![background image](http://html1.mh-extra.com/html/club-car/ds-villager-4/ds-villager-4_maintenance-and-service-manual_2626710301.webp)
ELECTRIC VEHICLE - BATTERY CHARGER
Onboard Charger Repairs
15
4.
Disconnect AC cord reel lead (3) from onboard charger (4). Retain sleeve (5).
5.
Disconnect DC charging harness (6) from onboard charger DC cord (7).
6.
Disconnect 14-pin plug (8) from onboard charger (4).
7.
Remove two torx screws (9) securing DC cord connector (7) to seat bottom (2). Retain insulator (10).
8.
Remove two torx screws (11) securing charger shield (12) to onboard charger (4).
9.
Remove four bolts (13) securing onboard charger (4) to seat bottom (2).
ONBOARD CHARGER INSTALLATION
1.
Using existing mounting holes, secure onboard charger (4) to seat bottom (2) with four bolts (13)
. Tighten bolts (13) to 53 in·lb (6 N·m).
2.
Secure charger shield (12) to charger with two torx screws (11). Tighten screws (11) to 39.8 in·lb (4.5 N·m).
3.
Using existing mounting holes, secure DC cord connector (7) and insulator (10) to seat bottom (2) with two
screws (9). Tighten screws (9) to 11 in·lb (1.25 N·m).
4.
Connect 14-pin plug (8) to onboard charger (4).
5.
Connect DC charging harness (6) to onboard charger DC cord (7).
6.
Ensure sleeve (5) is in place on charger's AC socket and connect lead (3) from AC cord reel to onboard
charger (4).
7.
Lower rear-facing seat bottom (2).
8.
Place the Tow/Run switch in the TOW position and connect the batteries.
See Connect the Batteries – Electric
TERMINAL BLOCK COVER REMOVAL
1.
Disconnect AC cord from AC outlet.
2.
Disconnect DC cord (1) at connector mounted under seat
.
3.
Push in mounting tabs
to release cover (2) from terminal block (3).
TERMINAL BLOCK COVER INSTALLATION
WARNING
• The terminal block cover (2) on the DC terminal block (3) must be installed properly to comply with UL
code. This cover prevents water exposure and prevents a short across the DC terminals.
1.
Align cover (2) with terminal block (3) and push onto block until tabs lock into place
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual
Page 15-27
Summary of Contents for DS Villager 4
Page 2: ......
Page 6: ......
Page 481: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26 ...
Page 482: ... Page intentionally left blank ...
Page 483: ...GASOLINE MAIN HARNESS Wiring Diagrams Gasoline Main Harness 26 ...
Page 484: ... Page intentionally left blank ...
Page 485: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26 ...
Page 486: ... Page intentionally left blank ...
Page 488: ... Page intentionally left blank ...
Page 489: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26 ...
Page 490: ... Page intentionally left blank ...
Page 492: ... Page intentionally left blank ...
Page 494: ... Page intentionally left blank ...
Page 495: ...ELECTRIC LIGHT HARNESS Wiring Diagrams Electric Light Harness 26 ...
Page 496: ... Page intentionally left blank ...
Page 497: ...ELECTRIC DC TO DC CONVERTER HARNESS Wiring Diagrams Electric DC to DC Converter Harness 26 ...
Page 498: ... Page intentionally left blank ...
Page 507: ...NOTES ...
Page 508: ...NOTES ...
Page 509: ......
Page 510: ......