Club Car DS Villager 4, Maintenance And Service Manual

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GASOLINE VEHICLE - ELECTRICAL
COMPONENTS Starter/Generator
19
STARTER/GENERATOR INSTALLATION
1
3
2
6
4
7
5
2997
Figure 19-13 Starter/Generator Installation
1. Install the green wire (1) from the F1 terminal to the A2 terminal on the starter/generator (Figure 19-14, Page
19-16) . Install a flat washer, lock washer, and nut onto each terminal and tighten to 48 lb·in (5.4 N·m).
2. Position the starter/generator over the mounting bracket so that the bolts will go through the starter/generator
before going through the bracket. Install pivot bolts (5) with the heads of the bolts facing as shown
(Figure
19-13, Page 19-15) . Install lock nuts (7) finger-tight.
3. Install the adjustment bolt (1) through the adjusting bracket (3) and then through the starter/generator. Install a
lock washer (6) and nut (4) onto adjustment bolt (1) finger-tight
(Figure 19-13, Page 19-15) .
4. Install starter/generator belt (2) and adjust belt tension as instructed.
5. Connect the yellow wire (2) from the voltage regulator to the DF terminal on the starter/generator (Figure 19-14,
Page 19-16) . Install a flat washer, lock washer, and nut onto the terminal. Tighten the nut to 31 lb·in (3.5 N·m).
6. Install the white wire (3) from the solenoid to the F2 terminal on the starter/generator (Figure 19-14, Page 19-16) .
Install the black wire (4) from the frame to the A1 terminal on the starter/generator. Install a flat washer, lock
washer and nut onto each terminal, and tighten the nut to 48 lb·in (5.4 N·m).
7. Connect battery and spark plug wire. See Connect the Battery - Gasoline Vehicles on page 1-4.
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual Page 19-15