Club Car DS Villager 4, Maintenance And Service Manual

Page: 397 / 510

GASOLINE VEHICLE - ELECTRICAL
COMPONENTS Headlight Switch
19
2. Fuel (+) Blue
4. Fuel Input Orange
6. Hour (-) Black/White
7. Hour Input Red
480
Figure 19-34 Fuel Gauge/Hour Meter
4. Install the instrument panel.
5. Connect the battery and spark plug wire.
HEADLIGHT SWITCH
Figure 19-35 Headlight Switch
HEADLIGHT SWITCH REMOVAL
1. Disconnect the battery and spark plug wire.
2. Remove the instrument panel.
3. Disconnect the wires from the headlight switch (1) (Figure 19-35, Page 19-31) .
4. Loosen the set screw (2).
5. Remove the threaded knob (3).
6. Remove the nut (4).
7. Remove the headlight switch and nut (5).
HEADLIGHT SWITCH INSTALLATION
1. Install the nut (5) onto the headlight switch (1) (Figure 19-35, Page 19-31) .
2. Install the headlight switch into the instrument panel.
3. Install the nut (4). Tighten the nut to 2.2 lb·in (0.25 N·m).
4. Tighten the nut (5).
5. Install the threaded knob (3).
6. Tighten the set screw (2).
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual Page 19-31