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Danfoss FC 300, Programming Manual

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Danfoss FC 300 Programming Manual Download Page 183

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FC 300 Programming Guide

2. How to Programme

 MG.33.M3.02 - VLT

 

®

 

 is a registered Danfoss trademark 

 

183

2

Summary of Contents for FC 300

Page 1: ...Control Panel 22 Local Control Keys 23 Initialisation to Default Settings 24 Parameters Operation and Display 26 Parameters Load and Motor 39 Parameters Brakes 55 Parameters Reference Ramps 61 Paramet...

Page 2: ...Warnings Alarm Messages 193 Index 200 Contents FC 300 Programming Guide 2 MG 33 M3 02 VLT is a registered Danfoss trademark...

Page 3: ...4 8x The software version number can be seen from parameter 15 43 1 1 1 Approvals 1 1 2 Symbols Symbols used in this guide NB Indicates something to be noted by the reader Indicates a general warning...

Page 4: ...IM Volts V 1 1 4 Definitions Frequency converter D TYPE Size and type of the connected frequency converter dependencies IVLT MAX The maximum output current IVLT N The rated output current supplied by...

Page 5: ...commands see this group Stop command See Control commands References Analog Reference A signal transmitted to the analog inputs 53 or 54 can be voltage or current Binary Reference A signal transmitted...

Page 6: ...load and time Its purpose is to estimate the motor temperature Hiperface Hiperface is a registered trademark by Stegmann Initialising If initialising is carried out par 14 22 the frequency converter...

Page 7: ...utting off mains removing the cause of the fault and reconnecting the frequency converter Restart is prevented until the trip state is cancelled by activating reset or in some cases by being programme...

Page 8: ...stance by use of the Safe Stop function or secure disconnection of the motor connection 3 A motor that has been stopped with the mains supply connected may start if faults occur in the electronics of...

Page 9: ...is not recommendable The Protection mode can be disabled by setting parameter 14 26 Trip Delay at Inverter Fault to zero which means that the drive will trip immediately if one of the hardware limits...

Page 10: ...2 How to Programme FC 300 Programming Guide 10 MG 33 M3 02 VLT is a registered Danfoss trademark 2...

Page 11: ...icons and graphic 1 b Line 1 2 Operator data lines displaying data defined or chosen by the user By pressing the Status key up to one extra line can be added 1 c Status line Status messages displaying...

Page 12: ...outs by pressing the Status key 5 line readouts 4 line readouts or Smart Logic Control Use Status for selecting the mode of display or for changing back to Display mode from either the Quick Menu mode...

Page 13: ...d by means of control signals or a serial bus will override a start command via the LCP The following control signals will still be active when Hand on is activated Hand on Off Auto on Reset Coasting...

Page 14: ...4 Press the OK key The parameter settings stored in the LCP are now transferred to the frequency converter indicated by the progress bar When 100 is reached press OK 2 1 4 Display Mode In normal opera...

Page 15: ...Par 16 61 Terminal 53 Switch Setting V Par 16 62 Analog Input 53 Par 16 63 Terminal 54 Switch Setting V Par 16 64 Analog Input 54 Par 16 65 Analog Output 42 mA Par 16 66 Digital Output bin Par 16 67 F...

Page 16: ...it possible to start operating the frequency converter Regardless of the mode of programming you can change a parameter both in the Main Menu mode and in the Quick Menu mode 2 1 7 Quick Menu Key Funct...

Page 17: ...7 is set to no function no connection to 24 V on terminal 27 is necessary Select Changes made to get information about the last 10 changes Use the navigation keys to scroll between the last 10 changed...

Page 18: ...lt is Coast inverse it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation Set desired AMA function Enable com...

Page 19: ...oups You select a parameter group by means of the navigation keys The following parameter groups are accessible Group no Parameter group 0 Operation Display 1 Load Motor 2 Brakes 3 References Ramps 4...

Page 20: ...If the chosen parameter represents a numeric data value change the chosen data value by means of the navigation keys as well as the navigation keys Use the navigation keys to move the cursor horizont...

Page 21: ...ers are changed both as a group of numeric data values and as numeric data values infinitely varying 2 1 16 Read out and Programming of Indexed Parameters Parameters are indexed when placed in a rolli...

Page 22: ...laying icons and numeric value Indicator lights LEDs Green LED On Indicates if control section is on Yellow LED Wrn Indicates a warning Flashing red LED Alarm Indicates an alarm LCP keys Menu Select o...

Page 23: ...to enter the motor speed data by means of the arrow keys The key can be selected as Enable 1 og Disable 0 via par 0 40 Hand on Key on LCP External stop signals activated by means of control signals o...

Page 24: ...Max Response Delay 8 37 Max Inter char Delay 15 00 to 15 05 Operating data 15 20 to 15 22 Historic log 15 30 to 15 32 Fault log Manual initialisation 1 Disconnect from mains and wait until the dis pl...

Page 25: ...r Voltage Control 3 xx References and ramping parameters includes DigiPot function 4 xx Limits Warnings setting of limits and warning parameters 5 xx Digital inputs and outputs includes relay controls...

Page 26: ...glish US Part of Language package 4 27 Greek Part of Language package 4 28 Portuguese Part of Language package 4 36 Slovenian Part of Language package 3 39 Korean Part of Language package 2 40 Japanes...

Page 27: ...l control equipment For example these can be used to program the frequency converter to operate according to one control scheme in one setup e g motor 1 for horizontal movement and another control sch...

Page 28: ...r the active set up or one of the inactive set ups 0 Factory setup Cannot be edited but it is useful as a data source to return the other set ups to a known state 1 Set up 1 Set up 1 1 to Set up 4 4 c...

Page 29: ...linking synchronising process 130BP075 10 OR 2 While still in Set up 1 copy Set up 1 to Set up 2 Then set par 0 12 to Set up 2 2 This will start the linking process 130BP076 10 After the link is compl...

Page 30: ...ed Set up 2 in par 0 11 the LCP selected Set up 1 and all others used the active set up 2 3 4 0 2 LCP Display Define the variables displayed in the Graphical Local Control Panel NB Please refer to par...

Page 31: ...SL Control State State of the event executed by the control 1639 Control Card Temp Temperature of the control card 1650 External Reference Sum of the external reference as a percentage i e the sum of...

Page 32: ...CD 2 Write to MCO 3403 PCD 3 Write to MCO 3404 PCD 4 Write to MCO 3405 PCD 5 Write to MCO 3406 PCD 6 Write to MCO 3407 PCD 7 Write to MCO 3408 PCD 8 Write to MCO 3409 PCD 9 Write to MCO 3410 PCD 10 Wr...

Page 33: ...onal Menu Array 50 0 9999 Define up to 50 parameters to appear in the Q1 Personal Menu accessible via the Quick Menu key on the LCP The parameters will be displayed in the Q1 Personal Menu in the orde...

Page 34: ...LCP The value will have a linear squared or cubed relation to speed This relation will depend on the unit selected see table above The actual calculated value can be read in Custom Readout par 16 09 a...

Page 35: ...ower 80 kW Flow volume 120 GPM 121 gal s 122 gal min 123 gal h 124 CFM 125 ft3 s 126 ft3 min 127 ft3 h Flow mass 130 lb s 131 lb min 132 lb h Velocity 140 ft s 141 ft min Length 145 ft Temperature 160...

Page 36: ...the My Personal Menu then define the password in par 0 65 Personal Menu Password Otherwise define the password in par 0 60 Main Menu Pass word 0 41 Off Key on LCP Option Function 0 Disabled Avoids acc...

Page 37: ...all Copies the parameters in the present set up over to each of the set ups 1 to 4 2 3 8 0 6 Password Define password access to menus 0 60 Main Menu Password Option Function 100 9999 9999 Define the...

Page 38: ...ess No access to parameters is allowed via fieldbus and or FC standard bus 5 All Read only read only function for parameters on LCP fieldbus or FC standard bus 6 All No access No access from LCP field...

Page 39: ...ted the char acteristic of the control principle can be edited in par 1 55 and 1 56 1 VVCplus Voltage Vector Control principle suitable for most applications The main benefit of VVCplus operation is t...

Page 40: ...ration mode par 1 00 i e application control principle to use when a Local LCP Reference is active A Local Reference can be active only when par 3 13 Reference Site is set to 0 or 2 By default the loc...

Page 41: ...lue from the motor nameplate data If a value different from 50 Hz or 60 Hz is selected it is necessary to adapt the load independent settings in par 1 50 to 1 53 For 87 Hz operation with 230 400 V mot...

Page 42: ...ortant to set motor par 1 2 Motor Data correctly since these form part of the AMA algorithm An AMA must be performed to achieve optimum dynamic motor performance It may take up to 10 min depending on...

Page 43: ...from the motor 2 Enter the X1 value manually Obtain the value from the motor supplier 3 Use the X1 default setting The frequency converter establishes the setting on the basis of the motor name plate...

Page 44: ...en number because it refers to the total number of poles not pairs of poles The frequency converter creates the initial setting of par 1 39 based on par 1 23 Motor Frequency and par 1 25 Motor Nominal...

Page 45: ...se this par along with par 1 50 See drawing for par 1 50 1 53 Model Shift Frequency Range Function Size related 4 0 50 0 Hz Flux Model shift Enter the frequency value for shift between two models for...

Page 46: ...rameter 0 5 and is only accessible when par 1 01 Motor Control Principle is set to U f 0 1 56 U f Characteristic F Range Function Size related 0 0 max motor frequency Enter the frequency points to man...

Page 47: ...ion reaction speed A high value results in slow reaction and a low value results in quick reaction If low frequency resonance problems arise use a longer time setting 1 64 Resonance Dampening Range Fu...

Page 48: ...the maximum moment of inertia of the mechanical system Par 1 68 Minimum Inertia and par 1 69 are used for pre adjustment of the Proportional Gain in the speed control see par 7 02 Speed PID Proportio...

Page 49: ...y due to a mains drop out 0 Off No function 1 On Enables the frequency converter to catch and control a spinning motor When par 1 73 is enabled par 1 71 Start Delay and 1 72 Start Function have no fun...

Page 50: ...ed starts timing at the edge of the start signal when it changes from stop to start After each precise stop the number of pulses counted during ramp down 0 rpm is reset 2 Counter stop without reset Sa...

Page 51: ...rning when the connected thermistor or KTY sensor in the motor reacts in the event of motor over temperature 2 Thermistor trip Stops trips frequency converter when connected thermistor in motor reacts...

Page 52: ...t and 10 V as power supply Example The frequency converter trips when the motor temperature is too high Parameter set up Set Par 1 90 Motor Thermal Protection to Thermistor Trip 2 Set Par 1 93 Thermis...

Page 53: ...e selected is active For example ETR starts calculating when setup 3 is selected For the North American market The ETR functions provide class 20 motor overload protection in accordance with NEC 1 91...

Page 54: ...are used especially in Permanent Magnet Servo Motors PM motors for dynamic adjusting of motor parameters as stator resistance par 1 30 for PM motors and also rotor resistance par 1 31 for asynchronous...

Page 55: ...Select the KTY sensor threshold level for motor thermal protection This parameter only applies for FC 302 2 5 Parameters Brakes 2 5 1 2 Brakes Parameter group for setting brake features in the freque...

Page 56: ...on of the DC braking current set in par 2 01 upon a stop command 2 5 3 2 1 Brake Energy Funct Parameter group for selecting dynamic braking parameters 2 10 Brake Function Option Function 0 Off No brak...

Page 57: ...5 Brake Check Option Function Select type of test and monitoring function to check the connection to the brake resistor or whether a brake resistor is present and then display a warning or an alarm in...

Page 58: ...2 Mechanical Brake Parameters for controlling operation of an electro magnetic mechanical brake typically required in hoisting applications To control a mechanical brake a relay output relay 01 or re...

Page 59: ...e Brake Delay Range Function 0 0 s 0 0 5 0 s Enter the brake delay time of the coast after ramp down time The shaft is held at zero speed with full holding torque Ensure that the mechanical brake has...

Page 60: ...ID control is connected to the output flux closed loop it must be possible to boost the propor tional gain of the control during the Activate Brake Delay par 2 23 By increasing the gain the bump when...

Page 61: ...negative The minimum limit may have a negative value unless Speed closed loop 1 control or Process 3 is selected in par 1 00 Configuration Mode 0 Min Max For positive values only 1 Max Max For both p...

Page 62: ...p 1 RPM for Tor que 2 Nm The unit selected in par 3 01 Reference Feedback Unit 3 03 Maximum Reference Range Function 1500 000 Par 3 02 100000 000 Enter the Maximum Reference The Maximum Reference is t...

Page 63: ...Inputs Preset ref bit 2 1 0 Preset ref 0 0 0 0 Preset ref 1 0 0 1 Preset ref 2 0 1 0 Preset ref 3 0 1 1 Preset ref 4 1 0 0 Preset ref 5 1 0 1 Preset ref 6 1 1 0 Preset ref 7 1 1 1 3 11 Jog Speed Range...

Page 64: ...ol Word Source 3 15 Reference Source 1 Option Function Select the reference input to be used for the first reference signal Par 3 15 3 16 and 3 17 define up to three different reference signals The su...

Page 65: ...t X30 12 3 18 Relative Scaling Reference Source Option Function Select a variable value to be added to the fixed value defined in par 3 14 Preset Relative Reference The sum of the fixed and variable v...

Page 66: ...level of non linear jerk compensation required Set jerk compensation by defining the proportion of ramp up and ramp down times where acceleration and deceleration are variable i e increasing or decrea...

Page 67: ...at the generated current does not exceed the current limit set in par 4 18 The value 0 00 corresponds to 0 01 s in speed mode See ramp up time in par 3 41 Par 3 42 tacc s x nM N par 1 25 RPM ref RPM 3...

Page 68: ...e such that the output current does not exceed the current limit in par 4 18 during ramping The value 0 00 corresponds to 0 01 sec in speed mode See ramp down time in par 3 52 Par 3 51 tacc s x nM N p...

Page 69: ...may result in a longer start or stop time Additional adjustment of the S ramp ratios or switching initiators may be necessary 3 61 Ramp 3 Ramp up Time Range Function Size related 0 01 3600 00 s Enter...

Page 70: ...Const Jerk Accelerates with lowest possible jerk 2 S ramp Const Time S ramp based on the values set in par 3 71 and 3 72 NB If S ramp 1 is selected and the reference during ramping is changed the ramp...

Page 71: ...es The larger the percentage value the greater the jerk compensation achieved and thus the lower the torque jerks in the application 2 6 8 3 8 Other Ramps Configure parameters for special ramps e g Jo...

Page 72: ...e function at least one digital input must be set up to Increase or Decrease 3 90 Step Size Range Function 0 10 0 01 200 00 Enter the increment size required for INCREASE DECREASE as a percentage of t...

Page 73: ...r the resultant reference This is advisable if the Digital Potentiometer is used for fine tuning of the resulting reference 3 94 Minimum Limit Range Function 100 200 200 Set the minimum permissible va...

Page 74: ...Low Limit must not exceed the setting in par 4 13 Motor Speed High Limit RPM 4 12 Motor Speed Low Limit Hz Range Function 0 Hz 0 par 4 14 Enter the minimum limit for motor speed The Motor Speed Low Li...

Page 75: ...up to the rated motor speed par 1 25 See illustration for par 4 16 as well as par 14 25 for further details 4 18 Current Limit Range Function 160 0 0 0 Variable Limit Enter the current limit for moto...

Page 76: ...signal levels corresponding to 0 and 100 are defined in the analog input scaling e g par group 6 1 This parameter is only active when par 1 00 Configuration Mode is in Torque Mode 0 No function 2 Anal...

Page 77: ...rrent speed reference and feedback Warnings are shown on the display programmed output or serial bus Warnings are shown on display programmed output or serial bus 4 50 Warning Current Low Range Functi...

Page 78: ...nal on terminal 27 or 29 FC 302 only and on relay output 01 or 02 FC 302 only 4 55 Warning Reference High Range Function 999999 999 Par 4 54 999999 999 Enter the upper reference limit When the actual...

Page 79: ...0 par 4 14 Hz Some systems call for avoiding certain output speeds due to resonance problems in the system Enter the lower limits of the speeds to be avoided 4 62 Bypass Speed To RPM Array 4 0 RPM 0...

Page 80: ...r change is active This parameter cannot be adjusted while the motor is running 5 01 Terminal 27 Mode Option Function 0 Input Defines terminal 27 as a digital input 1 Output Defines terminal 27 as a d...

Page 81: ...30 are the terminals on MCB 101 Terminal 29 is available in FC 302 only Functions dedicated to only one digital input are stated in the associated parameter All digital inputs can be programmed to the...

Page 82: ...ding to the table below 17 Preset ref bit 1 Same as Preset ref bit 0 16 18 Preset ref bit 2 Same as Preset ref bit 0 16 Preset ref bit 2 1 0 Preset ref 0 0 0 0 Preset ref 1 0 0 1 Preset ref 2 0 1 0 Pr...

Page 83: ...ailure inverse Activates par 14 10 Mains Failure Mains failure inverse is active in the Logic 0 situation 41 Latched Precise Stop inverse Sends a latched stop signal when the precise stop function is...

Page 84: ...digital input range 5 15 Terminal 33 Digital Input Option Function Select the function from the available digital input range and the additional options 60 61 63 and 64 Counters are used in Smart Logi...

Page 85: ...nnected 8 PTC 1 Relay A W This choice makes it possible to use a combination of Alarm and Warning Choice 8 is only available when the MCB 112 PTC Thermistor Card is connected 9 PTC 1 Relay W A This ch...

Page 86: ...quency converter the brake resistor or the thermistor 22 Ready no thermal warning Frequency converter is ready for operation and there is no over temperature warning 23 Remote ready no thermal warning...

Page 87: ...ecuted The input will go low whenever the Smart Logic Action 34 Set dig out A low is executed 83 SL Digital Output D See par 13 52 SL Control Action The input will go high whenever the Smart Logic Act...

Page 88: ...active when option module MCB 101 is mounted in the frequency converter Follow the function stated in 5 3 2 8 5 5 4 Relays Parameters for configuring the timing and the output functions for the relay...

Page 89: ...the impulse reference area by configuring the scaling and filter settings for the pulse inputs Input terminals 29 or 33 act as frequency reference inputs Set terminal 29 par 5 13 or terminal 33 par 5...

Page 90: ...also increases the time delay through the filter This parameter is available for FC 302 only This parameter cannot be adjusted while the motor is running 5 55 Term 33 Low Frequency Range Function 100...

Page 91: ...t 105 Torque relative to rated 106 Power 107 Speed 108 Torque 109 Max Out Freq 5 60 Terminal 27 Pulse Output Variable Option Function 0 No operation Select the variable for viewing on the terminal 27...

Page 92: ...66 This parameter cannot be adjusted while the motor is running This parameter is active when option module MCB 101 is mounted in the frequency converter 2 8 8 5 7 24 V Encoder Input Parameters for c...

Page 93: ...re terminals Bit 16 Option C Relay 1 output terminal Bit 17 Option C Relay 2 output terminal Bit 18 Option C Relay 3 output terminal Bit 19 Option C Relay 4 output terminal Bit 20 Option C Relay 5 out...

Page 94: ...n par 6 01 will be activated 6 01 Live Zero Timeout Function Option Function Select the time out function The function set in par 6 01 will be activated if the input signal on terminal 53 or 54 is bel...

Page 95: ...mA Par 6 12 to 20 0 mA Enter the high current value corresponding to the high reference feedback set in par 6 15 6 14 Terminal 53 Low Ref Feedb Value Range Function 0 000 Unit 1000000 000 to par 6 15...

Page 96: ...0000 000 to par 6 25 Enter the analog input scaling value that corresponds to the minimum reference feedback value set in par 3 02 6 25 Terminal 54 high ref feedb value Range Function 1500 000 Unit Pa...

Page 97: ...ng value to correspond to the high reference feedback value set in par 6 45 6 44 Term X30 12 Low Ref Feedb Value Sets the analog input scaling value to correspond to the low voltage value set in par 6...

Page 98: ...maximum signal value E g if 0 mA or 0 Hz is desired at 25 of the maximum output value then programme 25 Scaling values up to 100 can never be higher than the corresponding setting in par 6 52 6 52 Te...

Page 99: ...tential for analog common connection Resolution on analog output is 12 bit 6 60 Terminal X30 8 Output Option Function 0 No operation 100 Output frequency 0 1000 Hz 0 20 mA 101 Output frequency 0 1000...

Page 100: ...e value can never be higher than the corresponding setting in par 6 62 if value is below 100 This parameter is active when option module MCB 101 is mounted in the frequency converter 6 62 Term X30 8 O...

Page 101: ...3 Speed PID Integral Time Range Function 8 0 ms 2 0 20000 0 ms Enter the speed controller integral time which determines the time the internal PID control takes to correct errors The greater the error...

Page 102: ...edback signal that varies by a frequency of less than 1 6 Hz If the feedback signal varies by a higher frequency than 1 6 Hz the PID regulator does not react Practical settings of Par 7 06 taken from...

Page 103: ...the Process PID control 7 30 Process PID Normal Inverse Control Option Function Normal and inverse control are implemented by introducing a difference between the reference signal and the feedback sig...

Page 104: ...t for the differentiator gain DG If there is no limit the DG will increase when there are fast changes Limit the DG to obtain a pure differentiator gain at slow changes and a constant differentiator g...

Page 105: ...A If the option is removed the frequency converter detects a change in the configuration sets par 8 02 back to default setting FC RS485 and the frequency converter then trips If an option is installed...

Page 106: ...arameter is active only when par 8 04 is set to Set up 1 4 0 Hold set up Retains the set up selected in par 8 04 and displays a warning until par 8 06 toggles Then the frequency converter resumes its...

Page 107: ...ay For guidelines in selection of FC profile 0 and PROFIdrive profile 1 please refer to the Serial communication via RS 485 Interface section For additional guidelines in the selection of PROFIdrive p...

Page 108: ...missible time interval between receipt of two bytes This parameter activates time out if transmission is interrupted This parameter is active only when par 8 30 is set to FC MC 1 protocol 8 40 FC MC P...

Page 109: ...the digital inputs 3 Logic OR Activates Start command via the fieldbus serial communication port OR via one of the digital inputs NB This parameter is active only when par 8 01 Control Site is set to...

Page 110: ...communication port AND additionally via one of the digital inputs 3 Logic OR Activates the Preset Reference selection via the fieldbus serial communication port OR via one of the digital inputs NB Th...

Page 111: ...amp 2 Ramp Up Time 3 52 Ramp 2 Ramp Down Time 3 80 Jog Ramp Time 3 81 Quick Stop Ramp Time 4 11 Motor Speed Low Limit RPM 4 13 Motor Speed High Limit RPM 4 16 Torque Limit Mo tor Mode 4 17 Torque Limi...

Page 112: ...on Array 10 None 16 00 Control Word 16 01 Reference Unit 16 02 Reference 16 03 Status Word 16 04 Main Actual Val ue Unit 16 05 Main Actual Val ue 16 09 Custom Readout 16 10 Power kW 16 11 Power hp 16...

Page 113: ...e Output 29 Hz 16 71 Pulse Output bin 16 84 Comm Option STW Binary 16 85 FC port CTW 1 Signal 16 90 Alarm Word 16 91 Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Extended Status Word 16...

Page 114: ...PCDs 3 to 10 contain the actual data values of the selected parameters For standard Profibus telegrams see par 9 22 9 18 Node Address Range Function 126 0 126 Enter the station address in this parame...

Page 115: ...er class 2 9 44 Fault Message Counter Range Function 0 0 65535 This parameter displays the number of error events stored in par 9 45 and 9 47 The maximum buffer capacity is eight error events The buff...

Page 116: ...ing 34 active 9 63 Actual Baud Rate Option Function This parameter displays the actual Profibus baud rate The Profibus Master automatically sets the baud rate Read only 0 9 6 kbit s 1 19 2 kbit s 2 93...

Page 117: ...alues Option Function Parameter values changed via Profibus are not automatically stored in non volatile memory Use this parameter to activate a function that stores parameter values in the EEPROM non...

Page 118: ...equency converter parameters available for Profibus 9 83 Defined Parameters 4 Array 116 No LCP access Read only 0 0 115 This parameter displays a list of all the defined frequency converter parameters...

Page 119: ...Parameters 5 This parameter displays a list of all the frequency converter parameters deviating from default setting Array 116 No LCP access Read only 0 0 115 2 13 Parameters DeviceNet CAN Fieldbus 2...

Page 120: ...unter Range Function 0 0 255 View the number of Bus Off events since the last power up 2 13 3 10 1 DeviceNet Parameters specific to the DeviceNet fieldbus 10 10 Process Data Type Selection Option Func...

Page 121: ...ow limit RPM 4 13 Motor speed high limit RPM 4 16 Torque limit mo tor mode 4 17 Torque limit gen erator mode 7 28 Minimum Feed back 7 29 Maximum Feed back 8 90 Bus Jog 1 Speed 8 91 Bus Jog 2 Speed 16...

Page 122: ...16 05 Main Actual Val ue Fixed 16 10 Power kW 16 11 Power hp 16 12 Motor Voltage 16 13 Frequency 16 14 Motor Current 16 16 Torque 16 17 Speed RPM 16 18 Motor Thermal 16 19 KTY Sensor Temperature 16 21...

Page 123: ...Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Extended Status Word 16 95 Extended Status Word 2 34 21 PCD 1 Read from MCO 34 22 PCD 2 Read from MCO 34 23 PCD 3 Read from MCO 34 24 PCD 4 R...

Page 124: ...it is assigned to every warning Please refer to the DeviceNet Operating Instructions MG 33 DX YY for further information Bit Meaning 0 Bus not active 1 Explicit connection timeout 2 I O connection 3 R...

Page 125: ...n COS Change Of State this function filters out bits in PCD 4 that should not be sent if they change 2 13 5 10 3 Parameter Access Parameter group providing access to indexed parameters and defining pr...

Page 126: ...E nothing happens in the SLC during the current scan interval and no other events will be evaluated This means that when the SLC starts it evaluates event 0 and only event 0 each scan interval Only wh...

Page 127: ...db range 14 Below feedb low 15 Above feedb high 16 Thermal warning 17 Mains out of range 18 Reversing 19 Warning 20 Alarm trip 21 Alarm trip lock 22 Comparator 0 23 Comparator 1 24 Comparator 2 25 Com...

Page 128: ...e exceeds the limit in the motor the frequency converter the brake resistor or the thermistor Mains out of range 17 The mains voltage is outside the specified voltage range Reversing 18 The output is...

Page 129: ...ut of current range 8 Below I low 9 Above I high 10 Out of speed range 11 Below speed low 12 Above speed high 13 Out of feedb range 14 Below feedb low 15 Above feedb high 16 Thermal warning 17 Mains o...

Page 130: ...14 3 13 1 Comparators Comparators are used for comparing continuous variables i e output frequency output current analog input etc to fixed preset values In addition there are digital values that will...

Page 131: ...o par 4 53 60 On reference On reference 60 The motor is running on reference 61 Below reference low Below reference low 61 The motor is running below the value given in par 4 54 Warning Reference Low...

Page 132: ...out 5 125 The result of SLC timer 5 126 SL Time out 6 SL Time out 6 126 The result of SLC timer 6 127 SL Time out 7 SL Time out 7 127 The result of SLC timer 7 130 Digital input DI18 Digital input DI1...

Page 133: ...ut in a logic rule see par 13 40 13 42 or 13 44 A timer is only FALSE when started by an action i e Start timer 1 29 until the timer value entered in this parameter is elapsed Then it becomes TRUE aga...

Page 134: ...lock 22 Comparator 0 23 Comparator 1 24 Comparator 2 25 Comparator 3 26 Logic rule 0 27 Logic rule 1 28 Logic rule 2 29 Logic rule 3 30 SL Time out 0 31 SL Time out 1 32 SL Time out 2 33 Digital input...

Page 135: ...OR evaluates the expression 13 40 OR 13 42 3 AND NOT evaluates the expression 13 40 AND NOT 13 42 4 OR NOT evaluates the expression 13 40 OR NOT 13 42 5 NOT AND evaluates the expression NOT 13 40 AND...

Page 136: ...input DI33 39 Start command 40 Drive stopped 41 Reset Trip 42 Auto reset Trip 43 Ok key 44 Reset key 45 Left key 46 Right key 47 Up key 48 Down key 50 Comparator 4 51 Comparator 5 60 Logic rule 4 61 L...

Page 137: ...13 44 6 NOT OR Evaluates the expression NOT 13 40 13 42 OR 13 44 7 NOT AND NOT Evaluates the expression NOT 13 40 13 42 and evaluates AND NOT 13 44 8 NOT OR NOT Evaluates the expression NOT 13 40 13...

Page 138: ...ule 5 70 SL Time out 3 71 SL Time out 4 72 SL Time out 5 73 SL Time out 6 74 SL Time out 7 Select the third boolean TRUE or FALSE input for the selected logic rule See par 13 01 Start Event 0 61 and p...

Page 139: ...30 SL Time out 0 31 32 SL Time out 1 SL Time out 2 33 Digital input DI18 34 Digital input DI19 35 Digital input DI27 36 Digital input DI29 FC 302 only 37 Digital input DI32 38 Digital input DI33 39 S...

Page 140: ...et reference 6 Select preset reference 6 16 selects preset reference 6 17 Select preset reference 7 Select preset reference 7 17 selects preset reference 7 If the active preset reference is changed it...

Page 141: ...ital output D high 41 any output with SL output D will be high 42 Set digital output E high Set digital output E high 42 any output with SL output E will be high 43 Set digital output F high Set digit...

Page 142: ...M Random Option Function 0 Off 1 On Select On 1 to transform the acoustic motor switching noise from a clear ringing tone to a less noticeable white noise This is achieved by slightly and randomly alt...

Page 143: ...y converter is ready for start Controlled ramp down and trip 2 After power up the frequency converter needs a reset for starting 1 The power is back before the energy from DC moment of inertia from lo...

Page 144: ...e at Mains Fault Range Function 342 V 150 600 V This parameter defines the threshold voltage at which the selected function in par 14 10 should be activated 14 12 Function at Mains Imbalance Option Fu...

Page 145: ...erformed the internal AUTOMATIC RESET counter returns to zero NB Automatic reset will also be active for resetting safe stop function in firmware version 4 3x NB The setting in par 14 20 is disregarde...

Page 146: ...arameter values to default settings except for par 15 03 15 04 and 15 05 The frequency converter will reset during the next power up Par 14 22 will also revert to the default setting Normal operation...

Page 147: ...a high value makes the controller react faster Too high a setting leads to controller instability 14 31 Current Lim Contr Integration Time Range Function 0 020 s 0 002 2 000 s Controls the current li...

Page 148: ...quency converter is in range 35 C to approx 55 C Fan runs at low speed below 35 C and at full speed at approx 55 C 14 53 Fan Monitor Select which reaction the frequency converter should take in case a...

Page 149: ...corresponding to VLT 3000 or VLT 5000 14 73 VLT Warning Word Range Function 0 0 4294967295 Read out the warning word corresponding to VLT 3000 or VLT 5000 14 74 VLT Ext Status Word Range Function 0 0...

Page 150: ...kWh Counter Range Function 0kWh 0 2147483647 kWh Registering the power consumption of the motor as a mean value over one hour Reset the counter in par 15 06 15 03 Power Up s Range Function 0 0 214748...

Page 151: ...used to start and stop the logging conditionally 15 10 Logging Source Array 4 None 14 72 VLT Alarm Word 14 73 VLT Warning Word 14 74 VLT Ext Status Word 16 00 Con trol Word 16 01 Reference Unit 16 02...

Page 152: ...Interval Range Function 1ms 1 86400000 ms Enter the interval in milliseconds between each sampling of the variables to be logged 15 12 Trigger Event Option Function 0 False 1 True 2 Running 3 In rang...

Page 153: ...Log once on trigger Select Log once on trigger 1 to conditionally start and stop logging using par 15 12 and par 15 14 15 14 Samples Before Trigger Range Function 50 0 100 Enter the percentage of all...

Page 154: ...par 16 90 for description Status word Decimal value See par 16 03 for description after converting to binary value Control word Decimal value See par 16 00 for description Extended status word Decimal...

Page 155: ...d of the type code definition characters 11 12 15 43 Software Version Option Function View the combined SW version or package version consisting of power SW and control SW 15 44 Ordered Typecode Strin...

Page 156: ...15 60 Option Mounted Option Function View the installed option type 15 61 Option SW Version Option Function View the installed option software version 15 62 Option Ordering No Option Function Shows th...

Page 157: ...unction 0 000 999999 000 999999 000 View the present reference value applied on impulse or analog basis in the unit resulting from the configuration selected in par 1 00 Hz Nm or RPM 16 02 Reference R...

Page 158: ...0 View a two byte word reporting the actual motor frequency without resonance dampening as a percentage scale 0000 4000 Hex of par 4 19 Max Output Frequency Set par 9 16 index 1 to send it with the St...

Page 159: ...rage basis for the most recent 120 seconds 16 34 Heatsink Temp Range Function 0 C 0 255 C View the frequency converter heatsink temperature The cut out limit is 90 5 C and the motor cuts back in at 60...

Page 160: ...ot Reference Range Function 0 0 200 200 View the contribution of the Digital Potentiometer to the actual reference 2 17 6 16 6 Inputs and Outputs Parameters for reporting the digital and analog IO por...

Page 161: ...value of all digital outputs 16 67 Freq Input 29 Hz Range Function 0 0 0 View the actual frequency rate on terminal 29 16 68 Freq Input 33 Hz Range Function 0 0 130000 View the actual value of the fr...

Page 162: ...al value at input X30 8 in mA 2 17 7 16 8 Fieldbus FC Port Parameters for reporting the BUS references and control words 16 80 Fieldbus CTW 1 Range Function 0 0 65535 View the two byte Control word CT...

Page 163: ...ation port in hex code 16 90 Alarm Word 2 Range Function 0 0 FFFFFFFF View the alarm word sent via the serial communication port in hex code 16 92 Warning Word Range Function 0 0 FFFFFFFF View the war...

Page 164: ...r of pulses or periods per revolution This parameter cannot be adjusted while the motor is running 2 18 3 17 2 Abs Enc Interface Parameters in this group configure the absolute interface of the MCB102...

Page 165: ...parameters for the MCB 103 Resolver Option Usually the resolver feedback is used as motor feedback from Permanent Magnet motors with par 1 01 set to Flux with motor feedback Resolver parameters cannot...

Page 166: ...nitoring and Application parameters cannot be adjusted while the motor is running 17 60 Encoder Positive Direction Option Function 0 Clockwise 1 Counter clockwise Change the detected encoder rotation...

Page 167: ...up data value will be the same in all set ups Conversion index This number refers to a conversion figure used when writing or reading by means of a frequency converter Conv index 100 67 6 5 4 3 2 1 0...

Page 168: ...02 All set ups TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Custom Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User d...

Page 169: ...All set ups FALSE Uint8 1 3 Adv Motor Data 1 30 Stator Resistance Rs ExpressionLimit All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr ExpressionLimit All set ups FALSE 4 Uint32 1 33 Stator Leakage...

Page 170: ...ed All set ups FALSE Uint8 1 74 Start Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 1 75 Start Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Ui...

Page 171: ...0 Off All set ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 2 Mec...

Page 172: ...function All set ups TRUE Uint8 3 19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 40 Ramp 1 Type 0 Linear All set ups TRUE Uint8 3 41 Ramp 1 Ramp up Time ExpressionLimit All...

Page 173: ...Uint32 3 72 Ramp 4 Ramp Down Time ExpressionLimit All set ups TRUE 2 Uint32 3 75 Ramp 4 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 76 Ramp 4 S ramp Ratio at Accel End 50 All set ups TRU...

Page 174: ...Motor Feedback Speed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 00 A All set ups TRUE 2 Uin...

Page 175: ...nal 37 Safe Stop 1 Safe Stop Alarm 1 set up TRUE Uint8 5 20 Terminal X46 1 Digital Input 0 No operation All set ups TRUE Uint8 5 21 Terminal X46 3 Digital Input 0 No operation All set ups TRUE Uint8 5...

Page 176: ...t16 5 6 Pulse Output 5 60 Terminal 27 Pulse Output Variable null All set ups TRUE Uint8 5 62 Pulse Output Max Freq 27 ExpressionLimit All set ups TRUE 0 Uint32 5 63 Terminal 29 Pulse Output Variable n...

Page 177: ...db Value 0 ReferenceFeedbackUnit All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRUE...

Page 178: ...dback 1 Resource 0 No function All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 Normal All...

Page 179: ...A 1 set up TRUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37...

Page 180: ...aud Rate 255 No baudrate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set...

Page 181: ...4 Net Reference 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE...

Page 182: ...omparator Value ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8...

Page 183: ...29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time 0 020 s All set...

Page 184: ...int32 15 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Faul...

Page 185: ...N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A...

Page 186: ...16 19 KTY sensor temperature 0 C All set ups FALSE 100 Int16 16 20 Motor Angle 0 N A All set ups TRUE 0 Uint16 16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All...

Page 187: ...E 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000...

Page 188: ...ps FALSE 3 Uint16 17 26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baudrate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17...

Page 189: ...Cable Length 0 m 2 set ups TRUE 0 Uint16 32 39 Encoder Monitoring 0 Off 2 set ups TRUE Uint8 32 40 Encoder Termination 1 On 2 set ups TRUE Uint8 32 5 Feedback Source 32 50 Source Slave 2 Encoder 2 2...

Page 190: ...t8 33 21 Master Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 22 Slave Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 23 Start Behaviour for Marker Sync 0 Start Function 1 2 set u...

Page 191: ...function 2 set ups TRUE Uint8 33 62 Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63 Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64 Terminal X59 2 Digital...

Page 192: ...RUE 0 Uint16 34 28 PCD 8 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs...

Page 193: ...ed or the alarm is trip locked see also table on following page Alarms that are trip locked offer additional protection meaning that the mains supply must be switched off before the alarm can be reset...

Page 194: ...X X 2 15 29 Power board over temp X X X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Inrush Fault X X 34 Fieldbus communication fault...

Page 195: ...iceTrip re served Ctrl Word TO Catch Up 5 00000020 32 Over Current Over Current Feedback High 6 00000040 64 Torque Limit Torque Limit Feedback Low 7 00000080 128 Motor Th Over Motor Th Over Output Cur...

Page 196: ...al inverter protection gives a warning at 98 and trips at 100 while giving an alarm You cannot reset the frequency converter until the counter is be low 90 The fault is that the frequency converter is...

Page 197: ...nverter and check motor phase U ALARM 31 Motor phase V missing Motor phase V between the frequency converter and the motor is missing Turn off the frequency converter and check motor phase V ALARM 32...

Page 198: ...ritical ALARM 58 AMA internal fault Contact your Danfoss supplier WARNING 59 Current limit The current is higher than the value in par 4 18 WARNING 61 Tracking Error An error between calculated speed...

Page 199: ...and eventually replace the MCB 102 or MCB 103 ALARM 91 Analogue Input 54 Wrong Settings Switch S202 has to be set in position OFF voltage input when a KTY sensor is connected to analogue input termina...

Page 200: ...nitoring 57 Brake Resistor ohm 2 11 56 Brakeenergy s 16 32 159 Break away Torque 5 Bus Controlled 93 Bus Jog 2 Speed 110 Bus Password Access 38 C Catch Up 83 Catch Up slow Down Value 63 Changed Parame...

Page 201: ...5 4 155 Drive Information 150 Drive Ordering Number 15 46 155 Drive Serial No 15 51 156 E Electronic Terminal Relay 53 Encoder Positive Direction 166 Encoder Pulses 92 Encoder Signal Monitoring 166 En...

Page 202: ...16 05 157 Main Menu 16 Main Menu Mode 12 Main Menu Mode 19 Main Reactance 42 Main Reactance xh 43 Mains Failure 142 Mains Supply 7 Mains Voltage At Mains Fault 14 11 144 Max Output Frequency 75 Maxim...

Page 203: ...Filter 14 55 148 Output Speed 49 Over Temps 15 04 150 Over Volts 15 05 150 Over voltage Control 58 P Parameter Access 125 Parameter Info 15 9 156 Parameter Selection 19 Parameter Set up 16 Passive Lo...

Page 204: ...Mode 14 20 144 Reset Key On Lcp 36 Rfi 14 50 148 Rotor Leakage Reactance x2 43 Rotor Resistance rr 43 Running Hours 15 01 150 S Safety Precautions 7 Serial Communication 5 Sl Controller Mode 13 00 12...

Page 205: ...95 Terminal 53 Switch Setting 16 61 160 Terminal 54 High Current 96 Terminal 54 Low Current 96 Terminal 54 Switch Setting 16 63 161 Terminal X30 6 Pulse Output Variable 5 66 92 Thermal Load 45 158 The...

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