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15
Onboard Charger Repairs
ELECTRIC VEHICLE - BATTERY CHARGER
1
4
5
3
6
2
7
2793
Figure 15-13
Terminal Block Cover, DC Cord and Strain
Relief – Onboard Charger
DC CORD AND STRAIN RELIEF REMOVAL
1.
Disconnect AC cord from AC outlet.
2.
Disconnect DC cord (1) at connector mounted under seat
.
3.
Remove terminal block cover.
See Terminal Block Cover Removal on page 15-27.
4.
Remove two torx screws (4) securing strain relief (5) to terminal block (3)
.
5.
Remove torx screw (6) securing each DC cord wire to terminal block (3).
DC CORD AND STRAIN RELIEF INSTALLATION
1.
Attach DC cord red wire to positive terminal (+) and black wire to negative terminal (–) with torx screws (6)
See following NOTE.
Tighten screws (6) to 39.8 in·lb (4.5 N·m).
NOTE:
The positive symbol (+) and negative symbol (–) are molded into the terminal block for easy identification.
2.
With DC cord (1) seated properly in the terminal block (3), place strain relief (5) over cord and secure with two
torx screws (4). Tighten screws (4) to 7.5 in·lb (0.85 N·m).
3.
Install terminal block cover.
See Terminal Block Cover Installation on page 15-27.
DC CHARGING HARNESS REMOVAL
1.
If connected, disconnect AC cord from AC outlet.
2.
Disconnect the batteries and discharge the controller.
See Disconnect the Batteries – Electric Vehicles
Page 15-28
2020 Precedent,Villager 2 and 4 Maintenance and Service Manual
Summary of Contents for DS Villager 4
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Page 481: ...GASOLINE ENGINE HARNESS Wiring Diagrams Gasoline Engine Harness 26 ...
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Page 483: ...GASOLINE MAIN HARNESS Wiring Diagrams Gasoline Main Harness 26 ...
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Page 485: ...GASOLINE INSTRUMENT PANEL HARNESS Wiring Diagrams Gasoline Instrument Panel Harness 26 ...
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Page 489: ...ELECTRIC MAIN HARNESS Wiring Diagrams Electric Main Harness 26 ...
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Page 495: ...ELECTRIC LIGHT HARNESS Wiring Diagrams Electric Light Harness 26 ...
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Page 497: ...ELECTRIC DC TO DC CONVERTER HARNESS Wiring Diagrams Electric DC to DC Converter Harness 26 ...
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