Club Car DS Villager 4, Maintenance And Service Manual

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GASOLINE VEHICLE - TROUBLESHOOTING
AND ELECTRICAL SYSTEM Test Procedures
18
– With accelerator pedal pressed: The solenoid should click and the meter should read battery voltage.
If the reading is incorrect, replace the solenoid.
TEST PROCEDURE 8 – Maintenance/Operate Switch
NOTE: This is a continuity test.
The Maintenance/Operate Switch is also known as the Neutral Lockout Switch.
1. If necessary, see Testing Basics.
2. Remove the wires from switch.
T1 T3 T2
2 1
1. MAINTENANCE closes
T2 to T3
Toggle Position
2. OPERATE closes T1 to T2
Wire Connections: T1 – Black/Pink Stripe, T2 – Black,
T3 – Black/Yellow Stripe
478
Figure 18-6 Maintenance/Operate Switch Test
3. Set the switch to MAINTENANCE (1) (Figure 18-6) :
3.1. Check for no continuity between terminals T1 and T2. If there is continuity, replace the switch.
3.2. Check for continuity between terminals T2 and T3. If there is no continuity, replace the switch.
4. Set the switch to OPERATE (2):
4.1. Check for no continuity between terminals T2 and T3. If there is continuity, replace the switch.
4.2. Check for continuity between terminals T1 and T2. If there is no continuity, replace the switch.
5. If the switch works as stated and the MAINTENANCE/OPERATE modes still do not work:
5.1. Check the limit switches.
5.2. Check continuity of the wires involved.
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual Page 18-15