

Page 327: ...arity 2 Communication Protocol Communication Data Frame ASCII mode STX Start character 3AH Address Hi Communication address 8 bit address consists of 2 ASCII codes Address Lo Function Hi Command code...

Page 328: ...address 254 Function Function code and DATA data characters The format of data characters depends on the function code 03H read data from register 06H write single register Example reading continuous...

Page 329: ...RC Check 7 1 1 END CR END CR LF LF RTU mode Command Message Response Message Address 01H Address 01H Function 06H Function 06H Data address 01H Data address 01H 00H 00H Data content 17H Data content 1...

Page 330: ...The second data content 0FH A0H CRC Check Low 9 CRC Check High A Check sum ASCII mode LRC Longitudinal Redundancy Check is calculated by summing up module 256 and the values of the bytes from ADR1 to...

Page 331: ...e doing this until all bytes have been processed The final contents of the CRC register are the CRC value When transmitting the CRC value in the message the upper and lower bytes of the CRC value must...

Page 332: ...el decel 1001B 9th accel decel 1010B 10th accel decel 1011B 11th accel decel 1100B 12th accel decel 1101B 13th accel decel 1110B 14th accel decel 1111B 15th accel decel Bit 12 1 enable bit06 11 functi...

Page 333: ...f U V W P 2207H Display motor speed in rpm estimated by the drive or encoder feedback r00 positive speed 00 negative speed 2208H Display positive negative output torque in estimated by the drive t0 0...

Page 334: ...unication error thus the AC motor drive has no response The master device will eventually process a timeout condition The AC motor drive receives the messages without a communication error but cannot...

Page 335: ...r drive will save the last frequency command into Pr 09 10 when abnormal turn off or momentary power loss After reboots the power it will regards the frequency set in Pr 09 10 if no new frequency comm...

Page 336: ...CANopen Refer to index 2020 01h 2020 FFh Refer to index 2060 01h 2060 FFh Communication Card Refer to address 2000h 20FFh Refer to address 6000h 60FFh PLC PLC commands the drive action regardless deco...

Page 337: ...open Warning Record Factory Setting 0 Settings bit 0 CANopen Guarding Time out bit 1 CANopen Heartbeat Time out bit 2 CANopen SYNC Time out bit 3 CANopen SDO Time out bit 4 CANopen SDO buffer overflow...

Page 338: ...Err reaction activation state 14 Error state Reserved Reserved CANopen Master Function Factory Setting 0 Settings 0 Disable 1 Enable CANopen Master Address Factory Setting 100 Settings 0 127 Reserved...

Page 339: ...parameter for DevideNet card and PROFIBUS card Factory Setting 2 Settings Standard DeviceNet 0 125Kbps 1 250Kbps 2 500Kbps 3 1Mbps Delta only Non standard DeviceNet Delta only 0 10Kbps 1 20Kbps 2 50Kb...

Page 340: ...on Card Special parameter for MODBUS TCP card Factory Setting 0 Settings 0 65535 Address Mask 1 of the Communication Card Special parameter for MODBUS TCP card Address Mask 2 of the Communication Card...

Page 341: ...cial parameter for MODBUS TCP card Factory Setting 1 Settings Bit 0 Enable IP Filter Bit 1 Internet parameters enable 1bit Enable to write internet parameters 1bit This bit will change to disable when...

Page 342: ...or For EMC PG01R when setting Pr 10 00 3 please also input 1024 ppr For EMC PG01U when setting Pr 10 00 4 Standard ABZ UVW Encoder make sure SW1 is switched to S Standard Type This mode is applicable...

Page 343: ...Factory Setting 1 Settings 1 255 This parameter is used to set the denominator for frequency division for PG card EMC PG01L or EMC PG01O For example when it is set to 2 with feedback 1024ppr PG output...

Page 344: ...tory Setting 115 Settings 0 120 0 No function This parameter determines the maximum encoder feedback signal allowed before a fault occurs Max output frequency Pr 01 00 100 Detection Time of Encoder St...

Page 345: ...A is a pulse input and phase B is a direction input L reverse direction H forward direction A B FWD REV 4 Phase A is a pulse input and phase B is a direction input L forward direction H reverse direc...

Page 346: ...se This parameter determines the range for internal positioning position attained For example When the position is set by Pr 10 19 Positioning for Encoder Position and Pr 10 20 is set to 1000 it reach...

Page 347: ...m level of stator frequency at operation status This setting ensures the stability and accuracy of observer and avoid interferences from voltage current and motor parameter FOC Low pass Filter Time Co...

Page 348: ...0 Settings 0 00 3 00 PM Sensorless Control Word Factory Setting 0000 Settings 0000 FFFFh Bit No Function Description 0 Reserved 1 Reserved 2 Choose a control mode to statrt 0 Start by IF mode 1 Start...

Page 349: ...nt Magnet Motor Pr05 34 F Set Moto Auto Tuning Pr 05 00 13 High frequency and blocked rotor test for PM motor Then run the drive 3 Set control mode as PM sensorless Mode Parameters 00 10 0 00 11 6 4 S...

Page 350: ...edure for switching between I F mode and FOC mode When running at high frequency is the frequency stable IncreasePM Sensorless Observer Bandwidth for High Speed Zone Pr 10 32 Decrease Per Unit of Syst...

Page 351: ...uency Factory Setting 500 Hz Settings 0 2000Hz This parameter is a High Frequency Injection Command when the motor drive is under IPM HFI sensor less control mode and it doesn t often need to be adjus...

Page 352: ...invalid and Pr 11 03 11 05 are valid Bit 1 0 no function Bit 1 1 Inertia estimate function is enabled Bit 1 setting would not activate the estimation process please set Pr 05 00 12 to begin FOC TQC Se...

Page 353: ...eed for point to point position control is control by the multi step speed setting of the external terminal device When multi step speed of the external device is set to 0 the maximum operation speed...

Page 354: ...Setting 10 Settings 0 40 Hz IM 1 100Hz PM ASR Auto Speed Regulation control I 1 Factory Setting 0 100 Settings 0 000 10 000 sec ASR Auto Speed Regulation control PI 2 Factory Setting 10 Settings 0 40...

Page 355: ...cy Factory Setting 0 00 Settings 0 00 200 00Hz This parameter is used to set resonance frequency of mechanical system It can be used to suppress the resonance of mechanical system The larger number yo...

Page 356: ...analog terminals Pr 03 00 02 d 8 Ne gative torqu e limit d1 0 Positive Ne gative torqu e limit d9 Re gen erative torque limit External analog terminals Pr 03 00 02 d8 Nega tive to rq ue lim it d 10 P...

Page 357: ...n Value of APR Feed Forward Factory Setting 30 Settings 0 100 For the position control if it set a larger value in Pr 11 25 it can shorten the pulse differential and speed up the position response But...

Page 358: ...put Pr 03 00 2 Torque offset setting Pr 11 29 3 Control by external terminal by Pr 11 30 to Pr 11 32 This parameter is the source of torque offset When it is set to 3 source of torque offset would det...

Page 359: ...Factory Setting 10 0 Settings 100 0 100 0 When it is set to 3 the source of torque offset will regard Pr 11 30 Pr 11 31 and Pr 11 32 by the multi function input terminals setting 31 32 or 33 The motor...

Page 360: ...cy Command 2 Set by Pr 00 20 Source of Master Frequency Command Speed limit function in TQCPG when the motor speed is accelerated to speed limit value Pr 11 36 11 37 and 11 38 it will switch to speed...

Page 361: ...s 0 External terminal 1 Reserved 2 RS485 3 CAN 4 Reserved 5 Communication card Reserved System Control Flags Factory Settings 0000 Settings 0000 FFFFh Bit No Function Description 0 At torque mode sele...

Page 362: ...Chapter 12 Description of Parameter Settings CT2000 Series 12 1 11 11 Max Frequency 11 43 11 44 11 45 Position Speed Accel time Decel time...

Page 363: ...ng Lower initial angle pulse width Pr 10 42 Inrush current is too high during pressing RUN Yes Available on Pr10 53 2 or 3 Running on high frequency the output frequency is stable of not Yes Increase...

Page 364: ...ess is normal or not Performance test on Accel Decel Low frequency of output f requency fl uctuates In high spee d area cur rent dur ing Acce l i s a l ittle h ighe r and stal ling Decrease Pr10 32 or...

Page 365: ...ontrol Pr05 33 1 or 2 2 Set up motor parameter according to the nameplate on the motor Pr01 01 Output Frequency of Motor 1 base frequency and motor rated frequency Pr01 02 Output Voltage of Motor 1 ba...

Page 366: ...Settings 0 150 of motor s rated current The parameter is the current command of the drive in low speed area low speed area frequency command Pr10 39 When it is stalling on heavy duty start up or forwa...

Page 367: ...running direction and the command are opposite while start up If oc occurs in the start up moment then decrease the parameter Zero voltage time while start up Factory Setting 0 000 Settings 0 000 60 0...

Page 368: ...And the parameter will influence the accuracy of angel s estimation When the ratio of salient pole Lq Ld is lower increase Pr10 52 to make angle detection be accurate PM Motor Initial Rotor Position...

Page 369: ...he estimated width 10 32 Output frequency waves or disper ses substantially H as output frequency but the m otor is stal led High frequency spur on output frequency Reach the highest output frequency...

Page 370: ...cy and motor rated frequency Pr01 02 Output Voltage of Motor 1 base frequency and motor rated frequency Pr05 34 Full load current of Permanent Magnet Motor Pr05 35 Rated Power of Permanent Magnet Moto...

Page 371: ...remely and is like spur then decrease the bandwidth PM Sensorless Observer Low pass Filter Gain Factory Setting 1 00 Settings 0 00 655 35 Adjust the parameter will influence the speed estimator s spee...

Page 372: ...tor will generate not enough back emf to let the speed estimator measure the right rotator s position and speed and cause stall and oc when the frequency of switch point is running If the switch point...

Page 373: ...point of ASR in FOC area This provides higher response in high speed area and lower response in low speed area to meet customers demand It is suggested that the switch point should Pr10 39 If the set...

Page 374: ...ing 0 100 Settings 0 000 10 000 sec ASR Auto Speed Regulation control P 2 Factory Setting 10 Settings 0 40 Hz IM 0 100Hz PM ASR Auto Speed Regulation control I 2 Factory Setting 0 100 Settings 0 000 1...

Page 375: ...is stalled H igh frequency spur on output frequency Reach the highest output frequency o r not Increase t he estimated w idth 10 32 No Motor loses speed on t he hi ghest speed The direction is right o...

Page 376: ...and motor rated frequency Pr01 02 Output Voltage of Motor 1 base frequency and motor rated frequency Pr05 34 Full load current of Permanent Magnet Motor Pr05 35 Rated Power of Permanent Magnet Motor P...

Page 377: ...d response of system 4 Light duty start up related parameters PM FOC Sensorless Speed Estimator Bandwidth Factory Setting 5 00 Settings 0 00 600 00Hz The parameter is speed estimator bandwidth Adjust...

Page 378: ...The reason is that if the current of Pr10 31 sets too high and the high switch point will make the drive keeps outputting with the setting value of Pr10 31 Frequency Point when Switch from PM Sensorl...

Page 379: ...n the Pr10 50 setting then drive will has a ScRv error This parameter is valid only when Pr07 28 11 Enable textile machine s function If the estimated angle error of start up is too large to cause the...

Page 380: ...e too narrow ASR1 Low speed Bandwidth Factory Setting 10 Settings 1 40Hz IM 1 100Hz PM ASR2 High speed Bandwidth Factory Setting 10 Settings 1 40Hz IM 1 100Hz PM Zero speed Bandwidth Factory Setting 1...

Page 381: ...o Speed Regulation control I 2 Factory Setting 0 100 Settings 0 000 10 000 sec ASR Auto Speed Regulation Control P of Zero Speed Factory Setting 10 Settings 0 40 Hz IM 0 100Hz PM ASR Auto Speed Regula...

Page 382: ...decel running of the motor with 0 60Hz and no load is smooth or not IM sensorless FOC test with load Adjust ASR parameters Pr00 02 9 or 10 Pr01 01 Rated frequency Pr01 02 Rated voltage Pr05 01 Full lo...

Page 383: ...too large OCN occurs during decel 1 Check Pr11 01 per unit of inertia is reasonable or not Adjust FOC speed estimation Pr10 25 FOC bandwidth of speed o bserver Pr11 01 per unit value of inertia Pr10...

Page 384: ...05 09 Lx Stator inductance 4 Execute motor inertia estimation optional Press RUN to start it after finishing the setting of the parameters mentioned below Pr00 10 2 Torque mode Pr00 13 2 TQC sensorles...

Page 385: ...er setting value of ASR bandwidth is the faster response is It is suggested that low speed bandwidth cannot be set too high or the observer will diverge PI adjustment Auto gain PI Hz 11 04 11 03 11 05...

Page 386: ...Motor 1 base frequency and motor rated frequency Factory Setting 400 0 Settings 460V series 0 0 510 0V This value should be set according to the rated voltage of the motor as indicated on the motor n...

Page 387: ...et depends on Pr01 01 and 05 03 Example When Pr01 01 20Hz Pr05 03 39rpm According to formula 120 x 20Hz 30rpm 61 5 chop off the digits in units to let it be even number 60 Thus the maximum of Pr05 04...

Page 388: ...04 and 11 05 separately by speed response Adjust Pr11 03 11 04 and 11 05 separately by speed response and adjust Pr11 13 PDFF function depends on requirement Adjust Pr11 17 11 20 Torque limit Pr11 00...

Page 389: ...SR2 High speed Bandwidth Factory Setting 10 Settings 1 40Hz IM 1 100Hz PM Zero speed Bandwidth Factory Setting 10 Settings 1 40Hz IM 1 100Hz PM After estimating inertia and set Pr 11 00 to bit 0 1 aut...

Page 390: ...a is error 3 CE03 Comm Error 3 Warning Modbus data error 4 CE04 Comm Error 4 Warning Modbus communication error 5 CE10 Comm Error 10 Warning Modbus transmission time out 7 SE1 Save Error 1 Warning Key...

Page 391: ...g Low current 15 PGFB PG FBK Warn Warning PG feedback error 17 oSPD Over Speed Warn Warning Over speed warning 18 DAvE Deviation Warn Warning Over speed deviation warning 19 PHL Phase Loss Warning Pha...

Page 392: ...ding time out 1 37 CHbn Heartbeat T out Warning CAN heartbeat time out 2 39 CbFn Can Bus Off Warning CAN bus off 40 CIdn Warning CAN S Idx exceed CAN index error 41 CAdn Warning CAN S Addres set CAN s...

Page 393: ...rning Function code of PLC download error 54 PLor Buf overflow Warning PLC register overflow 55 PLFF Function defect Warning Function code of PLC operation error 56 PLSn Check sum error Warning PLC ch...

Page 394: ...ning CAN M Sdo Tout CAN M SDO time out 67 PCAd Warning CAN M Addres set CAN M station address error 68 PCTo CAN M T Out Warning PLC CAN Master Slave communication time out 70 ECid ExCom ID failed Warn...

Page 395: ...data Warning Profibus configuration data error 80 ECEF ExCom Link fail Warning Ethernet Link fail 81 ECto ExCom Inr T out Warning Communication time out for communication card and drive 82 ECCS ExCom...

Page 396: ...rror 91 CPL0 Copy PLC M ode Rd Warning Copy PLC Read mode error 92 CPL1 Copy PLC M ode Wt Warning Copy PLC Write mode error 93 CPLv Copy PLC Version Warning Copy PLC Version error 94 CPLS Copy PLC S i...

Page 397: ...Chapter 13 Warning Codes CT2000 Series 13 8 This page intentionally left blank...

Page 398: ...tion Time 3 AC motor drive output power is too small Replace the AC motor drive with the next higher power model 3 ocn Oc at normal SPD Fault Over current during steady state operation Output current...

Page 399: ...BUS over voltage at constant speed 230V DC 450V 460V DC 900V 1 Check if the input voltage falls within the rated AC motor drive input voltage range 2 Check for possible voltage transients 3 If DC BUS...

Page 400: ...ating Capacitance temperature exceeds cause heatsink overheating 1 Ensure that the ambient temperature falls within the specified temperature range 2 Make sure heat sink is not obstructed Check if the...

Page 401: ...heck whether motor rated current setting Pr 05 01 is suitable 3 Take the next higher power AC motor drive model 27 ot2 Over torque 2 Fault 28 uC Under torque Fault Low current detection Check Pr 06 71...

Page 402: ...isplayed on the keypad please return to the factory 40 AUE Auto tuning err Fault Auto tuning error 1 Check cabling between drive and motor 2 Try again 41 AFE PID Fbk error Fault PID loss ACI 1 Check t...

Page 403: ...External Base Block 1 When the external input terminal B B is active the AC motor drive output will be turned off 2 Deactivate the external input terminal B B to operate the AC motor drive again 52 Pc...

Page 404: ...not disconnect RST when drive is still operating 65 PGF5 PG HW Error Fault Hardware error of PG Card Check if PG Card is insert to the right slot and parameter settings for encoder are accurate 68 Sd...

Page 405: ...cable is correct 86 UvoF PG UVW Line off F ault PG card UVW signal loss Solution Verify if the parameter setting of PG card and PG card cable is correct 89 RoPd R ot or Pos Error F ault Rotor positio...

Page 406: ...ndex error 106 CAdE Can bus Add Err Fault CANopen station address error 107 CFrE Can bus off Fault CANopen memory error 111 ictE InrCom Time Out Fault Internal communication time out 112 SfLK PMLess S...

Page 407: ...Chapter 14 Fault Codes and Descriptions CT2000 Series 14 10 This page intentionally left blank...

Page 408: ...as network management data including Boot up message NMT message and Error Control message Refer to CiA website http www can cia org for details The content of this instruction sheet may be revised wi...

Page 409: ...as well as a framework for programmable devices CiA 302 recommendations for cables and connectors CiA 303 1 and SI units and prefix representations CiA 303 2 Device Profile CiA DSP 401 Device Profile...

Page 410: ...ate of the slave nodes The state diagram of a node is shown as follows Reset Communication Initializing Reset Application Pre Operation ABCD Stopped AB Operation ABCD 1 15 16 2 F 14 13 12 3 4 11 10 9...

Page 411: ...O can be transmitted from one device to one another device or to many other devices Every PDO has two PDO services a TxPDO and a RxPDO PDOs are transmitted in a non confirmed mode PDO Transmission typ...

Page 412: ...n external adapter card EMC COP01 is used for CANopen wiring establish CANopen to VFD CT2000 connection The link is enabled by using RJ45 cable The two farthest ends must be terminated with 120 termin...

Page 413: ...dex Description Index Description Index Description Index Description DS402 standard Pr 09 40 1 6042 00 Target rotating speed RPM 6071 00 Target Torque 607A 00 Target Position 6072 00 Max Torque Limit...

Page 414: ...Series 15 7 However you can use some index regardless DS402 or Delta s standard For example 1 Index which are defined as RO attributes 2 Index correspond to parameters such as 2000 200B XX 3 Accelera...

Page 415: ...set 8 CANopen baud rate setting set Pr 09 37 CANBUS Baud Rate 1M 0 500K 1 250K 2 125K 3 100K 4 and50K 5 9 Set multiple input functions to Quick Stop it can also be enable or disable default setting is...

Page 416: ...able Voltage Switch On Index 6041 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Reserved Operation Internal limit active Target reached Remote Reserved Warning Switch on disabled Quick stop Voltage enabled Fa...

Page 417: ...the drive function 15 3 2 3 Various mode control method by following DS402 standard Control mode of C2000 supporting speed torque position and home control are described as below Speed mode 1 Let Ac M...

Page 418: ...it 10 of 6041 0 Not reached 1 Reached Torque mode 1 Let Ac Motor Drive be at the torque control mode Set Index6060 4 2 Switch the current mode to Operation Enable set 6040 0xE then set 6040 0xF 3 To s...

Page 419: ...reached 1 Reached Position mode 1 Set the parameter of a trapezium curve to define position control Pr11 43 Max Frequency of Point to Point Position Control Pr11 44 Accel Time of Point to Point Positi...

Page 420: ...peration Enable Set 6040 0xE then set 6040 0xF 5 To trigger an ACK signal Set 6040 0x0F then set 6040 0x1F Bit4 changes from 0 to 1 and the motor drive will be back to home Note 01 To know if the home...

Page 421: ...y Set 2020 02 the unit is Hz with a number of 2 decimal places For example 1000 is 10 00 2 Operation control Set 2020 01 0002H for Running and set 2020 01 0001H for Stopping 15 3 4 By using Delta Stan...

Page 422: ...ting set Pr 09 37 CANBUS Baud Rate 1M 0 500K 1 250K 2 125K 3 100K 4 and50K 5 15 3 4 2 Various mode control method Delta New Standard Speed Mode 1 Let Ac Motor Drive be at the speed control mode Set In...

Page 423: ...ensure the speed is under the limit Position Mode 1 Set the parameter of a trapezium curve to define position control Pr11 43 Max Position Control Frequency Pr11 44 Accel Time of Position Control Pr11...

Page 424: ...r00 12 to choose how to return home 2 Set the left and right limits correspond to the position of MI terminal 3 To switch C2000 control mode to Home mode Set Index 6060 6 4 Set 2060 01 0080h then moto...

Page 425: ...1 then RY2 will output 1 If you want to control AFM2 output 50 00 then you will need to set Index 2026 A2 5000 then AFM2 will output 50 Mapping table of CANopen DI DO AI AO DI Terminal Related Paramet...

Page 426: ...it 8 MO7 P2 22 50 RW 2026 41 bit 9 MO8 P2 23 50 RW 2026 41 bit 10 AI Terminal Related Parameters R W Mapping Index AVI RO Value of 2026 61 ACI RO Value of 2026 62 AUI RO Value of 2026 63 AO Terminal R...

Page 427: ...p 10B disable 11B JOG Enable Bit3 2 Reserved Bit5 4 00B disable 01B Direction forward 10B Reverse 11B Switch Direction Bit7 6 00B 1st step Accel Decel 01B 2nd step Accel Decel 10B 3rd step Accel Decel...

Page 428: ...unning Bit 7 5 Reserved Bit 8 1 master frequency command controlled by communication interface Bit 9 1 master frequency command controlled by analog signal input Bit 10 1 operation command controlled...

Page 429: ...places 0 R U16 E Display signal of AUI analog input terminal 10V 10V corresponds to 100 100 To 2 decimal places 0 R U16 F Display the IGBT temperature of drive power module in o C 0 R U16 10 Display t...

Page 430: ...ub R W Definition 2026H 01h R Each bit corresponds to the different input terminals 02h R Each bit corresponds to the different input terminals 03h 40h R Reserved 41h RW Each bit corresponds to the di...

Page 431: ...JOG 6 QStop Quick stop Quick stop Quick stop Quick stop 7 Power On Switch ON Switch ON Switch ON Switch ON 15 8 02h R 03h R U16 Actual output frequency Actual output frequency Actual output frequency...

Page 432: ...of operation 2 RW S8 Yes 1 Profile Position Mode 2 Velocity Mode 4 Torque Profile Mode 6 Homing Mode 6061h 0 Mode of operation display 2 RO S8 Yes Same as above 6064h 0 pp Position actual value 0 RO S...

Page 433: ...he short circuit protection is provided for AC motor drive protection not for protection of the user 1 2240H 5 occ Short Circuit Fault 0005H Short circuit is detected between upper bridge and lower br...

Page 434: ...e Loss Protection 2 3130H 16 oH1 IGBT over heat Fault 0010H IGBT overheat IGBT temperature exceeds protection level 1 15HP 90 20 100HP 100 3 4310H 17 oH2 Hear Sink oH Fault 0011H Heat sink overheat He...

Page 435: ...06 10 and exceeds over torque detection Pr 06 08 or Pr 06 11 and it is set 2 or 4 in Pr 06 06 or Pr 06 09 3 8311H 27 EoL2 Thermal relay 2 Fault ot2 Over torque 2 Fault 001BH 3 8311H 28 EoL2 Thermal re...

Page 436: ...GFF HW Error Fault 0027H GFF hardware error 5 FF0AH 40 EoL2 Thermal relay 2 Fault AUE Auto tuning Err Fault 0028H Auto tuning error 1 FF21H 41 EoL2 Thermal relay 2 Fault AFE PID Fbk Error Fault 0029H...

Page 437: ...lock When the external input terminals MI1 to MI16 are set as bb and active the AC motor drive output will be turned off 5 9000H 52 EoL2 Thermal relay 2 Fault Pcod Password Error Fault 0034H Password...

Page 438: ...is different from the commanding direction deteced by the sensorless Solution Verify if the parameter setting of the motor drive is correct Increase the estimator s bandwidth and verify if parameters...

Page 439: ...G UVW Line off F ault 0056H PG card UVW signal loss Solution Verify if the parameter setting of PG card and PG card cable is correct 5 7301H 89 RoPd R ot or Pos Error F ault 0059H Rotor position detec...

Page 440: ...CAdE Fault 006AH CAN address error 4 8100H 107 CFrE Can bus off Fault 006BH CAN frame fail 4 8100H 111 ictE InrCom Time Out Fault 006FH Internal communication time out 4 7500H 112 SfLK PMLess ShaftLo...

Page 441: ...n flash signs RUN and ERR RUN LED LED status Condition CANopen State OFF Initial Blinking Pre Operation Single flash Stopped ON Operation ERR LED LED status Condition State OFF No Error Single flash O...

Page 442: ...2 Introduction to special relay functions special M 16 5 3 Introduction to special register functions special D 16 5 4 PLC Communication address 16 6 Introduction to the Command Window 16 6 1 Overview...

Page 443: ...y Chinese English annotation editing and other convenience functions such as registry editing settings file reading saving and contact graphic monitoring and settings etc The following basic requireme...

Page 444: ...e is 2 then the client command will be 01 node 03 read 0400 address 0001 1 data item indicating that it must read the data in converter parameter 04 00 02 node 03 read 0400 address 0001 1 data item in...

Page 445: ...the PLC controls converter frequency commands FREQ commands frequency commands will be entirely controlled by the PLC and will not be affected by the setting of parameter 00 20 or the Hand ON OFF con...

Page 446: ...n screen which will then display PrSET After using the up or down button to switch to the PLC screen and then press to enter PLC function settings Afterwards press the Up key to switch to PLC2 and the...

Page 447: ...tart stop can be controlled by communications via the WPL When the PLC screen switches to the PLC2 screen this will trigger one PLC stop and the PLC program start stop can be controlled by communicati...

Page 448: ...Y5 Y6 Y7 Y10 Y11 Y12 Y13 Y14 Y15 Y16 Y17 1 RY1 RY2 MO1 MO2 2 MO10 MO11 3 RY10 RY11 RY12 RY13 RY14 RY15 1 Control I O 2 Expansion card EMC D42A D1022 5 3 Expansion card EMC R6AA D1022 6 16 3 3 Install...

Page 449: ...he File F Communications C View V Options O and Help H columns will appear on the function toolbar After running WPLSoft for the second time the last file edited will open and be displayed in the edit...

Page 450: ...file N Ctrl N The Device settings window will appear after clicking You can now enter the project title and filename and select the device and communication settings to be used Communications settings...

Page 451: ...g There are two program editing methods you can choose whether to perform editing in the command mode or the ladder diagram mode In ladder diagram mode you can perform program editing using the button...

Page 452: ...a new file has been established 2 Use the mouse to click on the always open switch icon or press the function key F1 3 After the name of the input device and the comment dialog box have appeared the...

Page 453: ...Y device number such as 0 and input comments such as output coil can be selected press the Confirm button when finished 5 Click on application command icon or press function key F6 Click on All appli...

Page 454: ...ter inputting a program using WPLSoft select compile After completing compilation select the to download a program WPLSoft will perform program download with the online PLC in the communications forma...

Page 455: ...of the basic symbols and actions in a ladder diagram comprise commonly seen electrical devices in conventional automatic control power distribution panels such as buttons switches relays timers and co...

Page 456: ...utput Relay An output relay constitutes the basic unit of storage in a PLC s internal memory corresponding to an external output point which connects with an external load It may be driven by an input...

Page 457: ...alue control it most commonly perform data processing and numerical operations and data registers are used exclusively for storage of data and various parameters Each data register contains 16 bits of...

Page 458: ...rated to indicate the continued connection and more devices can be added A continuous series of numbers will be generated automatically and identical input points can be used repeatedly See figure bel...

Page 459: ...0 OFF ON OFF Time Falling edge X0 OFF ON OFF Time Rising edge AND ANI command A series configuration in which a single device is connected with one device or a block AND command AND command ANDP ANDF...

Page 460: ...be omitted from some places when converting a ladder diagram The structure of the ladder diagram can be used to judge what kinds of contact memory commands are used MPS can be distinguished by use of...

Page 461: ...p NC contact X2 Off Y1 On and coil Y1 will be electrified and protected At this time if X2 On coil Y1 will still protect the contact and continue to be electrified and this is therefore priority start...

Page 462: ...1 X2 X4 Y2 Y2 Y1 X1 X3 X2 X4 Y1 Y2 Example 5 Interlocking control The figure below shows an interlocking control circuit Depending on which of the start contacts X1 X2 is valid first the corresponding...

Page 463: ...st power the Y1 NC contact will be closed When the Y1 coil is then scanned it will be electrified and the output will be 1 When the Y1 NC contact is scanned in the scanning cycle because Y1 coil is el...

Page 464: ...in input X0 which again causes the electrification of coil M0 and the start of another scanning cycle while also causing coil Y1 to lose power etc The sequence of these actions can be seen in the fig...

Page 465: ...rcuit In the circuit in the figure on the left the total delay time from the moment input X0 closes to the time output Y1 is electrified is n1 n2 T where T is the clock cycle Timers T11 T12 clock cycl...

Page 466: ...M799 800 points Total 880 points Contact can switch On Off within the program Special purpose M1000 M1079 80 points T Timer 100ms timer T0 T159 160 points Total 160 points Timers referred to by the TM...

Page 467: ...Y be used only once in a program otherwise the right to determine the output state when the PLC performs program scanning will be assigned to the program s final output Y circuit Numerical value cons...

Page 468: ...erwheel numerical switch input or output a numerical value to a seven segment display driver Hexadecimal Number HEX Applications of hexadecimal numbers in a PLC system Used as operands in application...

Page 469: ...when an RST command is executed and the contact reverts to Off Contact actuation All are actuated after the end of scanning Counter functions When a counter s counting pulse input signal goes Off On...

Page 470: ...tion Special M Description of Function R W M1000 Operates monitor NO contact contact a NO while RUN contact a This contact is On while in the RUN state RO M1001 Operates monitor NC contact contact b N...

Page 471: ...endar error RW M1037 M1038 MI8 count begins RW M1039 Reset MI8 count value RW M1040 Hardware power Servo On RW M1041 M1042 Quick stop RW M1043 M1044 Pause RW M1045 M1047 M1048 Move to new position RW...

Page 472: ...1 ms RO D1011 Minimum scan time units 0 1 ms RO D1012 Maximum scan time units 0 1 ms RO D1013 D1017 D1018 Current integral value RO D1019 Compulsory setting of PID I integral RW D1020 Output frequenc...

Page 473: ...I8 RO D1057 MI8 s rotational speed ratio RW D1058 MI8 refresh rate ms corresponding to rotational speed RW D1059 Number of nibbles of rotational speed corresponding to MI8 0 3 RW D1060 Operation Mode...

Page 474: ...us H RO D1129 D1130 Internal node 1 control command RW D1131 Internal node 1 mode RW D1132 Internal node 1 reference command L RW D1133 Internal node 1 reference command H RW D1134 D1135 D1136 Interna...

Page 475: ...nal node 6 reference command L RW D1183 Internal node 6 reference command H RW D1184 D1185 D1186 Internal node 6 status RO D1187 Internal node 6 reference status L RO D1188 Internal node 6 reference s...

Page 476: ...ission type PDO Setting range 1 240 NO YES 1 RW D1098 Corresponding real time receiving type PDO Setting range 1 240 NO YES 1 RW D1099 Initialization completion delay time Setting range 1 to 60000 sec...

Page 477: ...r n 0 7 Special D Description of Function Default CAN Index PDO Default R W 1 2 3 4 D2001 100 n Torque restriction on slave station number n 0 6072H 0010H RW D2012 100 n Target speed of slave station...

Page 478: ...00 n Real time transmission setting of slave station number n 000AH RW D2067 100 n Real time reception setting of slave station number n 0000H RW 16 5 4 PLC Communication address Device Range Type Add...

Page 479: ...d us OUT Drive coil Y M 1 SET Action continues ON Y M 1 RST Clear contact or register Y M T C D 1 2 Timer counter Command code Function OPERAND Execution speed us TMR 16 bit timer T K or T D commands...

Page 480: ...for contact a starting at the left busbar or contact a starting at a contact circuit block its function is to save current content and save the acquired contact status in the cumulative register Ladd...

Page 481: ...connection to contact b its function is to first read current status of the designated series contact and logical operation results before contact in order to perform AND operation saves results in c...

Page 482: ...umulative register content Ladder diagram X1 X3 Y1 X0 X2 ANB Block A Block B Command code Description LD X0 Load Contact a of X0 ORI X2 Establish parallel connection to contact b of X2 LDI X1 Load Con...

Page 483: ...nd Function OUT Drive coil Operand X0 X17 Y0 Y17 M0 M799 T0 159 C0 C79 D0 D399 Outputs result of logical operation before OUT command to the designated element Coil contact action Result Out command C...

Page 484: ...ches the designated set value timing value set value NO Normally Open contact Closed NC Normally Close contact Open If the RST command has not been executed the status of the designated element will r...

Page 485: ...imum only 8 levels use in the order N0 N7 please refer to the following program Ladder diagram X0 MC N0 X1 Y0 X2 MC N1 X3 Y1 MCR N1 MCR N0 X10 MC N0 X11 Y10 MCR N0 Command code Description LD X0 Load...

Page 486: ...e series connection to contact a of X1 OUT Y1 Drive Y1 coil Command Function ANDP Forward edge detection series connection Operand X0 X17 Y0 Y17 M0 M799 T0 159 C0 C79 D0 D399 The ANDP command used for...

Page 487: ...ferential output commands When X0 Off On positive edge triggered the PLS command will be executed and M0 will send one pulse with a pulse length consisting of one scanning period Ladder diagram X0 M0...

Page 488: ...without changing the program length Ladder diagram X0 Y1 NOP NOP command will be simplified and not displayed when the ladder diagram is displayed Command code Description LD X0 Load Contact b of X0...

Page 489: ...Chapter 16 PLC Function CT2000 Series 16 48 LD X1 Load Contact a of X1 OUT Y1 Drive Y1 coil...

Page 490: ...number transformation 9 communication 150 MODRW MODBUS read write 7 Floating point operation 110 DECMP Comparison of binary floating point numbers 13 111 DEZCP Comparison of binary floating point numb...

Page 491: ...DAND Contact form logical operation AND 5 9 219 ANDl DANDl Contact form logical operation AND 5 9 220 AND DAND Contact form logical operation AND 5 9 221 OR DOR Contact form logical operation OR 5 9 2...

Page 492: ...compare AND 9 285 FAND Floating point number contact form compare AND 9 286 FAND Floating point number contact form compare AND 9 287 FOR Floating point number contact form compare OR 9 288 FOR Float...

Page 493: ...after the SRET command Refer to the FEND command explanation and sample content for detailed command functions API SRET Conclusion of subprogram 02 P Bit device Word device 16 bit command 1 STEP FEND...

Page 494: ...ge No operand A contact driven command is not needed This command indicates the end of the main program It is the same as the END command when the PLC executes this command The CALL command program mu...

Page 495: ...arison are expressed in D Size comparison is performed algebraically All data is compared in the form of numerical binary values Because this is a 16 bit command when b15 is 1 this indicates a negativ...

Page 496: ...sults of comparison are expressed in D When lower limit S1 upper limit S2 the command will use the lower limit S1 to perform comparison with the upper and lower limit Size comparison is performed alge...

Page 497: ...KnM T C D S D Notes on operand usage none S Data source D Destination of data movement When this command is executed the content of S content will be directly moved to D When the command is not execu...

Page 498: ...designated by n if the number of points referred to by n exceeds the range used by that device only points within the valid range will be sent 3 When X10 On the content of registers D0 D3 will be sen...

Page 499: ...aic addition operations for instance 3 9 6 Flag changes connected with the addition 1 When calculation results are 0 the zero flag M1020 will be On 2 When calculation results are less than 32 768 the...

Page 500: ...D Difference Using two data sources The result of subtraction of S1 and S2 using the BIN method is stored in D The highest bit of any data is symbolized as bit 0 indicating positive 1 indicating nega...

Page 501: ...ultiplied using the BIN method the product is stored in D 16 bit BIN multiplication operation S1 D b15 b0 X b15 b0 S2 b31 b16b15 b0 D 1 b15 is a symbol bit b15 is a symbol bit b31 is a symbol bit b15...

Page 502: ...inder Using two data sources The quotient and remainder will be stored in D when S1 and S2 are subjected to division using the BIN method The sign bit for S1 S2 and D must be kept in mind when perform...

Page 503: ...C D D Notes on operand usage none D Destination device If a command is not the pulse execution type when the command is executed the program will add 1 to the content of device D for each scanning cy...

Page 504: ...C D D Notes on operand usage none D Destination device If a command is not the pulse execution type when the command is executed the program will add 1 to the content of device D for each scanning cyc...

Page 505: ...d as KnY or KnM n operand n K1 K16 16 bit D Device to be rotated n Number of bits for one rotation Rotates the device designated by D to the right n bits This command is ordinarily used as a pulse exe...

Page 506: ...ated as KnY or KnM n operand n 1 to 16 16 bit D Device to be rotated n Number of bits for one rotation Rotates the device designated by D to the left n bits This command is ordinarily used as a pulse...

Page 507: ...e D2 Clear range s final device When the number of operand D1 number of operand D2 only the operand designated by D2 will be cleared 15 When X0 is On auxiliary relays M300 M399 will be cleared and cha...

Page 508: ...KnM T C D S D Notes on operand usage Please refer to the function specifications table for each device in series for the scope of device usage The operand D will occupy 2 consecutive points S Transfo...

Page 509: ...te single word H 0F Write multiple coils H10 Write single word After executing this command M1077 M1078 and M1079 will be immediately changed to 0 As an example when CT2000 must control another conver...

Page 510: ...e read data of D10 to D13 K20 H3 H600 D10 K4 7 Reads 4 sets of data comprising the PLC slave device s C0 to C3 count value and saves the read data of D20 to D23 K20 H3 HE00 D20 K4 8 Reads 4 sets of da...

Page 511: ...device s response will trigger M50 1 after a delay of 10 PLC scanning cycles and then execute one MODRW command After again receiving the slave device s response if the command is correct it will exe...

Page 512: ...alue 2 D Results of comparison occupies 3 consecutive points When binary floating point number 1 is compared with comparative binary floating point number 2 the result of comparison will be expressed...

Page 513: ...arison of binary floating point numerical value S with binary floating point number lower limit value S1 and binary floating point number upper limit value S2 the results of comparison are expressed i...

Page 514: ...ge Please refer to the function specifications table for each device in series for the scope of device usage S data source angle D result of transformation diameter Uses the following formula to conve...

Page 515: ...refer to the function specifications table for each device in series for the scope of device usage S data source diameter D results of transformation angle Uses the following formula to convert radia...

Page 516: ...ary floating point numbers If the source operand S1 or S2 designates a constant K or H the command will transform that constant into a binary floating point number for use in addition In the situation...

Page 517: ...y using binary floating point numbers If the source operand S1 or S2 designates a constant K or H the command will transform that constant into a binary floating point number for use in subtraction In...

Page 518: ...point numbers If the source operand S1 or S2 designates a constant K or H the command will transform that constant into a binary floating point number for use in multiplication In the situation when S...

Page 519: ...content of the register designated by S2 the quotient will be stored in the register designated by D division is performed entirely using binary floating point numbers If the source operand S1 or S2 d...

Page 520: ...se S is the exponent in the EXP operation D 1 D EXP S 1 S Valid regardless of whether the content of S has a positive or negative value The designated register D must have a 32 bit data format This op...

Page 521: ...se S is the exponent in the EXP operation D 1 D EXP S 1 S Valid regardless of whether the content of S has a positive or negative value The designated register D must have a 32 bit data format This op...

Page 522: ...content of the register designated by S the result is temporarily stored in the register designated by D Taking square roots is performed entirely using binary floating point numbers If the source ope...

Page 523: ...s for the scope of device usage S the source device to be transformed D results of transformation The content of the register designated by S is transformed from a binary floating point number format...

Page 524: ...for the scope of device usage S the designated source value D the SIN value result S is the designated source in radians The value in radians RAD is equal to angle 180 The SIN obtained from the source...

Page 525: ...ded by flag M1018 When M1018 Off the operation is in radians mode where the radians RAD value is equal to angle 180 When M1018 On the operation is in the angle mode where the angular range is 0 angle...

Page 526: ...an angle this is decided by flag M1018 When M1018 Off the operation is in radians mode where the radians RAD value is equal to angle 180 When M1018 On the operation is in the angle mode where the angu...

Page 527: ...e for each device in series for the scope of device usage S the designated source binary floating point number D the ASIN value result ASIN value sin 1 The figure below shows the relationship between...

Page 528: ...ications table for each device in series for the scope of device usage S the designated source binary floating point number D the ACOS value result ACOS value cos 1 The figure below shows the relation...

Page 529: ...table for each device in series for the scope of device usage S the designated source binary floating point number D the ATAN value result ATAN value tan 1 The figure below shows the relationship bet...

Page 530: ...operand usage Please refer to the function specifications table for each device in series for the scope of device usage S the designated source binary floating point number D the SINH value result SIN...

Page 531: ...operand usage Please refer to the function specifications table for each device in series for the scope of device usage S the designated source binary floating point number D the COSH value result COS...

Page 532: ...rand usage Please refer to the function specifications table for each device in series for the scope of device usage S the designated source binary floating point number D the TANH value result tanh v...

Page 533: ...hour content of the current calendar time is K0 K23 S 1 comprises the minutes of the current calendar time and consists of K0 K59 S 2 comprises the seconds of the current calendar time and consists o...

Page 534: ...ets the hours minutes and seconds of the upper limit of the comparison time S S 1 S 2 The hours minutes and seconds of the current calendar time The D0 designated by the S listed in this program is us...

Page 535: ...ister designated by D If the value of S1 or S2 exceeds the range this is considered an operating error the command will not execute M1067 M1068 On and D1067 will record the error code 0E1A HEX If the...

Page 536: ...designated by D If the value of S1 or S2 exceeds the range this is considered an operating error the command will not execute M1067 M1068 On and D1067 will record the error code 0E1A HEX If subtracti...

Page 537: ...r clock and the clock provides seven sets of data comprising year week month day hour minute and second stored in D1063 to D1069 The TRD command function allows program designers to directly read the...

Page 538: ...Please refer to the function specifications table for each device in series for the scope of device usage S source device D device storing GRAY code Transforms the content value BIN value of the devi...

Page 539: ...device designated by S is transformed into a BIN value which is stored in the device designated by D This command will transform the value of the absolute position encoder connected with the PLC s inp...

Page 540: ...ison is not 0 this command will be activated but this command will not be activated when the result of comparison is 0 The LD This command can be used while directly connected with the busbar API No 1...

Page 541: ...of comparison is 0 The AND command is an operation command in series with the contact API No 16 bit commands 32 bit commands Conditions for activation Conditions for inactivation 218 AND DAND S1 S2 0...

Page 542: ...f comparison is 0 The OR command is an operation command in series with the contact API No 16 bit commands 32 bit commands Conditions for activation Conditions for inactivation 221 OR DOR S1 S2 0 S1 S...

Page 543: ...content of S1 and S2 Taking API 224 LD as an example this command will be activated when the result of comparison is equal and will not be activated when the result is unequal The LD can be used while...

Page 544: ...s equal this command will be activated when the result of comparison is unequal this command will not be activated The AND command is a comparison command in series with a contact API No 16 bit comman...

Page 545: ...of comparison is equal this command will be activated when the result of comparison is unequal this command will not be activated The OR command is a compare command in parallel with a contact API No...

Page 546: ...mparison is equal this command will be activated but it will not be activated when the result is unequal The FLD command can directly input floating point numerical values for instance F1 2 to the S1...

Page 547: ...the result of comparison is equal this command will be activated but it will not be activated when the result is unequal The FAND command can directly input floating point numerical values for instan...

Page 548: ...esult of comparison is equal this command will be activated but it will not be activated when the result is unequal The FOR command can directly input floating point numerical values for instance F1 2...

Page 549: ...the data in the CT2000 driver s parameter H01 00 is read and written to D0 data from H01 01 will be read and written to D1 37 When M0 On the content of D10 will be written to the CT2000 driver parame...

Page 550: ...ister parameter 0 19 P08 04 Upper limit of integral P08 05 PID output upper limit P10 17 Electronic gear A P10 18 Electronic gear B P11 34 Torque command P11 43 P2P highest frequency P11 44 Position c...

Page 551: ...the set PID reference target value input terminal selection is 0 no PID function the PID function proportional gain P is 0 the PID function integral time I is 1 units 0 01 sec and the PID function di...

Page 552: ...vo On M1040 On to be effective M1026 Control driver operating direction FWD Off REV On M1040 Control Servo On Servo Off M1042 Trigger quick stop ON does not trigger quick stop Off M1044 Pause On relea...

Page 553: ...When using r to write a program END K2000 M0 K1000 K1000 FREQ if we force M0 to be 1 the frequency command will be 20 00 Hz but when M0 is set as 0 there will be a different situation Case 1 When the...

Page 554: ...mmand K 500 50 0 rotational speed restrictions is 3000 30Hz 49 When M0 On sets the driver torque command K 300 30 0 rotational speed restrictions is 3000 30Hz 50 When M10 On driver began output torque...

Page 555: ...bit 2 of 09 33 are both set as 0 and M1 is set as 0 the torque command will remain at 30 and the speed limit will be set as 40Hz Case 2 When bit 1 and bit 2 of 09 33 are both 1 and M1 is set as 0 the...

Page 556: ...M1048 move to new position If the control mode is position mode D1060 1 and the converter is in the Servo ON state M1040 1 if the DPOS command is executed the driver will move to a new position in co...

Page 557: ...n read the index of the corresponding slave station When it is executed it will send the SDO message format to the slave station M1066 and M1067 will both be 0 at that time and M1066 will be set as 1...

Page 558: ...ress to be written S3 Main index S4 Subindex bit length The CANTX command can write a value to the index of the corresponding slave station When it is executed it will send the SDO message format to t...

Page 559: ...of this special D will be written to the corresponding slave station When M1066 and M1067 are both 0 and M1066 is set as 1 after reading if the slave station gives a correct response the value will be...

Page 560: ...nd 17 STEP DICOMW Continuous execution type DICOMWP Pulse execution type Flag signal M1077 M1078 M1079 X Y M K H KnX KnY KnM T C D S1 S2 S3 D Notes on operand usage none S1 Selection of slave device S...

Page 561: ...ile downloading program Check whether the program has an error and download the program again PLor 54 Program exceeds memory capacity or no program Restart power and download the program again PLFF 55...

Page 562: ...igital keypad to set the PLC control mode as PLC Stop if the KPC CE01 digital keypad is used set as PLC 2 if a newly introduced driver is used the blank internal PLC program will cause a PLFF warning...

Page 563: ...de however the special D in the CANopen area will display the saved status the CANopen D area is located at D1090 to D1099 and D2000 to D2799 Assuming it is a new program we will first read the defaul...

Page 564: ...ains the current CANopen status display When the master initializes a slave station we can from find out from D1070 whether configuration of the slave device has been completed we can find out whether...

Page 565: ...ormation exchange time for the master and slave station Special D Description of Function Default R W D1090 Synchronizing cycle setting 4 RW Use D1090 to perform settings setting time relationships in...

Page 566: ...which will ensure that there is time to perform slave device initialization Special D Description of Function Default R W D1099 Initialization completion delay time Setting range 1 to 60000 sec 15 sec...

Page 567: ...er Word D2008 1 00 n Controller Word D2008 1 00 n Slave device DO D2027 1 00 n Controller Word D2008 1 00 n Target torque D2017 1 00 n Target D2020 1 00 n D2021 1 00 n Slave device AO1 D2031 1 00 n Ta...

Page 568: ...0 Definition 0 0 0 0 0 0 1 2 Switch the PLC to Run after completing settings Now wait for successful initialization of CANopen M1059 1 and M1061 0 and then initiate CANopen memory mapping M1034 1 The...

Page 569: ...n 2 R Velocity Control Special D Description of Function Default PDO Default R W 1 2 3 4 D2001 100 n Torque restriction on slave station number n 0 RW D2012 100 n Target speed of slave station number...

Page 570: ...2032 100 n AO2 setting of slave station number n 0 RW D2033 100 n AO3 setting of slave station number n 0 RW After gaining an understanding of special D definitions we return to setting steps After en...

Page 571: ...e register edit T C D function to perform settings Step 3 Set the master s communications station number and communications speed When setting the master s station number parameter 09 46 default is se...

Page 572: ...communications format is ASCII 7N2 9600 and the station number is 2 The WPL must therefore be modified and the WPL setting pathway is settings communications settings Step 5 Set the slave stations sta...

Page 573: ...e to two control Step 1 Activating CANopen Master functions Parameter 09 45 1 initiates Master functions restart power after completing setting the status bar on the KPC CC01 digital keypad will displ...

Page 574: ...or writing M1066 will be 1 when writing is complete M1067 will be 1 if writing is successful and M1067 will be 0 if an error has occurred Refresh command Use CANFLS command to refresh if there are RW...

Page 575: ...ance connection methods are as follows VFD CT Master VFD CT Slave VFD CT Slave VFD CT Slave Terminal resistor Terminal resistor Step 7 Initiate control After a program has been written and downloaded...

Page 576: ...n be directly input from data in the servo motor catalog and parameter study will not be needed Control methods and settings are explained as follows Speed control Register table for speed mode Contro...

Page 577: ...M1040 1 the driver will now be excited but the frequency will be 0 4 Set M1025 1 the driver frequency command will now jump to the frequency designated by FREQ and acceleration deceleration will be c...

Page 578: ...cription of Function Attributes D1050 Actual operating mode speed mode is 0 RO D1053 Actual torque RO Torque mode control commands TORQ P S1 S2 Target torque with numbers Frequency restrictions Exampl...

Page 579: ...M1000 M1002 MOV K2 D1060 Set control mode 0 V END ON only for 1scan a X1 6 0 13 X1 Ready M0 X4 19 25 28 9999 TMR T0 K30 Power on delay T0 Normally open contact Power on delay TORQ K100 K1000 TORQ K 20...

Page 580: ...e is 1 homing mode is 3 RW Status special D Special D Description of Function Attributes D1050 Actual operating mode speed mode is 0 RO D1051 Actual position Low word RO D1052 Actual position High wor...

Page 581: ...50 or parameter 00 12 can be used to set a change in absolute or relative position 7 Implement M1048 Pulse ON once must be more than 1 ms in duration and the converter will begin to move toward the ta...

Page 582: ...MR T102 K10 M203 M1064 Ack TMR T103 K10 Target Position atta M200 T100 ROLP K4M200 K1 300000 300000 M200 T100 300000 M200 T100 300000 M200 T100 300000 M202 Ack Ack M1048 84 65 If homing is not needed...

Page 583: ...es and set parameter 00 20 1 to define the control source as 485 and access the reference sources that must be controlled namely speed command 00 21 2 torque command 11 33 1 and position command 11 40...

Page 584: ...oming mode D1120 10 N Internal node N control command 0 4 Command functions Homing Origin RW 1 4 Reverse rotation requirements Immediate change 2 4 3 3 Temporary pause Temporary pause 4 4 Frequency lo...

Page 585: ...h numbers RO D1128 10 N N 0 7 Example Assume it is desired to control slave station 1 operation at frequencies of 30 00Hz and 60 00 Hz status and online node correspondences 0 M1000 MOV K1M700 D1117 N...

Page 586: ...or 1 sec and repeat this cycle continuously 41 M300 MOV D1122 K3000 TMR K10 T10 Node 0 arrive 30 00Hz 52 M301 MOV D1122 K6000 60 00Hz M200 Rev TMR K10 T11 M250 Reference command L of the internal node...

Page 587: ...on function Apart from high speed counting the CT2000 s MI8 can also convert a received pulse to frequency The following figure shows that there is no conflict between frequency conversion and count c...

Page 588: ...t Read 10 bits of data corresponding to slave station 3 PLC X0 to X11 This data is stored by bit 0 to 9 of this station s D10 Does not support this function K3 H03 H600 D20 K3 Read register word Read...

Page 589: ...0 Delay cycle M100 ReqTXOnce H500 D200 M0 M100 H1 K2 MODRW ReqTXOnce H500 D100 M1 HF K2 MODRW H410 D201 M2 H2 K2 MODRW H2100 D300 M3 H3 K3 MODRW H410 D201 M4 H2 K2 MODRW 36 It will repeat after sendin...

Page 590: ...nstall control equipment We sequentially connect a DVP16 SP 8 IN 8 OUT DVP 04AD 4 channels AD DVP02DA 2 channels DA and DVP 08ST 8 switches to the RTU485 The following corresponding locations can be o...

Page 591: ...Chapter 16 PLC Function CT2000 Series 16 150 Step 3 Physical configuration CT2000 Step 4 Write to PLC program...

Page 592: ...Chapter 16 PLC Function CT2000 Series 16 151...

Page 593: ...seen that one output point light is added every 1 sec the display uses a binary format This light signal increase by 1number per second WPL will be modified when pressing this Switch AD DA testing It...

Page 594: ...Chapter 16 PLC Function CT2000 Series 16 153...

Page 595: ...t Attributes D1063 Year Western 20xx 2000 2099 RO D1064 Weeks 1 7 RO D1065 Month 1 12 RO D1066 Day 1 31 RO D1067 Hour 0 23 RO D1068 Minute 0 59 RO D1069 Second 0 59 RO Calendar related special M items...

Page 596: ...s We will perform a demo of simple applications We first correct the keypad time After pressing Menu on the keypad select the 9th time setting option After selection set the current time Menu 7 Quick...

Page 597: ...Chapter 16 PLC Function CT2000 Series 16 156 This page intentionally left blank...

Page 598: ...load characteristic operation method rated output rated speed power and the change of load capacity The following table lists the factors you need to consider depending on your requirements Item Rela...

Page 599: ...ss than the rated capacity of AC motor drive Acceleration time 60 seconds The starting capacity _ _ _ _ _ 5 1 1 cos 1 1 1 kVA drive motor AC of capacity the k n n P k n n N k s C s s T s T Acceleratio...

Page 600: ...ent of AC motor drive A _ _ _ _ _ _ A drive motor AC of current rated the I k M Symbol explanation M P Motor shaft output for load kW Motor efficiency normally approx 0 85 cos Motor power factor norma...

Page 601: ...for both the motor and the AC Motor Drive 4 When an error occurs on the drive a protective circuit will be activated and the AC Motor Drive output is turned off Then the motor will coast to stop For...

Page 602: ...considered once the operating speed exceeds the rated speed 60Hz of a standard motor 7 Motor torque characteristics vary when an AC Motor Drive instead of commercial power supply drives the motor Chec...

Page 603: ...rs Please check before operation and choose the capacity of the AC motor drive carefully When the AC motor drive operates more than one motor please pay attention to starting and changing the motor Po...

Page 604: ...IC resistor capacity transistor and cooling fan relay etc These components can t be used permanently They have limited life even under normal operation Preventive maintenance is required to operate t...

Page 605: ...quipment with standard specification If there are any dangerous objects Visual inspection Voltage Check Items Methods and Criterion Maintenance Period Daily Half Year One Year Check if the voltage of...

Page 606: ...the plate is color change or deformation due to overheat Visual inspection If the insulator of wiring is damaged or color change Visual inspection If there is any damage Visual inspection DC capacity...

Page 607: ...Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there are any loose screws and connectors Tighten the screws and press the connectors firmly in place If there is any p...

Page 608: ...tilation channel of cooling system Check Items Methods and Criterion Maintenance Period Daily Half Year One Year If there is any obstruction in the heat sink air intake or air outlet Visual inspection...

Page 609: ...nes and so on Please be aware of the possible damages that greasy oil may cause to your drive 1 Electronic components that silt up with greasy oil may cause the drive to burn out or even explode 2 Mos...

Page 610: ...ves 1 Fiber that accumulates or adheres to the fans will lead to poor ventilation and cause overheating problems 2 Plant environments in the textile industry have higher degrees of humidity that may c...

Page 611: ...occur if any fluids flow into the drives Please be aware of the damages that erosion may cause to your drive 1 Erosion of internal components may cause the drive to malfunction and possibility to expl...

Page 612: ...aware of the possible damage that industrial dust may cause to your drives 1 Dust accumulating on electronic components may cause overheating problem and shorten the service life of the drive 2 Condu...

Page 613: ...ges that poor wiring may cause to your drives 1 Screws are not fully fastened Occurrence of sparks as impedance increases 2 If a customer has opened the drive and modified the internal circuit board t...

Page 614: ...r usage of terminals and not following specifications Please be aware of the possible damages that errors on multi function input output terminals may cause to your drives 1 Input output circuit may b...

Page 615: ...Chapter 18 Suggestions and Error Corrections for Standard AC Motor Drives CT2000 Series 18 12 This page intentionally left blank...

Page 616: ...5 1 Filter 19 5 2 Harmonic Interference Preface When an AC motor drive is installed in a noisy environment radiated and or conducted noise via signal and power cables can interfere with the correct f...

Page 617: ...environment A PDS in a domestic environment must have lower emission levels and is allowed to have lower immunity levels A PDS in an industrial environment is allowed to have higher emission levels bu...

Page 618: ...rge horsepower motor The AC motor drive s operation voltage increases Fast switching of the IGBTs When a long cable is used to connect the motor to the AC motor drive 19 2 2 How does EMI transmit Nois...

Page 619: ...Receive 4 The common mode noise of an unshielded power cable is transmitted to the ground via the stray capacitance Since both shielded wire and unshielded wire are connected to a common ground other...

Page 620: ...ndependently Hybrid Grounding this type of grounding behaves differently for low and high frequencies When two pieces of IT equipment A and B are connected via a shielded cable one end is connected di...

Page 621: ...to each other as possible 19 3 3 Earthing Systems The international standard IEC60364 distinguishes three different earthing system categories using the two letter codes TN TT IT The first letter ind...

Page 622: ...s earth connection at the transformer protective earth PE The conductor that connects the exposed metallic parts of the consumer neutral N The conductor that connects to the start point in a 3 phase s...

Page 623: ...ystem PEN conductor is used in certain systems but eventually split up into two separate conductors PE and N A typical application of combined PEN conductor is from the substation to the building but...

Page 624: ...int of the transformer and electrical equipment are not earthed only the equipment frames PE are earthed In the IT network the power distribution system Neutral is either not connected to earth or is...

Page 625: ...high current at the second fault Availability of energy Good Good Good Excellent EMC behavior Excellent Few equipotential Problems Need to handle the high leaking currents problem of the device High f...

Page 626: ...blocking interference Examples of shielding include earth high voltage indoor equipment using a metal frame or a high density metal mesh shielding a power transformer is achieved by wrapping a metal s...

Page 627: ...lier or a related EMI institution Metallic Shielding Effectiveness Shielding Effectiveness SE is used to assess the applicability of the shielding shell The formula is SEdB A R B Measures in dB where...

Page 628: ...ductive gaskets are too costly please screw the cabinet door to the electrical cabinet with a short distance between the screws 4 Reserve a grounding terminal on the electrical cabinet door This groun...

Page 629: ...e a built in filter in which case the installation of an external option filter is required The drawing below shows a standard filter diagram A filter is composed of a Differential Mode section to eli...

Page 630: ...agnetic material for large currents is compound magnetic powder It has a higher current handling capability and higher impedance compared to pure metallic magnetic cores It is therefore suitable to im...

Page 631: ...ave A Fundamental Sine Wave 60Hz Suppression of Harmonic Currents When a large portion of lower order harmonic currents 5th 7th 11th etc occur at the power input surrounding devices will be disturbed...

Page 632: ...d Installation Guide CT2000 Series 19 19 Current Wave Diagrams Without Reactor With Reactor 0 50 100 150 200 250 300 350 400 450 500 150 100 50 0 50 100 150 0 50 100 150 200 250 300 350 400 450 500 15...

Page 633: ...Chapter 19 EMC Standard Installation Guide CT2000 Series 19 20 This page intentionally left blank...

Page 634: ...ntroduction of modified models air force cooling and new models fan cooling Chatper 1 Chapter 2 Chapter 3 Chatper 5 Chapter 6 Chapter 7 Chatper 8 Chapter 9 Standard Adjustment Procedure of IM PM motor...

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