![background image](http://html1.mh-extra.com/html/club-car/ds-villager-4/ds-villager-4_maintenance-and-service-manual_2626710319.webp)
ELECTRIC VEHICLE - MOTOR
Motor Installation
16
8.
Make sure the armature turns freely. If it does not turn freely, disassemble the motor to find the problem.
MOTOR INSTALLATION
See General Warnings on page 1-2.
1.
Clean the transaxle input shaft.
1.1.
Spray the input shaft thoroughly with CRC
®
Brakleen™ or equivalent brake cleaner degreaser.
1.2.
Wipe input shaft with a clean cloth.
1.3.
Inspect the grooves of the input shaft and remove any remaining debris.
1.4.
Repeat steps 1.1 through 1.3 until input shaft is clean.
2.
Lubricate the transaxle input shaft.
2.1.
Squeeze approximately 1/2 inch (1.3 cm) of moly-teflon lubricant from tube onto a putty knife as shown
.
2.2.
Rotate wheels to rotate input shaft.
2.3.
Apply motor coupling grease evenly to the rotating input shaft starting at approximately 1/8 inch (3.1
mm) from the end of the shaft and working back toward the transaxle (away from the end of the shaft)
.
2.4.
The grease should be evenly distributed in the grooves to a width of approximately 3/8 inch (9.5 mm).
2.5.
Use a flat screwdriver to clean the grease out of one of the grooves and allow air to escape when the
motor is pushed onto the input shaft.
1
2
1/2
mm
inch
1
2
1
1/2
mm
inch
1/8 INCH
(3.1 MM)
3/8 INCH (9.5 MM)
741
Figure 16-20
Grease on Putty Knife
742
Figure 16-21 Application of grease to Input Shaft Grooves
2.6.
Check the chamfer (1) and end (2) of the input shaft to ensure these areas are completely clean of grease
as shown
3.
Install the molded bumper.
3.1.
With the flat side toward the bottom of the coupling and the cupped side toward the transaxle input shaft,
install the molded bumper (30) into the motor coupling
See following NOTE.
NOTE:
The motor coupling and the new molded bumper must be free of grease and debris.
3.2.
Ensure that the installed bumper is seated at the bottom of the coupling.
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual
Page 16-15
Summary of Contents for DS Villager 4
Page 2: ......
Page 6: ......
Page 481: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26 ...
Page 482: ... Page intentionally left blank ...
Page 483: ...GASOLINE MAIN HARNESS Wiring Diagrams Gasoline Main Harness 26 ...
Page 484: ... Page intentionally left blank ...
Page 485: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26 ...
Page 486: ... Page intentionally left blank ...
Page 488: ... Page intentionally left blank ...
Page 489: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26 ...
Page 490: ... Page intentionally left blank ...
Page 492: ... Page intentionally left blank ...
Page 494: ... Page intentionally left blank ...
Page 495: ...ELECTRIC LIGHT HARNESS Wiring Diagrams Electric Light Harness 26 ...
Page 496: ... Page intentionally left blank ...
Page 497: ...ELECTRIC DC TO DC CONVERTER HARNESS Wiring Diagrams Electric DC to DC Converter Harness 26 ...
Page 498: ... Page intentionally left blank ...
Page 507: ...NOTES ...
Page 508: ...NOTES ...
Page 509: ......
Page 510: ......