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Canon iR5055, Service Manual

The Canon iR5055 user manual is essential for operating this high-performance printer efficiently. Easily accessible for free download at manualshive.com, this comprehensive manual provides step-by-step instructions, troubleshooting tips, and detailed specifications, ensuring users can optimize the printer's capabilities and maximize productivity with ease.

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Chapter 5

5-3

F-5-4

5.1.4 Reader Controller PCB

0015-4379

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The functional construction of the reader controller PCB is as follows:

J312

J305

J313

J303

J306

J309

J202

J205

J308

J201

J209

J310

J301

J204

J203

J502

J503

J505

J501

J315 

J601

J602

J206

CCD unit

Scanner motor

Scanner 
motor control

Scanner 

HP sensor

ADF

 open/closed 

sensor 1

ADF 

open/closed

 sensor 2

Reader controller 

PCB

Interface PCB   

To printer 
(main controller)

Reader cooling fan

To ADF

To printer

Reader controller 

PCB

Interface PCB 

Memory PCB 

To printer 
(main controller)

To DADF 

Inverter PCB

Scanning lamp

Scanning 
lamp activation 
control

Summary of Contents for iR5055

Page 1: ...Feb 29 2008 Service Manual iR5075 5065 5055 Series ...

Page 2: ......

Page 3: ... need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This ma...

Page 4: ...quiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descri...

Page 5: ...sed to indicate Low The voltage value how ever differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the i...

Page 6: ......

Page 7: ...ngs 1 16 1 2 3 9 Printer Settings 1 16 1 2 3 10 Address Book Settings 1 18 1 2 3 11 Voice Guide Settings 1 19 1 2 4 Maintenance by the User 1 19 1 2 4 1 Cleaning 1 19 1 2 4 2 Checks 1 20 1 2 5 Safety 1 21 1 2 5 1 Safety of the Machine s Laser Unit 1 21 1 2 5 2 CDRH Regulations 1 21 1 2 5 3 Handling the Machine s Laser Unit 1 22 1 2 5 4 Safety of Toner 1 22 1 2 6 Product Specifications 1 22 1 2 6 1...

Page 8: ... 2 4 3 Making a Check Using a Loopback Address 2 19 2 4 4 Making a Check Using a Local Host Address 2 19 2 5 Relocating the Machine 2 20 2 5 1 Operation for Moving the Machine 2 20 2 6 Installing the Copy Tray 2 20 2 6 1 Confirming the contents 2 20 2 6 2 Power off of the host machine 2 20 2 6 3 Installation procedure 2 20 2 7 Installing the Card Reader 2 22 2 7 1 Notice At Installation 2 22 2 7 2...

Page 9: ... 2 4 Basic Sequence of Operation at time of copying printing 3 5 Chapter 4 Main Controller 4 1 Construction 4 1 4 1 1 Construction and Mechanisms 4 1 4 2 Construction of the Electrical Circuitry 4 1 4 2 1 Main Controller PCB 4 1 4 2 2 HDD 4 2 4 3 Start Up Sequence 4 4 4 3 1 Overview 4 4 4 3 2 Start Up Sequence 4 4 4 4 Shut Down Sequence 4 6 4 4 1 Overview 4 6 4 4 2 Flow of Operation 4 6 4 5 Image ...

Page 10: ...ic Sequence of Operations 5 4 5 2 2 Basic Sequence of Operation in Response to a Press on the Start Key 5 5 5 3 Various Control 5 5 5 3 1 Controlling the Scanner Drive System 5 5 5 3 1 1 Overview 5 5 5 3 1 2 Controlling the Scanner Motor 5 6 5 3 2 Enlargement Reduction 5 7 5 3 2 1 Changing the Magnification in Main Scanning Direction 5 7 5 3 2 2 Changing the Magnification in Sub Scanning Direction...

Page 11: ...oving the Scanner Motor 5 22 5 4 8 3 Mounting the Scanner Motor 5 23 5 4 9 ADF Open Close Sensor 5 23 5 4 9 1 Before Removing the ADF Open Close Sensor 5 23 5 4 9 2 Removing the ADF Open Close Sensor 5 23 5 4 10 Scanner HP Sensor 5 23 5 4 10 1 Before Removing the Scanner HP Sensor 5 23 5 4 10 2 Removing the Mirror Base HP Sensor 5 23 5 4 11 Original Size Sensor 5 24 5 4 11 1 Before Removing the Or...

Page 12: ...ng the Density in Various Modes 7 7 7 5 Charging Mechanism 7 8 7 5 1 Controlling Pre Exposure LED 7 8 7 5 1 1 Pre Exposure LED Control 7 8 7 5 2 Primary Charging Mechanism 7 9 7 5 2 1 Overview 7 9 7 5 2 2 Primary Charging Assembly Cleaning Mechanism 7 9 7 5 2 3 Others 7 10 7 5 3 Dust Collecting Roller Bias 7 10 7 5 3 1 Overview 7 10 7 5 4 Pre Transfer Charging Mechanism 7 11 7 5 4 1 Overview 7 11 ...

Page 13: ... 6 1 Before Removing Drum Motor 7 23 7 10 6 2 Removing Drum Motor 7 23 7 10 7 Photosensitive Drum Heater 7 24 7 10 7 1 Points to Note When Handling Photosensitive Drum 7 24 7 10 7 2 Before Removing Photosensitive Drum Heater 7 24 7 10 7 3 Removing Drum Heater 7 24 7 10 7 4 Points to Note When Mounting Drum Heater 7 24 7 10 8 Cleaning Blade 7 24 7 10 8 1 Configuration 7 24 7 10 8 2 Before Removing ...

Page 14: ... Pickup Control System 8 3 8 1 4 Outline of the Pickup Assembly Motor Control System 8 5 8 2 Basic Sequence 8 6 8 2 1 Pickup from the Right Deck 8 6 8 2 2 Pickup from the Cassette 3 8 7 8 2 3 Pickup Retry Operation 8 8 8 3 Detecting Jams 8 8 8 3 1 Jam Detection Outline 8 8 8 3 1 1 Outline 8 8 8 3 1 2 Jam History 8 10 8 3 2 Delay Jams 8 10 8 3 2 1 Cassette Pickup Assembly right deck left deck casse...

Page 15: ... 8 32 8 11 4 1 Removing the Cassette 3 Lifter Motor M20 8 32 8 11 4 2 Removing the Cassette 4 Lifter Motor M21 8 32 8 11 4 3 Adjusting the Position of the Lifter Motor M20 M21 of the Cassette 3 4 8 33 8 11 5 Left Deck Lifter Motor 8 33 8 11 5 1 Before Removing the Left Deck Lifter Motor 8 33 8 11 5 2 Removing the Left Deck Lifter Motor 8 33 8 11 6 Right Deck Lifter Motor 8 34 8 11 6 1 Before Remov...

Page 16: ... the Registration Clutch 8 43 8 11 23 2 Removing the Registration Clutch 8 43 8 11 24 Registration Brake Clutch 8 43 8 11 24 1 Before Removing the Registration Brake 8 43 8 11 24 2 Removing the Registration Brake 8 43 8 11 25 Feeding Roller 8 43 8 11 25 1 Before Removing the Feeding Roller 8 43 8 11 25 2 Removing the Feeding Roller 8 43 8 11 25 3 The Points to Mount the Feeding Roller 8 44 8 11 26...

Page 17: ...of the Deck Cassette Separation Roller 8 51 Chapter 9 Fixing System 9 1 Construction 9 1 9 1 1 Specifications Control Mechanisms and Functions 9 1 9 1 2 Major Components 9 1 9 1 3 IH Fixing Method outline 9 3 9 1 4 Limiting th Rise in Temperature at the Roller Edges by Use of a Flux blocking Plate shutter 9 3 9 2 Basic Sequence 9 4 9 2 1 Outline 9 4 9 2 2 30 Sec Start Up Mode 9 4 9 2 3 Low Tempera...

Page 18: ... Points to Note When Mounting the Internal Delivery Roller 9 27 9 5 7 Main Thermistor 9 27 9 5 7 1 Before Removing the Main Thermistor Shutter Thermistor 9 27 9 5 7 2 Removing the Main Thermistor Shutter Thermistor 9 27 9 5 7 3 Points to Note When Mounting the Main Thermistor Shutter Thermistor 9 28 9 5 8 Sub Thermistor 9 28 9 5 8 1 Before Removing the Sub Thermistor 9 28 9 5 8 2 Removing the Sub ...

Page 19: ...ixing Cleaning Web Solenoid 9 37 9 5 22 1 Before Removing the Fixing Web Solenoid SL9 9 37 9 5 22 2 Removing the Fixing Web Solenoid SL9 9 37 9 5 22 3 Adjusting the Fixing Web Solenoid SL9 9 37 9 5 23 Upper Separation Claw 9 37 9 5 23 1 Removing the Upper Separation Claw 9 37 9 5 23 2 Points to Note When Mounting the Upper Separation Claw 9 38 9 5 24 Lower Separation Claw 9 38 9 5 24 1 Before Remo...

Page 20: ...g the Vertical Path Drive Assembly 10 19 10 5 5 Waste Toner Drive Assembly 10 20 10 5 5 1 Before Removing the Collecting Toner Drive Assembly 10 20 10 5 5 2 Removing the Collecting Toner Drive Assembly 10 20 10 5 6 Main Drive Assembly 10 21 10 5 6 1 Fitting the Drive Belt 10 21 10 5 7 Cassette Pickup Drive Assembly 10 21 10 5 7 1 Before Removing the Cassette Pickup Drive Assembly 10 21 10 5 7 2 Re...

Page 21: ...e Curling Fan 10 29 10 5 23 1 Before Removing the Curl Removing Fan 10 29 10 5 23 2 Removing the Curl Removing Fan 10 29 10 5 24 Feeding Fan 10 29 10 5 24 1 Before Removing the Feeding Fan 10 29 10 5 24 2 Removing the Feeding Fan 10 30 10 5 25 HVT Fan 10 30 10 5 25 1 Before Removing the HVT Fan 10 30 10 5 25 2 Removing the HVT Fan 10 30 10 5 26 Duplex Feed Fan 10 30 10 5 26 1 Before Removing the D...

Page 22: ...alizing the Password 11 35 11 1 22 Creating a Backup for MEAP Application Area Formatting the Hard Disk Restoring the MEAP Application Area with the Backup Using the SST Service Support Tool 11 36 11 1 23 Replacing the Hard Disk Drive 11 38 11 1 24 MEAP Safe Mode 11 38 11 1 25 Setting HTTP port for MEAP application level 2 11 39 11 1 26 Reference material 11 42 11 1 27 Option for exclusive individ...

Page 23: ... 14 17 14 2 1 Standards of Image Position 14 17 14 2 2 Checking the Image Position 14 17 14 2 3 Adjusting Side Registration 14 17 14 2 4 Adjusting the Image Leading Edge Margin 14 18 14 2 5 Adjusting the Left Right Non Image Width 14 18 14 2 6 Adjusting the Leading Edge Non Image Width 14 18 14 3 Scanning System 14 19 14 3 1 After Replacing the Reader Controller PCB 14 19 14 3 2 When Replacing the...

Page 24: ...bly 14 26 14 8 12 Adjusting the Position of the Lifter Motor M20 M21 of the Cassette 3 4 14 26 Chapter 15 Correcting Faulty Images 15 1 Making lnitial Checks 15 1 15 1 1 Site Environment 15 1 15 1 2 Checking the Originals for Symptoms 15 1 15 1 3 Copyboard Cover Copyboard Glass and Standard White Plate 15 1 15 1 4 Checking the Charging Assemblies 15 1 15 1 5 Checking the Developing Assembly 15 1 1...

Page 25: ... 17 1 6 Main intermediate item screen 17 3 17 1 7 Sub item screen 17 3 17 2 DISPLAY Status Display Mode 17 4 17 2 1 COPIER 17 4 17 2 1 1 COPIER List 17 4 17 2 2 FEEDER 17 11 17 2 2 1 FEEDER List 17 11 17 3 I O I O Display Mode 17 12 17 3 1 Outline 17 12 17 3 2 R CON 17 12 17 3 3 FEEDER 17 13 17 3 4 SORTER 17 14 17 3 5 MN CON 17 19 17 3 6 P CON 17 19 17 4 ADJUST Adjustment Mode 17 23 17 4 1 COPIER ...

Page 26: ... Language 18 13 18 4 2 1 Outline 18 13 18 4 2 2 Downloading Procedure 18 15 18 4 3 Downloading SDICT 18 16 18 4 3 1 Outline 18 16 18 4 3 2 Downloading Procedure 18 16 18 4 4 Downloading MEAPCONT 18 18 18 4 4 1 Outline 18 18 18 4 4 2 Downloading Procedure 18 18 18 4 5 Downloading KEY 18 19 18 4 5 1 Outline 18 19 18 4 5 2 Downloading Procedure 18 20 18 4 6 Downloading the TTS 18 21 18 4 6 1 Outline ...

Page 27: ...Contents 19 1 2 List of Solvents Oils 19 2 ...

Page 28: ...Contents ...

Page 29: ...Chapter 1 Introduction ...

Page 30: ......

Page 31: ...Timer Settings 1 11 1 2 3 3 Adjustment Cleaning 1 11 1 2 3 4 Report Output 1 11 1 2 3 5 System Control Settings 1 12 1 2 3 6 Copier Specifications 1 14 1 2 3 7 Transmission Reception Settings 1 15 1 2 3 8 Box Settings 1 16 1 2 3 9 Printer Settings 1 16 1 2 3 10 Address Book Settings 1 18 1 2 3 11 Voice Guide Settings 1 19 1 2 4 Maintenance by the User 1 19 1 2 4 1 Cleaning 1 19 1 2 4 2 Checks 1 20...

Page 32: ......

Page 33: ...ssion Accessories 230V EUR 0015 4289 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following shows a typical system configuration 1 Finisher AD1 2 Saddle Finisher AD2 3 Shift Tray D1 4 Copy Tray L1 5 Puncher Unit AS1 AU1 AV1 6 DADF S1 standard 7 Document Tray M1 8 Paper Deck AD1 A4 9 Paper Deck AE1 A3 10 Paper Folding Unit E1 11 Document Insertion Folding Unit F1 12 Staple Cartridge J1 13 Stap...

Page 34: ...cense certificate 10 Barcode Printing Kit A1 license certificate 11 Encrypted Printing Software C1 license certificate 12 Universal Send Searchable PDF Kit A1 license certificate 13 Digital User Signature PDF Kit A1 license certificate 14 Web Access Software F1 license certificate 15 Remote Operator s Software Kit A2 license certificate 16 Secure Watermark A1 license certificate 17 AMS KIT license...

Page 35: ...lled device will not start up indicating E604 0001 if both MEAP authentication and MEAP application are desired MEAP application USB connection HDD Data Encryption Kit B2 Expansion Bus D2 security function HDD formatting encryption HDD Data Encryption Kit B2 HDD Data Erase Kit A1 Expansion Bus D2 PDF TIFF JPEG direct printing LIPS LX Printer Scanner Unit R1 LIPS V Expansion Kit R1 Direct Printing ...

Page 36: ...ht front deck 6 Cassette 3 7 Cassette 4 8 Left front deck 9 Left cover paper 10 Environment switch 11 Cassette heater switch 12 Leakage breaker 13 Left cover middle 14 Delivery cover 15 Left cover upper 16 Reader left cover 17 Reader front cover 1 2 3 4 5 6 7 8 9 11 10 12 13 14 15 16 17 ...

Page 37: ...ower 23 Main power switch 24 Right cover lower rear 25 Right cover lower 26 Right door unit lower 27 Right door unit upper 28 Manual feed pickup tray 29 Right cover upper 30 Çbharger unit iR5075 Japan model only 1 2 1 2 Cross Section 0015 4306 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 18 19 20 21 22 23 24 25 26 27 28 29 ...

Page 38: ...4 23 Laser unit 24 Dust proofing glass 25 Developing cylinder 26 Pre transfer charging assembly 27 Manual feed pull out roller 28 Manual feed feed roller 29 Manual feed separation roller 30 Registration roller 31 Transfer charging assembly 32 Separation charging assembly 33 Right deck feed roller 34 Right deck separation roller 35 Right deck pickup roller 36 Right deck 37 Cassette 3 pickup roller ...

Page 39: ... HDD can develop a fault E602 F 1 7 1 2 2 2 Turning Off the Power Switch 0015 4309 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 41 Cassette 4 feed roller 42 Cassette 4 separation roller 43 Cassette 4 44 Cassette 3 45 Left deck 46 Left deck separation roller 47 Left deck feed roller 48 Left deck pickup roller 49 Fixing lower roller 50 Internal delivery roller 51 External delivery roller 52 Fixing ...

Page 40: ...old down the control panel power switch for 3 sec or more 2 Go through the down sequence instructions indicated on the touch panel so that the main power switch may be turned off 3 Turn off the main power switch F 1 8 While Downloading Is Under Way Never turn off the main power switch control panel power switch while downloading is under way If the main power switch is turned off while downloading...

Page 41: ...e key 5 Keypad 6 Power Save key 7 Control panel power switch 8 Counter Check Key 9 Touch Pen 10 Clip recess 11 Stop key 12 Start key 13 Main power lamp 14 Error lamp 15 Execute Memory lamp 16 Clear key 17 ID Authentication Key 18 Display contrast dial Mode Description initial function select initial function copier transmit fax print box MEAP O N O F F OFF ON Enargy Saver Counter Check Stop Start ...

Page 42: ...paper outside Japan punched paper outside Japan change power save mode 10 25 50 no recovery interval set power consumption level in sleep state low high set delivery tray w finisher With Finisher AD1 Saddle Finisher AD2 attached Tray A Copy box printer reception fax others Tray B Copy box printer reception fax others Tray C Copy box printer reception fax others Basic position of the tray Tray B Tr...

Page 43: ...none 1 2 9 min in 1 min increments silent mode shift time 0 none 1 9 min 1 min increments set weekly timer everyday from Sun to Sat 00 00 to 23 59 in 1 min increments Mode Description zoom fine adjust XY independent 1 0 to 1 0 in 0 1 increments 0 center bind staple edging start key change middle bind position w saddle finisher size A3 11x17 B4 A4R LTR LGL position 2 0 mm to 2 0 mm in 0 25 mm incre...

Page 44: ...et system administrator information system control group ID 7 characters max system control ID 7 characters max system administrator name 32 bytes mail address 64 bytes contact 32 bytes comment 32 bytes group ID controller group ID control ON OFF ID No register register edit delete function control count control clear count print all clear print job w unknown ID ON OFF scan job w unknown job ON OF...

Page 45: ...sfer setup reception method enable disable condition registration unconditional transfer registration e mail priority detail edit delete list print delete bulletin delete auto on line off line shift auto on line shift ON OFF auto off line shift ON OFF date time setup set 12 numeric characters time zone GMT 12 00 to GMT 12 00 GMT 9 00 daylight saving time ON OFF adjust date time set 12 characters t...

Page 46: ...cryption secure print job ON OFF Automatic printing when using an IC card ON OFF USB setting Use the USB device ON OFF Use the USB host ON OFF ON OFF to display hidden characters when entering secret information ON OFF Forcible tint block printing mode Copy Disable Enable Box Disable Enable Print Disable Enable Simultaneous setting for user box Time until the document is automatically deleted 0 1 ...

Page 47: ... calling the routine task button ON OFF PDF OCR setup original orientation auto detection ON OFF limit number of characters in file name OCR 1 to 24 Check the certificate of the device signature Detailed information of the certificate Verification of the certificate Check the certificate of the user signature Detailed information of the certificate Verification of the certificate Display a confirm...

Page 48: ...FAX TEL switch fax tel switchover at ring start 0 to 30 sec 8 ring length 15 to 300 sec 17 post ring operation end receive voice answer ON OFF auto reception modem dial in fax tel switchover ring sound ON number of rings 0 to n OFF remote reception ON remote reception ID 00 to 99 25 OFF auto reception switchover 1 to 99 seconds 15 seconds OFF fax addition line setup register user telephone number ...

Page 49: ... do not skip secure print delete time length 1 2 3 6 12 24 hr timeout 5 to 300 15 sec disable RIP yes no sorter do not use sort rotation sort rotation group shift sort shift group staple sort Staple group punch disable top bottom left right booklet print disable open to left open to right middle bind enable disable Correction of creep displacement Disable Automatic Correction volume 0 to 10mm Inse...

Page 50: ...anese 2 byte zone only 24 characters e mail address 128 characters i fax register address register address 24 characters or 12 2 byre characters register name Japanese 2 byte zone only 24 characters mode select Simple Full i fax address 128 characters relay through server ON OFF fixed sentence 1 40 characters fixed sentence 2 16 characters detail setup paper size A4 LTR B4 A3 11x17 compression met...

Page 51: ...istered search conditions name 128 characters or 64 2 bye characters e mail 12 characters fax 128 characters detail search server to search from pull down from LDAP server already registered search conditions name e mail fax group group unit under following includes next does not include next is identical to next is not identical to next start with next ends with next name group group unit 128 cha...

Page 52: ...4 5 Vertical Size Plate Wipe the vertical size plate 1 with a cloth moistened with waste or solution of mild detergent then dry wipe them with a dry soft cloth F 1 15 1 2 4 2 Checks 0015 5260 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine is equipped with a breaker used to check for over current and leakage current requiring the user to check the operation of the breaker on a periodical...

Page 53: ...mful to the human body The machine s laser scanner unit is shielded in a protective housing and by external covers so that its light will not escape outside the machine as long as the machine is used in normal operating conditions 1 2 5 2 CDRH Regulations 0015 4335 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The Center for Devices and Radiological Health of the US Food and Drug Administration pu...

Page 54: ...cover in the field to service the machine be sure to exercise extra care Keep in mind that the machine s laser unit cannot be adjusted in the field F 1 20 1 2 5 4 Safety of Toner 0015 4339 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine s toner is a non toxic material consisting of plastic iron and small amounts of colorings If your skin or clothes have come into contact with toner remov...

Page 55: ...1 1 414 1 2 000 1 4 000 between 1 0 250 to 4 000 25 and 400 in 1 increments Warm up time 30sec or less Maximum non image width main scanning direction 2mm or less Maximum non image width sub scanning direction 2mm or less Image margin leading edge 4 0 1 5 1 0mm Image margin trailing edge 2 0 1 5mm Image margin left right left 2 5 1 5mm 2nd side 2 5 2 0mm right 0 5mm or more Non image width leading...

Page 56: ... yes A4R LTRR yes no yes no yes B5R yes no yes no no EXEC no no yes no no A5R STMTR yes no yes no no A5 STMT no no no no no Special paper OHP film A4 A4R LTR LTRR no no yes no no Postcard A4R deformed Double postal card Four face postcard no no yes no no Label A4 A4R B4 LTR LTRR no no yes no no Index tab paper A4 LTR yes no no no no Tracing paper A3 B4 A4R A4 B5R B5 no no yes no no Classification ...

Page 57: ...5 39 39 Postcard Postcard 15 15 15 Double postal card 28 28 28 Four face postcard 53 46 46 Label A4 53 46 46 A4R 44 38 38 B4 38 33 33 Tab paper A4 59 51 51 LTR 59 51 51 Type Paper size Paper feeding position Cassette Deck left right Manual feed 3 5 side paper deck 3 5 large paper deck Plain paper 60 to 90g m2 Recycled paper Colored paper Environment paper 3 hole paper 4 hole paper A4 B5 LTR yes ye...

Page 58: ...ble postal card Four face postcard no no yes no no Label A4 A4R B4 LTR LTRR no no yes no no Index tab paper A4 LTR yes no no no no Tracing paper A3 B4 A4R A4 B5R B5 no no yes no no Type Paper size Paper feeding position Cassette Deck left right Manual feed 3 5 side paper deck 3 5 large paper deck ...

Page 59: ...Chapter 2 Installation ...

Page 60: ......

Page 61: ...2 19 Image Operation Check in User Mode 2 15 2 2 20 Adjustment of Image Left End Margin 2 15 2 2 21 Adjustment of image leading edge margin 2 16 2 2 22 Mounting of the Host Machine 2 16 2 3 Checking the Connection to the Network 2 19 2 3 1 Overview 2 19 2 3 2 Checking the Connection to the Network 2 19 2 3 3 Using the Ping Command 2 19 2 3 4 Making a Check Using the Remote Host Address 2 19 2 4 Tr...

Page 62: ...k Heater 2 30 2 11 1 Checking the Parts to Install 2 30 2 11 2 Turning Off the Host Machine 2 31 2 12 Installing the Deck Heater Large Deck 2 31 2 12 1 Checking the Parts to Install 2 31 2 12 2 Turning Off the Host Machine 2 32 2 13 Installing the Voice Guidance Kit 2 32 2 13 1 A point to keep in mind at installation 2 32 2 13 2 Checking the Contents 2 32 2 13 3 Power off of the host machine 2 33 ...

Page 63: ...e Copying operation is performed normally without any safety issues malfunction and errors in display 3 The area near the origin of fire with full of dust and where ammonia gas generates should be avoided In the case that the space is exposed to direct light it is better to hang a curtain on the window 4 Although the ozone level generating in using this equipment does not affect human bodies long ...

Page 64: ...y in a low humidity environment F 2 4 2 1 2 Combination Table of Accessories 0015 7973 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N T 2 1 The following table shows the combination of accessories that are set at the right side of the host machine When setting the accessories indicated in the table refer to the table below and check the combination before the setup Document Tray Voice Guidance Kit ...

Page 65: ...e 1pc 18 Paper size plate 2pc 19 Touch pen 1pc 20 Wire saddle 1pc 21 Screw RS tightening M4X8 1pc 22 Screw binding M4X6 1pc 23 Glass cleaning paper 1pc 24 Shutdown label 1pc 25 Document size label 1pc 26 Paper size label 1pc 27 Cleaning procedure label 1pc 28 Cleaning position label 1pc Not used upon installation A4 A3 B5 B4 B5 B4 16K 8K A5 A4 R B5 R A5 R A4 A3 LTR 11x17 A5 STMT LGL LTR STMT A4 R ...

Page 66: ...se agreement for software yes yes Send Trial Kit yes yes Release Notes yes no Network Quick Start Guide yes no CD ROM iR5075N iR5065N iR5055N iR5075 iR5065 iR5055 Tutorial CD yes yes ManualCD yes yes MEAP Admin CD ROM yes yes UFR II PCL Driver Utility CD ROM yes no iW MC CD ROM yes no Printer Guide CD ROM yes no ...

Page 67: ...installing it dew condensation may occur around the pickup feed assembly leading to image faulty reproduction Therefore the host machine is unpacked and left for 1 hour or more to make it accustom to room temperature Dew condensation The phenomenon where water drops accumulate on the surface of metal when a metal material is moved from a low temperature to a warm area and the moisture in the air s...

Page 68: ...the pin hole of the slope plate and then insert the 2 pins 2 F 2 10 8 Hold the grip 1 of the host machine Slide the host machine on the slope to get it down from the skid F 2 11 9 Remove the grip 1 while pressing the leaf spring with a flathead screw driver If the slope plate is difficult to remove displacement of the host machine to the rear edge of the skid makes operation easier 1 2 1 1 2 Be ca...

Page 69: ...iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the front cover 2 Shift the fixing feeder assembly release lever 1 in the direction of the ar row and release the transfer separation charging assembly Slide the fix ing feeder unit 2 out toward the front F 2 16 3 Remove the separation claw release member 1 and tag 2 attached onto the fixing feeder assembly The scanner fixing screw will be used when re...

Page 70: ...ide it in the A direction then remove it toward the B direction F 2 22 4 Check the transfer separation charging assembly If any dirt or paper pow der is attached onto the assembly clean it with alcohol solutions 5 Mount the transfer separation assembly using the steps to remove it but in reverse 6 Attach the feeder assembly front cover right with the 2 screws use the screws removed in the step 1 P...

Page 71: ...ass with a blower brush 18 Install the primary charging assembly pre transfer charging assembly and the dustproof glass in reverse order of the disassembly and secure them 19 Attach the primary fan duct and the toner replacement cover using the steps to remove them but in reverse 20 Lock the fixing feeder assembly release lever and close the front cover 2 2 6 Installation of Developing Assembly 00...

Page 72: ...2 6 Fit the developing assembly pressure unit 1 to 2 and slide it in hori zontally in the A direction then shift toward the B direction 1 screw binding M4X6 3 F 2 33 2 2 7 Installation of Pickup Assembly 0015 4662 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the pickup roller pressure release spacer 1 When mounting the developing assembly be sure not to contact the developing cylinder wi...

Page 73: ... the toner replacement cover 1 pull down the lock lever 2 in the direction of the arrow F 2 37 3 Hold the toner container 1 as shown in the figure below and remove the cap 2 from the container by rotating the cap in the direction of the arrow F 2 38 4 Hold the toner container with its mouth 1 at the right side and set it into the supply case 2 of the host machine horizontally F 2 39 5 Slide the lo...

Page 74: ...tor 1 of the reader communication cable and secure it with the wire saddle 2 F 2 45 2 2 11 Checking the Environment Switch 0015 4667 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Make settings for environment switch 1 and the cassette heater switch 2 according to the environment of the installation site In case the drum cassette heaters are required to be turned on while the main power switch is...

Page 75: ... 2 for the relevant language F 2 49 3 Remove the reading cleaning tool 1 F 2 50 4 Attach the cleaning procedure label 1 for the relevant language F 2 51 5 Put the detached parts back on by reversing the foregoing steps Reading cleaning tool White sheet 6 Close the DADF 2 2 13 Connecting the Power Cord 0015 9944 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Connect the power cable with the inlet ...

Page 76: ...nd the hole of the mark H 2 LTR R so that they are hidden F 2 53 4 At customer s desire configure the media cassette settings at service mode 5 Place media in the right left decks 6 Close the right left decks Tear off the relevant media size label 1 from the mount sheet and then attach it onto the media size plate of the deck F 2 54 7 Hold down the release button and then slide Cassette3 and 4 out...

Page 77: ...to see that the copy operation for a specified number of sheets is appropriate Check to see that print images picked up from each cassette deck are within the scope of specifications Specification for image left end margin 2 5 1 5mm Specification for image leading edge margin 4 0 1 5 1 0mm In case the values is are out of the scope of the specifications see Adjustment of image left end margin and ...

Page 78: ...e plate 1 to the center and loosen the 2 screws 2 for the slide guide to adjust the position of the slide guide Move the slide guide toward the back the left margin is reduced Move the slide guide toward the front the left margin is increased F 2 64 3 Tighten the 2 screws loosened at the step 2 4 Close the manual feed tray Duplexing Feeder Unit 1 Make the left margin of the 2nd sided image as L1 2...

Page 79: ...Attach the grip cover small 1 to the latch face cover 2 F 2 69 2 Attach the 3 grip covers large 1 and the cover 2 that was attached in the step 1 F 2 70 Attaching of the service book case 1 Peel off the two sided tape located at the back of the service book case 1 to attach to the bottom plate of the host machine If pulling out the pullout grip fully it makes the drum rotational tool and the cap f...

Page 80: ...side of the service book case is exposed for 6mm from the front side of the bottom plate 2 of the host machine when attaching the service book case In case of attaching the service book case without any margin exposed from the bottom plate it will cause the service book case to run into the rail of the paper deck when mounting the paper deck later Be sure to attach the paper deck first and then at...

Page 81: ...rom host the connection to the network is normal If the message is No response from host the machine is not correctly connected to the network Start the troubleshooting work in the next section 2 4 Troubleshooting the Network 2 4 1 Troubleshooting the Network 0015 4751 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following information applies only when the machine is connected to a network If...

Page 82: ... 74 3 Attach the protective sheet 1 F 2 75 4 Close the white sheet 5 Close the DADF 2 6 Installing the Copy Tray 2 6 1 Confirming the contents 0015 4767 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Copy Tray L1 F 2 76 2 6 2 Power off of the host machine 0015 4768 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 2 6 3 Installation procedure 0015 4769 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Be s...

Page 83: ...2 79 5 Mount the delivery roller guide 6 Slide the fixing feeding assembly in the machine and close the front cover 7 Detach the left cover upper 1 2 screws 2 F 2 80 8 Attach the magnet plate 1 to the left cover upper and bend the claws 2 at the both ends in the direction of the arrow F 2 81 9 Attach the left cover upper 10 Fit the protruding parts 1 at the delivery tray end to the mounting holes ...

Page 84: ... Detach the Right cover upper 1 Screw 2 2pc Installation of this equipment needs the card reader attachment kit C2 1 Card reader 1pc 2 Screw RS tightening M4X10 1pc 3 Toothed washer 1pc 1 1 2 1 C 1 2 3 1 Card reader attachment plate 1pc 2 Joint plate 1pc 3 Screw small panhead screw M4X6 1pc 4 Screw RS tightening M4X10 2pc How to turn off the main power When turn off the main power implement the fo...

Page 85: ...ess 1 of the card reader through the hole 2 of the card read er attachment plate F 2 89 6 Attach the card reader 1 Screw small panhead screw M4X6 2 1pc F 2 90 7 Get the cable 1 out from the side of the host machine F 2 91 8 Connect the card reader harness with the connector 1 F 2 92 9 Put the cable 1 of the card reader through the 2 clamps 2 F 2 93 2 1 1 2 2 1 1 2 If the cable is difficult to remo...

Page 86: ...ape the user mode screen 3 Select System Settings Network Settings TCP IP Settings IP Address Settings and then make the setting of IP Address Gate way Address Subnet Mask according to the user environment 4 Press the reset key to escape the user mode screen 5 Operate the touch panel following the instruction on the screen of shut down sequence in order to turn off the main power switch 6 Turn on ...

Page 87: ...er Heater Kit F 2 101 T 2 6 2 9 2 Power off of the host machine 0015 7815 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N If it is hard to hook the document tray loosen the 2 stepped screws and hook it once again 1 Document Tray 1 pc 2 Stepped Screw M4X31 2 pc 3 Stepped Screw M4X33 2 pc 2 is not included in the product Code 1386B001AA Not used with this equipment MEMO For the 120V model use it as st...

Page 88: ... 105 6 Attach the heater harness retainer 1 1 screw RS tightening M4X8 2 How to turn off the main power When turn off the main power implement the following steps to protect the hard disk of this product 1 Push the control panel power switch for 3 sec or more 2 Operate the touch panel following the instruction on the screen of shutdown sequence in order to be ready to turn off the main power switc...

Page 89: ...y reversing the steps used to remove attach the copyboard glass and the glass retainer 12 Close the DADF 13 Shift the cassette heater switch 1 and the environment switch 2 to the on position F 2 112 2 10 Installing the Cassette Heater 2 10 1 Checking Components 0015 7889 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Cassette Heater Tighten the screw 3 while pushing on the lens heater 1 in the dire...

Page 90: ...2 1 connector 3 F 2 117 5 Hold down the release button 1 to slide Cassette 4 2 out 1 heater unit FM2 4182 000 1pc 2 cassette stay FL2 3994 000 1pc 3 screw M4X6 XB1 2400 609 6pc How to turn off the main power When turn off the main power implement the following steps to protect the hard disk of this product 1 Push the control panel power switch for 3 sec or more 2 Operate the touch panel following ...

Page 91: ...s M4X6 2 F 2 121 10 Secure the cassette stay 1 in place from the front side of the host ma chine 2 screws 2 M4X6 F 2 122 11 Put the cassette heater connector 1 through the long hole A while at the same time hook the metal plate B on the rear side of the cassette heater 2 onto the hole C of the cassette heater Make sure from the rear side of the host machine that the claw A of the cassette stay is ...

Page 92: ...urn on the main power switch 2 11 Installing the Deck Heater 2 11 1 Checking the Parts to Install 0016 0491 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Every components of the cassette heater unit are supplied as service parts so have the following parts on hand F 2 125 T 2 7 A B B C 3 3 2 1 1 2 1 2 8 2 5 5 10 8 7 12 9 3 6 4 1 No Part name Part number QTY No Part name Part number QTY 1 Heater un...

Page 93: ...Installing the Deck Heater Large Deck 2 12 1 Checking the Parts to Install 0016 1496 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Every components of the cassette heater unit are supplied as service parts so have the following parts on hand F 2 126 T 2 8 No Part name Part number QTY No Part name Part number QTY 1 Heater unit FG6 9651 1pc 7 Power supply label FS6 8725 1pc 2 AC input connector FG6 ...

Page 94: ...5 iR 5055 iR5075 iR5075N iR5065N iR5055N 2 13 2 Checking the Contents 0015 4782 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Voice Guidance Kit B1 F 2 127 Advice Book CD When installing the machine see the Combination Table for Accessory Installation In order to install this equipment Expansion Bus D2 is required 1 Speaker Unit Upper 1pc 2 Speaker Unit Lower 1pc 3 Cable 1300 mm 1pc 4 Cable 1850 m...

Page 95: ...rear cover 1 6 screws 2 F 2 129 3 Detach the main controller box cover 1 4 screws 2 How to turn off the main power When turn off the main power implement the following steps to protect the hard disk of this product 1 Push the control panel power switch for 3 sec or more 2 Operate the touch panel following the instruction on the screen of shutdown sequence in order to be ready to turn off the main ...

Page 96: ...e Switch SW1 on the Voice Guidance Board The slide switch SW1 on the Voice Guidance Board is provided as a means of switching frequencies 33 MHz 66 MHz to suit the transfer speed of the PCI bus It is important for the switch setting to suit the transfer speed so that the voice will be free of interruption If you inadvertently moved the slide be sure to put it back to its correct position For the B...

Page 97: ...he speaker Unit Lower 1 to the upper right cover of the host machine 2 screws binding M4X40 2 Cautions in mounting A voice board 1 must be mounted to a specified position Be sure to mount it to the slot A on the Expansion Bus B 1 board Do not mount it to the slot B or C If other board is mounted to the slot A pull the board out of the slot and mount it to other slot Then mount a voice board to the...

Page 98: ...er fix them with a screw binding M4X6 2 from beneath F 2 134 12 Take off the cover 1 from the code guide F 2 135 13 Peel off the released paper of the code guide 1 and affix it to the host machine as shown in the figure The right side 2 places F 2 136 The rear 4 places 1 2 1 2 1 1 ...

Page 99: ...e 1 through the cable guide 2 and mount the cable guide cover 3 F 2 139 16 Attach the ferrite core 1 to the cable Be sure that the length 2 is 50 mm or shorter F 2 140 17 Connect the cable 1 to the terminal 2 of the voice board There should no excessive bending of the cable 1 1 1 2 1 1 2 3 1 2 ...

Page 100: ... Checking the Settings After turning on the power of host machine check the following settings to use the Voice Guidance Kit 1 System Settings Voice Navigation Management Settings Use Voice Guide 2 Check that it is set to ON 3 Operation Check When Using the Voice Guidance 1 Press the reset key for 3 sec or longer 2 When the display of the number of copy is enclosed with red lines on the screen Voi...

Page 101: ... Detach the main controller box cover 1 4 screws 2 After installing the Expansion Bus D2 install this equipment After installing this equipment cannot install Voice Guidance Kit B1 1 Wireless LAN board 1 pc 2 MFP antenna 1 pc 3 1 Cord guide 6 pc 4 2 PCB support plate CL 1 pc 5 Gasket 3 pc 6 3 Antenna affixing tape 1 sheet 7 Wireless LAN display label 1 pc 1 For this machine use 5 pieces 2 Not used...

Page 102: ...he antenna affixing tape 1 from the sheet and put it on the MFP antenna 2 F 2 150 9 Put the MFP antenna 1 on the indicated position at the rear left side of the host machine MEMO Of the detached 2 face cover plates one at the wireless LAN board will not be used Make sure that the board is in the upright position against the connector when attaching 1 2 1 2 1 MEMO Keep the 2 remaining tapes in the ...

Page 103: ...itch 17 Check if the wireless LAN board is recognized Enter service mode Select COPIER DISPLAY ACC STS PCI If Wireless LAN Board is displayed that means that the wireless LAN board is correctly recognized 2 Output the user data list Output the user data list in order to check that the wireless LAN has been rec ognised 1 Select Additional Functions Report Settings Extension Card in the Print List U...

Page 104: ...Chapter 2 2 42 F 2 156 2 1 ...

Page 105: ...Chapter 3 Basic Operation ...

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Page 107: ...e Main Motor M2 3 2 3 2 Basic Sequence 3 3 3 2 1 Basic Sequence of Operation at power on 30 sec start up mode 3 3 3 2 2 Basic Sequence of Operation at power on low temperature start up mode 3 3 3 2 3 Basic Sequence of Operation at power on high humidity start up mode 3 4 3 2 4 Basic Sequence of Operation at time of copying printing 3 5 ...

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Page 109: ...pment Image Formation System Manual feedtray Paper Deck option Pickup Feeding System Photo sensitive drum Pickup control Separation Fixing Transfer Lower feeding assembry Deck left Deck right Cassette 3 Cassette 4 HDD Control panel DC controller PCB Main controller PCB Reader controller PCB Laser driver PCB Laser scanner Original Exposure System Laser Exposure System Printer Control System DC powe...

Page 110: ...detection code E010 Reader relay PCB Main controller PCB DC controller PCB Hard disk ADF BD PCB CCD AP PCB Motor driver PCB Potential control PCB Environment sensor PCB Cassette 3 paper level detection PCB Cassette 4 paper level detection PCB Duplexing driver PCB Inverter PCB HVT PCB Reader controller PCB J3031 Control card IV accessory J1024 Laser scanner motor J601 J206 Laser driver PCB J102 J11...

Page 111: ... the photosensitive drum In the case of 30 sec start up mode the machine measure the potential for a single rotation of the drum and adjusts only the target output VL control PSTBY print standby The machine is in a state in which it is ready to accept a copy print request signal Drive circuit Control circuit Reference signal generation circuit Clock pulse generation circuit J631 J4005 DC controlle...

Page 112: ...nsitive drum ends and as much as 60 sec passes from power on CNTR control rotation The machine executes potential control of the photosensitive drum For each mode i e copier printer the machine executes VD control to adjust the primary discharge current and Vl control to adjust the laser output and determines Vdc developing bias PSTBY print standby The machine is in a state in which it is ready to...

Page 113: ...es VD control to adjust the primary discharge current and VL control to adjust the laser output and determines Vdc developing bias PSTBY print standby The machine is in a state in which it is ready to accept a copy print request signal CNTR WMUPR PSTBY 1 Main power switch ON Main motor M2 Drum motor M1 Primary charging Pre exposure LED LED1 Developing clutch CL1 Developing bias DC Developing bias ...

Page 114: ...3 5 Interval Description PSTBY standby The machine is in a state in which it can accept a copy print request signal PNTR initial rotation From when a print request signal is received until the image signal is generated PRINT print The machine is in a state in which a toner image is transferred to paper and the paper is discharged LSTR last rotation The machine is in a state in which paper has been...

Page 115: ...Chapter 4 Main Controller ...

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Page 117: ...ssion 4 10 4 6 5 Flow of Image Data for the Fax Reception Function 4 11 4 6 6 Flow of Image Data for the PDL Function 4 12 4 7 Parts Replacement Procedure 4 13 4 7 1 Main Controller Box 4 13 4 7 1 1 Before Removing the Main Controller Box 4 13 4 7 1 2 Removing the Main Controller Box 4 13 4 7 2 Main Controller PCB 4 13 4 7 2 1 Before Removing the Main Controller PCB 4 13 4 7 2 2 Removing the Main ...

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Page 119: ...s system operation memory printer unit output image processing scanner unit image input processing rendering color LCD controller card reader unit interface fax image processing etc SRAM Retains service mode settings by SRAM HDD management information Image memory DDR SDRAM Temporarily retains image data 1024 MB BOOTROM Stores boot program HDD Stores system software retains image data for Box Fax ...

Page 120: ...1062 New coin robo connector J1015 Printer interface connector J1064 Hard disk connector J1016 USB host interface connector J3000 Power supply connector 5V non all night J1017 USB device interface connector J3001 Power supply connector 3 3V non all night J1018 Control panel connector J3002 Power supply connector 3 3V all night J1021 Power supply control connector Partition Description FSTDEV Colle...

Page 121: ... Software Description Location Remarks System System module controls mechanism as a whole HDD BOOTDEV Language Language module controls LCD indications HDD BOOTDEV RUI Remote user interface module HDD BOOTDEV Boot Starts up the machine Boot ROM DIMM G3FAX Controls G3 Fax 2 port G3 Fax board DIMM Controls G3 Fax 1 port HDD BOOTDEV Dcon Controls the DC controller DC controller PCB Flash ROM soldered...

Page 122: ...roller PCB While the CPU reads the system software from the HDD to the image memory DRAM the control panel shows the following screen using a progress bar to indicate the progress of the start up sequence F 4 5 Do not turn off the main power while the progress bar is indicated as access is being made to the HDD Turning off the power can cause a fault on the HDD iden tified by E602 4 3 2 Start Up S...

Page 123: ...ead the system software from the HDD to write it into the image memory SDRAM Image Memory SDRAM Area interval 3 The system software written by the boot program initializes the various functional blocks e g I F settings of the main controller When all the foregoing ends normally the machine becomes ready to accept a job i e the control panel shows the Operation screen and the LED on the Start key c...

Page 124: ...R5075 iR5075N iR5065N iR5055N The following shows the flow of images in relation to the machine s functions Image memory SDRAM CPU HDD System area Image data area BootROM Main controller PCB Self diagnosis program Boot program access to the program during execution flow of the system program While the Boot Program Is Being Run System software Press on the control panel power switch 3 sec or more H...

Page 125: ...4364 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The image data colleted by the contact image sensor is processed by the main controller PCB SEND FAX PullScan E Mail PDL Print BOX PC Original Copy A A A Print Scan Image data Other iR machine SDRAM HDD Reader controller PCB image memory program temporary storage Processes the image data read by the reader unit Reader unit input processing block P...

Page 126: ...nter unit for output to the printer unit Film photo mode Binary processing screen processing Binary processing error diffusion To compression expansion editing block Edge emphasis Enlargement reduction Text mode Text photo film photo mode intensify to density conversion density adjustment F adjustment gamma correction Main controller PCB Reader unit Main controller PCB to printer unit output image...

Page 127: ...R5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following is the flow of image data when the Box function is in use Main controller PCB To DC controller PCB For PDL data when fine line processing is ON Compression expansion editing block Binary density conversion Enlargement reduction Smoothing Thickening Image processing block for printer unit Image processing block for printer unit Printer unit...

Page 128: ...Transmission 0015 4370 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following is the flow of image data when the fax transmission function is in use Image processing block for printer unit Printer unit Main controller PCB Data compression Data rotation SDRAM HDD Image processing block for printer unit Printer unit Main controller PCB Data rotation Data expansion Resolution conversion SDRAM HD...

Page 129: ... function is in use F 4 19 Image processing block for reader unit Image processing block for fax Super G3 Fax Board Resolution conversion Main controller PCB Compression Compression Expansion SDRAM HDD Reader unit Image processing block for printer unit Image processing block for fax Super G3 Fax Board Main controller PCB Data compression Data rotation Data expansion SDRAM HDD DC controller PCB ...

Page 130: ...5 iR 5055 iR5075 iR5075N iR5065N iR5055N The following is the flow of image data when the PDL function is in use F 4 20 Rendering processing block Compression expansion editing block Processing block for printer unit DC controller PCB Main controller PCB SDRAM HDD Ethernet PDL ...

Page 131: ...3 F 4 21 2 Disconnect all the connectors of the main controller PCB and detach the main controller box 3 5 Edge saddle 1 to free the harness 4 Screw 2 F 4 22 4 7 2 Main Controller PCB 4 7 2 1 Before Removing the Main Controller PCB 0015 6366 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 2 Detach the main controller bo...

Page 132: ...the SDRAM 0015 6371 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 2 Detach the main controller box cover page 10 17 Reference Removing the Main Controller Box Cover 4 7 3 2 Removing the SDRAM 0015 4791 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the 2 arms 1 and release the lock then detach the SDRAM 2 F 4 28...

Page 133: ...de i e while holding down the 2 and 8 keys turn on the main power Using the HD format function of the SST format all partitions BOOTDEV PDLDEV FSTDEV FSTCDEV TMP_GEN TMP_FAX TMP_PSS IMG_MNG APL_MEAP APL_GEN APL_SEND For details see the de scriptions given for upgrading Downloading the system software Using the SST download the following System Language RUI MEAP CONT Meap content SDICT OCR dictiona...

Page 134: ...ver Upper Rear 2 Detach the right cover upper page 10 12 Reference Removing the Right Cover Upper 3 Remove the right door unit upper page 10 34 Reference Removing the Right Door Unit Upper 4 7 7 2 Removing the Controller Cooling Fan 0015 4795 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Disconnect the 1 connector 1 and free the fan harness from the clamp then detach the controller cooling fan 3...

Page 135: ...Chapter 5 Original Exposure System ...

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Page 137: ... Control 5 12 5 3 5 1 Dust Detection in Stream Reading Mode 5 12 5 3 5 2 White Plate Dust Detection Control 5 13 5 3 6 Image Processing 5 14 5 3 6 1 Overview 5 14 5 3 6 2 CCD Drive 5 15 5 3 6 3 CCD Output Gain Correction Offset Correction 5 15 5 3 6 4 CCD Output A D Conversion 5 15 5 3 6 5 Outline of Shading Correction 5 15 5 3 6 6 Shading Adjustment 5 16 5 3 6 7 Shading Correction 5 16 5 4 Parts ...

Page 138: ...or 5 23 5 4 10 1 Before Removing the Scanner HP Sensor 5 23 5 4 10 2 Removing the Mirror Base HP Sensor 5 23 5 4 11 Original Size Sensor 5 24 5 4 11 1 Before Removing the Original Size Sensor 5 24 5 4 11 2 Removing the original size sensor 5 24 5 4 12 Cooling Fan 5 25 5 4 12 1 Before Removing the Cooling Fan 5 25 5 4 12 2 Removing the Cooling Fan 5 25 5 4 13 Scanner Drive Cable 5 25 5 4 13 1 Outli...

Page 139: ... scanning direction original movement speed variation 50 or higher in combination with image processing in controller block lower than 50 Scanner drive control No 1 2 mirror base control by pulse motor Scanning lamp control 1 activation control by pulse motor 2 error detection control Original size detection 1 book mode sub scanning direction by reflection type sensor main scanning direction by CC...

Page 140: ... Memory PCB Interface PCB Scanning lamp Reader cooling fan Inverter PCB CCD unit Scanner HP sensor ADF open closed sensor 2 Reader controller PCB Original size sensor inch Original size sensor A B Scanner motor ADF open closed sensor 1 Platen glass Original scanning lamp Lens CCD No 1 mirror No 1 mirror base No 2 mirror No 2 mirror base No 3 mirror HP Image leading edge Size detection Stream readi...

Page 141: ... 2 0 9 J 3 1 0 J 3 0 1 J 2 0 4 J 2 0 3 J 5 0 2 J 5 0 3 J 5 0 5 J 5 0 1 J 3 1 5 J 6 0 1 J 6 0 2 J 2 0 6 CCD unit Scanner motor Scanner motor control Scanner HP sensor ADF open closed sensor 1 ADF open closed sensor 2 Reader controller PCB Interface PCB To printer main controller Reader cooling fan To ADF To printer Reader controller PCB Interface PCB Memory PCB To printer main controller To DADF In...

Page 142: ...ection with the CCD unit J205 used for communication with the CCD unit J206 used for connection with the inverter PCB J207 used for connection with the original size sensor AB J208 used for connection with the original size sensor inch J209 not used J210 not used IC Description IC1 CPU holds boot program IC2 ASIC holds RAM IC3 flash ROM stores firmware IC4 EEPROM backs up service mode settings J20...

Page 143: ...DY Reverse Forward Scanner unit position HP shading position CCD output correction shift shading fixed shading white plate dust detection control shading correction HP shading position Main power switch ON Reader motor Scanning lamp HP sensor Start key ON STBY STBY SREADY SCFW SCRW Reverse Forward HP shading position HP shading position Image trailing edge Platen board cover scan start position sh...

Page 144: ...ification 2 Forward Movement During a Scan During an image scan the No 1 mirror base is controlled at the speed indicated in the following figure the No 1 mirror base is moved forward at 325 mm sec for 100 magnification F 5 11 1 2 Reader controller PCB Interface PCB forward reverse Scanner motor Light blocking plate No 2 mirror base Scanning lamp No 1 mirror base Scanner HP sensor Reader controlle...

Page 145: ...oves the scanner original For reduction the machine also performs image data skipping on main controller PCB and reader controller PCB 1 In platen mode the machine changes the speed at which the mirror base is shifted for a ratio between 25 and 400 T 5 5 The following shows the speeds at which the mirror base is moved F 5 12 2 In ADF mode the machine changes the speed at which the original is move...

Page 146: ...me of shading the detected intensity of light falls short of a specific level 0002 in ADF mode the intensity of light between originals falls short of a specific level F 5 14 5 3 3 2 Scanning Lamp 0015 4397 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine s scanning lamp is a xenon lamp consisting of a tube in which xenon gas is sealed On the inner side of the glass tube are 2 electrodes ...

Page 147: ...on the scanning lamp and measures the CCD level at individual points of measurement in main scanning direction Also the machine turns on the LED of the reflection type photosensor in sub scanning direction to measure the sensor output It uses the combination of the measurement and the output to identify the size of the original in question 5 3 4 2 Points of Measurement Used for Original Size Ident...

Page 148: ...nt F 5 18 EX B5 original T 5 8 5 3 4 3 Overview of Operation 0015 4405 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 In a Wait State No 1 mirror base at shading position scanning lamp off original sensor Result of movement Result of identification A B no no original absent yes no original present no yes original present yes yes original present Point of detection Result of detection present abse...

Page 149: ... 4 points for external light For sub scanning direction the machine starts to operate the original sensor F 5 21 F 5 22 4 ADF Fully Closed 5 deg or less No 1 mirror base at point of original detection scanning lamp on original sensor original detection operation The machine looks for a change in the output level of individual sensors for a period of 2 sec after the ADF open closed sensor 1 has ide...

Page 150: ...rticulars of Control At the End of a Job changing the stream reading dust read position The machine measures the light reflected by the surface of the platen roller and detects the presence absence of dust with reference to its intensity If the presence of dust is detected the machine moves to the next point 5 points max A B C D E The machine uses the first point at which the absence of dust is de...

Page 151: ...ER OPTION BODY DFDST L1 level 1 use it to adjust dust detection level between sheets COPIER OPTION BODY DFDST L2 level 2 use it to adjust dust detection level at the end of a job 5 3 5 2 White Plate Dust Detection Control 0015 4410 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The white plate can collect stray dust inside the reader unit causing lines in images and the machine is equipped with a m...

Page 152: ...owing functions CDD AP PCB CCD drive analog image processing A D conversion Reader controller PCB shading correction F 5 30 1 Analog Image processing CCD drive CCD output gain correction offset correction CCD output A D conversion Dust detection control Dust detection control Start key ON 1st SCAN 2nd SCAN Correction Algorithm Data on light reflected by the white plate shift shading Data on light ...

Page 153: ...ed and even numbered pixel analog video signals after correction are further converted into 10 bit digital signals representing specific pixel voltage levels by the A D converter 5 3 6 5 Outline of Shading Correction 0015 4416 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine executes shading correction so that the CCD output will be even when the density of the original is even CCD 1 line...

Page 154: ...ading adjustment is executed at time of machine installation or scan ning lamp replacement or when a change has occurred in the intensity of light over time Service Mode COPIER FUNCTION CCD CCD ADJ 5 3 6 7 Shading Correction 0015 4420 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine executes shading correction for every scan of an original The machine shines the light of the scanning lamp...

Page 155: ...able 1 2 Screw 2 2 Leaf spring 3 F 5 39 How to disconnect the flat cable Slide the locking lever 1 in the direction of the arrow to release then dis connect the flat cable 2 F 5 40 5 4 1 3 When Replacing the CCD Unit 0015 9939 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Perform the following steps after replacing the CCD unit 1 Enter the correction values to be described on the label included in...

Page 156: ...to perform white plate data adjustment before performing ADF white level adjustment 5 4 3 Scanning Lamp 5 4 3 1 Before Removing the Scanning Lamp 0015 6406 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the copyboard glass page 5 18 Reference Removing the Copy board Glass 2 Detach the right cover upper page 10 12 Reference Removing the Right Cover Upper 3 Detach the reader right cover page...

Page 157: ...ADJ 2 ADF white level adjustment COPIER FUNCTION CCD DF WLVL1 2 Be sure to perform white plate data adjustment before performing ADF white level adjustment 5 4 4 Reader Controller PCB 5 4 4 1 Before Removing the Reader Controller PCB 0015 4816 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the copyboard glass page 5 18 Reference Removing the Copy board Glass 5 4 4 2 Removing the Reader Con...

Page 158: ...t COPIER ADJUST ADJ XY ADJ Y DF a 5 ADF stream reading CCD reading position COPIER ADJUST ADJ XY STRD POS a 6 density manipulating value adjustment COPIER ADJUST CCD DFCH G2 COPIER ADJUST CCD DFCH G10 After inputs it execute COPIER FUNCTION DF LNR The machine retains ADF related service data in the RAM of its reader con troller ADF adjustment is necessary whenever you have replaced the reader con ...

Page 159: ...age 5 20 Reference Removing the Inter face PCB 5 4 6 2 Removing the memory PCB 0015 9364 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the memory PCB mount 4 1 Connector 1 1 Flat cable 2 5 Screw 3 F 5 58 F 5 59 2 Detach the memory PCB 2 10 Screw 1 F 5 60 5 4 7 Inverter PCB 5 4 7 1 Before removing the inverter PCB 0015 4829 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the copyboa...

Page 160: ...DF white level adjustment COPIER FUNCTION CCD DF WLVL1 2 Be sure to perform white plate data adjustment before performing ADF white level plate 5 4 8 Scanner Motor 5 4 8 1 Before Removing the Scanner Motor 0015 4834 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the reader rear cover page 10 18 Reference Detaching the Reader Rear Cover 5 4 8 2 Removing the Scanner Motor 0015 4836 iR5065 iR...

Page 161: ...er rear cover page 10 18 Reference Detaching the Reader Rear Cover 5 4 9 2 Removing the ADF Open Close Sensor 0015 4839 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Disconnect the connector 1 F 5 71 2 Detach the reinforcing plate 2 4 Screw 1 F 5 72 3 Detach the ADF open close sensor 1 2 Hook 1 F 5 73 5 4 10 Scanner HP Sensor 5 4 10 1 Before Removing the Scanner HP Sensor 0015 4840 iR5065 iR 505...

Page 162: ...oving the Original Size Sensor 0015 4842 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the copyboard glass page 5 18 Reference Removing the Copy board Glass 5 4 11 2 Removing the original size sensor 0015 4845 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the CCD unit cover 2 9 Screw 1 F 5 78 F 5 79 2 Shift the original size sensor unit 2 3 Screw 1 F 5 80 3 Detach the original si...

Page 163: ...ver upper page 10 12 Reference Removing the Left Cover Upper 5 Detach the reader left cover page 10 17 Reference Removing the Reader Left Cover 6 Detach the reader front cover page 10 17 Reference Detaching the Reader Front Cover 7 Detach the reader rear cover page 10 18 Reference Detaching the Reader Rear Cover 8 Detach the ADF 9 Detach the control panel page 10 23 Reference Removing Control Pane...

Page 164: ... 1 F 5 87 5 Detach the ADF left screw cover 2 1 Screw 1 F 5 88 6 Detach the interface PCB mount 4 Connector 1 9pc Flat cable 2 1pc Screw 3 9pc F 5 89 F 5 90 7 Detach the memory PCB mount 4 Connector 1 1pc Flat cable 2 1pc Screw 3 5pc F 5 91 A B C D 1 2 1 2 1 1 1 2 3 3 4 1 2 ...

Page 165: ...connect the connectors 1 of the reader unit communication cable F 5 95 12 Shift the reinforcing plate 2 to the front 4 Screw 1 F 5 96 13 Free the harness from the wire saddle 3 2 Connector 1 1 Snap band 2 F 5 97 14 Free the harness from the 3 wire saddles 1 and detach the ADF open close sensor base 3 6 Screw 2 F 5 98 15 Detach the reader upper frame 2 24 Screw 1 3 3 4 1 3 2 2 1 2 2 2 3 1 1 1 2 1 2...

Page 166: ...nd wind the cable 4 times inside 5 times outside then tape it in place At this time make sure that the cable fixing 2 is on the inside 2 Fit the cable on the pulleys then fit one end on the left side hook 3 and the other end on the right side hook 4 3 Temporarily fix the cable fixing plate 2 in place on the No 1 mirror base 5 4 Mount the reader unit upper frame F 5 101 F 5 102 5 4 13 5 Adjusting t...

Page 167: ... 14 1 Before Removing the Collecting Toner Bottle Holder 0015 9424 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the charger unit this step is necessary only for iR5075 for Japan page 10 22 Reference Removing the Charger unit 2 Remove the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 3 Detach the rear cover lower page 10 13 Reference Removing the Rear Cover Lower 4 D...

Page 168: ...Chapter 5 5 30 F 5 108 4 Detach the collecting toner bottle holder 2 2 Screw 1 Take care not to spill the collecting toner F 5 109 2 1 1 1 1 2 ...

Page 169: ...Chapter 6 Laser Exposure ...

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Page 171: ...1 1 Generating the Sync Signal 6 2 6 3 1 2 Flow of the Sync Signal 6 2 6 3 2 Controlling the Intensity of Laser Light 6 2 6 3 2 1 Controlling the Laser Intensity 6 2 6 3 2 2 APC Control 6 3 6 3 3 Controlling the Laser Scanner Motor 6 4 6 3 3 1 Controlling the Laser Scanner Motor 6 4 6 4 Parts Replacement Procedure 6 5 6 4 1 Laser Scanner Unit 6 5 6 4 1 1 Removing the Laser Scanner Unit 6 5 6 4 1 2...

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Page 173: ...R5075 iR5075N iR5065N iR5055N The machine s laser exposure system consists of the following major components The machine uses a small diameter 12 facet polygon mirror and a wide area lens to enable scanning at high speed at low power consumption and at low operating noise The laser unit is a double beam unit F 6 1 T 6 2 Item Description Laser intensity control 1 laser power auto control APC contro...

Page 174: ...e data from the image memory in keeping with the printer sync signal 4 video signal 5 converts the 2 pixel parallel signal into a signal pixel serial signal 6 laser drive signal drives the laser unit according to the video signal F 6 3 ERROR DODE E100 Issued when the BD signal is not detected within a specific period of time after the laser has been turned on 6 3 2 Controlling the Intensity of Las...

Page 175: ... indicates the laser power voltage control value for copier imaging DISPLAY DPOT LPOWER P indicates the result of potential control for the laser intensity used during printer PDL imaging DISPLAY DPOT LPOWER C indicates the result of potential control for the laser intensity used during copier imaging DISPLAY MISC LPOWER indicates the laser intensity in real time ADJUST LASER PVE OFST used to adju...

Page 176: ...ime used to control the scanner motor The FG signal is a detection signal used for rough adjustment of the motor speed while the BD signal is a detection point signal used to fine tune the motor speed T 6 3 F 6 6 ERROR CODE E110 scanner motor error 0001 after the scanner motor has been started up the FG signal is not detected within a specific period of time or while the scanner motor is rotating ...

Page 177: ...ctors 1 5 Detach the 1 leaf spring 3 2 Screw 2 6 Hold the front of the laser scanner unit 4 and lift and take out F 6 9 6 4 1 2 When Replacing the Laser Scanner Unit 0015 9960 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N If the temperature of the fixing assembly is 150 deg C or higher when the main power switch is tuerned on the machine will not execute potential con trol If such is the case afte...

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Page 179: ...Chapter 7 Image Formation ...

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Page 181: ...11 7 5 4 1 Overview 7 11 7 5 4 2 Controlling the Output to Suit the Environment fuzzy control 7 11 7 5 4 3 Pre Transfer Charging Assembly Cleaning Mechanism 7 12 7 5 4 4 Others 7 12 7 6 Drum Cleaner Unit 7 12 7 6 1 Overview 7 12 7 6 2 Detecting the State full of the Collecting Toner Case 7 13 7 6 3 Drum Separation Claw Bias Control 7 14 7 7 Developing Assembly 7 14 7 7 1 Controlling the Developing...

Page 182: ... 7 24 7 10 8 1 Configuration 7 24 7 10 8 2 Before Removing Cleaning Blade 7 24 7 10 8 3 Removing Cleaning Blade 7 24 7 10 8 4 Mounting Cleaning Blade 7 25 7 10 9 Side Seal 7 25 7 10 9 1 Before Removing Side Seal 7 25 7 10 9 2 Removing Side Seal 7 26 7 10 10 Cleaner Scraper 7 26 7 10 10 1 Before Cleaning Cleaner Scraper 7 26 7 10 10 2 Cleaning Cleaner Scraper 7 26 7 10 11 Hopper Assembly 7 26 7 10 ...

Page 183: ...ensor Unit 7 31 7 10 19 1 Outline 7 31 7 10 19 2 Before Removing Potential Sensor Unit 7 31 7 10 19 3 Removing Potential Sensor Unit 7 31 7 10 20 Charging Wire 7 31 7 10 20 1 Outline 7 31 7 10 20 2 Routing Charging Wire 7 31 7 10 20 3 Routing Grid for Primary Charging Assembly 7 32 7 10 20 4 Adjusting Height of Charging Wire 7 32 ...

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Page 185: ...3 sets developing bias DC wire auto cleaning 1 primary charging wire 2 pre transfer charging wire 3 transfer charging wire 4 separation charging wire Primary charging control DC constant current control set by result of potential control Grid bias control fixed voltage control fixed by varistor Developing bias control AC constant voltage control on off control only DC constant voltage control set ...

Page 186: ... step 8 drum cleaning 8 Drum charging 1 Pre exposure 2 Primary charging 3 Laser exposure 4 Development 5 Transfer 6 Separation 7 Fixing Delivery Deck cassette Registration Manual feed tray flow of paper direction of drum rotation Static Image Formation Block Main power switch ON Control panel power switch ON Start key ON INTR WMUPR WMUP SLEEP STBY Fixing assembly temperature 195 C 200 C Drum motor...

Page 187: ... control system associated with potential control F 7 5 The following signals are associated with potential control 1 POT DT drum surface potential measurement 2 POT ON if 1 turns on the potential sensor 7 4 2 Copier Printer Potential Control 0015 4480 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Drum motor M1 Pre exposure LED Primary charging Pre transfer charging bias AC Grid bias Developing cl...

Page 188: ...ine a constant value for copier printer mode Operating condition the temperature of the fixing assembly is 50 deg C or lower when the main power switch is on when the first image is being formed 60 min after warm up Operation length 10 sec approx Service mode may be enabled or disabled using the following COPIER OPTION BODY PO CNT Default ON potential control for both copier and printer modes 10 m...

Page 189: ...l mode COPIER OPTION TEMPO F POT SW Enter 1 if a transfer separation fault occurs because of a fault in the potential sensor as a tentative remedy until the replacement of the sensor COPIER OPTION TEMPO F POT D Enabled when 1 is set for the following COPIER OPTION TEMPO F POT SW 0 if user primarily uses originals with low image ratio text original default 1 if user primarily uses originals with hi...

Page 190: ... if the measured potential is 10V of the target value the machine corrects the potential of the laser output and measures the potential once again The machine executes potential measurement a maximum of 8 times and also corrects the lower output level as many times In addition the machine measures the light area VL2 for the devel oping bias for use in determining the laser output LP needed to atta...

Page 191: ...e appropriate laser output correction value 3 Last Rotation APC Control Purpose when intermittent printing is repeated at short intervals the absence of potential control can cause changes in the VL potential of the laser output To make up for the changes the machine computes a correction value for the laser output control value and uses the result for the next job Timing during last rotation for ...

Page 192: ...thickening processing to ensure appropriate density Purpose to obtain the density suited to the user s needs Method of correction uses the developing bias and image processing thickening to suit the F value setting T 7 6 1 Thickening processing may be enabled for all F values in user mode correct fine line 7 5 Charging Mechanism 7 5 1 Controlling Pre Exposure LED 7 5 1 1 Pre Exposure LED Control 0...

Page 193: ...he high voltage PCB 3 High voltage remote signal turning on off the primary charging corona current output 7 5 2 2 Primary Charging Assembly Cleaning Mechanism 0015 4489 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The primary charging wire cleaning mechanism is turned on at the following timing and the construction of the control system is as shown Timing of Cleaning when the wire cleaning mecha...

Page 194: ...the primary charging wire or the transfer wire has been replaced COPIER OPTION BODY W CLN P Use it to specify the interval at which the primary charging wire is automatically cleaned in terms of the number of prints made 7 5 3 Dust Collecting Roller Bias 7 5 3 1 Overview 0015 4491 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine is equipped with a dust colleting roller to collect stray to...

Page 195: ...ism 1 Pre transfer separation charging leakage detection signal when the current is too high or too low 0 2 Pre transfer charging control signal controls the DC bias current and AC bias voltage generated by the high voltage PCB 3 Pre transfer separation charging remote signal turns on off the pre transfer separation current output 7 5 4 2 Controlling the Output to Suit the Environment fuzzy contro...

Page 196: ...wire cleaner moves toward the rear 2 Pre transfer charging wire cleaning motor reverse direction signal when 1 the wire cleaner moves toward the front 7 5 4 4 Others 0015 4496 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N SERVICE MODE COPIER ADJUST HV TR PRE TR entering output adjustment value for pre transfer charging current Enter the value indicated on the service label if you have initialized ...

Page 197: ...E MODE COPIER COUNTER MISC WASTE TNR collecting toner counter when its reading reaches 250 000 the machine will issue an alarm on the User screen Dispose of the collecting toner and reset the error code MEMO The collecting toner bottle can hold toner good for a maximum of 500 000 prints The machine will indicate a collecting toner bottle full alarm when the counter Pre exposure lamp LED Cleaning b...

Page 198: ...ping Assembly Drive 0015 4499 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following shows the construction of the developing assembly drive control system F 7 23 The following signal is associated with the developing assembly control mechanism 1 Developing clutch drive signal when 0 the drive of the main motor M1 is transmitted to the developing assembly 7 7 2 Controlling the Developing Bias...

Page 199: ...on the label attached to the DC controller PCB if you have replaced the DC controller PCB or initialized the RAM on the DC controller PCB setting range 100 lighter to 100 darker COPIER ADJUST V CONT DE OFST adjusting VDC for copier COPIER ADJUST V CONT DE OFS P adjusting VDC for printer Enter the value indicated on the service label if you have initialized the RAM on the DC control PCB 7 7 3 Detec...

Page 200: ...oner level sensor TS2 points to the presence of toner and the output of the developing assembly toner level sensor TS1 inside the developing assembly points to the absence of toner for 120 sec or more 7 8 Transfer Mechanism 7 8 1 Transfer Charging Mechanism 7 8 1 1 Overview 0015 4502 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following items are associated with the transfer charging control...

Page 201: ...front 7 8 1 4 Others 0015 4509 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N SERVICE MODE COPIER ADJUST HV TR TR N1 adjusting the transfer charging current output for the 1st side of a duplex print or for a simplex print using plain paper COPIER ADJUST HV TR TR N2 adjusting the transfer charging current output for the 2nd side of a duplex print using plain paper COPIER ADJUST HV TR HVT TR entering...

Page 202: ...ntrol mechanisms 1 Separation charging leakage detection signal if the current is too high or too low 0 2 Separation charging current control signal used to control the DC bias current and the AC bias voltage generated by the high voltage PCB 3 Separation charging remote signal turns on off the separation current output 7 9 1 2 Correcting the Output to Suit the Environment and the Drum Surface Pot...

Page 203: ...tage unit or initialized the RAM on the DC controller PCB COPIER ADJUST HV SP D HV SP entering the offset value for the separation high voltage output of the DC controller PCB Enter the value indicated on the label attached to the new DC control PCB if you have replaced the DC controller PCB or initialed the RAM on the DC controller PCB COPIER OPTION BODY TR SP C1 switching over the transfer separ...

Page 204: ...the drum rotating tool to remove the drum fixing screw F 7 33 If the drum is let to rotate counterclockwise the cleaning blade will not come into contact with the drum correctly leading to poor cleaning Thus be sure to fix the drum in place first before removing the drum fixing screw to avoid the problem MEMO If the hopper assembly is released but not removed be sure to open the right cover upper ...

Page 205: ...874 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the potential sensor rail stay 2 2 screws 1 F 7 39 2 Remove the pre exposure lamp unit 3 1 connector 1 2 screws 2 F 7 40 7 10 2 3 Cleaning Primary Toner Blocking Sheet 0016 0073 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the process unit 2 Remove the potential sensor rail stay 2 2 screws 1 F 7 41 3 Clean the primary toner block...

Page 206: ... process unit be sure to protect the pho tosensitive drum against light Wrap 6 or more sheets of A3 or larger paper around the photosensitive drum 2 Do not place the process unit or the photosensitive drum in a area subject to the direct rays of the sun 3 Do not place the process unit or the photosensitive drum in an area sub ject to high or low temperature or humidity or where temperature or hu m...

Page 207: ...fect the life of the drum 5 After the alcohol has evaporated dry wipe the surface with the lint free paper If the area is uneven go back to the step 4 and increase the back and forth movements 6 Rotate the drum for the width 5 to 10 cm and repeat the step 3 through 5 until the entire area of the surface has been cleaned F 7 50 7 10 6 Drum Motor 7 10 6 1 Before Removing Drum Motor 0015 6698 iR5065 ...

Page 208: ... 7 21 Reference Remov ing Primary Charging Assembly 7 Remove the pre transfer charging assembly 8 Remove the potential sensor unit page 7 31 Reference Removing Po tential Sensor Unit 9 Remove the photosensitive drum page 7 22 Reference Removing Photosensitive Drum 7 10 7 3 Removing Drum Heater 0015 4913 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the flange 2 from the front 2 screws 1 F...

Page 209: ...ut 20 to 30 degrees in the order indicated below and tighten them fully F 7 64 After mounting the cleaning blade check that the edge of the blade is not ex tremely bent Further be sure to clean the groove in the blade support plate before mount ing the blade as toner or the like in the groove can be the cause the bending of the blade ÅB 7 10 9 Side Seal 7 10 9 1 Before Removing Side Seal 0015 9377...

Page 210: ...ly 5 Remove the process unit page 7 20 Reference Removing Process Unit 6 Remove the primary charging assembly page 7 21 Reference Remov ing Primary Charging Assembly 7 10 10 2 Cleaning Cleaner Scraper 0016 0079 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the cleaning blade 2 Remove any paper lint accumulated at the tip of the cleaner scraper A the area between the magnet roller and the ...

Page 211: ... iR5075N iR5065N iR5055N 1 Open the manual feeding tray cover 2 Remove the 3 screws 1 3 Slide the lever 2 slightly upward and detach the hopper front cover 3 F 7 71 4 Remove the toner supply motor 3 1 connector 1 3 screws 2 F 7 72 7 10 13 Hopper Strring Motor 7 10 13 1 Before Removing Hopper Stirring Motor 0015 6673 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the front cover page 10 13 ...

Page 212: ...utside the machine be sure not to mount the developing assembly locking assembly The toner collecting in the path from the hopper to the developing assembly may be strayed because of the vibration occurring during the inspection or repair work 1 Open the right door unit upper 1 and remove the screw 2 from the door tape then open the unit fully F 7 77 2 Remove the developing locking assembly 2 by p...

Page 213: ... the surface of the developing cylinder Otherwise dry wipe it with lint free paper Do not use solvent 7 10 16 Developing Blade 7 10 16 1 Before Removing Developing Blade 0015 6676 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the developing assembly page 7 28 Reference Removing Developing Assembly 7 10 16 2 Removing Developing Blade 0015 4933 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N ...

Page 214: ...unit comes in con tact with the frame of the transfer separation charging assembly by slid ing the assembly from the front F 7 91 F 7 92 F 7 93 3 Attach the fixing guide plate 1 with the screw 2 F 7 94 4 When replacing the transfer charging wire or the transfer separation charging assembly be sure to execute the following in the service mode to clean the wire COPIER FUNCTION CLEANING WIRE CLN When...

Page 215: ... a blue holder as the cleaning pad for the primary charging assembly and the transfer charging as sembly 7 10 20 2 Routing Charging Wire 0015 9967 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N All charging wires except the grid wire are routed more or less in the same way the following cites the primary charging assembly 1 Remove the shield plates left right of the charging assembly To prevent def...

Page 216: ...onitor unit and wind it once around the screw clockwise and secure it in place with the screw F 7 104 8 Cut the excess of the charging wire with nippers 9 Tighten the screw loosened in the step 3 Keep tightening until the tension of the grid wire is even Be sure to pay attention to avoid deformation deflection of the charging assembly as by tightening the screw at the front of the left right shiel...

Page 217: ...Chapter 8 Pickup Feeding System ...

Page 218: ......

Page 219: ...5 Identifying the Size of Paper cassette 3 4 8 14 8 4 6 Markings on the Width Guide Rail 8 15 8 4 7 Paper Size 8 15 8 5 Manual Feed Pickup Unit 8 17 8 5 1 Pickup Operation 8 17 8 5 2 Detecting the Size of Paper in the Manual Feed Tray 8 18 8 6 Deck 8 19 8 6 1 Lifter Operation right left deck 8 19 8 6 2 Lifter Limiter right left deck Control Circuit 8 19 8 6 3 Detecting the Presence Absence of Pape...

Page 220: ...t Deck Pickup Motor 8 36 8 11 9 2 Removing the Left Deck Pickup Motor 8 36 8 11 10 Right Deck Pickup Motor 8 36 8 11 10 1 Before Removing the Right Deck Pickup Motor 8 36 8 11 10 2 Removing the Right Deck Pickup Motor 8 36 8 11 11 Left Deck Pickup Sensor 8 36 8 11 11 1 Before Removing the Left Deck Feeding Sensor 8 36 8 11 11 2 Removing the Left Deck Feeding Sensor 8 36 8 11 12 Left Deck Pickup So...

Page 221: ...efore Removing the Vertical Path Duplex Motor 8 45 8 11 28 2 Removing the Vertical Path Duplex Motor 8 45 8 11 29 Vertical Path Lower Motor 8 45 8 11 29 1 Before Removing the Vertical Path Lower Motor 8 45 8 11 29 2 Removing the Vertical Path Lower Motor 8 45 8 11 30 Reversing Motor 8 45 8 11 30 1 Before Removing the Reversing Motor 8 45 8 11 30 2 Removing the Reversing Motor 8 46 8 11 30 3 Mounti...

Page 222: ...emoving the Duplex Pre Registration Sensor 8 49 8 11 38 Separation Roller 8 50 8 11 38 1 Before Removing the Separation Roller 8 50 8 11 38 2 Removing the Separation Roller 8 50 8 11 38 3 Points to Note When Mounting the Separation Roller 8 50 8 11 38 4 Adjusting the Pressure of the Deck Cassette Separation Roller 8 51 ...

Page 223: ...movement reference center Paper capacity paper deck right left 1 500 sheets each 80 g m2 front cassette 3 4 550 sheets each 80 g m2 manual feed tray 50 sheets 80 g m2 Paper size switchover paper deck right left by service person front cassette 3 4 by user manual feed tray by user Duplexing method through path Related user mode auto cassette selection on off paper type registration Related mechanic...

Page 224: ...PS36 outside delivery sensor PS25 vertical path 2 sensor PS37 reversal sensor 1 PS26 vertical path 3 sensor PS38 reversal sensor 2 PS27 vertical path 4 sensor PS46 delivery assembly jam sensor PS28 write check sensor PS51 fixing inlet sensor PS29 registration sensor PS52 fixing outlet sensor Ref Name Ref Name 1 manual feed roller 17 curl imparting roller 2 manual feed separation roller 18 duplexin...

Page 225: ...ation roller The machine s pickup motor M11 M12 M24 is equipped with a mechanism to facilitate the separation of paper The use of a stepping motor enables the machine to slow down pickup speed The following is a diagram of the pickup control system used for the deck 6 fixing lower roller 22 right deck separation roller 7 inside delivery roller 23 pickup vertical path 2 roller 8 outside delivery ro...

Page 226: ...clutch drive signal Vertical path duplexing feed motor drive signal Left deck pull off clutch signal Left deck feed paper detection signal Left deck pickup motor Left deck pickup solenoid drive signal Left deck retry signal Left deck lifter detection signal Left deck paper detection signal Left deck lifter motor drive signal Right deck pickup solenoid drive signal Right deck pickup motor drive sig...

Page 227: ...oor pickup motor M11 error in motor leads to paper jam left deck pickup motor M24 same as above cassette 3 4 pickup motor M12 same as above Vertical path system vertical path upper motor M26 same as above vertical path lower motor M27 same as above vertical path duplex feed motor M25 same as above M12 M27 DC controller PCB PS26 PS13 PS17 PS27 PS14 PS18 PS25 PS21 PS22 M26 SL3 SL4 Cassette 3 retry s...

Page 228: ...above duplexing feed left motor M19 same as above duplexing feed right motor M18 same as above duplexing horizontal registration motor M16 error code E051 pre registration motor M17 error in motor leads to paper jam others delivery motor M13 same as above Location Motor Remarks Motor driver PCB M12 A7 A8 J104 4 5 6 3 2 1 J2104 DC controller PCB CPU A A B B 24V 24V A9 A10 A14 A10 A13 J2101 A12 A9 A...

Page 229: ...2nd and subsequent jobs stops at 20 mm from the vertical path 1 roller to control the sheet to sheet distance Cassette 4 pickup solenoid SL3 Cassette 3 4 pickup motor M12 Cassette 3 retry sensor PS21 Vertical path 3 paper sensor PS26 Vertical path 2 paper sensor PS25 Vertical path duplexing feed motor M25 Pre registration motor M17 Vertical path 1 paper sensor PS24 Vertical path lower motor M27 Ve...

Page 230: ...ce of a jam on the control panel The machine executes a retry operation as follows and at the following timing F 8 7 F 8 8 8 3 Detecting Jams 8 3 1 Jam Detection Outline 8 3 1 1 Outline 0015 4532 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Arrangement of the Jam Sensors SL M Retry sensor Pickup motor Pickup roller Pickup roller DOWN solenoid Pickup roller Retry sensor 1 Vertical path sensor Retr...

Page 231: ...l path 2 sensor PS25 yes yes yes Vertical path 3 sensor PS26 yes yes yes Vertical path 4 sensor PS27 yes yes yes Write check sensor PS28 yes yes yes Registration sensor PS29 yes yes yes Fixing inlet sensor PS51 no no yes Fixing claw jam sensor PS4 no yes yes Fixing outlet sensor PS52 yes no yes Inside delivery sensor PS35 yes yes yes Outside delivery sensor PS36 yes yes yes Reversal sensor 1 PS37 ...

Page 232: ...e identifies a delay jam occurring outside its cassette deck pickup assembly as follows The length of time during which paper is moved from the sensor N 1 to the appropriate delay jam sensor N is monitored If the appropriate delay jam sensor N does not go on within a specific period of time after the sensor NB has gone on the machine will identify the condition as being a delay jam Duplexing pre r...

Page 233: ...l path 4 sensor PS27 write check sensor PS28 registration sensor PS29 fixing outlet sensor PS52 inside delivery sensor PS35 outside delivery sensor PS36 reversal sensor 1 PS37 reversal sensor 2 PS38 duplexing paper sensor PS34 duplexing pre registration sensor PS30 Sensor right deck pull off sensor PS32 left deck pull off sensor PS33 vertical path 1 sensor PS24 vertical path 2 paper sensor PS25 St...

Page 234: ... lifter becomes disengaged letting the lifter to move down under its own weight T 8 10 vertical path 3 paper sensor PS26 vertical path 4 paper sensor PS27 write check sensor PS28 registration sensor PS29 fixing claw jam sensor PS4 inside delivery sensor PS35 outside delivery sensor PS36 reversal sensor 1 PS37 reversal sensor 2 PS38 duplexing paper sensor PS34 duplexing pre registration sensor PS30...

Page 235: ...ifter position detection cassette 3 lifter sensor PS17 cassette 4 lifter sensor PS18 Paper detection cassette 3 paper sensor PS13 cassette 4 paper sensor PS14 Paper level detection cassette 3 paper level detection PCB cassette 4 paper level detection PCB variable resistor variable resistor Lifter ascent limiter drive motor cassette 3 lifter motor M20 cassette 4 lifter motor M21 Paper sensor Feed r...

Page 236: ... The machine uses the paper size sensor mounted to the rear of the cassette holder to identify the size of paper inside the cassette When the cassette is slid into the cassette holder the paper size sensor is pushed by the boss on the cassette permitting the machine to detect the width and the length of paper The DC controller PCB identifies the size of the paper with reference to the combination ...

Page 237: ...s is not disclosed to the user T 8 13 8 4 7 Paper Size 0015 4550 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The CPU on the DC controller PCB identifies the size of paper used based on paper width and paper length The result of identification is communicated to the controller unit Cassette 3 Cassette 4 Paper length detection UN18 UN19 Paper width detection UN16 UN17 Marking Paper Remarks A STMT ...

Page 238: ...te 3 COPIER ADJUST CST ADJ C4 STMTR Use it to change the paper width basic value for STMTR in cassette 4 COPIER ADJUST CST ADJ C4 A4R Use it to change the paper width basic value for A4 in cassette 4 Paper Types That May Be Used for the Machine T 8 15 Group Size U1 G LTR K LGL U2 FOOLSCAP OFFICIO E OFFI A OFFI M OFI U3 G LGL FOLIO AUS FLS LTR A LTR Name Notation Size vertical x horizontal mm A3 A3...

Page 239: ...tration roller A4 A4 297 1 x 210 1 A5 A5 210 1 x 148 5 1 A5R A5R 148 5 1 x 210 1 B4 B4 257 1 x 364 1 B5R B5R 182 1 x 257 1 B5 B5 257 1 x 182 1 11 x 17 11 x 17 279 1 x 432 1 LTRR LTRR 216 1 x 279 1 LTR LTR 279 1 x 216 1 STMT STMT 216 1 x 139 5 1 STMR STMTR 139 5 1 x 216 1 LEGAL LGL 216 1 x 356 1 Korean Government K LGL 265 1 x 190 1 Korean Government R K LGLR 190 1 x 265 1 FOOLSCAP FLSC 216 1 x 330...

Page 240: ...aper when the manual feed tray is used If the variable resistor has been replaced the paper width basic value must be registered newly F 8 20 SERVICE MODE COPIER ADJUST CST ADJ MF A4R Use it to change the paper width basic value for A4R in the manual feed tray COPIER ADJUST CSRT ADJ MF A6R Use it to change the paper width basic value for A6R in the manual feed tray COPIER ADJUST CST ADJ MF A4 Use ...

Page 241: ...the lifter When the deck reaches the lifter sensor the deck lifter detection signal arrives at the CPU causing the CPU to stop the deck lifter drive motor The machine is equipped with a deck limit sensor to make sure that the lifter will not go awry When the surface of paper reaches the deck limit sensor the limit signal arrives at the DC controller PCB to cut off the drive signal thereby stopping...

Page 242: ...ence of paper on its control panel M4 Motor driver PCB CPU Right deck limit sensor PS8 DC controller PCB Motor drive signal 5 6 B8 J112 J2105 Right deck lifter limit signal 1 J2113 7 J105 Right deck lifter sensor PS6 Right deck lifter detection signal A2 J112 Limit detection circuit Right deck lifter drive motor M5 Motor driver PCB CPU Left deck limit sensor PS12 DC controller PCB Motor drive sign...

Page 243: ... it to specify a paper size for the right deck Settings 6 A4 15 B5 18 LTR COPIER OPTION CST P SZ C2 Use it to specify a power size for the left deck Settings 6 A4 15 B5 18 LTR 8 7 Registration Unit 8 7 1 Outline 0015 4563 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The registration clutch serves to make sure that the print paper and the image on the drum will match at a specific point The timing...

Page 244: ... 5055 iR5075 iR5075N iR5065N iR5055N DC controller PCB Main motor M2 CL2 Registration drive signal Registration roller PS36 PS38 PS37 PS46 Reversing flapper Delivery flapper PS29 M14 SL8 SL5 Reversing flapper solenoid drive signal Delivery assembly jam detection signal Delivery flapper solenoid drive signal Inside paper sensor drive signal Claw jam detection signal Fixing outlet paper detection si...

Page 245: ...g feed left right roller which is operated by the drive from the duplexing feed left right motor M19 M18 When the paper reaches the duplexing repickup point before 40mm of the curling roller the parer stops and the horizontal registration operation is executed The paper is then moved to the duplexing wait point as soon as the duplexing feed left right motor M19 M18 starts to rotate again MEMO The ...

Page 246: ... 4573 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following cites through path operation when making duplex prints of 10 originals 1 The 1st sheet is picked up from the right deck F 8 31 2 The 1st side is printed on the 1st sheet The 2nd sheet is picked up Pulled in Pushed out Start key ON or PRINT setting recognized Original placed in ADF face of 1st sheet printed back of 2nd sheet printed ...

Page 247: ...8 33 4 The 1st sheet is moved to the duplexing feed assembly F 8 34 5 The 1st sheet is moved to the duplexing wait point The 2nd sheet is moved to the reversing assembly The 5th side is printed on the 3rd sheet F 8 35 6 The 1st sheet is re picked up at the duplexing wait point The 2nd sheet is moved to the duplexing feed assembly 1 3 1 3 5 3 1 ...

Page 248: ...37 8 The 7th side is printed on the 4th sheet and the 1st sheet is delivered F 8 38 9 The 4th side is printed on the 2nd side and the 3rd sheet is kept on hold at the duplexing wait point The 5th sheet is picked up F 8 39 10 The 2nd sheet is delivered The 9th side is printed on the 5th sheet F 8 40 1 5 3 5 3 1 2 7 2 5 3 1 5 2 1 7 4 3 2 1 4 3 9 5 7 ...

Page 249: ...t point F 8 41 12 The 3rd sheet is delivered F 8 42 13 The 8th side is printed on the 4th sheet F 8 43 14 The 4th sheet is delivered and the 10th side is printed on the 5th sheet F 8 44 15 The 5th sheet is delivered F 8 45 6 5 9 7 4 3 2 1 6 5 7 4 3 2 1 9 8 7 9 4 3 6 5 2 1 8 9 7 4 3 6 5 2 1 10 9 6 5 8 7 2 1 4 3 ...

Page 250: ...ut 10 mm from the edge of paper assuming ideal movement of paper The start position is used as the point of reference and the machine identifies the paper position taking into account the likely displacement based on the number of drive pulses from the motor 1 pulse about 0 16 mm F 8 47 1 The edge of paper and the contact with the sensor are detected in the absence of the light blocking plate 2 Th...

Page 251: ...sal sensor 1 PS37 F 8 49 3 The reversal motor M14 starts to rotate once again and the trailing edge of paper is moved in the direction of delivery F 8 50 4 When the trailing edge of paper moves past the reversing roller coinciding with the activation of the outside delivery sensor PS36 the reversal motor M14 stops The delivery motor M13 starts to rotate to move the paper to the outside delivery ro...

Page 252: ...switch Environment switch Cassette heater switch Main switch OFF no no no no yes no no no yes yes yes Standby Cover open and close yes yes yes yes no no Copy Print yes yes yes yes no yes Sleep mode yes yes yes yes yes yes no no yes no no PS36 M19 M14 Reversing flapper Outside delivery roller Point of reversal PS37 AC driver PCB Fu701 Heater switch PCB Main power switch Leakage breaker Printer Read...

Page 253: ...teps to remove the cassette 3 pickup assembly and the cassette 4 pickup assembly are the same 1 Slide out the cassette 3 4 2 Open the right door unit rear An attempt to remove the pickup assembly without removing the cassette causes the lifter get trapped and may hold the pickup assembly from sliding out 3 Disconnect the connector 3 1 screw 1 1 connector cover 2 4 Remove the cassette 3 4 assembly ...

Page 254: ...tte 3 1 F 8 59 3 Open the lower right cover 4 Detach the cassette right cover 2 3 screws 1 F 8 60 5 Remove the cassette 3 lifter motor M20 3 2 fixing screws 1 1 connector 2 F 8 61 8 11 4 2 Removing the Cassette 4 Lifter Motor M21 0015 4978 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Slide out the right deck and the cassette 3 4 2 Remove the ducker of the cassette 3 1 F 8 62 3 Open the lower ri...

Page 255: ...or move the position of the lifter motor M20 M21 1 to the left and check again with keeping the release button of the cassette 3 4 pressed halfway F 8 68 7 Fully tighten the 2 screws of the lifter motor M20 M21 8 Mount back the removed parts and turn the machine on 9 Check to make sure the cassette can be fully slid out when the cassette re lease button is pressed under the following conditions Th...

Page 256: ... rear page 10 12 Reference Removing the Right Cover Upper Rear 6 Remove the main controller box page 4 13 Reference Removing the Main Controller Box 7 Remove the right cover lower rear page 10 12 Reference Removing the Right Cover Lower Rear 8 Remove the collecting toner bottle holder page 5 29 Reference Re moving the Collecting Toner Bottle Holder 8 11 6 2 Removing the Right Deck Lifter Motor 001...

Page 257: ...kup assembly from sliding out 3 Disconnect the connector 3 1 screw 1 1 connector cover 2 4 Remove the right deck pickup assembly 5 3 screws 4 F 8 77 8 11 8 Left Deck Pickup Assembly 8 11 8 1 Removing the Left Deck Pickup Assembly 0015 4994 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Slide out the left deck 2 Remove the left deck 2 2 screws 1 F 8 78 3 Open the front cover 4 Disconnect the conne...

Page 258: ...pper Rear 6 Remove the main controller box page 4 13 Reference Removing the Main Controller Box 7 Remove the right cover lower rear page 10 12 Reference Removing the Right Cover Lower Rear 8 Remove the collecting toner bottle holder page 5 29 Reference Re moving the Collecting Toner Bottle Holder 8 11 10 2 Removing the Right Deck Pickup Motor 0015 5004 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N...

Page 259: ...ual Feed Pull Out Roller Unit 8 11 13 1 Removing the Manual Feeding Pickup Roller Unit 0015 5009 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the right door unit upper 1 and remove the screw 2 from the door strap and then fully open the right door unit upper F 8 87 2 Slide the 2 bushings 2 and remove the manual feeding pickup roller unit 3 2 resin E rings 1 F 8 88 8 11 14 Manual Feed Pull ...

Page 260: ...014 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the separation roller assembly 3 2 resin E rings 1 2 bushings 2 F 8 91 2 Push the hook 1 using the driver etc in the direction of the arrow to re move the separation roller 2 F 8 92 8 11 16 3 Adjusting the Pressure of the Manual Separation Roller 0016 0026 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N When picking up if double feeding or f...

Page 261: ...istration Roller 0015 5017 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Remove the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 3 Remove the transfer separation charging assembly page 7 30 Refer ence Removing Transfer Separation Charging Assembly 4 Remove the registr...

Page 262: ...ence Removing Transfer Separation Charging Assembly 4 Remove the registration clutch page 8 43 Reference Removing the Registration Clutch 5 Remove the registration brake page 8 43 Reference Removing the Registration Brake 8 11 19 2 Removing the Registration Lower Roller 0016 0337 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Pull out the pre registration guide 1 in the direction of the arrow to ...

Page 263: ...ront motor 3 1 connector 1 3 screws 2 F 8 106 8 11 21 Registration Motor 8 11 21 1 Before Removing the Horizontal Registration Motor 0015 9416 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Remove the duplex feeding unit page 8 49 Reference Removing the Duplex Feeding Unit 8 11 21 2 Removing the ...

Page 264: ...Cover 2 Remove the duplex feeding unit page 8 49 Reference Removing the Duplex Feeding Unit 8 11 22 2 Removing the Horizontal Registration Sensor 0015 9415 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the fan together with the mount 3 2 screws 1 1 connector 2 F 8 114 2 Free the harness from the 3 wire saddles 1 F 8 115 3 Remove the 2 screws 1 F 8 116 4 Turn the duplex feeding unit over 5...

Page 265: ...e 9 19 Reference Removing the Fixing Feeding unit 3 Remove the transfer separation charging assembly page 7 30 Refer ence Removing Transfer Separation Charging Assembly 4 Remove the registration clutch page 8 43 Reference Removing the Registration Clutch 8 11 24 2 Removing the Registration Brake 0016 0335 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the registration brake 1 1 screw 2 F 8...

Page 266: ...side of the right deck pickup assem bly 1 E ring 1 1 bearing 2 2 Remove the followings from the rear side of the right deck pickup assem bly 1 E ring 3 2 bushings 4 1 roller base 5 1 blue guar 6 1 parallel screw 7 F 8 127 3 Remove the vertical path roller 1 2 1 guide plate 1 F 8 128 8 11 26 3 Removing the Vertical Path Roller 2 3 0015 5204 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the...

Page 267: ...mov ing the Main Controller Box Cover 7 Remove the main controller box page 4 13 Reference Removing the Main Controller Box 8 Remove the collecting toner bottle holder page 5 29 Reference Re moving the Collecting Toner Bottle Holder 8 11 28 2 Removing the Vertical Path Duplex Motor 0015 5217 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the vertical path duplex motor 3 3 screws 1 2 connec...

Page 268: ...065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 2 Detach the fixing feeding unit front cover page 10 15 Reference Re moving the Fixing Feeding Unit Front Cover 3 Detach the fixing feeding unit middle cover page 10 15 Refer ence Removing the Fixing Feeding Unit Middle Cover 8 11 31 2 Removing the Fixing Feeding Unit Rel...

Page 269: ...or 1 F 8 142 8 11 33 Reversing Unit 8 11 33 1 Before Removing the Reversing Flapper Solenoid 0015 9405 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Remove the duplex feeding unit page 8 49 Reference Removing the Duplex Feeding Unit 8 11 33 2 Removing the Reversing Flapper Solenoid 0015 9391 iR5...

Page 270: ...g Unit Front Cover 6 Detach the fixing feeding unit middle cover page 10 15 Refer ence Removing the Fixing Feeding Unit Middle Cover 7 Remove the fixing drive assembly page 10 22 Reference Removing the Fixing Drive Assembly 8 11 34 2 Removing the feeding belt 0015 5231 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Free the harness from the wire saddle 3 and slide the harness guide 4 1 connector ...

Page 271: ...N iR5055N 1 Remove the duplex feeding left motor 3 1 connector 1 2 screws 2 F 8 151 8 11 36 3 Before Removing the Duplex Feeding Right Motor 0015 9407 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Remove the duplex feeding unit page 8 49 Reference Removing the Duplex Feeding Unit 8 11 36 4 Remov...

Page 272: ...eft deck pickup assembly F 8 158 3 Remove the separation roller from the separation roller 1 shaft support mount cassette 3 4 right deck pickup assembly F 8 159 left deck pickup assembly F 8 160 The urethane sponge used for this part is pink at the beginning and changes yellow over time accelerated if exposed to light it may appear to change or ange before turning pink This is the common character...

Page 273: ...ing up if double feeding or pickup failure occurs adjust the posi tion of the pressure spring in the separation roller If double feeding occurs move the hook of the spring in the direction of B If pickup failure occurs move the hook of the spring in the direction of A F 8 164 1 Feeding roller 2 Separation roller 3 Pressure lever 4 Pressure spring Wider groove Narrow groove 1 2 A B 3 4 ...

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Page 275: ...Chapter 9 Fixing System ...

Page 276: ......

Page 277: ...Mechanism of the Upper Separation Claw 9 11 9 3 1 5 Controlling the Drive of the Shutter 9 12 9 3 1 6 Controlling the Shutter Position 9 13 9 3 2 Cleaning 9 14 9 3 2 1 Controlling the Drive of the Cleaning Web 9 14 9 3 2 2 Controlling the Mechanism Used to Detect the Remaining Length of the Cleaning Web 9 15 9 3 3 Detecting the Passage of Paper 9 16 9 3 3 1 Preventing Wrapping of Paper 9 16 9 4 Pr...

Page 278: ...lacing the Fixing Web 9 33 9 5 12 Fixing Jam Sensor 9 33 9 5 12 1 Before Removing the Delivery Jam Sensor 9 33 9 5 12 2 Removing the Delivery Jam Sensor 9 33 9 5 13 Claw Jam Sensor 9 33 9 5 13 1 Before Removing the Claw Jam Sensor 9 33 9 5 13 2 Removing the Claw Jam Sensor 9 33 9 5 14 External Delivery Sensor 9 34 9 5 14 1 Before Removing the External Delivery Sensor 9 34 9 5 14 2 Removing the Ext...

Page 279: ... Removing the Fixing Web Solenoid SL9 9 37 9 5 22 3 Adjusting the Fixing Web Solenoid SL9 9 37 9 5 23 Upper Separation Claw 9 37 9 5 23 1 Removing the Upper Separation Claw 9 37 9 5 23 2 Points to Note When Mounting the Upper Separation Claw 9 38 9 5 24 Lower Separation Claw 9 38 9 5 24 1 Before Removing the Lower Separation Claw Unit 9 38 9 5 24 2 Removing the Lower Separation Claw Unit 9 39 ...

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Page 281: ... Main Thermistor THM1 contact fixing roller center 12 mm reciprocating width temperature control error detection Sub Thermistor THM2 contact fixing roller rear no reciprocating mechanism shutter control error detection Shutter thermistor THM3 contact fixing roller rear 12 mm reciprocating width shutter control error detection Protective mechanism Executes the following error detection in response ...

Page 282: ...on claw 4 Heater assembly coil core 10 Lower separation claw 5 Fixing cleaning web 11 Fixing inlet guide 6 Web roller 12 Static eliminator 1 Fixing roller 5 Sub thermistor THM2 2 Main thermistor THM1 6 Flux blocking plate shutter 3 Thermal switch TP1 7 Shutter HP sensor PS53 4 Shutter thermistor THM3 1 2 3 4 9 11 12 6 10 5 7 8 3 4 5 2 1 6 7 ...

Page 283: ...ddy current induction current to the fixing roller causing the roller to heat on its own Characteristics The use of the IH method enables the fixing roller to warm up quickly permitting a reduction in warm up time 30 sec as well as of power consumption 9 1 4 Limiting th Rise in Temperature at the Roller Edges by Use of a Flux blocking Plate shutter 0015 4583 iR5065 iR 5055 iR5075 iR5075N iR5065N i...

Page 284: ...ment the temperature of the fixing roller is 70 deg C or lower High humidity environment start up mode This mode is used when all the following conditions exist the site is in a high humidity environment the temperature of the fixing roller is 70 deg C or lower Recovery mode The temperature of the fixing roller is 70 deg C or higher In wait Standby mode To limit power consumption the target temper...

Page 285: ...y states reference only F 9 7 1 Fixing roller 1 4 speed rotation 2 Fixing roller 1 1 speed rotation 9 2 4 High Humidity Environment Start Up Mode 0015 4588 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Conditions of Use When all the following conditions exist the site is a high humidity environment absolute moisture content is 13 g or more the temperature of the fixing roller is 70 deg C or lower ...

Page 286: ...xing roller 1 4 speed rotation 2 Fixing roller 1 1 speed rotation 9 2 6 Standby Mode 0015 4592 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Characteristics The machine decreases the target temperature by 5 deg C at specific time intervals after a shift to standby mode to limit power consumption The target temperature and the timing at which it is changed vary depending on the environment temperat...

Page 287: ...65 iR 5055 iR5075 iR5075N iR5065N iR5055N Characteristics The power to the fixing assembly is cut When the sleep mode is disabled the machine shifts to standby mode through the start up mode effective at time of power on 30 sec start up low temperature environment start up high humidify start up recovery 9 2 9 Copying Printing Mode 0015 4596 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Characteri...

Page 288: ...9 6 at power on target temperature for standby mode start up sequence time used ref normal mode if the temperature of the environment is 17 deg C or higher 30 sec start up mode or high humidity environment start up mode 60 sec in high humidity environment start up mode See descriptions under Standby Mode if the temperature of the environment is lower than 17 deg C low temperature environment start...

Page 289: ...chine is in heavy paper mode the machine will use the target temperature for heavy paper for fixing 9 2 13 Transparency Mode 0015 4602 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine increases the fixing temperature to ensure good fixing on transparencies Conditions of Use The paper type is identified as being transparency for the manual feed tray while the tray is used as the source of ...

Page 290: ...or error 0000 After the fixing motor has gone on the machine does not detect the phase lock signal for the fixing motor for 2 sec or more 9 3 1 2 Controlling the Drive of the Fixing Inlet Guide 0015 4605 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The machine controls the height of the fixing inlet guide to suit the type and size of paper being in use thus preventing the trailing edge of paper f...

Page 291: ...of about 12 mm The thermistor is moved by the drive from the web drive solenoid SL9 transmitted to the reciprocating cam by way of a one way arm The following shows the components associated with the mechanism used to control the thermistor reciprocating mechanism F 9 16 1 Fixing roller SL9 web drive solenoid THM1 main thermistor THM3 shutter thermistor 9 3 1 4 Controlling the Reciprocating Mechan...

Page 292: ...er motor drive signal HSUT_HP_SNS shutter HP sensor signal 1 Shutter drive gear front 2 Drive axis 3 Shutter 4 Shutter drive gear rear DCON DC controller PCB M15 shutter motor PS53 shutter HP sensor The shutter is driven by the shutter motor stepping motor and the shutter HP sensor PS53 is used to check to see if the shutter is set at the appropriate position M3 FRONT REAR 3mm 1 2 2 J128B 1 3 to 6...

Page 293: ...of the shutter gear front operating in conjunction with the shutter the machine checks to see if the shutter is set to the appropriate position with reference to the output of the shutter HP sensor PS53 i e whether the sensor has detected the cut off F 9 19 1 Shutter drive gear front 2 Cut off for HP detection 3 Cut off for medium size paper detection 4 Cut off for small size paper detection PS53 ...

Page 294: ... THM2 THM3 203 deg C as a result the machine moves the shutter to small size paper position S 2 The machine continues printing operation Consequently the readings of both thermistor are below specific levels 120 deg C THM2 150 deg C 165 deg C THM3 195 deg C as a result the machine moves the shutter to home position MEMO The foregoing chart has been prepared to illustrate the operation of the shutt...

Page 295: ...occurs as a result of soiling on the pressure roller 0 normal default 1 twice as often as normal 9 3 2 2 Controlling the Mechanism Used to Detect the Remaining Length of the Cleaning Web 0015 4614 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The remaining length of the cleaning web is detected as follows 1 The fixing web comes wrapped around the web feed roller and is collected by the web takeup ...

Page 296: ... WEB COPIER COUNTER DRBL 1 FX WEB fixing web counter If you have replaced the fixing web be sure to reset the following counter readings to 0 COPIER COUNTER MISC FIX WEB COPIER COUNTER DRBL 1 FX WEB ERROR CODE E005 no web 0000 Indicates that the absence of the fixing web is detected for 5 sec or more 9 3 3 Detecting the Passage of Paper 9 3 3 1 Preventing Wrapping of Paper 0015 4615 iR5065 iR 5055...

Page 297: ...o normal be sure to replace the thermal switch after removing the error 9 4 3 Errors 0015 4621 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N ERROR CODE E000 low temperature detection error 0000 after power on the reading of the main thermistor is not 70 deg C or higher within 20 sec 0010 the power has been turned off and then on without resetting the error in question E001 abnormal rise in tempera...

Page 298: ... is turned on or while the IH drive is suspended the IH control mechanisms is not in an initial state 0202 at time of IH start up the IH control enable flag is not set within 1 sec after the start flag has been set 0203 when IH is stored the IH control ongoing flag is not released within 1 sec 0204 the 12 V power supply IH relay is identified as being OFF 0205 at IH start up the PWM ON signal data...

Page 299: ...N 1 While pushing the hook shaft 1 found at the rear of the fixing feeding unit in the direction of the arrow toward the machine front rotate the fixing feeding unit release lever clockwise to lock it in place 2 F 9 28 2 While pushing the 2 stopper plates 1 of the rail assembly of the fixing feeding unit to the inside and slide out the fixing feeding unit 2 F 9 29 Follow the steps above when slidi...

Page 300: ...ected when removing the fixing upper unit the shutter mount plate may be deformed or the connector may be damaged ÅB 2 Remove the fixing upper unit 2 in the direction of the arrow 2 screws 1 F 9 32 9 5 3 Pressure Roller 9 5 3 1 Before Removing the Pressure Roller 0015 7178 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duple...

Page 301: ... front cover page 10 15 Reference Re moving the Fixing Feeding Unit Front Cover 5 Detach the fixing feeding unit middle cover page 10 15 Refer ence Removing the Fixing Feeding Unit Middle Cover 6 Detach the fixing upper cover page 10 15 Reference Removing the Fixing Upper Cover 7 Remove the fixing drive assembly page 10 22 Reference Removing the Fixing Drive Assembly 8 Remove the fixing upper unit...

Page 302: ...shutter during the work As aged the shutter surface may be discolored by heat or damaged due to friction This however will not affect the performance 8 Remove the core positioning plate front 2 2 screws 1 F 9 41 9 Remove 1 screw 1 and the pin 2 The screw and pin removed here will be used in the step 11 F 9 42 10 Rotate the shutter drive gear 1 by finger so that the cut off 2 of the shutter gear ma...

Page 303: ...015 5049 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N A new fixing roller is wrapped in paper The paper should not be removed until the fixing roller is placed in the specified position in the fixing upper unit and the bearings at the both ends are fixed with hooks This is to prevent any possible damage to the roller surface in such event that the bearing is fallen on the fixing roller Pay attent...

Page 304: ...ounting the fixing roller to the fixing unit Be sure to fit the 2 pins 1 back to the initial positions If this is undone when turning the main power switch on E840 error will be returned If turning on the main power switch with the only one pin fit this will cause not only the E840 error but also the shutter distortion F 9 54 9 5 4 4 Applying Grease After Replacing the Fixing Roller 0015 9975 iR50...

Page 305: ...g the Duplexing Feed Front Cover 2 Detach the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 9 5 5 2 Removing the External Delivery Roller 0015 5052 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the delivery roller guide 2 2 screws 1 F 9 57 2 Remove the bushing 2 and the delivery unit 3 1 screw 1 F 9 58 When putting the removed delivery unit aside temporarily pla...

Page 306: ...r 6 Detach the fixing upper cover page 10 15 Reference Removing the Fixing Upper Cover 7 Remove the fixing drive assembly page 10 22 Reference Removing the Fixing Drive Assembly 8 Remove the fixing upper unit page 9 20 Reference Removing the Fix ing Upper Unit 9 Remove the lower separation claw unit page 9 39 Reference Remov ing the Lower Separation Claw Unit 9 5 6 2 Removing the Internal Delivery...

Page 307: ... front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Slide out the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 3 Detach the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 4 Detach the fixing feeding unit front cover page 10 15 Reference Re moving the Fixing Feeding Unit Front Cover 5 Detach the fixing feeding unit middle...

Page 308: ...shown below The harness 1 should route via the outside the rear side of the guide pin 2 F 9 75 After mounting make sure the main thermistor 1 and the shutter thermistor 2 are parallel and contact with the fixing roller If not restart the mounting steps F 9 76 9 5 8 Sub Thermistor 9 5 8 1 Before Removing the Sub Thermistor 0015 7192 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexi...

Page 309: ...ermistor assembly 2 1 screw 1 F 9 81 6 Remove the sub thermistor 2 1 screw 1 F 9 82 9 5 8 3 Points to Note When Mounting the Sub Thermistor 0015 5058 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N After mounting make sure that the sub thermistor 1 is parallel and contacts with the fixing roller If not restart the mounting steps F 9 83 9 5 9 Thermal Switch 9 5 9 1 Before Removing the Thermal Switch ...

Page 310: ...ront cover page 10 16 Reference Removing the Fixing Front Cover 4 Detach the fixing feeding unit front cover page 10 15 Reference Re moving the Fixing Feeding Unit Front Cover 5 Detach the fixing feeding unit middle cover page 10 15 Refer ence Removing the Fixing Feeding Unit Middle Cover 6 Detach the fixing upper cover page 10 15 Reference Removing the Fixing Upper Cover 7 Remove the fixing drive...

Page 311: ...nit stopper plate 2 1 screw 1 F 9 94 The 2 screws shown in the figure glued in place should not be loosened or removed F 9 95 11 Remove the fixing heater unit 2 in the direction of the arrow the shutter 1 F 9 96 The shutter is thin 0 5mm in thickness and may be easily deformed Once deformed the fixing roller surface can be damaged by interference Cares should be taken during the work not to deform...

Page 312: ... 5 11 3 Cleaning the fixing oil dish and the fixing cleaning belt guide 0016 0087 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the fixing web 2 Clean the surface of the silicone oil tray 1 3 Clean the surface of the fixing cleaning web guide 2 F 9 99 9 5 11 4 Mounting the Fixing Web 0015 5062 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Reverse the removal steps above and follow them to...

Page 313: ...ving the Claw Jam Sensor 0015 7195 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Slide out the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 3 Detach the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 4 Detach the fixing feeding unit front cove...

Page 314: ...ach the fixing upper cover page 10 15 Reference Removing the Fixing Upper Cover 7 Remove the fixing drive assembly page 10 22 Reference Removing the Fixing Drive Assembly 8 Remove the fixing upper unit page 9 20 Reference Removing the Fix ing Upper Unit 9 Remove the lower separation claw unit page 9 39 Reference Remov ing the Lower Separation Claw Unit 10 Remove the internal delivery roller page 9...

Page 315: ...eed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Slide out the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 3 Detach the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 4 Detach the fixing feeding unit front cover page 10 15 Reference Re moving the Fixing Feeding Unit Front Cover 5 Detach the fixing feeding unit mid...

Page 316: ... Guide Solenoid SL1 0015 9983 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Adjust the position of the fixing inlet guide solenoid with the screw 1 so that the guide positions as shown in the figure below when the solenoid is turned on F 9 122 9 5 21 Delivery Flapper Solenoid 9 5 21 1 Before Removing the Delivery Flapper Solenoid SL5 0015 7200 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach...

Page 317: ...enoid SL9 0015 5077 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Mark the screw positions before removing the screws in the next step 1 Remove the fixing web solenoid 3 1 connector 1 2 screws 2 F 9 125 9 5 22 3 Adjusting the Fixing Web Solenoid SL9 0015 9979 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N a For New Fixing Webs Adjust the solenoid position with the screw 2 so that the drive lever 1 ...

Page 318: ...ing the upper separation claw F 9 132 9 5 24 Lower Separation Claw 9 5 24 1 Before Removing the Lower Separation Claw Unit 0015 7204 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the duplexing feed front cover page 10 14 Reference Remov ing the Duplexing Feed Front Cover 2 Slide out the fixing feeding unit page 9 19 Reference Removing the Fixing Feeding unit 3 Detach the fixing front cove...

Page 319: ...5075 iR5075N iR5065N iR5055N 1 Free the harness from the 4 clamps and disconnect the 1 connector 1 F 9 133 2 Remove the lower separation claw unit 2 2 screws 1 F 9 134 When removing the lower separation claw unit follow the steps above Follow the steps below when removing the lower separation claw 3 Remove the 2 springs 1 from the lower separation claw F 9 135 4 Remove the lower separation claw su...

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Page 321: ...Chapter 10 External and Controls ...

Page 322: ......

Page 323: ...2 10 5 1 1 Right Cover Lower Rear 10 12 10 5 1 1 1 Removing the Right Cover Lower Rear 10 12 10 5 1 2 Right Cover Upper Rear 10 12 10 5 1 2 1 Removing the Right Cover Upper Rear 10 12 10 5 1 3 Right Cover Upper 10 12 10 5 1 3 1 Removing the Right Cover Upper 10 12 10 5 1 4 Left Cover Upper 10 12 10 5 1 4 1 Removing the Left Cover Upper 10 12 10 5 1 5 Front Cover 10 13 10 5 1 5 1 Removing the Front...

Page 324: ...oving the Collecting Toner Drive Assembly 10 20 10 5 6 Main Drive Assembly 10 21 10 5 6 1 Fitting the Drive Belt 10 21 10 5 7 Cassette Pickup Drive Assembly 10 21 10 5 7 1 Before Removing the Cassette Pickup Drive Assembly 10 21 10 5 7 2 Removing the Cassette Pickup Drive Assembly 10 21 10 5 8 Fixing Drive Assembly 10 22 10 5 8 1 Before Removing the Fixing Drive Assembly 10 22 10 5 8 2 Removing th...

Page 325: ... 1 Before Removing the Feeding Fan 10 29 10 5 24 2 Removing the Feeding Fan 10 30 10 5 25 HVT Fan 10 30 10 5 25 1 Before Removing the HVT Fan 10 30 10 5 25 2 Removing the HVT Fan 10 30 10 5 26 Duplex Feed Fan 10 30 10 5 26 1 Before Removing the Duplex Feeding Fan 10 30 10 5 26 2 Removing the Duplex Feeding Fan 10 30 10 5 27 Exhaust Fan 10 31 10 5 27 1 Before Removing the Exhaust Fan 10 31 10 5 27 ...

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Page 327: ...5055 iR5075 iR5075N iR5065N iR5055N Monitoring Key Inputs It communicates the inputs from the keypads and function keys to the CPU on the main control PCB Monitoring the Touch Panel Inputs It communicates the inputs from the touch panel to the CPU on the main controller PCB Controlling the Buzzer Sound Turning On Control Panel LEDs MEMO The color LCD is operated by the main controller and the cont...

Page 328: ...sensor PS35 Duplex mode duplex pre registration sensor PS30 Finisher mode delivery sensor Copier printer mode Large size Small size 1 Local copy A B PDL print C D Box print E F Remote copy print G H Fax reception print I J Report print K L Duplex print M N Scan O P Counter Description 1 Default Change counter 1 total A through L ON not possible counter 2 OFF possible counter 3 OFF possible counte ...

Page 329: ... fan keeps print paper to feed belt yes 24 12 V E805 0002 FM2 primary charging cooling fan cools the primary charging assembly and the cleaner yes 24 12 V E824 0001 FM3 heat discharge fan discharges exhaust of fans outside the machine yes 24 12 V E805 0001 FM4 controller cooling fan cools the laser unit developing block drive block and controller yes 24 12 V E121 0001 FM5 curl removing fan removes...

Page 330: ...2 FM501 FM10 FM11 Voltage switchover circuit CPU DC controller PCB Fan 24V or 12V Full speed signal 24V 12V Lock signal Half speed signal Main power switch ON Main power switch OFF In reader operation Accessories power supply fan FM10 HVT fan FM11 WMUP Printer unit status WMUPR Standby Printing Power save Door open Jam After printing full speed half speed Sleep 1 Sleep 3 Feed fan FM1 DC power supp...

Page 331: ... power switch SW1 serves as the power switch for loads other than the drum heater H3 cassette heater H4 and deck heater H5 Environment switch SW3 turns on off the drum heater H3 cassette heater H4 and deck heater H5 Cassette heater switch SW4 turns on off the cassette heater H4 and the deck heater Main power swish OFF Sleep Warm up other than initial Standby power save Copying printing Env switch ...

Page 332: ...N Drum heater OFF OFF OFF OFF ON ON ON ON ON ON Cassette heater ON ON ON ON OFF OFF ON ON ON ON Reader unit heater OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF Main power switch OFF Sleep Warm up other than initial Standby power save Copying printing Env switch ON Main switch OFF ON Cassette switch OFF ON OFF ON OFF ON OFF ON OFF ON Control relay OFF OFF OFF OFF ON ON ON ON ON ON Drum heater ON ON ON O...

Page 333: ...ontroller PCB Reader controller PCB Main controller PCB Video PCB Main power switch SW1 Drum temperature control PCB AC input 3 3VA 12VU3 24VU3 24V 13V 3 3VB 3 3VA2 12VU 5V 24V HVT PCB Fixing feed unit Power accumulateing unit only for iR5075 Japanese models 13V converter PCB 24V 24V 5V 5 7V 24V 5V Laser driver PCB Laser scanner motor 24VU3 Fax unit accessory 24VU3 Pper Deck accessory 24V Finisher...

Page 334: ... are equipped with each of one lithium battery that serves as a source of backup power to retain various data in the event of a power outage or disconnection of the power plug T 10 17 You must always be sure that the battery is replaced correctly Be sure to replace it with a battery of a type indicated by the manufacturer of the unit bearing the same model name or equivalent Be sure also to dispos...

Page 335: ...us information at specific intervals pre venting the machine from starting a sleep state To avoid the situation disable the setting Windows printer properties Disabling Use SNMP 1 Select Configure Port on the Ports screen printer properties Operation set AC off Sleep 3 Front door open Sleep 1 Standby copying power save Input Main power switch OFF ON ON ON ON Front door switch OFF ON ON RMT2 0 1 1 ...

Page 336: ...Chapter 10 10 10 F 10 7 2 Remove the check mark from SNMP Status Enabled ...

Page 337: ...Chapter 10 10 11 F 10 8 ...

Page 338: ... iR5075 iR5075N iR5065N iR5055N 1 Disconnect the connector 1 of the reader unit communication cable F 10 10 2 Detach the right cover upper rear 2 2 screws 1 F 10 11 10 5 1 3 Right Cover Upper 10 5 1 3 1 Removing the Right Cover Upper 0015 6683 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the toner supply cover 1 2 Detach the right cover upper 3 2 screws 2 F 10 12 10 5 1 4 Left Cover Upper ...

Page 339: ...5065N iR5055N 1 Remove the charger unit this step is necessary only for iR5075 for Japan page 10 22 Reference Removing the Charger unit 2 Remove the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 10 5 1 7 2 Removing the Rear Cover Lower 0015 6688 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the rear cover lower 2 8 screws 1 F 10 17 10 5 1 8 Left Cover Lower 10 5 1 8 ...

Page 340: ... Open the front cover 1 F 10 20 2 Detach the toner supply cover 2 2 screws 1 Detach with the cover closed F 10 21 10 5 1 11 Fixing Feeding Unit Cover 10 5 1 11 1 Removing the Duplexing Feed Front Cover 0015 8201 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the front cover 1 F 10 22 2 Turn the fixing feeding unit releasing lever 1 counterclockwise to un lock Hold the lever to slide out the ...

Page 341: ...will also be slid out F 10 26 3 Detach the feeding assembly front cover right 2 2 screws 1 F 10 27 10 5 1 11 3 Removing the Fixing Feeding Unit Middle Cover 0015 8259 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 2 Detach the fixing feeding unit front cover page 10 15 Reference Re moving the Fixing Feeding Unit Fr...

Page 342: ...0015 9418 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the front cover 1 F 10 32 2 Turn the fixing feeding unit releasing lever 1 counterclockwise to un lock Hold the lever 1 to slide out the fixing feeding unit 2 fully The duplexing feed unit will also be slid out F 10 33 3 While pushing the rear hook shaft 1 of the fixing feeding unit in the di rection of the arrow to the machine s front...

Page 343: ... 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the reader left cover 2 2 screws 1 F 10 38 10 5 1 16 Reader Right Cover 10 5 1 16 1 Removing the Reader Right Cover 0015 6684 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the reader right cover 2 2 screws 1 F 10 39 10 5 1 17 Reader Front Cover 10 5 1 17 1 Before Detaching the Reader Front Cover 0015 8312 iR5065 iR 5055 iR5075 iR5075N iR5065N ...

Page 344: ...N iR5065N iR5055N 1 Open the cable clamp 1 2 Disconnect the 4 connectors 2 3 Remove the 2 screws 3 F 10 43 4 Bend up the rubber cover 1 and remove the 2 screws 2 each then de tach the 2 angle guide plates 3 F 10 44 F 10 45 5 Fully open the ADF 6 Slide the reader rear cover 2 to the rear to detach 3 screws 1 Be careful not to damage the ADF open close sensor arm 3 2 1 2 1 1 1 2 3 3 2 1 3 2 1 3 ...

Page 345: ...claw AC PCB unit page 10 28 Reference Re moving Separation Claw AC PCB 10 5 3 2 Removing the Manual Pickup Drive Assembly 0015 5089 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the scanner fan duct 2 2 screws 1 Before removing the screw make sure to mark the line in the following step 2 Loosen the screw 3 to release the belt tensioner 4 and detach the belt 5 F 10 48 3 Remove the pickup d...

Page 346: ...Cover Upper Rear 6 Remove the main controller box page 4 13 Reference Removing the Main Controller Box 7 Detach the right cover lower rear page 10 12 Reference Removing the Right Cover Lower Rear 8 Remove the collecting toner bottle holder page 5 29 Reference Re moving the Collecting Toner Bottle Holder 10 5 5 2 Removing the Collecting Toner Drive Assembly 0015 5102 iR5065 iR 5055 iR5075 iR5075N i...

Page 347: ...Remove the main controller box page 4 13 Reference Removing the Main Controller Box 7 Detach the right cover lower rear page 10 12 Reference Removing the Right Cover Lower Rear 8 Remove the collecting toner bottle holder page 5 29 Reference Re moving the Collecting Toner Bottle Holder 10 5 7 2 Removing the Cassette Pickup Drive Assembly 0015 5111 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Dis...

Page 348: ...9 1 Removing the Charger unit 0016 2949 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the charger unit 3 1 Connector 1 5 Screw 2 F 10 62 T 10 19 10 5 9 2 Points to Note At Occurrence of Charger unit Malfunction 0016 2950 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N E732 error may indicate the malfunction of the charger unit In this case perform the following after removing the charger un...

Page 349: ...eference Removing the Duplex Feeding Unit 10 5 10 2 Removing the Duplex Unit PCB 0015 9412 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the duplex unit PCB 3 4 screws 1 6 connectors 2 F 10 67 10 5 11 Control Panel 10 5 11 1 Before Removing Control Panel 0015 6564 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the right cover upper page 10 12 Reference Removing the Right Cover Upp...

Page 350: ...nt cover with the service mode 2 Enter the values indicated on the label 1 of the new PCB using the fol lowing service mode items COPIER ADJUST HV TR D PRE TR COPIER ADJUST HV TR D HV TR COPIER ADJUST HV SP D HV SP COPIER ADJUST DEVELOP D HV DE 3 Move the J303 shorting connector 2 on the PCB from the existing to the new PCB Make sure to connect the shorting connector Otherwise E004 occurs F 10 73 ...

Page 351: ...r Middle 6 Detach the left cover lower page 10 13 Reference Removing the Left Cover Lower 10 5 14 2 Removing Accessories Power Supply PCB 0015 5130 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Slide the power cord mount 4 5 screws 1 5 connectors 2 1 edge saddle 3 free the harness F 10 77 2 Remove the power cord mount 2 3 connectors 1 F 10 78 3 Remove the accessories power supply PCB 3 3 screws ...

Page 352: ...ing Anti Rush Current PCB 0015 5135 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 10 5 16 2 Removing Anti Rush Current PCB 0015 5136 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Disconnect all connectors on the DC controller PCB 2 Remove the DC controller PCB mount 2 and turn it over 14 wire saddles free the harnes...

Page 353: ...r lower page 10 13 Reference Removing the Rear Cover Lower 10 5 17 2 Removing High Voltage Transformer 0015 9478 iR5075 iR5075N 1 Remove the transformer unit 3 by sliding it to the left 2 screws 1 3 connectors 2 F 10 86 2 Remove the transformer 4 2 screws 1 1 wire saddle 2 1 connector 3 F 10 87 10 5 17 3 Removing High Voltage Transformer 0016 1513 iR5065 iR 5055 iR5065N iR5055N 1 Remove the transf...

Page 354: ...er Upper Rear 4 Remove the main controller box page 4 13 Reference Removing the Main Controller Box 10 5 19 2 Removing Separation Claw AC PCB 0015 9423 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the separation claw AC PCB unit 3 1 connector 1 2 screws 2 free the grounding wire F 10 92 10 5 20 Motor Driver PCB 10 5 20 1 Before Removing Motor Driver PCB 0015 5143 iR5065 iR 5055 iR5075 iR...

Page 355: ...5075 iR5075N iR5065N iR5055N 1 Detach the fan cover 2 Screw 1 6pc F 10 96 2 Disconnect the connector 1 from behind and detach the primary charg ing cooling fan 2 F 10 97 10 5 23 De Curling Fan 10 5 23 1 Before Removing the Curl Removing Fan 0015 8449 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the fixing front cover page 10 16 Reference Removing the Fixing Front Cover 2 Detach the fixin...

Page 356: ...r unit this step is necessary only for iR5075 for Japan page 10 22 Reference Removing the Charger unit 2 Remove the rear cover upper page 10 13 Reference Removing the Rear Cover Upper 3 Detach the rear cover lower page 10 13 Reference Removing the Rear Cover Lower 10 5 25 2 Removing the HVT Fan 0015 9228 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the HVT fan 1 Cable guide 2 Connector 3...

Page 357: ...75 iR5075N iR5065N iR5055N 1 Detach the exhaust fan duct 3 Screw 1 3pc Connector 2 1pc F 10 106 2 Detach the exhaust fan 4 Screw 1 2pc Connector 2 1pc Fan grid 3 F 10 107 10 5 28 DC Power Supply Fan 10 5 28 1 Before Removing the DC Power Supply Fan 0015 5157 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the left cover upper page 10 12 Reference Removing the Left Cover Upper 2 Detach the l...

Page 358: ...4 Screw 3 3pc F 10 111 5 Detach the fixing heater power supply unit cover 2 Screw 1 14pc F 10 112 6 Detach the duct 2 Screw 1 2pc 7 Detach the fixing heater power supply fan 5 Connector 3 1pc Wire saddle 4 2pc F 10 113 10 5 30 Circulation Duct Fan 10 5 30 1 Before Removing the Circulation Duct Fan 0015 5167 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the left cover upper page 10 12 Refe...

Page 359: ... Controller Box 5 Detach the right cover lower rear page 10 12 Reference Removing the Right Cover Lower Rear 10 5 31 2 Removing the Main Motor 0015 5172 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Move the main power switch base 3 to the side Screw 1 2pc Clamp 2 2pc F 10 116 2 Detach the main motor 2 Screw 1 3pc F 10 117 3 Disconnect the 2 connectors 1 from the main motor 2 F 10 118 10 5 32 Fi...

Page 360: ... right cover upper page 10 12 Reference Removing the Right Cover Upper 10 5 33 2 Removing the Right Door Unit Upper 0015 6717 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Open the right door unit upper 1 then remove the 1 screw 2 of the door strap and open fully the right door unit upper F 10 120 2 Detach the connector cover 2 Screw 1 1pc F 10 121 3 Lift and detach the right door unit upper Reu...

Page 361: ...Chapter 11 MEAP ...

Page 362: ......

Page 363: ...on 11 18 11 1 13 MEAP Enterprise Service Manager 11 20 11 1 14 Adding a License File 11 21 11 1 15 Disabling a License File suspending a license 11 23 11 1 16 Downloading Removing an Invalidated License File 11 25 11 1 17 Reusable license 11 27 11 1 18 License for forwarding 11 27 11 1 19 Uninstalling an Application 11 30 11 1 20 Changing Login Services 11 31 11 1 21 Initializing the Password 11 3...

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Page 365: ...em environment T 11 2 SMS SMS guarantees operation under the following system environment Operating System Supported browser Microsoft Windows 98 SE Microsoft Windows NT Workstation 4 0 SP6a Microsoft Internet Explorer 5 01 SP2 Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows ME Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft W...

Page 366: ...ternet Explorer 6 SP1 Operating System Supported browser Microsoft Windows 98 SE Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows 2000 Professional SP3 Microsoft Internet Explorer 5 5 SP2 Microsoft Internet Explorer 6 SP1 Microsoft Windows XP Microsoft Internet Explorer 6 Microsoft Internet Explorer 6 SP1 Operating System Supported browser Microsoft Windows 9...

Page 367: ...ver 2003 SP1 Microsoft Windows Server 2003 R2 Product Nameof MEAP Device Version of SSO Login Applicati on Version of SA US EU AO V1 1 0 V1 2 0 V1 3 0 V1 3 1 V2 0 0 V2 0 1 V3 0 1 iR5020 iR5020i iR6020 iR6020i iR5020N iR5020i iR6020N iR6020i iR5020i iR6020i V1 1 0 A A A A A A A iR2220i iR2220N iR3320i iR3320N iR2220i iR2220N iR3320i iR3320N iR2220i iR3320i V1 1 0 A A A A A A A iR C3220 iR C2620 iR ...

Page 368: ...ing selections Ad Func button System Settings button Down arrow button Memo If the System manager ID and system password have already been assigned ID Entry dialog appears after System Settings button is pressed Enter the system manager ID and the password and click ID key to go into System Management Mode F 11 1 2 Make the following selections MEAP Settings button Use HTTP button On button OK but...

Page 369: ...e with the MEAP device s touch panel display The MEAP device may not properly recognize some characters When se SSL is made available it is necessary to set the key and the certificate necessary for the SSL communication Set the key and the certificate by SSL with Certificate Settings that exists in System Settings Network Settings TCP IP Settings on the iR device 11 1 3 Setting the method to logi...

Page 370: ...thentication 1 In order to make a setting for login by Password Authentication you need to login by RLS Authentication Therefore login by RLS Authentication Login screen In case authentication method is SSO F 11 4 2 Select System Management tab Utility tab Application Management Function tab F 11 5 3 In order to enable login by Password Authentication tick SMS Installer Service Password Authentica...

Page 371: ...he setting is changed from Start to Stop access to login screen leads to the screen below and login becomes unavailable Login error screen F 11 7 Setting for login by RLS Authentication 1 In order to make a setting for Login by RLS Authentication you need to Login by Password Authentication Login screen by Password Authentication F 11 8 2 Select System Management tab Utility tab Application Manage...

Page 372: ...ar the tick of SMS Installer Service Remote Login Service Authentication radio button and click Stop F 11 10 4 Logout once and login again to check to see that the setting is applied properly In case the setting is changed from Stop to Start login screen that was not seen before is displayed In case the setting is changed from Start to Stop access to login screen leads to the screen below and Logi...

Page 373: ... 8000 sms Memo The default password is MeapSmsLogin The password is case sensitive When you want to change the display original language change in the box in the right of the screen This setting is not affect by the setting of the language of the device F 11 12 2 The following screen appears if the password has been changed by the user s system administrator If so check with the system administrat...

Page 374: ... Memo In case the device authentication method is SSO and login to domain enter User Name Password and Login Destination registered in Active Directory and click Log in In case the device authentication method is SDL or SSO and login to this device enter User Name and Password registered in the device and click Log in In the case the device authentication method is SSO F 11 14 In the case the devi...

Page 375: ...the size of resources actually used by the application The items of information include the following hard disk memory thread socket file descriptor You will not be able to install an application if the size of the remaining memory falls short of the size declared by the application Moreover the specifications have been designed so that an application will not be able to start up if there is a sho...

Page 376: ...22 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Log in to the SMS 2 Click Application List 3 Click the radio button of the MEAP application in question and click Start or Stop F 11 17 4 Check to see that the status of the MEAP application in question is either Started or Stopped ...

Page 377: ...iR5065N iR5055N You can check the versions of MEAP Contents MEAP Specifications and Java Virtual Machine of the device Some applications may not be installed to some MEAP devices of specific specifications See MEAP Specifications 1 Log in to SMS 2 Click System Management tab F 11 19 3 Click System Info tab ...

Page 378: ...of multiple Device Specification IDs means that the application is operable in all the models declared Upon installation of MEAP application in using SMS or MEAP Enterprise Service Manager matching of Device Specification ID is executed on the side of MEAP platform machine The machine which doesn t support the ID declared by the application rejects installation of such an application Meanwhile MEA...

Page 379: ...9 10 11 iR C3380 Y Y Y Y Y 5 6 7 9 10 11 13 iR C2880 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3025 Y Y Y Y 5 6 7 9 10 11 13 iR 3045 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3035 Y Y Y Y Y 5 6 7 9 10 11 13 iR 3030 Y Y Y Y Y 5 6 7 9 10 11 13 iR 5050 Y 5 6 7 9 10 11 13 14 15 17 18 iR 5055 Y Y Y Y Y 5 6 7 9 10 11 13 iR 5065 Y Y Y Y Y 5 6 7 9 10 11 13 iR 5075 Y Y Y Y Y 5 6 7 9 10 11 13 imagePRESS C7000VP Y Y Y Y Y 5 6 7 9 1...

Page 380: ...u can also use this function whenever you want to check the status of any particular application F 11 22 11 1 10 Printing the System Information of a MEAP Application 0017 8226 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Make the following selections Additional Functions button System Settings button the down arrow button Memo If the System manager ID and system password have already been assi...

Page 381: ...0017 8227 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N You can check all applications installed to the device at a glance with the MEAP application status information and thus it is important for you to provide it when you are reporting a problem The following items of information will be indicated or printed for individual applications Memo The system information shown on the screen and the syst...

Page 382: ...nt of memory that the application uses It is the amount maximum memory usage declared in a statement within the application program and is expressed in kilobytes Registered Service It is a list of services that have been registered by the application with the MEAP framework Some services may not have printable data 11 1 12 Installing an Application 0017 8228 iR5065 iR 5055 iR5075 iR5075N iR5065N i...

Page 383: ... installation For details see the User s Guide that comes with the individual applications 1 Long on to SMS 2 Click Install tab F 11 25 3 Check that Install Application License page appears 4 Click Browse button and select the application file and the license file of the application then click OK button Memo Application File identified by the extension jar License File identified by the extension ...

Page 384: ...ning the installation 9 Check Application List page appears when the installation is completed Important To use the application that you have just installed you must make sure that the application status is Started 11 1 13 MEAP Enterprise Service Manager 0017 8229 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Outline MEAP Enterprise Service Manager is the PC application utility to perform batch in...

Page 385: ...ading on October 2003 or older version upgrading of the system software on the field device is nec essary The versions available for ESM are as follows iR5160 iR6020 System v54 02 or newer MEAP Contents v53 07 or newer iR2220 iR3320 System v33 01 or newer MEAP Contents v33 02 or newer Other products Available from the initial version When installing MEAP Enterprise Service Manager MEAP ESM of mast...

Page 386: ...Chapter 11 11 22 F 11 30 5 Click Browse button and select the license file you want to install F 11 31 6 Click Install button ...

Page 387: ...suspended the status of the license will be Not Installed and its application will no longer be available for use You can later restore a suspended license file as long as you are doing so on the same iR the device with the same device serial number When replacing the device due to lease up or trouble use the license for forwarding See License for forwarding 1 Stop the application you want to unin...

Page 388: ...Chapter 11 11 24 F 11 34 3 License File Management page appears On Application License Information page click License Management button F 11 35 4 Click Disable button ...

Page 389: ...download the license file to a PC for storage To download or delete a license file first disable it Important Once you have removed an invalidated license file you will no longer be able to download it form the MEAP device 1 Login to SMS 2 Application List page appears 3 On Application List page click the name of the application you want F 11 37 4 Check Application License Information page appears...

Page 390: ...nse File Management page appears To download click Download button F 11 39 7 When you have selected Download button specify where you want to store the file by following the instructions on the screen 8 To delete click Delete button ...

Page 391: ...nt misuse of applications To increase convenience of users only application with unlimited validity date and application counter e g Portal Service SDL SSO has been made to be able to install as many times as needed by the same license file This kind of license is called Reusable license Memo For devices for System version of 33 01 54 02 iR 2220 series iR5020 series or older version upgrading is r...

Page 392: ... Move to the download page of license forwarded for the device as sender http IP address of device 8000 sms ForwardLicense F 11 42 3 Specify the application to be forwarded F 11 43 4 Click Disable at Create Transfer License File ...

Page 393: ...een to check invalidation of the license is displayed Click OK F 11 45 6 Icon of license file for forwarding is displayed in the box of license file downloading Click Download F 11 46 7 The dialogue File Download is displayed Click Save ...

Page 394: ... all steps have been completed F 11 49 10 Log out of SMS 11 Ask the sales company to issue a license for forwarding Memo When requesting issuance of license for forwarding inform the sales company of the name of product name and serial No of the device as sender and of the name of product name and serial No of the forwarding destination 12 Install application using the license for forwarding issue...

Page 395: ...s who logs in to a MEAP device You can change login services or uninstall them using System Management site At time of shipment the login service offers the following 3 modes of authentication Default authentication SDL Simple Device Login SSO Single Sign On Important To set SDL the registered information in SDL and the registered user data Department ID and Password in Department ID Management of...

Page 396: ...The default setting is Domain Authentication Local Device Authentication To increase security set Domain Authentication as user authentication system or change the user name and password of the administrator of Local Device Authentication from the default ones just after starting to use SSO Domain Anthentication This is the authentication of the domains on network simultaneously with log in to iR ...

Page 397: ...lected to the other The card reader for optional control card cannot be used for Local Device Authentication When using the card reader for control card set SDL Security Agent is necessary only for Domain Authentication Security Agent should be installed on the computer in the domain with iR device installed Installation of Security Agent is included in MEAP Administrator CD ROM Operating Environm...

Page 398: ... Domain Name System DNS Access right to Domain Controller Client Steps to Change Login Services 1 Make the following selections System Management Enhanced Sys App F 11 53 2 A page will appear showing the various selections you can make for the login service Select the radio button of the login service mode you want to use then click Select button Operating System Supported Browsers Windows 98 SE W...

Page 399: ... iR5075 iR5075N iR5065N iR5055N 1 Get the switch license for initializing the password Request the support of the regional headquarters of the Canon for switch license for initializing the password presenting the device serial number 2 Click Login button leaving Password field blank or entering incorrect password The Return to install Password Settings area appears Click Browse button and select t...

Page 400: ...r and cannot be used for illegal copying of applications You must not perform any other work including checking operation until the HDD has been backed up This arrangement is to prevent a mismatch of MEAP counter readings and the HDD contents and any fault in operation arising as the result of failure to observe this will not be covered by the guarantee of operation Memo The application that is in...

Page 401: ...e Then log in to SMS specifying the address 2 While holding down the 2 and 8 buttons start up the device in download mode As in the case of Sramimg bin the function is available only when the device is in Download Mode 3 Connect the PC to the device and start the Service Support Tool 4 In Download Upload session of SST select the appropriate device model System in the tree view and take necessary ...

Page 402: ...ine will start up in download mode The IP address 172 16 1 100 will automatically be used which enables you to download files in high speed through a network 3 Using the SST format the new HDD and install the System MEAP Contents Language and Remote UI files 4 When the device has started normally obtain the jar files of the MEAP applications from the user and install them using the license files o...

Page 403: ... the ports in which the MEAP application uses the default is 8000 for the port on HTTP server and 8443 for the port on HTTPS server In the case that these ports have already used by the customer who is to introduce this application the MEAP application cannot use the HTTP or HTTPS server s By changing the following ports to use however the MEAP application can be used as well as the existing syste...

Page 404: ... MODE button again SERVICE MODE screen is displayed 2 Startup level 2 of SERVICE MODE After starting up SERVICE MODE in step 1 press USER MODE button again Then by pressing 2 button on control panel the screen is displayed 3 Press COPIER button 4 Press Option button 5 Press BODY button 6 Press button 7 Press MEAP PN button F 11 62 8 Press the port number to specify on the control panel the numeric...

Page 405: ...CE MODE in step 1 press USER MODE button again Then by pressing 2 button on control panel the screen is displayed 3 Press COPIER button 4 Press Option button 5 Press BODY button 6 Press button 7 Press MEAP SSL button F 11 65 8 Press the port number to specify on the control panel the numerical value input in the field is displayed and press OK button F 11 66 9 Check to see that it is reflected in ...

Page 406: ...ture many applications that runs on web servers uses Java The MEAP platform uses J2ME a type of Java Java Script A script language developed by Netscape Communications in the U S A runs on web browsers such as Netscape Navigator and Internet Explorer Allows web designers to create interactive pages with HTML files such as animated buttons and display of timetables Java VM JAVA Virtual Machine The ...

Page 407: ...lication hide the warning screen of error JAM such as JAM screen door opening no toner In the case that these errors occur there will be a display indicating call the service personnel etc Memo Part of the warning screens is displayed if shifting to the device screen As for the screens for jam and no toner the warning screen animation can be displayed by pressing the followings Device Screen Recov...

Page 408: ...dard Screen In the case that the operation is restricted by MEAP application make a setting to hide Native applications such as Copy Send Box With this setting disable screen transition with key Default value 0 OFF transit to Native screen Setting range item 0 OFF transit to Native screen 1 ON No transition to Native screen Setting Procedure 1 Startup SERVICE MODE After pressing USER MODE button o...

Page 409: ...Chapter 12 e maintenance imageWARE Remote ...

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Page 411: ...ication test 12 1 12 1 4 Communication log 12 1 12 1 5 Detailed Communication log 12 1 12 1 6 SOAP communication function 12 1 12 1 7 Resend at SOAP transmission error 12 2 12 1 8 e RDS setting screen 12 2 12 1 9 Sleep operation 12 5 12 1 10 Network Setting Maintenance 12 5 12 1 11 e RDS Setting Maintenance 12 5 12 1 12 Trouble shoot 12 6 12 1 13 Error message 12 6 ...

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Page 413: ... error in the communication log can be displayed in display panel Log List Screen Each error 12 1 6 SOAP communication function 0016 1363 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N The following processing is achieved by the SOAP communication SSL client communication e RDS does the host authentication by using the CA 1 certificate of the VeriSign Co When the host certificate or the CA certific...

Page 414: ...y e RDS setting screen it changes to the mid item screen Moreover it returns to previous screen when reset key is pressed Content of transmission Transmission timing Communication test When Service mode of device is executed Copy counter collection transmission Every 6 hours Service mode counter collection transmission Every 6 hours Mode counter collection transmission Every 6 hours Parts counter ...

Page 415: ...reen Initial value URL of an actual host Length 129 characters NULL is contained RGW PORT RDS Gateway PORT Port Number of the host Initial value 443 Range of available number 1 65535 COM TEST Communication Test Execution of Communication test Communication test starts when you select touch this and press the OK key e RDS tries the connection with the host and displays the result by OK or NG NG No ...

Page 416: ...rror code and error information is displayed When the each line is selected touched it shifts to Log detailed screen It shifts to Menu screen by the Function INSTALL The list screen changes by a right arrow or a left arrow Maximum log number 30 Notes Only the first part of error information is displayed ...

Page 417: ... IP Settings on the Touch Panel Display C Setting of items related to IP address Select touch IP Address Settings IP Address Settings screen is displayed Set each items such as IP Address Subnet Mask Gateway Addresses and DHCP etc Return to the TCP IP Settings screen by pushing the OK button after the setting ends D DNS Settings Select touch DNS Settings DNS Settings screen is displayed Set necess...

Page 418: ...ction of the network if necessary Notes In the environment with the proxy server you should set the proxy server Refer to the proxy setting in the network guide of the device for details 12 1 12 Trouble shoot 0016 1370 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 1 Q There is no setting item A Confirm the network setting Confirm the model 1 2 Q The communication test fails A Confirm the firmwar...

Page 419: ...ord to log in proxy 8 Server certificate error The certificate is not installed in The device The certificate that The user is using is not registered in The device or The server Register the root certificate in the device or register the VeriSign certificate in the server 9 Server certificate expired Expired certificate is registered in the device or the server The date of the device is outside t...

Page 420: ...Confirm that the network connection has been established Moreover execute again after enough waiting 20 URL error Illegal URL Syntax error etc Correct URL Method name Meaning 1 postServiceModeCount Account counter acquisition phase 2 postModeCount Mode counter acquisition phase 3 postPartsCount Parts counter acquisition phase 4 postFirmwareInfo ROM version acquisition phase 5 getOperationList Chec...

Page 421: ...Chapter 13 Maintenance and Inspection ...

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Page 423: ...3 3 1 Scheduled Servicing Basic Procedure 13 2 13 3 2 Periodical Servicing Chart Reader Unit 13 3 13 3 3 Periodical Servicing Chart Printer Unit 13 4 13 3 4 Points to Note for Periodical Servicing 13 5 13 4 Cleaning 13 6 13 4 1 Cleaning Primary Toner Blocking Sheet 13 6 13 4 2 Cleaning Developing Toner Blocking Sheet 13 6 13 4 3 Cleaning Cleaner Scraper 13 6 13 4 4 Cleaning Photosensitive Drum 13 ...

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Page 425: ...s needed by referring to the table of estimated lives expressed in terms of the number of prints they make Making Checks When Replacing Durables Use the following service mode items to find out when to replace parts As of December 2006 No Part name Part No Q ty Life Remarks 1 Primary pre transfer transfer separation charging wire FB4 3687 000 AR 500 000 2 Primary grid wire FY1 0883 000 AR 500 000 ...

Page 426: ... Remarks 1 Developing cylinder FM2 9641 000 1 1 000 000 2 Developing assembly roll FB6 6569 000 2 1 000 000 3 Cleaner separation claw FB2 6899 000 3 500 000 4 Cleaning blade FA6 3995 000 1 1 000 000 Both edges are used each for 500 000 apply toner upon replacement 5 Primary corona assembly FM2 3069 000 1 1 000 000 6 Transfer separation corona assembly FM2 9716 000 1 1 000 000 7 Pre transfer corona...

Page 427: ...e copyboard glass and the reading glass 6 Make test copies 7 Make sample copies 8 Check the operation of the leakage breaker With the power switch at ON push the test switch of the leakage breaker to see that it operates normally i e the breaker switch shifts to the OFF side to cut off the power If the leakage beaker fails to operate normally replace it and run a check once again Resetting the Bre...

Page 428: ...transfer separation Clean Replace After replacement execute wire cleaning 5 times Charging wire cleaner primary pretransfer transfer separation Replace Replace with charging wire simulta neously Grid wire primary Clean Clean Replace Charging assembly shielding plate each charging assembly Clean Clean Primary antistray toner sheet Clean Roller electrode Clean Clean Photosensitive drum Photosensitiv...

Page 429: ...oll Clean Toner collection area Collecting toner box Inspect Inspect case and remove toner Pickup feeding assembly Transfer guide Clean Registration roller upper lower Clean Feeding belt Clean Feeding rollers Clean Unit name Part Intervals Remarks Upon installation every 250 000 every 500 000 every 1 000 000 Pickup feeding roller Registration roller Transfer guide Vertical path roller Pre exposure...

Page 430: ... iR5055N 1 Remove the developing assembly and clean the developing toner blocking sheet 1 F 13 4 13 4 3 Cleaning Cleaner Scraper 0016 0077 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the cleaning blade 2 Remove any paper lint accumulated at the tip of the cleaner scraper A the area between the magnet roller and the toner guide roller with tweezers 3 Remove the toner from the surface of ...

Page 431: ... lint free paper 4 While butting the lint free paper relatively strongly against the photosensitive drum wipe the surface of the drum from the front to the rear and from the rear to the front F 13 7 Keep the widths of cleaning to 5 to 10 cm in the peripheral direction of the drum Move the lint free paper back and forth 15 to 20 times over a single area Forcing the lint free paper will not affect t...

Page 432: ...ing oil dish and the fixing cleaning belt guide 0015 5278 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Detach the fixing web 2 Clean the surface of the silicone oil tray 1 3 Clean the surface of the fixing cleaning web guide 2 F 13 9 5 10cm 1 2 ...

Page 433: ...Chapter 14 Standards and Adjustments ...

Page 434: ......

Page 435: ...4 3 6 When Replacing the Scanning Lamp 14 20 14 3 7 After Replacing the Inverter PCB 14 20 14 4 Laser Exposure System 14 20 14 4 1 When Replacing the Scanner Unit 14 20 14 5 Image Formation System 14 20 14 5 1 Outline 14 20 14 5 2 Routing Charging Wire 14 20 14 5 3 Routing Grid for Primary Charging Assembly 14 21 14 5 4 Adjusting Height of Charging Wire 14 21 14 5 5 Mounting Cleaning Blade 14 22 1...

Page 436: ... Delivery Flapper Solenoid SL5 14 25 14 8 8 Adjusting the Position of the Right Deck Pickup Solenoid SL6 14 25 14 8 9 Adjusting the Position of the Left Deck Pickup Solenoid 14 26 14 8 10 Mounting the Reversing Flapper Solenoid 14 26 14 8 11 Attaching the Side Guide Timing Belt in the Manual Feed Tray Assembly 14 26 14 8 12 Adjusting the Position of the Lifter Motor M20 M21 of the Cassette 3 4 14 ...

Page 437: ...65N iR5055N Using the NA3 chart make 2 copies each in the following modes a AE mode 2 text mode 3 text photo mode Generate several prints of the following test prints 1 PGTYPE 4 blank 2 PGYTPE 5 halftone Generate several prints each of printer PDL images that match the following 1 image with much white space for a check on fogging 2 image including solid black for a check on solid black 3 image in...

Page 438: ...s there a difference in density between front and rear Is the rear lighter Turn the adjusting screw found at the front of the primary charging assembly clockwise 2 full turns Turn the adjusting screw found at the rear of the primary charging assembly clockwise 2 full turns max Generate one print of a halftone Checking the Density Slope YES NO YES NO Are there vertical lines in the image Are there ...

Page 439: ...POT VL1M P for printer image Check the following readings VD target value in service mode COPIER DISPLAY DPOT VDM for copier image COPIER DISPLAY DPOT VDM P for printer image B Check the following and replace them if necessary 1 Laser for output 2 Potential control system 3 Photosensitive drum Check the primary charging system and the potential control system if normal replace the photosensitive d...

Page 440: ...VDM P for printer image Check the following and replace them if necessary 1 Laser for output 2 Potential control system 3 Photosensitive drum Check the primary charging system if normal replace the photosensitive drum Are the readings 6 V of the target value 2 C D Checking the Halftone Density Generate a halftone image End To check a copier image See if No 6 and No 7 halftone of the Test Chart is ...

Page 441: ...lowing 1 Mirrors 2 Lens 3 Standard white plate 4 Scanning lamp 5 Reflecting plate Make a copy of the NA3 Chart in text mode Is gray scale No 1 solid black too light Check the life of the scanning lamp if it has reached the end of its life replace it Checking the Solid Black Density Checking for Fogging YES NO NO NO Perform the instructions under Checking the Solid Black Density for the printer uni...

Page 442: ...background foggy Decrease the value of AE density adjustment in service mode COPIER ADJUST AE AE TBL Execute shading adjustment in service mode COPIER FUNCTION CCD CCD ADJ Execute shading adjustment in service mode COPIER FUNCTION CCD CCD ADJ Increase the white level target value for shading correction in service mode COPIER ADJUST CCD SH TRGT 40 max J L G H F ...

Page 443: ...cking the Solid Black Density for the printer unit Is the density of gray scale No 8 halftone different If it is too dark If it is too light When the A3 Chart is copied in text photo mode is the density of No 8 optimum when compared with Nos 7 through 9 K Decrease the setting of the following in service mode COPIER ADJUST DENS DENS ADJ Increase the setting of the following in service mode COPIER A...

Page 444: ...ntial control mechanism by entering 0 for the following COPIER OPTION BODY PO CNT Make the following selections in service mode primary charging assembly current level COPIER DISPLAY HV STS PRIMARY Convert the value in uA indicated while printing is under way into a control voltage using the Potential Control Conversion Table Try replacing the photosensitive drum If the problem is not corrected go...

Page 445: ... it to find out if the potential control circuit is free of a fault 1 Method 1 1 Turn off the main power switch 2 Remove the upper rear over 3 Short GP33 on the DC controller PCB and GND using a cable equipped with an alligator clips or probes on both ends When shorting CP33 and GND take full care to avoid contact between the clip probe and the pattern of the PCB and other elements 4 Remove the le...

Page 446: ... cover left cover middle delivery cover and left cover upper then close the front cover 13 Mount the upper rear cover 14 Turn on the main power switch 2 Method 2 1 Disable the potential control mechanism so that the machine is in non auto control mode 2 Turn off the main power switch 3 Remove the potential sensor from the machine 4 Connect the connector of the potential sensor to the connector of ...

Page 447: ...ults of both Methods 1 and 2 are as indicated assume that the signal path and operation from the potential sensor unit to the microprocessor on the DC controller PCB are normal 10 Turn off the main power switch 11 Detach the potential sensor checking electrode 12 Mount the potential sensor 13 Turn on the main power switch 14 Enable the potential control mechanism 14 1 7 Potential Control System Co...

Page 448: ...4 35 1 163 101 55 365 1 4 40 1 155 105 57 363 5 4 45 1 146 108 59 360 8 4 50 1 137 112 61 357 12 4 55 1 128 116 63 354 16 4 60 1 120 120 66 352 20 4 65 1 111 123 68 349 23 4 70 1 102 127 70 346 27 4 75 1 093 131 72 343 31 4 80 1 085 135 74 341 35 4 85 1 076 138 76 338 38 4 90 1 067 142 78 335 42 4 95 1 058 146 80 332 46 5 00 1 050 150 82 330 50 5 05 1 041 153 84 327 53 5 10 1 032 157 86 324 57 5 1...

Page 449: ... 6 00 875 225 123 275 125 6 05 866 228 125 272 128 6 10 857 232 127 269 132 6 15 848 236 129 266 136 6 20 840 240 132 264 140 6 25 831 243 134 261 143 6 30 822 247 136 258 147 6 35 813 251 138 255 151 6 40 805 255 140 253 155 6 45 796 258 142 250 158 6 50 787 262 144 247 162 6 55 778 266 146 244 166 6 60 770 270 148 242 170 6 65 761 273 150 239 173 6 70 752 277 152 236 177 6 75 743 281 154 233 181...

Page 450: ...87 245 7 65 586 348 191 184 248 7 70 577 352 193 181 252 7 75 568 356 195 178 256 7 80 560 360 198 176 260 7 85 551 363 200 173 263 7 90 542 367 202 170 267 7 95 533 371 204 167 271 8 00 525 375 206 165 275 8 05 516 378 208 162 278 8 10 507 382 210 159 282 8 15 498 386 212 156 286 8 20 490 390 214 154 290 8 25 481 393 216 151 293 8 30 472 397 218 148 297 8 35 463 401 220 145 301 8 40 455 405 222 1...

Page 451: ...8 257 96 368 9 30 297 472 259 93 372 9 35 288 476 261 90 376 9 40 280 480 264 88 380 9 45 271 483 266 85 383 9 50 262 487 268 82 387 9 55 253 491 270 79 391 9 60 245 495 272 77 395 9 65 236 498 274 74 398 9 70 227 502 276 71 402 9 75 218 506 278 68 406 9 80 210 510 280 66 410 9 85 201 513 282 63 413 9 90 192 517 284 60 417 9 95 183 521 286 57 421 10 00 175 525 288 55 425 10 05 166 528 290 52 428 1...

Page 452: ...ory 2 This is enabled when 1 is set for the foregoing service mode item 0 if the user primarily uses originals with a low image ratio text original default 1 if the user primarily uses originals with a high image ratio photo originals 2 if re transfer drop out about 50 mm of leading edge occurs 10 25 131 543 299 41 443 10 30 122 547 301 38 447 10 35 113 551 303 35 451 10 40 105 555 305 33 455 10 4...

Page 453: ...4 1 Press the release button to draw out the cassette 3 4 2 Loosen the 2 fixing screws 1 on both sides of the cassette 3 Move the cassette body frontward or backward to adjust Backward The side registration value left margin is decreased Frontward The side registration value left margin is increased F 14 21 4 Make sure that the side registration values left margins of a copy made from the cassette...

Page 454: ... indicated COPI ER ADJUST FEED ADJ REGIST F 14 30 14 2 5 Adjusting the Left Right Non Image Width 0015 5293 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Adjust the non image width in service mode so that it is as indicated COPIER ADJUST ADJ XY ADJ Y F 14 31 14 2 6 Adjusting the Leading Edge Non Image Width 0015 5294 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Adjust the non image width in s...

Page 455: ...UT DOCST c original feed speed magnification adjustment FEEDER ADUST LA SPEED 4 Make adjustments using the following service mode items a ADF sensor sensitivity adjustment FEEDER FUNCTION SENS INT b tray width adjustment FEEDER FUNCTION TRY A4 FEEDER FUNCTION TRY A5R FEEDER FUNCTION TRY LTR FEEDER FUNCTION TRY LTRR c white plate data adjustment COPIER FUNCTION CCD CCD ADJ d ADF white level adjustm...

Page 456: ...performing ADF white level plate 14 4 Laser Exposure System 14 4 1 When Replacing the Scanner Unit 0015 9959 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N If the temperature of the fixing assembly is 150 deg C or higher when the main power switch is tuerned on the machine will not execute potential con trol If such is the case after replacing the scanner unit manually execute po tential control in...

Page 457: ...tes in place 2 Loosen the 3 screws used to secure the motor unit at the front in place F 14 42 3 Loosen the screw and move it in the direction of the arrow indicated be low then temporarily tighten it in place 4 Free a length of about 5 cm of the charging wire 0 1 mm in diameter from the charging wire reel and form a loop at its end with a diameter of about 2 mm F 14 43 MEMO To form a loop wind th...

Page 458: ... 6 Removing Side Seal 0015 9972 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the old side seal 2 Mount the new side seal 1 to the cleaner housing where indicated both ends At this time be sure that the edge of the side seal is positioned as follow When replacing the side seal 1 at the front push the magnet roller 2 toward the rear and then make sure that the inner end of the side seal is...

Page 459: ...ixing Inlet Guide 0015 5316 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Adjust the position of the solenoid using the two screws 1 so that the fixing inlet guide will be positioned as indicated when the solenoid turns on F 14 57 Points to Note When Making Adjustments in th Field The inlet guide is in low position when the solenoid SL1 goes on The height of the inlet guide must be such that the d...

Page 460: ...mage memory SDRAM 4 Counter memory PCB 14 8 Pickup Feeding System 14 8 1 Points to Note When Mounting the Pickup Roller 0016 0017 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Å The direction of the mounting pickup roller The pickup roller may be mounted by reversing the steps used to remove it however be sure to keep the following in the mind The roller used at the front and the rear of the machi...

Page 461: ...he sep aration roller If double feeding occurs remove the mounting screw 2 lower the mounting base 3 and tighten the screw 2 in the A hole If pickup failure occurs remove the mounting screw 2 raise the mounting base 3 and tighten the screw 2 in the B hole F 14 67 14 8 6 Adjusting the Position of the Pickup Solenoid SL3 SL4 of the Cassette 3 4 0015 5326 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N...

Page 462: ...ed tray against section A open state 2 Move the slide volume in the direction of B and attach the timing belt 2 onto the pulley 3 F 14 73 14 8 12 Adjusting the Position of the Lifter Motor M20 M21 of the Cassette 3 4 0016 0030 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Remove the cable from the wire saddle and detach the guide plate 3 1 connector 1 3 screws 2 F 14 74 2 While keeping the lifte...

Page 463: ...otor M20 M21 8 Mount back the removed parts and turn the machine on 9 Check to make sure the cassette can be fully slid out when the cassette re lease button is pressed under the following conditions The cassette contains no paper The cassette contains about 550 paper 1 ...

Page 464: ......

Page 465: ...Chapter 15 Correcting Faulty Images ...

Page 466: ......

Page 467: ... Components 15 2 15 2 1 Clutch Solenoid 15 2 15 2 1 1 Clutches and Solenoids 15 2 15 2 2 Motor 15 3 15 2 2 1 Motors 15 3 15 2 3 Fan 15 6 15 2 3 1 Fans 15 6 15 2 4 Sensor 15 8 15 2 4 1 Sensors 15 8 15 2 5 Switch 15 13 15 2 5 1 Switches 15 13 15 2 6 Lamps Heaters and Others 15 14 15 2 6 1 Lamps Heaters and Others 15 14 15 2 7 PCBs 15 16 15 2 7 1 PCBs 15 16 15 2 8 Connectors 15 18 15 2 8 1 Connectors...

Page 468: ......

Page 469: ...ve replace it 3 Check the type and the height of each charging assembly 4 Check to make sure that each charging assembly is correctly mounted 5 Check the charging wire cleaning pad of each charging assembly for displacement 15 1 5 Checking the Developing Assembly 0015 5337 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Check to make sure that the rolls on both ends of the developing assembly are ...

Page 470: ... pickup solenoid release SL3 cassette 3 pickup solenoid drives the cassette 3 pickup SL4 cassette 4 pickup solenoid drives the cassette 4 pickup SL5 delivery flapper solenoid drives the delivery flapper SL6 right deck pickup solenoid drives the right deck pickup SL7 left deck pickup solenoid drives the left deck pickup SL8 reversing flapper solenoid drives the reversing flapper SL9 fixing web driv...

Page 471: ...075 iR5075N iR5065N iR5055N Reader Unit T 15 3 T 15 4 Notation Name Description Parts No E code M501 scanner motor drives the No 1 No 2 mirror base FK2 3773 E202 Notation Connector I F PCB reader controller PCB M501 J306 308 J202 SL3 SL4 SL5 SL2 SL8 SL1 SL9 CL1 CL4 CL3 CL2 SL7 SL6 ...

Page 472: ...ght deck pickup M12 cassette 3 4 pickup motor drives cassette 3 4 pickup M13 delivery motor drives the delivery assembly M14 reversal motor drives the reversing assembly M15 shutter motor drives the fixing assembly shutter M16 duplexing horizontal registration motor drives the horizontal registration mechanism of the duplexing assembly M17 pre registration motor drives the pre registration roller ...

Page 473: ...K2 0827 MTR 14 M14 FK2 4564 MTR 12 M15 FK2 0828 MTR 24 M16 FK2 0144 MTR 23 M17 FK2 4563 MTR 15 M18 FK2 0826 MTR 13 M19 FK2 0826 MTR 16 M20 FK2 0814 MTR 27 M21 FK2 0814 MTR 28 M22 FM2 0018 MTR 1 E110 0001 M24 FK2 3475 MTR 6 M25 FK2 0824 MTR 8 M26 FK2 0820 MTR 10 M27 FK2 0822 MTR 9 Notation Duplexing drive PCB Motor driver PCB Video PCB DC controller PCB M1 J108 M2 J108 M3 J106 M4 J2105 J2113 J105 M...

Page 474: ...2102 J2101 J104 M18 J2307 J2302 J107 M19 J2305 J2302 J107 M20 J113 M21 J113 M22 J1406 J116 M24 J2103 J2101 J104 M25 J2112 J2101 J104 M26 J2102 J2101 J104 M27 J2110 J2101 J104 Notation Duplexing drive PCB Motor driver PCB Video PCB DC controller PCB M12 M1 M17 M25 M26 M24 M11 M27 M2 M20 M21 M6 M22 M7 M14 M19 M18 M16 M4 M13 M5 M8 M9 M10 M15 M3 ...

Page 475: ...er power supply cooling fan cools the power supply for fixing FM8 duplexing feed fan cools the duplexing feed motor FM9 circulation duct fan cools the inside of the machine FM10 accessories power supply cooling fan cools the accessories power supply FM11 HVT fan cools the HVT unit Notation Parts No I O Error FM1 FH5 1117 P013 0 half speed P013 1 full speed 1 ON E805 0002 FM2 FK2 0103 P013 2 half s...

Page 476: ... 5055 iR5075 iR5075N iR5065N iR5055N Reader Unit Notation DC power supply PCB Duplexing PCB DC controller PCB FM1 J109 FM2 J103 FM3 J111 FM4 J108 FM5 J106 FM6 PN4001 J4002 J102 FM7 J124 FM8 J2303 J2302 J107 FM9 J124 FM10 J6503 FM11 J137 FM3 FM10 FM1 FM11 FM4 FM7 FM9 FM6 FM5 FM8 FM2 ...

Page 477: ... sensor detects the left deck limit PS13 Cassette 3 paper sensor detects paper in the cassette 3 PS14 Cassette 4 paper sensor detects paper in the cassette 4 PS15 Cassette 3 open closed sensor detects the cassette 3 open closed PS16 Cassette 4 open closed sensor detects the cassette 4 open closed PS17 Cassette 3 lifter sensor detects the cassette 3 lifter PS18 Cassette 4 lifter sensor detects the ...

Page 478: ...4 UN16 Cassette 3 paper width sensor PCB Detects the width of paper in the cassette 3 UN17 Cassette 4 paper width sensor PCB Detects the width of paper in the cassette 4 UN18 Cassette 3 paper length sensor PCB Detects the length of paper in the cassette 3 UN19 Cassette 4 paper length sensor PCB Detects the length of paper in the cassette 4 Notation Parts No I O DC controller PCB JAM PS2 FK2 0149 P...

Page 479: ...12 1 absent J128 PS46 FK2 0149 P008 09 1 present J106 xx12 PS47 FK2 0149 P006 8 1 present J115 PS48 FK2 0149 P006 12 1 present J115 PS49 FK2 0149 P006 9 1 present J115 PS50 FK2 0149 P006 13 1 present J115 PS51 FK2 0149 P008 8 1 present J106 xx18 PS52 FK2 0149 P002 13 1 present J106 xx17 PS53 FK2 0149 P002 14 0 HP J106 PS54 FK2 0149 P009 14 0 open J103 UN13 FG5 6231 J108 UN14 FG6 1941 P009 5 1 pres...

Page 480: ...Chapter 15 15 12 F 15 7 UN14 UN18 UN19 UN16 UN17 PS50 PS49 PS48 PS47 UN15 PS25 PS23 PS26 PS13 PS15 PS27 PS14 PS16 PS18 PS22 PS21 PS17 PS12 PS20 PS10 PS9 PS8 PS19 PS6 PS5 PS7 PS32 PS24 PS11 PS28 ...

Page 481: ...5 SW3 environment switch turns on off the drum heater WC1 5179 SW4 cassette heater switch turns on off the cassette heater WC1 5179 SW5 waste toner feedscrew lock detection switch detects the state locked of the collecting toner feedscrew WC4 0153 SW6 manual feed tray open closed detection switch detects the state open closed of the manual feed tray WC4 5112 SW7 fixing feeding unit detection switc...

Page 482: ...r Unit T 15 16 Notation Name Description Parts No H501 lens heater prevents condensation on the lens F26 4601 100V option FK2 0228 230V service part H502 mirror heater prevents condensation on the mirror F26 4601 100V option FK2 0229 230V service part LA1 scanning lamp illuminates originals FM2 3184 100V 230V FM2 3185 120V SW4 SW3 SW1 SW5 SW6 SW7 SW2 ...

Page 483: ...ermistor unit THM2 fixing sub thermistor performs fixing temperature control detects error FK2 0811 THM3 shutter thermistor performs fixing temperature control detects error FK2 5252 thermistor unit TP1 fixing thermal switch serves as a safety mechanism for the fixing assembly FK2 0808 ELCB leakage breaker prevents leakage of current FH7 7626 100V FK2 0014 120V FH7 7625 230V TS1 developing assembl...

Page 484: ...D AP PCB performs analog image processing FM2 4818 CCD unit 5 inverter PCB drives the scanning lamp FK2 0630 Ref Name Description Parts No 1 DC controller PCB controls the power supply to the printer unit finisher FM2 9857 2 DC power supply PCB supplies DC power FK2 3472Åi100V 120VÅj FK2 3473Åi230VÅj 3 AC driver PCB controls the AC circuitry FM2 9861 100V AC driver unit FM2 9861 120V AC driver uni...

Page 485: ...control panel inverter PCB adjusts the contrast of the control panel FM2 1251 15 rush current prevention PCB prevents rush current to the fixing feeding duplexing unit FG6 4978 16 capacitor PCB removes noise FM2 9864 100V 120V AC driver unit FM2 9896 230V AC driver unit 17 fixing heater power supply PCB controls the fixing heater FM2 3647 100V FM2 3648 120V FM2 3649 230V 18 main controller PCB per...

Page 486: ...Chapter 15 15 18 F 15 13 15 2 8 Connectors 15 2 8 1 Connectors 0015 5393 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Reader Unit 4 8 5 1 18 19 15 10 2 13 24 17 14 12 11 9 16 3 21 7 20 25 22 23 6 26 ...

Page 487: ...Chapter 15 15 19 F 15 14 Printer Unit J2 J202 J102 J101 J505 J203 J315 J306 J305 J308 J503 J502 J505 J6 J7 J8 J5100 J309 J5101 J601 J206 J205 J602 J207 J204 J301 J313 J310 J312 J501 J5102 J203 ...

Page 488: ...15 J419 J804 J9004 J9003 J9006 J802 J810 J806 J9008 J805 J809 J8508 J8492 J1521 J571 J572 J5701 J421 J5700 J534 J5370 J537 J532 J535 J536 J533 J544 J5470 J547 J542 J545 J546 J543 J541 J531 J126 J122 J2511 J2701 J1402 J1015 J6502 J1409 J1403 J1401 J1408 J4002 J4008 J1406 J1411 J1519 J1523 J803 J807 J113 J2106 J2105 J801 J573 J418 J574 CP1000 ...

Page 489: ...1502 J2 J408 J103 J1504 J2002 J3 J4 J15 J427 J203 J3230 J1405 J191 J192 J193 J162 J161 J1610 J163 J151 J165 J1761 J203 J103 J227 J229 J236 J224 J225 J234 J222 J1513 J231 J223 J228 J235 J230 J1518 J233 J2305 J2302 J2306 J2301 J2303 J2307 J226 J232 J222 J712 J107 J156 J155 J150 J158 J153 ...

Page 490: ...2 J271 J251 J251 J251 J128 J118 J106 J119 J3005 J3005 J256 J3004 J304 J303 J3301 J257 J3009 J1004 J1003 J1006 J1005 J3003 J3002 J3008 J3007 J3006 J264 J727 J728 J729 J726 J1 J1403 J205 J125 J4013 J3502 J8403 J3504 J5 J3503 J6 J9014 J9013 J1251 J8400 J6503 J1291 J8402 J1241 J129 J129 J8401 J6403 ...

Page 491: ...14 J6801 J1112 J6801 J6802 J1533 J1018 J1060 J1024 J1062 J9011 J1354 J1355 J3 J2 J1 J4001 J4016 J350 J2054 J754 J114 J123 J124 J1541 J1542 J11 J753 J9 J1113 J1111 J1110 J511 J9000 J1023 J9001 J3000 J2051 J7 J8 PN4001 J1 J1022 J503 ...

Page 492: ... J705 J704 J2055 J707 J701 J1021 J703 J3001 J3002 J4017 J104 J414 J412 J2122 J2102 J2104 J418 J2113 J2103 J2110 J413 J4111 J411 J417 J4171 J105 J2101 J2052 J2601 J2004 J2602 J107 J3100 J109 J101 J5 J9007 J8 J211 J10 J2441 J4505 J566 J742 J4503 J4015 J4007 J111 ...

Page 493: ...sed Some LEDs carry current and emit light when they are off this is a normal condition and must be kept in mind Take note of the following VR that may be used in the field VR that must not be used in the field 15 2 9 2 DC Controller PCB 0015 5396 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N J725 J715 J108 J130 J1041 J1031 J1030 J726 J1040 J2109 J5770 J577 J5500 J550 J4006 J4003 J4009 J718 J1401 ...

Page 494: ...iR5075 iR5075N iR5065N iR5055N J110 J113 J111 J109 J107 J112 J104 J105 J115 J102 J101 J119 J106 J118 J128 J123 J108 J19 J117 J304 J121 J203 J100 J125 B1 B17 B1 B13 B1 B10 1 3 A1 A17 A1 A1 A1 A9 A1 A15 7 1 A1 A16 A1 8 1 1 4 A20 B1 2 1 J3 1 5 A1 1 J124 10 9 1 J131 1 8 J130 1 16 J114 1 5 1 4 1 2 1 9 1 4 J116 1 8 A1 A13 A1 A10 J103 B1 B20 A1 A20 B13 B1 B20 B1 B10 A18 B1 B1 B15 B1 B16 B1 B9 B1 B20 A20 ...

Page 495: ...Chapter 15 15 27 F 15 23 VR4501 for factory use 1 13 1 2 1 5 1 3 J4502 J4501 VR4501 J4503 J4509 J4505 J4508 J4507 T4505 T4506 J4506 J4504 ...

Page 496: ......

Page 497: ...Chapter 16 Self Diagnosis ...

Page 498: ......

Page 499: ... Error Code 16 2 16 2 2 E602 in Detail 16 16 16 3 Error Code SEND 16 18 16 3 1 Results of Self Diagnosis 16 18 16 3 2 Error Codes 16 19 16 4 Jam Code 16 24 16 4 1 Jam Code machine proper 16 24 16 4 2 Jam Code finisher related 16 25 16 4 3 Jam Code ADF related 16 26 16 5 Alarm Code 16 27 16 5 1 Alarm Code 16 27 ...

Page 500: ......

Page 501: ... the video PCB an error in communication of the DC controller PCB E225 Error in CIS Unit DADF E240 there is an error in the communication between the main controller PCB and the DC controller PCB E315 there is an image data error E503 there is a finisher internal communication error finisher E505 there is a backup memory error in the finisher finisher E514 there is a trailing edge assist motor err...

Page 502: ...eset the error COPIER FUNCTION CLEAR ERR 0000 After power on the reading of the main thermistor does not increase to 70 deg C or higher within 20 sec Replace the main shutter thermistor Replace the DC controller PCB 0010 The power has been turned off and then on without resetting the error Reset the error COPIER FUNCTION CLEAR ERR E001 There is an abnormal rise in temperature After correcting the ...

Page 503: ...stallation voltage 0102 The IH current is faulty current leakage Check the connector for any fault in connection Replace the fixing heater power supply Replace the DC controller PCB 0103 The IH current is faulty no current 0104 There is an IH over current 0105 The IH input voltage is too high 0106 The IH input voltage is too low 0201 At power on or when IH is at reset the IH control mechanism is n...

Page 504: ...in connection Replace the sensor E025 There is a toner feed motor over current detection error there is a toner bottle motor connection detection error 0001 An over current has been detected in the toner feed motor Check the connector for any fault in connection Replace the motor 0002 An over current has been detected in the toner bottle motor Check the connector for any fault in connection Replac...

Page 505: ...n communication between the DC controller PCB and the video PCB an error in communication of the DC controller PCB 0000 An error in the communication between the DC controller PCB and the video PCB has occurred 0001 An error in the communication with the laser driver module of the DC controller PCB has occurred E225 Error in CIS Unit DADF 1010 The error is cleared by turning off on the power switc...

Page 506: ... main power back on E514 There is a trailing edge assist motor error finisher 8001 The home position sensor does not go off even when the trailing edge assist motor has rotated for a specific period of time 1 Check the trailing edge assist home position sensor Is the sensor normal 2 Check the wiring between the finisher controller PCB and the trailing edge assist motor Is it normal 3 Check the tra...

Page 507: ...period time E532 There is a stapler shift error finisher 8001 The home position sensor does not go off even when the stapler shift motor has rotated for a specific period of time 1 Check the stapler shift home position sensor Is the sensor normal 2 Check the wiring between the finisher controller PCB and the stapler shift motor Is it normal 3 Is there any mechanical obstacle in the path of the sta...

Page 508: ...ed while the tray 1 is operating 8004 Clock signal input cannot be detected when the tray 1 shift motor has been driven for 0 2 second 8005 The lock detection signal turns OFF 150 ms after the lock detection signal turned ON 8006 The lock detection signal does not turn ON when the tray 1 shift motor has been driven for 1 second 8007 The lock detection signal does not turn OFF when the tray 1 shift...

Page 509: ...The incoming light voltage is faulty in the absence of light horizontal registration sensor 2 8007 The incoming light voltage is faulty in the presence of light horizontal registration sensor 3 8008 The incoming light voltage is faulty in the absence of light horizontal registration sensor 3 8009 The incoming light voltage is faulty in the presence of light horizontal registration sensor 4 800A Th...

Page 510: ...gning plate home position sensor PI5S 0002 The aligning plate home position sensor does not go off even when the aligning motor has been driven for 1 sec alignment motor M5S aligning plate home position sensor PI5S E5F4 There is a saddle rear stapler error 0001 The stitching home position sensor does not go on even when the stitching motor rear has been driven in reverse for 0 5 sec or more stitch...

Page 511: ...more paper pushing plate motor M8S paper pushing plate leading edge position sensor PI15S E5F9 There is a saddle switch error 0001 With any of the sensor identifying its respective cover as being closed the inlet cover switch is identified as being open for 1 sec from the start of initial rotation or printing inlet cover sensor PI9S front cover open closed sensor PI2S delivery cover sensor PI3S Or...

Page 512: ...ent of the encryption board operation Perform the key clear 2002 the encryption board failure etc Check the encryption board connection plug off in the connector and turn off on the power switch Perform the key clear Replace the encryption board and reinstall the HDD format and SYSTEM of SST Replace LAN BARSAC board replace the main board 01XX FSTDEV is faulty See details for E602 02XX IMG_MNG is ...

Page 513: ... Timing when starting the host machine 0000 other errors Unlikely errors except the errors shown below Write the correct license and new serial numbers and turn off on the power switch Write the correct license and new serial numbers and turn off on the power switch 0001 error in the license checksum Unmatched license checksum 0002 error in the machine code Different machines are specified by the ...

Page 514: ...d while the card reader is in operation The IPC may have an open circuit or the IPC communication cannot be recovered E730 There is a fault in the PDL software 1001 There is an initialization error Execute PDL resetting Turn off and then on the main power 100A An error has occurred that can be fatal to the system e g initialization error 9004 There is a fault in the PAI communication with an outsi...

Page 515: ... fan error 0000 The DC power supply fan stop signal has been detected for 5 sec or more even when the DC power fan is on Check the connection of the connector Replace the fan 0001 The IH power supply cooling fan stop signal has been detected for 5 sec or more even when the IH power supply cooling fan is on Check the connection of the connector Replace the fan 0002 The accessories power supply cool...

Page 516: ...er and put your ear or finger against the HDD to see if the disk inside it is rotating 3 Replace the HDD 4 Replace the main controller PCB 02 The system software for the main CPU is absent 1 Start up in safe mode and execute full formatting using the SST then re install the system software and turn off and then on the power 2 Replace the HDD 03 An interrupt has been detected during writing to Boot...

Page 517: ... CLEAR by setting 1 2 3 and 5 to CHK type then turn off and then back on the power 5 05 A file system error has occurred 1 Type in CHK TYPE corresponding to the partition in question and execute HD CLEAR then turn off and then back on the power 2 Replace the HDD and re install the system software 6 The machine does not permit execution of HD CLEAR in service mode to prevent loss of partition infor...

Page 518: ...eve or NDSPServer not permitting browsing Wait until NetWare finishes printing then try again The layer in question at the target is too deep to browse The number of characters is in excess of the number allowed The layer in question cannot be specified Specify a different address There is no response The server is not ready for file transmission Check the target The network is cut for file transm...

Page 519: ...nd try again 2 Try increasing the upper limit The search conditions include a character that cannot be used for the selected server The symbol is used in the search condition Remove the symbol from the search condition and try once again The combination of characters used in the search condition fails to make up a correct search condition There must be as many s as there are s The symbol is not in...

Page 520: ...memory 080 F code is not set on the target Check the F code of the target and start over 081 The appropriate password is not set on the target Check the password of the target and start over 099 The transmission has been suspended in the middle Start over 102 There is a mismatch of F code or password Check the F code and the password of the target and start over 107 There is a shortage of memory n...

Page 521: ...g normally Check the connection of the network 753 A TCP IP error has occurred in the course of e mail transmission e g socket select error Check the condition of the network cable and the connector If the operation does not return to normal try turning off and then back on the main power of the machine 754 The server has not been started up for transmission or the network is disconnected Or the t...

Page 522: ...or the password of the address The address specified for e mail i fax transmission is wrong Check the address of the e mail i fax in question 810 When an attempt is made to receive i fax a POP server connection error has occurred 1 In user mode check the POP server name setting 2 Check the operation of the POP server 3 Check the condition of the network While a connection is made to the POP server...

Page 523: ...nge the reception printing range settings made as part of the IP address range setting in user mode 832 In user mode the e mail setting or the network setting is yet to be made causing a mail server fault and thus preventing reception of MDN transmission confirmation mail 1 In user mode check the DNS setting e mail i fax setting and IP address made as part of the network settings 2 Check the condi...

Page 524: ...fax box Remove unnecessary files from the fax box or the system box 851 The remaining memory of the machine is running short Check the remaining memory of the machine then remove unnecessary files for the Box There are more than 100 files in the specified box not permitting additional storage Remove unnecessary files from the specified box 852 The main power switch has been turned off while a job ...

Page 525: ...elay jam 1792 saddle delivery sensor feed delay jam 1793 saddle inlet sensor feed delay jam 17A1 saddle feed path sensor feed stationary jam 17A2 saddle delivery sensor feed stationary jam 17A3 saddle inlet sensor feed stationary jam 1786 saddle stapler staple jam 1787 saddle power on jam 1788 saddle door open jam 17B1 document registration sensor delay jam 17B2 reversing inlet sensor delay jam 17...

Page 526: ... point 0009 No 2 registration sensor PI12 When feeding 4 times the distance between the No 1 registration roller and the No 2 registration sensor after re pickup from the No 1 registration roller in the simplex pickup from the tray the No 2 registration sensor does not turn on 82 2 X 4 mm When feeding 4 times the distance between the reversal roller 20 mm and the No 2 registration sensor in the re...

Page 527: ...ollecting toner collection system 0001 collecting toner case full 30 high voltage system 0001 primary charging assembly leakage 0002 transfer charging assembly leakage 0003 separation charging assembly leakage 32 potential control system 0001 potential control VD alarm 0002 potential control VL alarm 33 fan system 0001 delivery assembly curl removing fan alarm 0009 duplexing feed fan alarm 0016 ex...

Page 528: ......

Page 529: ...Chapter 17 Service Mode ...

Page 530: ......

Page 531: ...4 17 3 5 MN CON 17 19 17 3 6 P CON 17 19 17 4 ADJUST Adjustment Mode 17 23 17 4 1 COPIER 17 23 17 4 1 1 COPIER List 17 23 17 4 2 FEEDER 17 27 17 4 2 1 FEEDER List 17 27 17 4 3 SORTER 17 27 17 4 3 1 SORTER List 17 27 17 5 FUNCTION Operation Inspection Mode 17 27 17 5 1 COPIER 17 27 17 5 1 1 COPIER List 17 27 17 5 2 FEEDER 17 36 17 5 2 1 FEEDER List 17 36 17 6 OPTION Machine Settings Mode 17 37 17 6...

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Page 533: ...tion inspection mode mode as the copier may malfunction and be damaged if a print job is received from outside while an operation is executing with this mode in effect Initial screen Level 1 Main intermediate item screen Level 1 Sub item screen Level 1 Sub item screen Level 1 User screen Initial screen Level 2 Reset key Previous next page 2 8 Select a main item from the top of screen The correspon...

Page 534: ...of shipment and adjustment values are recorded on their service labels If you have replaced the reader controller PCB or the DC controller PCB or if you have initialized the RAM ADJUST and OPTION will be reset to their default settings If you have made adjustments and changed any of the settings be sure to update the settings recorded on the service label If specific items are missing on the label...

Page 535: ...ate items Touch an item to select it Adjust Function Option Test Counter I O Display Display VERSION 1 3 READY DC CON IP PANEL ANAPRO POWER Selected intermediate item Sub items Returns to previous page Advances to next page Number of pages Copier status display Ready to receive service copy operation Paper jam Executing service mode Performing warmup or similar operation Cover open Copying Error N...

Page 536: ...sion of the French language file 1 LANG DE indicates the version of the German language file 1 LANG IT indicates the version of the Italian language file 1 LANG JP indicates the version of the Japanese language file 1 JAVA VM indicates the version of JavaVM built into bootable 1 MEAP indicates the version of the MEAP content on the hard disk 1 OCR CN indicates the version of OCR of the Chinese lan...

Page 537: ... 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW XXXX CHZ XXXX CJA XXXX CJD XXXX CJJ XXXX CJK XXXX CJP XXXX CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 2 MEDIA IT Version of the Italian paper brand information Only supports iR5075 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW...

Page 538: ... CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 2 MEDIA PT Version of the Portuguese paper brand information Only supports iR5075 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW XXXX CHZ XXXX CJA XXXX CJD XXXX CJJ XXXX CJK XXXX CJP XXXX CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 2 MEDIA RU Version ...

Page 539: ... coin vendor 0 not connected 1 connected 1 NIB indicates the connection of a network board 0 not connected 1 Ethernet board connected 2 TokenRing board connected 3 Ethernet board and TokenRing board connected 1 PS PCL indicates the presence absence of PS PCL firmware 0 absent 1 PS PCL 2 PS Kanji 1 RIP1 0 no 1 yes 1 NETWARE indicates the presence absence of NetWare firmware 0 absent 1 present 1 PDL...

Page 540: ...s the source of paper 1 cassette 1 2 cassette 2 3 cassette 3 4 cassette 4 FIX UE fixing roller edge temperature sub thermistor THM2 indicates the temperature of the edge of the fixing roller between 0 and 255 deg C in increments of 1 deg C 1 FIX SHTR fixing roller end temperature shutter thermistor THM3 indicates the temperature of the edge of the fixing roller between 0 and 255 deg C 1 CAP VOL in...

Page 541: ...in uA 1 PRE TR pre transfer post current in uA 1 TR transfer current 1st side in uA 1 SP separation current 1st side in uA 1 BIAS developing bias output value DC component in V 1 SP N2 separation current 2nd side in uA 1 TR N2 transfer current 2nd side in uA 1 COPIER DISPLAY CCD Sub item Description Level TARGET G indicates the shading target value of green 2 GAIN OG indicates the gain level adjus...

Page 542: ...light area potential measurement value for printer image in V 1 VDT P dark area potential target value for printer image in V 1 LLMT P laser output limit check for printer 0 normal 1 error 2 PLMT P primary charging current limit value setting for printer 0 normal 1 error 2 LLMT laser power limit value setting 0 normal 1 error 2 PLMT primary charging current limit value setting for copier 0 normal ...

Page 543: ...ight emission level indicates the manual adjustment value light emission voltage of the post separation sensor optimum range 179 or lower 1 SPSN RCV post separation sensor light reception level indicates the light reception value of the post separation sensor after manual adjustment optimum range paper present 154 or lower paper absent 179 or higher 1 RDSN LMN read sensor light emission level indi...

Page 544: ...lowing COPIER I O F 17 13 F 17 14 A bit 0 B bit 15 C address 17 3 2 R CON 0015 5826 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N T 17 12 Address bit Description Remarks P001 0 delivery motor CLK 1 DDIS IF OPT00 0 prohibit operation 2 DDIS IF SPRDY 0 permit operation 3 DDIS IF OPTI0 0 active 4 ADF pickup motor CLK 5 fan power supply ON signal 1 ON 6 ADF read motor CLK 7 size sensor ON 1 ON ...

Page 545: ... used P005 0 PC connection IF TxD 1 PC connection IF RxD 2 fan lock detection signal 0 enable 3 DDIS IF SCTS 0 permit reception 4 7 not used P006 0 not used 1 PCB check terminal 1 normal 2 DDIS IF OPTI1 0 active 3 DDIS IF OPTO1 0 active 4 ADF sensor interrupt input 0 active 5 platen cover open closed sensor interrupt input 0 1 cover open 6 HP sensor interrupt input 1 HP 7 not used P007 0 address b...

Page 546: ... cover open closed sensor 0 ADF cover open 1 6 not used 7 stamp present absent 0 stamp present P005 0 not used 1 release HP sensor 1 released 2 delivery reversal sensor 0 paper present 3 post separation sensor 0 paper present 4 LGL sensor 1 paper present 5 AB Inch check sensor 1 AB 6 not used 7 original placement sensor 0 paper present P006 0 7 for R D P007 0 7 for R D P008 0 7 for R D P009 0 7 fo...

Page 547: ...t feed motor lock input IRQ6 7 stack edging motor clock input IRQ7 P009 0 inlet sensor 1 paper present 1 lower tray paper surface sensor 0 paper present 2 1700 sheet paper surface sensor 0 paper present 3 upper tray interlock 1 error 4 upper tray area sensor 1 0 detected 5 upper tray area sensor 2 0 detected 6 upper tray area sensor 3 0 detected 7 not used P010 0 inlet feed motor current switch I1...

Page 548: ...tandby signal 0 ON 5 7 not used P018 0 stapler shift motor standby signal 0 ON 1 stapler motor direction switch CCW 1 ON 2 stapler motor direction switch CW 1 ON 3 not used 4 stapler shift motor phase A signal 5 stapler shift motor phase B signal 6 7 not used P019 0 escape tray path sensor 1 paper present 1 escape tray full sensor 1 full 2 stapler HP detection 1 HP 3 stapler READY 1 ready 4 staple...

Page 549: ...ment motor current switch I0 0 ON 3 saddle paper positioning motor current switch I0 0 ON 4 saddle paper positioning motor phase A signal 5 saddle paper position motor phase B signal 6 solenoid PWM 7 saddle folding motor PWM P027 0 trimmer PICKUP TxD 1 TxD for write 2 trimmer CPU RxD 3 RxD for write 4 trimmer OUT 0 ON 5 trimmer connection detection 0 detected 6 7 not used P028 0 saddle front stapl...

Page 550: ...livery sensor 0 paper present 6 saddle aligning plate HP sensor 0 HP 7 not used P034 0 saddle inlet solenoid 1 ON 1 saddle No 1 flapper solenoid 1 ON 2 saddle No 2 flapper solenoid 1 ON 3 saddle pickup solenoid 1 ON 4 6 not used 7 saddle inlet sensor 1 detected P035 0 saddle rear stapler CW CW 0 ON 1 saddle rear stapler CCW CCW 0 ON 2 saddle front stapler CW CW 0 ON 3 chip select CS1 4 7 not used ...

Page 551: ... trailing edge sensor P048 AD1 B5R sensor P049 AD2 A4R sensor P050 AD3 B4 sensor P051 AD6 dust sensor P052 AD7 A3 sensor Address bit Description Remarks P001 0 manual feed paper sensor signal 0 paper present 1 registration paper sensor signal 1 paper present 2 right deck retry sensor signal 1 paper present 3 cassette 3 paper sensor signal 1 paper present 4 vertical path 3 paper sensor signal 1 pap...

Page 552: ... detection signal 0 3 cassette 4 size detection signal 1 4 fixing shutter thermistor overheating detection signal 1 overheating 5 fixing sub thermistor overheating detection signal 1 overheating 6 fixing main thermistor overheating detection signal 1 overheating 7 accessories power supply fan stop detection signal 1 stop 8 not used 9 HVT cooling fan stop detection signal 1 stop 10 circulation duct...

Page 553: ...ignal 0 ON 11 right deck open closed sensor signal 0 open 12 left deck open closed signal 0 open 13 lower right door open closed sensor signal 0 open 14 bottle cover sensor signal 0 open 15 front door open closed sensor signal 1 open P009 0 shift tray connection detection signal 1 not connected 1 shift tray motor CCW signal 0 ON 2 shift tray motor CW signal 0 ON 3 right deck pickup solenoid ON sig...

Page 554: ...nal 1 ON 5 HVT cooling fan full speed ON signal 1 ON 6 lower fan half speed ON signal 1 ON 7 lower fan full speed ON signal 1 ON P014 0 IH power supply cooling fan half speed ON signal 1 ON 1 IH power supply cooling fan full speed ON signal 1 ON 2 controller cooling fan half speed ON signal 1 ON 3 controller cooling fan full speed ON signal 1 ON 4 not used 5 duplexing feed fan full speed ON signal...

Page 555: ... present 2 deck lifter upper limit sensor signal 1 upper limit 3 deck pickup sensor signal 1 paper present 4 deck feed sensor signal 1 paper present 5 deck pickup clutch ON signal 1 ON 6 not used 7 deck paper supply position sensor signal 1 ON P026 0 deck paper level sensor signal 1 paper present 1 deck lifter lower limit detection signal 1 lower limit 2 deck set sensor signal 1 connected 3 deck o...

Page 556: ...nge 21 to 106 default 76 1 COPIER ADJUST CCD Sub item Description Level SH TRGT Use it to enter the white level target value for shading correction adjustment range 1 to 2047 default 1136 1 DFTAR G Use it to adjust the shading target value for green for DF mode adjustment range 1 to 2047 default 1189 1 MTF M1 Setting value of front back matching MTF in main scanning direction front adjustment rang...

Page 557: ... 1 adjustment range 1 to 500 default 94 If you have initialized the RAM on the DC controller PCB or replaced the PCB enter the value indicated on the service label BLANK B Use it to enter the image trailing edge non image width 1 adjustment range 0 to 2362 default 47 If you have initialized the RAM on the DC controller PCB or replaced the PCB enter the value indicated on the service label COPIER A...

Page 558: ...ust the output level for the 1st side of plain paper for an N N environment adjustment range 500 to 100 iR5075 default 240 iR5055 5065 default 175 1 SP N2 Use it to adjust the output level for the 2nd side of plain paper for an N N environment adjustment range 500 to 100 iR5075 default 120 iR5055 5065 default 100 1 HVT SP Use it to enter the separation charging assembly high voltage offset level f...

Page 559: ...JUST MISC Sub item Description Level ATM Use it to make settings related to the atmospheric pressure of the site of installation settings range 0 to 2 default 0 0 1 to 0 75 atm up to elevation of 2500 m 1 0 75 to 0 70 atm elevation between 2500 and 300 m 2 0 70 to 0 65 atm elevation between 300 and 3500 m 1 COPIER FEEDER ADJUST Sub item Description Level DOCST Use it to adjust the original image l...

Page 560: ...ed for E RDS Procedure 1 Select the item to highlight and press show information 2 When the URL input screen appears enter the appropriate URL and press the OK key default https a01 ugwdevice net ugw agnetif010 1 STRD POS Use it to adjust the face CCD read position for DADF stream reading mode settings range 1 to 200 default 100 unit 0 1 mm 1 CNT DATE Setting of the start date to send counter info...

Page 561: ... on the MTF value Calculate the MTF filter count which is actually set to ASIC based on the MTF value specified for each CCD CIS in COPIER ADJUST CCD MTF M1 to 3 MTF S1 1 LUT ADJ2 start ups the reading sequence for CCD seam correction data 2 DS chart 2 COPIER FUNCTION LASER Sub item Description Level POWER Use it to turn on the laser for laser power adjustment Procedure 1 Select the item to highli...

Page 562: ...ACTIVE indicating that the charging wires are being cleaned 3 See that the machine stops cleaning automatically To stop in the middle press the OK key 1 COPIER FUNCTION FIXING Sub item Description Level NIP CHK Use it to generate printouts for automatic measurement of the fixing nip width Procedure 1 Make about 20 A4 prints 2 Put A4 plain or recycled paper in the manual feed tray 3 Select the item...

Page 563: ...em and press the OK key so that the clutch will repeatedly go on and off as follows for 0 5 sec on for 10 sec off for 0 5 sec on for 10 sec off for 0 5 sec on off 1 MTR Use it to select the motor whose operation you want to check range 1 to 30 Procedure 1 Select the item and press the OK key so that the motor will repeatedly go on and off as follows for 0 5 sec on for 10 sec off for 0 5 sec on for...

Page 564: ...charging wire cleaning motor M7 19 transfer separation charging wire cleaning motor M8 20 hopper stirring motor M9 CW rotation feed stirring 21 hopper stirring motor M9 CCW rotation stirring 22 bottle motor M10 be sure to remove the toner bottle before starting a check 23 duplexing horizontal registration motor M16 24 shutter motor M15 25 right deck lifter motor M4 26 left deck lifter motor M5 27 ...

Page 565: ...NT MCON Use it to reset the service counter whose reading is kept by the main controller PCB The counter reading is reset when the OK key is pressed Procedure 1 Select the item and press the OK key 1 CNT DCON Use it to reset the service counter whose reading is kept by the DC controller PCB The counter reading will be reset when the OK key is pressed Procedure 1 Select the item and press the OK ke...

Page 566: ...nd press the OK key to clear the encryption key When turning off on the main power after performing this operation the encryption board installation process operates and a new encryption key is generated Note When this operation is performed all the data in HDD become unavailable Therefore when turning off on the main power after performing this operation it is necessary to start from formatting o...

Page 567: ... to generate a printout 2 COPIER FUNCTION SENS ADJ Sub item Description Level STCK LMT Use it to adjust the position of the shift tray full sensor If the tray is full on will be indicated if empty off will be indicated 2 COPIER FUNCTION SYSTEM Sub item Description Level DOWNLOAD Use it to switch to download mode Procedure 1 Select the item 2 Press the OK key to start download mode 1 CHK TYPE Use i...

Page 568: ... ends automatically 1 MTR CHK Use it to check the ADF motor on its own Procedure 1 Press MTR CHK to highlight 2 Type in the appropriate motor number using the keypad 3 Press the OK key 4 Press MTR on to start the check Motor Number 0 pickup motor 1 feed motor Adjustment range 0 to 4 1 TRY A4 Use it to execute automatic adjustment of paper width detection reference point 1 of the ADF original picku...

Page 569: ... ON Use it to start the operation of the solenoid Procedure 1 Press SL to highlight and then the OK key to start the operation of the motor 2 Press the OK key once again to stop the operation The operation will stop automatically in about 5 sec however the indication will not be STOP unless the OK key is pressed once again 1 MTR ON Use it to start the operation of the motor Procedure 1 Press MTR o...

Page 570: ... the transfer separation output setting when the cassette 3 is used as the source of paper by way of providing a remedial measure Settings 0 normal default 1 separation fault 2 double transfer 3 transfer fault 1 TR_SP_C4 Use it to change the transfer separation output setting when the cassette 4 is used as the source of paper by way of providing a remedial measure Settings 0 normal default 1 separ...

Page 571: ... not available with this machine 2 use LUT ADJ2 correction data 1 ABC MODE Switching the background processing of document switching digital ABC setting Setting value 1 not switch the background density setting for photo document and document with complex modeling 0 default 1 to 3 bigger the value is set lighter the background density is 1 SJOB CL Set whether or not to permit cancellation of the s...

Page 572: ... recovery Determine protocols for sleep recovery in accordance with the WOL Wake On LAN trans value 1 wsd snmp 2 wsd cpca 3 cpca snmp Factory settings and after RAM clear 1 Reception of specific network packet is one of the conditions that a device recovers from the sleep As the number of network protocols a device supports has been increased the type of network packet that triggers sleep recovery...

Page 573: ... for 1 sec 2 fix to normal temperature humidity mode on for 1 5 sec off for 1 sec 3 fix to high humidity mode on for 3 sec off for 2 sec 2 SCANSLCT Use it to enable disable the function used to compute the scan area from the selected paper size setting 0 off determine scan area by original detection 1 on determine scan area by paper size 2 OHP TEMP Use it to switch over control temperature for tra...

Page 574: ...r screen 2 ORG LGL Use it set a special paper size that the ADF cannot recognize applicable to LGL communicated by the ADF setting 0 LGL default 1 FOOLSCAP 2 A FOOLSCAP 3 FOLIO 4 G LEGAL 5 OFFICIO 6 E OFFICIO 7 A OFFICIO 8 B OFFICIO 9 A LEGAL 10 M OFFICIO 2 ORG LTR Use it to set a special paper size that the ADF cannot recognize applicable to LTR communicated by the ADF setting 0 LTR default 1 G L...

Page 575: ...or SMTP authentication setting 0 as determined by SMTP server default 1 do not use 2 NS PLNWS Use it to limit the use of PLAIN LOGIN authentication which is plain text authentication of SMTP authentication however only where PLAIN LOGIN authentication restrictive communication packets are encrypted setting 0 as determined by SMTP server default 1 do not use 2 NS PLN Use it to limit the use of PLAI...

Page 576: ...by pre transfer upper guide in the HH environment Decrease the post high pressure output value from 280uA to 70uA only in the HH environment as an individual countermeasure in order to prevent smudges from appearing on the lead edge of an image caused by the pre transfer upper guide 0 Normal default 1 Countermeasure mode A post high pressure value is automatically changed when an HH environment is...

Page 577: ...e the chunk split transmission for WEBDAV transmission in the setting of specifications for transmission Reference The WEBDAV function is installed in the main unit as standards but there are cases when this function is not used in order to reduce the memory usage Setting range 0 Use the WEBDAV function 1 Do not use the WEBDAV function Factory setting value 0 When changing into 1 it takes 1 to 2 m...

Page 578: ...supports iR5075 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW XXXX CHZ XXXX CJA XXXX CJD XXXX CJJ XXXX CJK XXXX CJP XXXX CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 2 PDLEVCT1 PDL continuous job event decimation To increase the speed of the PDL continuous jobs install a decimation function for the events to be sent to PDL...

Page 579: ...gh 6 0 count as small size default 1 count as large size 1 COPY JOB Use it to enable disable copy job reservation with a card reader coin vendor in use setting 0 enable copy job reservation default 1 disable copy job reservation 1 PR PSESW Use it to enable disable the print pause function switch setting 0 disable print pause function default 1 enable print pause function display print output stop ...

Page 580: ... information of the LDAP server Setting value 0 Name default 1 Email 2 FAX 3 Organization 4 Organization unit 5 User setting 1 6 User setting 2 1 HDCR DSW Set whether or not to display the menu of ON OFF of complete HDD deletion in the user mode User mode System administration settings Complete HDD deletion Setting value 0 Do not display the menu 1 Display the menu Factory setting value 0 1 RVSW D...

Page 581: ...nerate count pulse 2 DPT ID 7 Use it to select the 7 character input method for group ID registration and authentication setting 0 normal default 1 use 7 character input 2 RUI RJT Use it to enable disable connection of the HTTP port at 3 failed attempts at authentication by the RUI setting 0 make invalid default 1 keep valid 2 CTM S06 Use it to specify whether a password should be removed from the...

Page 582: ...inting is performed regardless of whether or not a New Card is inserted Factory setting value Value after RAM clear 1 When a card is not inserted and the section ID does not match the card ID printing is not performed Factory setting value 0 2 DOM ADD Set whether or not to supplement the destination domain for email transmission Perform transmission with an address in which the address entered for...

Page 583: ...R5075 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW XXXX CHZ XXXX CJA XXXX CJD XXXX CJJ XXXX CJK XXXX CJP XXXX CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 2 SNMP COU SNMP access restriction switch for internal community name user privilege Restrict the SNMP access regarding the internally obtained community name user priv...

Page 584: ... mono color 1 150 total B1 Yes 151 total B2 Yes 152 total B large Yes 153 total B small Yes 154 total B full color 1 155 total B full color 2 156 total B black and white 1 Yes 157 total B black and white 2 Yes 158 total B mono color large 159 total B mono color small 160 total B black and white large Yes 161 total B black and white small Yes 162 total B1 duplex 163 total B2 duplex 164 large B dupl...

Page 585: ...or small 253 copy A mono color large 254 copy A mono color small 255 copy A black and white large Yes 256 copy A black and white small Yes 257 copy A full color mono color large 258 copy A full color mono color small 259 copy A full color mono color 2 260 copy A full color mono color 1 261 copy A full color large duplex 262 copy A full color small duplex 263 copy A mono color large duplex 264 copy...

Page 586: ... and white small duplex 301 print total 1 Yes 302 print total 2 Yes 303 print large Yes 304 print small Yes 305 print A total 1 Yes 306 print A total 2 Yes 307 print A large Yes 308 print A small Yes 309 print full color 1 310 print full color 2 311 print mono color 1 312 print mono color 2 313 print black and white 1 Yes 314 print black and white 2 Yes 315 print full color large 316 print full co...

Page 587: ...ex 422 copy print black and white small duplex 501 scan total 1 Yes 502 scan total 2 Yes 503 scan large Yes 504 scan small Yes 505 black and white scan total 1 Yes 506 black and white scan total 1 Yes 507 black and white scan total 2 Yes 508 black and white scan large Yes 509 black and white scan small 510 color scan total 1 511 color scan total 2 512 color scan large 601 color scan small Yes 602 ...

Page 588: ... duplex 801 report print total 1 Yes 802 report print total 2 Yes 803 report print large Yes 804 report print small Yes 805 report print full color 1 806 report print full color 2 807 report print grayscale 1 808 report print grayscale 2 809 report print black and white 1 Yes 810 report print black and white 2 Yes 811 report print full color large 812 report print full color small 813 report print...

Page 589: ...scan fax color 942 transmission scan fax black and white 943 transmission scan i fax color 944 transmission scan i fax black and white 945 transmission scan e mail color 946 transmission scan e mail black and white 947 transmission scan FTP color 948 transmission scan FTP black and white 949 transmission scan SMB color 950 transmission scan SMB black and white 951 transmission scan IPX color 952 t...

Page 590: ...xpansion unit function priority ON Network settings email I fax SMTP reception OFF Network settings email I fax POP3 reception OFF Network settings SMB settings use of SMB printing 0 Network settings TCP IP settings use of IPP printing 0 Network settings TCP IP settings IP address range setting printing enable address ON OFF ON Network settings TCP IP settings use of FTP printing OFF Only supports...

Page 591: ...tting range 0 to 9999 Factory setting value after clearing RAM 0 Only supports iR5075 5065 5055 Series V2 BODY No CHL XXXX CHM XXXX CHN XXXX CHP XXXX CHQ XXXX CHU XXXX CHV XXXX CHW XXXX CHZ XXXX CJA XXXX CJD XXXX CJJ XXXX CJK XXXX CJP XXXX CJQ XXXX CJR XXXX CJU XXXX CJZ XXXX CKA XXXX CKC XXXX CKD XXXX CKE XXXX 1 CC SPSW Use it to set control card I F support 0 do not support default 1 support 2 UN...

Page 592: ...part of transfer invalidation 2 ST ENPDF Use it to display the installation state to execute transfer invalidation of the SEND encryption PDF transmission function as part of transfer invalidation 2 TR ENPDF Use it to obtain a transfer license key for the SEND encryption PDF transmission function as part of transfer invalidation 2 ST SPDF Use it to display the installation state to execute transfe...

Page 593: ...tallation status of ACQ in transfer invalidation 2 TR AMS Obtain a transfer license key for ACQ in transfer invalidation 2 ST ERDS Display the installation status of the ERDS 3rd party advanced function in transfer invalidation 2 TR ERDS Obtain a transfer license key for the ERDS 3rd party advanced function in transfer invalidation 2 ST PS Display the installation status of PS in transfer invalida...

Page 594: ...OPTION Sub item Description Level SIZE SW Use it to enable detection of a mix of AB and inch originals setting 0 ON do not detect default 1 OFF detect 1 LS DBL Use it to enable disable ADF high speed duplex mode setting 0 enable execute high speed duplex mode normal mode default 1 disable do not execute high speed duplex mode low speed duplex mode 1 STAMP SW Use it to indicate the presence absence...

Page 595: ... 50 dots line width 6 dots 10 horizontal line space 3 dots line width 2 dots 11 halftone 60H error diffusion T BIC 12 halftone 60H dither screen 13 halftone 30H error diffusion T BIC 14 halftone 30H dither screen 15 17 gradations text mode 16 17 gradations text photo mode 17 17 gradations print photo mode 18 17 gradations film photo mode 19 for R D 20 17 gradations PDL screen medium resolution 21 ...

Page 596: ...ault is likely to be in the user s network environ ment Contact the system administrator for remedial action F 17 15 17 8 COUNTER Counter Mode 17 8 1 COPIER 17 8 1 1 COPIER List 0015 5953 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N TOTAL T 17 64 COPIER COUNTER TOTAL Sub item Description Level SERVICE1 total counter 1 for service Increases the count when paper is discharged outside the machine re...

Page 597: ...n original has been read indicating the number of originals read for both large and small sizes the count is increased by 1 the reading may be reset after 99999999 resets to 00000000 1 COPIER COUNTER PICKUP Sub item Description Level C1 2 3 4 cassette 1 2 3 4 pickup total counter Indicates the number of sheets picked up from the cassette 1 right deck 2 left deck 3 4 after 99999999 resets to 000000...

Page 598: ...e transfer charging wire cleaner counter 1 SP CLN separation charging wire cleaner counter 1 TR CLN2 transfer charging wire cleaner 2 counter 1 FIX TH1 fixing main thermistor THM1 counter 1 FIX TH2 fixing sub thermistor THM2 counter 1 OZ FIL1 ozone filter 1 AR FIL1 air filter 1 1 AR FIL2 air filter 2 1 COPIER COUNTER DRBL 1 Sub item Description Level PRM UNIT primary charging assembly counter 1 PO...

Page 599: ...x and duplex modes the count is increased by 1 for each original read not its sides 1 LNT TAP2 Indicates the number of sheets moving past the ADF dust collecting tape for both simplex and duplex modes the count is increased by 1 for each original read not its sides 1 LNT TAP3 Indicates the number of sheets moving past the ADF dust collecting tape for both simplex and duplex modes the count is incr...

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Page 601: ...Chapter 18 Upgrading ...

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Page 603: ...ure 18 15 18 4 3 Downloading SDICT 18 16 18 4 3 1 Outline 18 16 18 4 3 2 Downloading Procedure 18 16 18 4 4 Downloading MEAPCONT 18 18 18 4 4 1 Outline 18 18 18 4 4 2 Downloading Procedure 18 18 18 4 5 Downloading KEY 18 19 18 4 5 1 Outline 18 19 18 4 5 2 Downloading Procedure 18 20 18 4 6 Downloading the TTS 18 21 18 4 6 1 Outline 18 21 18 4 6 2 Downloading Procedure 18 21 18 4 7 Downloading BOOT...

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Page 605: ...rading Remarks SST ROM DIMM replacement Machine System main controller Yes No The machine controller is also used to control the Super G3 Fax Board Language language mode Yes No RUI remote user interface Yes No Boot boot program Yes Yes MEAP CONT MEAP library Yes No SDICT OCR dictionary Yes No KEY encryption communication key Yes No TTS voice dictionary Yes No DCON DC controller Yes No RCON reader...

Page 606: ...ced the HDD when the system fails to start up normally The following table shows the functions that may be used in download mode with the SST in use T 18 2 Function Download mode Normal mode download mode B Safe mode download mode A Formatting the HDD Entire HDD BOOTDEV FSTDEV TMP_GEN TMP_PSS TMP_FAX APL_SEND APL_MEAP APL_GEN PDL_DEV FSTCDEV Main power switch ON on keypad 2 8 on keypad 1 7 Boot RO...

Page 607: ...TEM JPja m SYSTEM JPja m SYSTEM ZZ SYSTEM ZZ SYSTEM JPja w SYSTEM JPja w SYSTEM ZZ SYSTEM ZZ FONT F FONT F FONT G FONT G Switch OFF the power then ON Switch OFF the power then ON Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading complete Upgrading co...

Page 608: ...tem CD to the SST Preparatory Work Items to Prepare PC to which the SST version 3 33 or later has been installed System CD for the iR5075 5065 5055 Series Registering the System Software 1 Start up the PC 2 Set the system CD in the PC 3 Start up the SST 4 Click Register System Software F 18 5 5 Select the drive in which you have set the System CD and click SEARCH HDD Boot ROM Flash ROM System Soft...

Page 609: ... F 18 6 6 The list of system software found on the System CD appears Remove the check from the folders and software you will not need then click REGISTER F 18 7 7 When the result of registration is indicated click OK ...

Page 610: ... key Check to see that the network settings are as follows IP address 172 16 1 160 subnet mask 255 255 255 0 default gateway any Do not use the following IP address 172 16 1 0 172 16 1 100 172 16 1 255 If the settings are not as indicated below make the appropriate changes F 18 9 C W i n d ow s 2 0 0 0 I P C o n f i g u ra t i o n M i c r o s o f t W i n d ow s 2 0 0 0 Ve r s i o n 5 0 0 2 1 9 5 C...

Page 611: ... a cross cable F 18 10 5 Start up the machine to suit the download mode you will be using Normal Mode Turn on the main power switch while holding down 1 7 When the machine has started up make the following selections COPIER FUNCTION SYSTEM DOWNLOAD Safe Mode Turn on the main power switch while holding down 2 8 6 Start up the Service Support Tool 7 Select the model of the machine to connect F 18 11...

Page 612: ...ns will be initialized and made ready for use by the main controller The information needed for partition settings is stored under HDFormat of the iRXXXX F 18 13 1 HDD service part without partition setup 2 Formatting of all partitions in safe mode only 3 HDD after formatting 4 Partition setup information HDD 1 2 3 TMP_GEN TMP_PSS FSTDEV APL_SEND APL_MEAP IMG_MNG APL_GEN FSTCDEV BOOTDEV PDLDEV TMP...

Page 613: ...System and RUI after formatting 1 Unless you have selected ALL you may execute formatting without registering HDFormat 2 An attempt to format after selecting TMP_FAX in the absence of a fax board will cause an error 18 3 3 Formatting the Partitions 0015 5410 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N 1 Click Format HDD F 18 15 2 Select the partitions you want to format Or select ALL HDD TMP_GEN...

Page 614: ...Chapter 18 18 10 F 18 16 3 Click Start 4 When the Confirmation screen has appeared click Execute Formatting F 18 17 5 When the session has ended click OK ...

Page 615: ... iR5075 iR5075N iR5065N iR5055N The system software comes in 2 types one for use inside Japan and the other outside Japan Unlike previous iR controllers however there is only one type of system software Previously one type supported NetWare while the other did not There is now only one type for the machine supporting NetWare 18 4 1 2 Downloading Procedure 0015 5412 iR5065 iR 5055 iR5075 iR5075N iR...

Page 616: ... turn off and then on the main power 6 See the upgrade status indicated on the control panel When a message appears asking you to turn off and then on the switch turn off and then on the main power Be sure never to turn off the power while the machine is executing a downloading session or writing downloaded software The ongoing session will be suspended and the machine may fail to start up ...

Page 617: ...ystem software to be stored in the HDD such as System Language and RUI 18 4 2 Downloading RUI and Language 18 4 2 1 Outline 0015 5413 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N download shell SYSTEM JPja m SYSTEM ZZ SYSTEM JPja w SYSTEM ZZ Upgrading complete Upgrading complete Upgrading complete Writing to HDD XX ...

Page 618: ... correct E744 will be indicated and System Language will be used when the main power is turned off and then on RUI Display Language Select using the RUI You can select a different language for a different PC Language Code Language de German en English fr French it Italian ja Japanese LCD Network PC Language RUI System RUI en RUI it RUI ja System Language Language XXen Language XXit Language XXja R...

Page 619: ...N iR5055N You can run a download session in either normal or safe mode In the Case of Language 1 Select the version of Language to download F 18 26 2 Click Start Download iR Language XXen XXja RUI XXen XXja SST Service PC iR Main Controller Unit HDD BOOTDEV Language XXen Language XXja RUI XXen RUI XXja ...

Page 620: ...ng downloaded software Otherwise the ongoing session will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 3 Downloading SDICT 18 4 3 1 Outline 0015 5415 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N SDICT is a dictionary used when convertin...

Page 621: ...Chapter 18 18 17 1 Select the version of SDICT to download F 18 29 2 Click Start F 18 30 3 When the session has ended click OK ...

Page 622: ...Otherwise the ongoing session will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 4 Downloading MEAPCONT 18 4 4 1 Outline 0015 5417 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N MEAPCONT is a standard library used in conjunction with a MEA...

Page 623: ... to turn off the machine while it is executing a downloading session or writing downloaded software Otherwise the ongoing session will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 5 Downloading KEY 18 4 5 1 Outline 0015 5420 iR5065 iR 50...

Page 624: ...0015 5421 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N You can execute a download session in either normal or safe mode 1 Select the version of KEY you want to download F 18 35 2 Click Start F 18 36 3 When the downloading session has ended click OK ...

Page 625: ... system software Otherwise the ongoing write operation will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 6 Downloading the TTS 18 4 6 1 Outline 0015 5422 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N TTS is voice dictionary data when the...

Page 626: ...r Be sure never to turn off the machine while it is executing a downloading session or writing downloaded system software Otherwise the ongoing write operation will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 7 Downloading BOOT 18 4 7 1...

Page 627: ...ownloading session in either normal or safe mode 1 Select the version of BOOT to download F 18 42 2 Click Start PC for service SST Boot ROM Flash ROM DIMM iR iR Boot may be upgraded by DIMM replacement Download Main controller block C Boot ROM Flash ROM DIMM P Boot ROM Flash ROM DIMM N Boot ROM Flash ROM DIMM 100V machine only other than 100V machine H Boot ROM Flash ROM DIMM other than 100V machi...

Page 628: ... main power Be sure never to turn off the machine while it is executing a download session or writing downloaded system software Otherwise the ongoing write operation will be suspended and the machine may not start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI If the machine fails to start...

Page 629: ...te a downloading session in either normal or safe mode In the case of safe mode however you will not be able to find out the version of Dcon Rcon causing all downloading to occur overwriting of the same version and downgrading Downloading Rcon 1 Select the version of Rcon to download F 18 46 2 Click Start SST Service PC Reader unit iR Dcon Rcon Main controller unit DC controller PCB Download Power...

Page 630: ...e turn off and then on the main power Be sure never to turn off the machine while it is executing a downloading session or writing downloaded system software Otherwise the machine may not be able to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as System Language and RUI 18 4 9 Downloading G3 FAX 18 4 9 1 Outl...

Page 631: ...iR5075N iR5065N iR5055N You will have to use normal mode for downloading 1 Select the version of G3FAX you want to download F 18 50 2 Click Start iR G3Fax Service PC iR Multi Fax Board 2 line Download Downloading is possible only in normal mode G3Fax Flash ROM DIMM G3Fax Flash ROM DIMM Upgrading is also possible by replacing the DIMM Main controller unit CPU SST ...

Page 632: ...never to turn off the machine while it is executing a downloading session or writing downloaded system software Otherwise the write operation to the flash ROM DIMM of the G3 fax board may fail preventing board functions In the event the board fails to function be sure to replace the flash ROM DIMM found on the G3 fax board 18 4 10 Uploading and Downloading Backup Data 18 4 10 1 Outline 0015 5430 i...

Page 633: ...downloading it after execution Only the machine uploaded can download SramImg and MeapBack F 18 53 18 4 10 2 Uploading Procedure 0015 5431 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Use safe mode for uploading 1 Select Upload Data F 18 54 MEAP application MeapBack bin for R D Sublog txt Backup data Files to select for downloading uploading Service PC Main controller unit Main controller PCB Sra...

Page 634: ...Chapter 18 18 30 2 Select the data you want to back up F 18 55 3 Click Start F 18 56 4 Enter a name of the file to be saved and fill out a memo as needed Then click the save button ...

Page 635: ...Chapter 18 18 31 F 18 57 5 Click OK F 18 58 18 4 10 3 Downloading Procedure 0015 5432 iR5065 iR 5055 iR5075 iR5075N iR5065N iR5055N Use safe mode for downloading 1 Select Download Data ...

Page 636: ...Chapter 18 18 32 F 18 59 2 Select the data to download F 18 60 3 Click Start ...

Page 637: ...g you to turn off and then on the switch turn off and then on the main power Be sure not to turn off the machine while it is executing a downloading session or writing downloaded system software The write operation will be suspended and the machine may fail to start up If the machine fails to start up format BOOTDEV using HDFormat and then download system software to be stored in the HDD such as S...

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Page 639: ...Chapter 19 Service Tools ...

Page 640: ......

Page 641: ...Contents Contents 19 1 Service Tools 19 1 19 1 1 List of Special Tools 19 1 19 1 2 List of Solvents Oils 19 2 ...

Page 642: ......

Page 643: ... 2002 A Used when making electrical checks 2 Door switch TKN 0093 A 3 Mirror positioning tool front rear FY9 3009 B Used when positioning the No 1 No 2 mirror 4 NA 3 Test Sheet FY9 9196 A Used when adjusting checking images 5 Potential sensor electrode FY9 3012 B Used to make zero level checks on potential sensors 6 Environment sensor checking sensor FY9 3014 B Used to check the environment sensor...

Page 644: ... Substitute IPA isopropyl alcohol 2 Solvent Cleaning metal part oil toner fluoride family hydrocarbon chlorine family hydrocarbon alcohol Do not bring near fire Procure locally 3 Heat resisting grease Lubrication fixing drive parts Mineral family lithium soap molybdenum disulfide Tool No CK 0427 500 g can 4 Lubricant Mineral oil paraffin family Tool No CK 0524 100 cc 5 Lubricant Lubrication drive ...

Page 645: ...Feb 29 2008 ...

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