Canon iPR C7010VP Series Installation Manual Download Page 11

Page: 11 / 157

Contents

2.1.4.2

............................................................................................... 2- 31

2.1.5

.................................................................................................................................... 2- 34

2.1.5.1

Vertical Path Unit (9 million prints)

............................................................................................... 2- 34

2.1.6

Upper Feed Unit

..................................................................................................................................... 2- 36

2.1.6.1

Feed Unit (Upper) (14 million prints)

........................................................................................... 2- 36

2.1.6.2

Feed Unit (Lower) (9 million prints)

.............................................................................................. 2- 37

2.1.6.3

Registration Feed Unit (9 million prints)

...................................................................................... 2- 42

2.1.6.4

Pre-Fixing Feed Unit 1 (9 million prints)

...................................................................................... 2- 45

2.1.6.5

Pre-Fixing Feed Unit 2 (9 million prints)

...................................................................................... 2- 47

2.1.6.6

Secondary Transfer Unit (9 million prints)

.................................................................................. 2- 48

2.1.7

Lower Feed Unit (Main Station)

........................................................................................................... 2- 49

2.1.7.1

Main Station Duplexing Feed Unit 1 (9 million prints)

............................................................... 2- 49

2.1.7.2

Main Station Duplexing Feed Unit 2 (9 million prints)

............................................................... 2- 51

2.1.7.3

Main Station Duplexing Feed Unit 3 (9 million prints)

.............................................................. 2- 53

2.1.7.4

Lower Feed Unit (9 million prints)

............................................................................................... 2- 56

2.1.7.5

Left Deck Path Merger Unit (9 million prints)

............................................................................ 2- 57

2.1.7.6

Left Pull-Out Roller Unit (9 million prints)

................................................................................... 2- 59

2.1.7.7

Right Pull-Out Roller Unit (9 million prints)

................................................................................. 2- 60

2.1.8

Lower Feed Unit (Sub Station)

............................................................................................................. 2- 61

2.1.8.1

Sub Station Duplexing Feed Unit 1 (9 million prints)

................................................................ 2- 61

2.1.8.2

Sub Station Duplexing Feed Unit 2 (9 million prints)

............................................................... 2- 63

2.1.9

Fixing Unit

................................................................................................................................................ 2- 65

2.1.9.1

Fixing Upper Cover / Fixing Web Unit (9 million prints)

............................................................ 2- 65

2.1.9.2

Fixing External Heat Pressure Plate / Fixing External Heat Roller Unit (9 million prints)

... 2- 67

2.1.9.3

Fixing Belt Unit (9 million prints)

................................................................................................... 2- 69

2.1.9.4

Primary Inner Delivery Unit / Primary Fixing Intermediate Unit (9 million prints)

................. 2- 73

2.1.9.5

Secondary Fixing Intermediate Unit (9 million prints)

............................................................... 2- 76

2.1.9.6

Primary Fixing Drive Unit (9 million sheets)

............................................................................... 2- 79

2.1.9.7

Secondary Fixing Drive Unit (9 million sheets)

.......................................................................... 2- 81

2.1.10

Reverse / Delivery Unit

........................................................................................................................ 2- 83

2.1.10.1

Reverse Unit (9 million prints)

..................................................................................................... 2- 83

2.1.10.2

Reverse Guide Unit (Lower) (14 million prints)

....................................................................... 2- 84

2.2

POD Deck / Secondary POD Deck

............................................................................................................ 2- 88

2.2.1

Upper Deck Unit

..................................................................................................................................... 2- 88

2.2.1.1

Upper Deck Unit

.............................................................................................................................. 2- 88

2.2.2

Middle Deck Unit

.................................................................................................................................... 2- 89

2.2.2.1

Middle Deck Unit

............................................................................................................................. 2- 89

2.2.3

Lower Deck Unit

..................................................................................................................................... 2- 89

2.2.3.1

Lower Deck Unit

.............................................................................................................................. 2- 89

2.2.4

Upper Deck Pickup Unit

........................................................................................................................ 2- 91

2.2.4.1

Upper Deck Pickup Unit

................................................................................................................. 2- 91

2.2.5

Middle Deck Pickup Unit

....................................................................................................................... 2- 93

2.2.5.1

Middle Deck Pickup Unit

................................................................................................................ 2- 93

2.2.6

Lower Deck Pickup Unit

........................................................................................................................ 2- 94

2.2.6.1

Lower Deck Pickup Unit

................................................................................................................. 2- 94

2.2.7

Upper Vertical Path Unit

........................................................................................................................ 2- 94

2.2.7.1

Upper Vertical Path Unit

................................................................................................................ 2- 94

2.2.8

Lower Vertical path Unit

........................................................................................................................ 2- 95

2.2.8.1

Lower Vertical Path Unit

................................................................................................................ 2- 95

Summary of Contents for iPR C7010VP Series

Page 1: ...Installation Guide for the iPR C7010VP C7010VPS Series Durability Enhancement Parts Canon April 6 2011 Rev 0 ...

Page 2: ......

Page 3: ... Unit ITB Drive Roller FC9 5798 000 1 Page 2 12 Leading Edge Reg Detection Unit Leading Edge Registration Patch Sensor FM4 2564 000 1 Page 2 13 Sub Hopper Unit Sub Hopper FM2 2097 030 4 Page 2 14 Toner Feed Unit Toner Feed Pipe Unit FM4 7438 000 1 Page 2 16 Paper Feed Unit Kit F02 5942 000 Approx Install Time 1 hour per deck Engine Area Part Name Part Number Q ty Removal Deck Unit Deck Lifter Moto...

Page 4: ...per Feed Unit Kit F02 5944 000 Approx Install Time 3 5 hours Engine Area Part Name Part Number Q ty Removal Feed Unit Upper Transparency Sensor RH7 7129 020 2 Page 2 36 Feed Unit Lower Pre Registration Feed Roll 1 FC9 9476 000 1 Page 2 38 Pre Registration Feed Roll 2 FC9 9476 000 1 Pre Registration Feed Roll 3 FC9 9476 000 1 Feed Roller 1 FC9 9475 000 1 Registration Roller FC5 9624 000 1 Pre Fixin...

Page 5: ...ation Duplexing Feed Unit 3 Duplex Feed Roller 1 1 FC9 9478 000 1 Page 2 53 Duplex Feed Roller 1 2 FC9 9477 000 1 Lower Feed Unit Lower Feed Roller 1 FC9 9471 000 1 Page 2 56 Lower Feed Roller 2 FC7 7501 000 1 Lower Feed Roller 3 FC7 7501 000 1 Sub Station Duplexing Feed Unit 1 Duplex Feed Roller 5 2 FC9 9471 000 1 Page 2 61 Duplex Feed Roller 6 1 FC9 9471 000 1 Duplex Feed Roller 6 2 FC5 9562 000...

Page 6: ...e need arises In the event of major changes in the contents of this manual over a long or short period Canon will issue a new edition of this manual The following paragraph does not apply to any countries where such provisions are inconsistent with local law Trademarks The product names and company names used in this manual are the registered trademarks of the individual companies Copyright This m...

Page 7: ...equiring care to avoid combustion fire Indicates an item prohibiting disassembly to avoid electric shocks or problems Indicates an item requiring disconnection of the power plug from the electric outlet Indicates an item intended to provide notes assisting the understanding of the topic in question Indicates an item of reference assisting the understanding of the topic in question Provides a descr...

Page 8: ... used to indicate Low The voltage value however differs from circuit to circuit In addition the asterisk as in DRMD indicates that the DRMD signal goes on when 0 In practically all cases the internal mechanisms of a microprocessor cannot be checked in the field Therefore the operations of the microprocessors used in the machines are not discussed they are explained in terms of from sensors to the ...

Page 9: ......

Page 10: ...l Path Unit 1 21 1 2 8 Escape Path Unit 1 22 1 2 9 Buffer Path Unit 1 23 1 2 10 Multi Path Unit 1 23 Chapter 2 Parts Replacement Procedure 2 1 Main Body 2 1 2 1 1 Process Unit 2 1 2 1 1 1 Developing Rail Unit 9 million prints 2 1 2 1 1 2 Developing Drive Unit 9 million prints 2 1 2 1 1 3 Drum Patch Sensor Shutter Solenoid Unit 9 million prints 2 6 2 1 2 Intermediate Transfer Unit 2 12 2 1 2 1 Regi...

Page 11: ...lexing Feed Unit 2 9 million prints 2 63 2 1 9 Fixing Unit 2 65 2 1 9 1 Fixing Upper Cover Fixing Web Unit 9 million prints 2 65 2 1 9 2 Fixing External Heat Pressure Plate Fixing External Heat Roller Unit 9 million prints 2 67 2 1 9 3 Fixing Belt Unit 9 million prints 2 69 2 1 9 4 Primary Inner Delivery Unit Primary Fixing Intermediate Unit 9 million prints 2 73 2 1 9 5 Secondary Fixing Intermedi...

Page 12: ...l out Roller Unit 2 99 2 2 11 Lower Deck Pull Out Roller Unit 2 100 2 2 11 1 Lower Deck Pull out Roller Unit 2 100 2 2 12 Horizontal Path Unit 2 102 2 2 12 1 Horizontal Path Unit 2 102 2 2 13 Escape Path Unit 2 103 2 2 13 1 Escape Path Unit 2 103 2 2 14 Buffer Path Unit 2 106 2 2 14 1 Buffer Path Unit 2 106 2 2 15 Multi Path Unit 2 107 2 2 15 1 Multi Path Unit 2 107 ...

Page 13: ......

Page 14: ...Chapter 1 Replacement Parts ...

Page 15: ......

Page 16: ...ed Unit Main Station 1 10 1 1 9 Lower Feed Unit Sub Station 1 11 1 1 10 Fixing Unit 1 12 1 1 11 Reverse Delivery Unit 1 13 1 2 POD Deck Secondary POD Deck 1 14 1 2 1 List of Replacement Parts 1 14 1 2 2 Deck Unit 1 16 1 2 3 Deck Pickup Unit 1 17 1 2 4 Upper Vertical Path Unit 1 18 1 2 5 Lower Vertical Path Unit 1 19 1 2 6 Deck Pull Out Roller Unit 1 20 1 2 7 Horizontal Path Unit 1 21 1 2 8 Escape ...

Page 17: ......

Page 18: ...2 9 million Pickup assembly Pickup feed belt FC5 8146 6 9 million 3 piece deck right left Spread grease on the inner part of the bearing super lube oil Deck pickup solenoid FL2 1785 2 9 million 1 piece deck right left Deck pull out roller FL2 9438 2 9 million 1 piece deck right left Spread grease on the inner part of the bearing super lube oil Vertical path unit Vertical path unit Vertical path fe...

Page 19: ...uplexing feed roller 6 2 FC5 9562 1 9 million Spread grease on the inner part of the bearing super lube oil Sub station duplexing feed unit 2 Duplexing feed roller 4 1 Duplexing feed roller 5 1 FC9 9471 2 9 million Spread grease on the inner part of the bearing super lube oil Duplexing feed roller 4 2 FC5 9562 1 9 million Spread grease on the inner part of the bearing super lube oil Fixing unit Fi...

Page 20: ...U imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 1 T 1 2 No Parts Name Parts No Q ty 1 Input gear FU6 0368 4 2 Cylinderone way gear FU6 0369 4 3 Developing drive shaft FM2 2107 4 4 Developing drive unit FM4 2573 4 5 Drum Patch Sensor Shutter Solenoid Unit FM4 2563 4 5 2 3 1 4 2 3 1 4 2 3 1 4 2 3 1 4 ...

Page 21: ...C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 2 T 1 3 No Parts Name Parts No Q ty 1 ITB drive roller FC9 5798 1 2 Leading edge registration patch sensor FM4 2564 1 3 Registration patch sensor FM4 2564 3 3 2 1 ...

Page 22: ...S C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 3 T 1 4 No Parts Name Parts No Q ty 1 Sub hopper FM2 2097 4 2 Toner feed pipe unit FM4 7438 1 3 Hopper unit Y FM4 7152 1 4 Hopper unit M FM4 7153 1 5 Hopper unit C FM4 7154 1 6 Hopper unit Bk FM4 7155 1 7 Waste toner buffer FM2 2053 1 2 1 6 5 4 3 7 ...

Page 23: ...SS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 4 T 1 5 No Parts Name Parts No Q ty 1 Pickup feed belt FC5 8146 6 2 Deck pickup solenoid FL2 1785 2 3 Deck pull out roller FL2 9438 2 4 Deck lifter mootr FK2 2972 2 4 4 1 1 3 3 2 2 ...

Page 24: ...10VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 5 T 1 6 No Parts Name Parts No Q ty 1 Vertical path feed roller Lower feed roller 4 FC9 9468 2 2 Right deck merge roller Left deck merger roller FC9 9470 1 3 External merge roller FC9 9469 1 3 1 1 2 ...

Page 25: ...PRESS C6010 PSU F 1 6 T 1 7 No Parts Name Parts No Q ty 1 Pre registration feed roller 1 Pre registration feed roller 2 Pre registration feed roller 3 FC9 9476 3 2 Registration roller FC5 9624 1 3 Torque limiter FC5 9332 1 4 Fixing feed belt front Fixing feed belt rear FC6 8098 8 5 Pre fixing feed suction fan front Pre fixing feed suction fan rear FL2 6885 4 6 Transparency sensor RH7 7129 2 7 6 1 ...

Page 26: ...Chapter 1 1 9 7 Feed roller 1 FC9 9475 1 8 Pre fixing Feed Belt Cleaning Brush FL3 2902 1 No Parts Name Parts No Q ty ...

Page 27: ...PSU F 1 7 T 1 8 No Parts Name Parts No Q ty 1 Lower feed roller 1 FC9 9471 1 2 Deck pull out auxiliary roller FC8 1659 1 Secondary pull out roller 1 3 Left deck merger roller FC5 9539 1 4 Duplexing feed roller 3 2 FC9 9477 1 Duplexing feed roller 2 2 1 Duplexing feed roller 1 2 1 5 Duplexing feed roller 3 1 FC9 9478 1 Duplexing feed roller 2 1 1 Duplexing feed roller 1 1 1 6 Lower feed roller 2 Lo...

Page 28: ...agePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 8 T 1 9 No Parts Name Parts No Q ty 1 Duplexing feed roller 5 2 Duplexing feed roller 6 1 FC9 9471 2 Duplexing feed roller 4 1 Duplexing feed roller 5 1 2 2 Duplexing feed roller 4 2 FC5 9562 1 Duplexing feed roller 6 2 1 1 2 1 2 ...

Page 29: ... 0026 4275 imagePRESS C6010 imagePRESS C7010VP imagePRESS C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 9 5 8 12 2 3 1 4 6 7 9 10 11 13 14 ...

Page 30: ...heat roller unit 240V FM2 9265 1 4 Primary fixing external heat pressure plate FM3 2093 1 5 Primary inner delivery unit FM2 2198 1 6 Primary fixing Upper Cover FM3 2104 1 7 Primary fixing Web Unit FM3 2092 1 8 Secondary fixing intermediate unit 200V FM2 9292 1 Secondary fixing intermediate unit 240V FM2 0319 1 9 Secondary fixing external heat roller unit 200V FM2 2197 1 Secondary fixing external h...

Page 31: ...er 1 FC8 7690 1 9 million Spread grease on the inner part of the bearing super lube oil Upper vertical path roller 2 FC8 7691 1 9 million Spread grease on the inner part of the bearing super lube oil Lower Vertical Path Unit Lower vertical path roller 1 FC8 7677 1 9 million Spread grease on the inner part of the bearing super lube oil Lower vertical path roller 2 1 9 million Spread grease on the i...

Page 32: ... 1 FC8 7677 1 9 million Spread grease on the inner part of the bearing super lube oil Multi path roller 2 1 9 million Spread grease on the inner part of the bearing super lube oil Category Parts Name Parts No Q ty Replacemen t interval prints Remarks ...

Page 33: ... C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 11 T 1 13 No Parts Name Parts No Q ty 1 Upper deck lifter motor M603 FK2 2972 1 Middle deck lifter motor M703 1 Lower deck lifter motor M803 1 1 ...

Page 34: ...0VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 12 T 1 14 No Parts Name Parts No Q ty 1 Upper deck pickup solenoid SL601 FL2 1785 1 Middle deck pickup solenoid SL701 1 Lower deck pickup solenoid SL801 1 2 Upper deck pull out roller FL2 9438 1 Middle deck pull out roller 1 Lower deck pull out roller 1 3 Pickup feed belt FC5 8146 9 1 3 2 ...

Page 35: ...7010VP imagePRESS C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 13 T 1 15 No Parts Name Parts No Q ty 1 Upper vertical path roller 1 FC8 7690 1 2 Upper vertical path roller 2 FC8 7691 1 1 2 ...

Page 36: ...RESS C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 14 T 1 16 No Parts Name Parts No Q ty 1 Lower vertical path roller 1 FC8 7677 1 2 Lower vertical path roller 2 1 3 Lower vertical path roller 3 1 1 3 2 ...

Page 37: ...10VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 15 T 1 17 No Parts Name Parts No Q ty 1 Upper deck pull out auxiliary roller FC8 1659 1 Middle deck pull out auxiliary roller 1 Lower deck pull out auxiliary roller 1 1 ...

Page 38: ...P imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 16 T 1 18 No Parts Name Parts No Q ty 1 Horizontal path roller 1 FC8 7690 1 2 Horizontal path roller 2 1 3 Horizontal path roller 3 1 4 Horizontal path roller 4 1 2 1 3 4 ...

Page 39: ...ESS C6010 imagePRESS C7010VP imagePRESS C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 17 T 1 19 No Parts Name Parts No Q ty 1 Buffer path roller 1 FC5 8472 1 1 ...

Page 40: ...gePRESS C6010 PSU F 1 18 T 1 20 1 2 10 Multi Path Unit 0026 5004 imagePRESS C6010 imagePRESS C7010VP imagePRESS C6010VP imagePRESS C7010VP FS imagePRESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS imagePRESS C6010 PSU F 1 19 T 1 21 No Parts Name Parts No Q ty 1 Buffer path roller 2 FC8 7690 1 No Parts Name Parts No Q ty 1 Multi path roller 1 FC8 7677 1 2 Multi path...

Page 41: ......

Page 42: ...Chapter 2 Parts Replacement Procedure ...

Page 43: ......

Page 44: ...ondary Transfer Unit 9 million prints 2 48 2 1 7 Lower Feed Unit Main Station 2 49 2 1 7 1 Main Station Duplexing Feed Unit 1 9 million prints 2 49 2 1 7 2 Main Station Duplexing Feed Unit 2 9 million prints 2 51 2 1 7 3 Main Station Duplexing Feed Unit 3 9 million prints 2 53 2 1 7 4 Lower Feed Unit 9 million prints 2 56 2 1 7 5 Left Deck Path Merger Unit 9 million prints 2 57 2 1 7 6 Left Pull O...

Page 45: ...ical Path Unit 2 94 2 2 8 Lower Vertical path Unit 2 95 2 2 8 1 Lower Vertical Path Unit 2 95 2 2 9 Upper Deck Pull Out Roller Unit 2 98 2 2 9 1 Upper Deck Pull out Roller Unit 2 98 2 2 10 Middle Deck Pull Out Roller Unit 2 99 2 2 10 1 Middle Deck Pull out Roller Unit 2 99 2 2 11 Lower Deck Pull Out Roller Unit 2 100 2 2 11 1 Lower Deck Pull out Roller Unit 2 100 2 2 12 Horizontal Path Unit 2 102 ...

Page 46: ...n prints 0026 4430 imagePRESS C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Developing drive unit FM4 2573 1 2 Before the replacement 1 Execute the following in Service Mode to discharge the waste toner du ration approximately 5 min COPIER FUNCTIO...

Page 47: ... 2 F 2 4 3 Remove the screw 1 to release the 2 fixing hooks 2 and then shift the main station upper rear cover 1 3 in the direction of A and then B to detach F 2 5 4 Remove the Main Station Upper Rear Cover 1 2 Screws 2 F 2 6 5 Remove the following parts Harness 1 edge saddles 1 1 connector 2 1 screw 3 F 2 7 6 Remove the primary exhaust fan 1 while lifting it up 9 screws 2 F 2 8 1 2 2 1 1 2 2 A B ...

Page 48: ... 11 10 Remove the screw 1 F 2 12 1 2 5 2 3 1 4 4 CAUTION Points to Note When Attaching the Process Unit Cover Align the cut off 1 at the both ends of the process unit cover to the pin 2 at the host machine After shifting the 3 levers 2 of the process unit cover 1 as indicated shift the lever small 3 as indicated while pushing the A area toward the rear If shifting the lever small 3 while the cover...

Page 49: ...ft side up 5 claws 2 F 2 14 13 Detach the toner supply front cover 1 2 screws 2 F 2 15 14 Detach the toner supply right cover 1 2 rubber covers 2 2 screws 3 F 2 16 15 Move the toner supply assembly 1 in the direction of the arrow 6 connectors 2 3 screws 3 F 2 17 16 Detach the main station upper middle cover 2 1 5 screws 2 F 2 18 1 2 1 2 1 2 3 2 3 1 2 2 ...

Page 50: ...the 2 harness guides 4 10 wire saddles of the harness guide 4 3 screws 5 F 2 22 23 Detach the drum drive PCB unit 1 1 each for each color 1 wire saddle 2 5 connectors 3 2 screws 4 1 harness 5 only at the front side of 1 F 2 23 24 Remove the developing waste toner joint pipe 1 1 each for each color 4 screws 2 2 1 1 2 2 2 2 2 2 2 1 1 2 2 2 2 CAUTION Point to Note When Handling the Drum Gear Never ma...

Page 51: ...P imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Drum Patch Sensor Shutter Solenoid FM4 2563 2 Before the replacement 1 Remove the Developin g Assembly Refer to Chapter 7 Removing the Developing Assembly in the Service Manual CAUTION Point to Note When Attaching Fit the dev...

Page 52: ...connector 2 5 Put the cable 3 through the opening 4 CAUTION Points to Note at Installation Removal If the black harness is pulled by the hook of the Primary Exhaust Duct Lower the connector 1 may be disconnected Be sure to check that the connector is connected properly CAUTION When installing the Primary Exhaust Duct Lower be sure to insert the 2 Hooks of the Primary Exhaust Duct Lower properly If...

Page 53: ...ock Unit 1 Put the front of the developing knocking unit 1 through the opening 2 first then put the cable 3 through the opening 4 at the rear 3 1 2 4 2 2 1 1 3 2 Fit the 2 claws 1 to position the developing knocking unit byfitting with the 2 bosses 2 3 While supporting the developing knocking unit 4 from below secure it with 4 screws W SEMS 3 that is included in the package CAUTION Be sure to chec...

Page 54: ... Remove the Developing Assembly Rail Right 1 by moving it in the di rection of the arrow 1 Screw 2 1 Boss 3 2 Protrusions 4 F 2 35 10 Remove the Developing Lower Duct 1 2 Screws 2 2 Bosses 3 F 2 36 11 Remove the end of the wire 1 from the hook 2 with tweezers F 2 37 12 Free the harness 1 and the Relay Connector 2 from the Harness Guide 3 2 Wire Saddles 4 F 2 38 13 Disconnect the 2 connectors 1 F 2...

Page 55: ...utter Solenoid Unit 1 Put the wire 1 around the Pulley 2 2 After temporarily securing the Solenoid Unit 1 with the 2 screws check the direction of the end of the wire 2 and fit it to the hook 3 with tweezers 3 Route the wire 1 along the A face of the guide 2 4 Hold the Solenoid Unit 1 so that it completely pulls the wire 2 and there is no gap at A CAUTION Be sure to push the edge of the Solenoid P...

Page 56: ... is completely opened and that all parts of the sensor measurement area 3 are visible when the Solenoid Pin 1 is pulled The sensor measurement area should not be visible when the Drum Patch Sensor Shutter is closed 8 If the Shutter does not open close smoothly perform CAUTION Points to Note when Installing the Drum Patch Sensor Shutter Solenoid Unit when the Solenoid Pin with Wire Came Off of the ...

Page 57: ...nsors 1 2 connectors 2 2 pc from each registration patch sensor F 2 44 2 1 2 2 ITB Upper Frame Unit 9 million prints 0026 4412 imagePRESS C6010 imagePRE SS C7010VP imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace ITB drive roller FC9 5798 2 Before the replacement 1 Remove the...

Page 58: ...P CAUTION Point to Note When Lifting down Intermediate Transfer Belt Unit When lifting down the intermediate transfer belt unit be careful not to get your hands caught between the intermediate transfer belt unit 1 and the intermediate transfer frame 2 Holding the grip 1 as shown in the figure pull the lever 3 while lifting the Intermediate Transfer Belt Unit 2 Lower the Intermediate Transfer Belt ...

Page 59: ...0VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Sub hopper FM2 2097 2 Before the replacement 1 Remove the Developing Assembly Y M C and K Refer to Chapter 7 Removing the Developing Assembly in the Service Manual 3 Replacement procedure 1 Remove the Sub Hopper Y M C and K 1 1 Connector 2 4 Screws 3 F 2 51 2 1 3 2 Hopper Unit 9 million prints 0026 4485 imagePRESS C6010 imagePRE ...

Page 60: ...replacement rear cover 1 3 screws 2 F 2 55 3 Detach the toner replacement upper cover 1 3 screws 2 F 2 56 4 In case of removing Bk hopper unit detach the toner replacement right cover 1 2 blanking rubbers 2 2 screws 3 F 2 57 1 3 1 2 1 2 1 2 NOTE a In case of removing Y hopper unit additionally execute the following procedure b In case of removing M C Bk hopper unit go to the next step 1 Slide the ...

Page 61: ...hand so that the edge 3 of the toner container rotates and moves in the direction of the arrow C F 2 62 3 Keep turning the gear 2 in the direction of the arrow B The edge 3 of the toner container comes closer to the gear 2 F 2 63 3 Screws 2 CAUTION Points to Note When Attaching Hopper Unit Be sure to attach the hopper unit with the shutter 1 shifted in the direction of the arrow with your finger w...

Page 62: ...ntainer is attached turn the gear 2 while shifting the shaft 1 in the direction of the arrow A so that the edge 3 of the toner container rotates and moves in the direction of the arrow C F 2 66 2 Keep turning the gear 2 in the direction of the arrow B The edge 3 of the toner container comes closer to the gear 2 F 2 67 3 Even if the edge comes to its maximum closest position keep turning the gear 2...

Page 63: ...Upper Rear Cover 1 2 screws 2 F 2 69 2 Remove the 3 scr ews 2 securing the Ma in Station Upper Front Cover 1 F 2 70 3 Remove the main station front right cover 1 and the main station front left cover 2 F 2 71 4 Remove the 2 stepped screws 1 to shift the 4 release levers 2 in the di rection of the arrow Hold the grip 3 to detachthe process unit cover 4 F 2 72 CAUTION Point to Note When Attaching th...

Page 64: ...ght cover 1 2 rubber covers 2 2 screws 3 F 2 77 10 Move the toner supply assembly 1 in the direction of the arrow 6 connectors 2 3 screws 3 CAUTION Point to Note When Attaching the Process Unit Cover 2 2 After lifting the 3 levers 2 of the process unit cover 1 be sure t o shift the lever small 3 while pushing the A area to the back If trying to turn the lever small 3 while the cover 1 is off from ...

Page 65: ...2 4 claws 3 F 2 82 15 Shift the lever B E1 1 in the direction of the arrow Remove the stepped screw 2 andshift the 4 levers 3 in the direction of the arrow to detach the intermediate transfer unit cover 4 F 2 83 16 Release the release lever 1 of the intermediate transfer unit inthe direc tion of the arrow T 2 1 1 1 2 CAUTION Point to Note When Holding the Release Lever of the Intermediate Transfer...

Page 66: ... on the surface of the dustproof glass CAUTION Point to Note When Attaching the Dustproof Glass Unit Be sure to make the engraved mark UP 1 facing upward and push in the unit slowly to avoid damage on the surface of the dustproof glass A 1 1 1 1 CAUTION When tightening or loosening the screw 3 be sure to hold the Drum 2 to prevent the Photosensitive Drum 1 from rotating in the direction of the arr...

Page 67: ...l out the proc ess unit 3 F 2 88 Align the protrusion 1 on the drum shaft knob and the groove 2 on the drum flange When tightening or loosening the screw 3 be sure to hold the Drum Shaft Knob 2 to prevent the Photosensitive Drum 1 from rotating in the direction of the arrow 2 1 3 1 2 CAUTION If there is toner around the A area of the process unit be sure to clean the area with lint free paper 2 3 ...

Page 68: ... 2 92 25 Remove the har ness guide right 1 and the harness guide left 2 With the bunch line connected 3 screws 3 each F 2 93 26 Remove the 4 gears 1 4 E rings 2 CAUTION Point to Note When Storing the Process Unit When storing the process unit 1 be sure to hold the harness 2 with its face up so that it will not be caught in the process unit MEMO The reason why placing paper over the unit To prevent...

Page 69: ... ing pipe and the drum waste toner connecting pipe 3 Pull out the intermediate transfer unit 100 mm or more To disengage the toner exhaust pipe of the ITB cleaner unit from the waste toner buffer unit 4 Pull out the feed assembly 100 mm or more To disengage the to ner exhaust pipe of the secondar y transfer cleaner unit from the waste buffer unit 5 Disconnect thePower UnitStation from theMain Stat...

Page 70: ...wire saddle 2 5 connectors 3 2 screws 4 1 harness 5 only at the front side of 1 F 2 102 5 To disconnect the drum waste toner connecting pipe Bk 1 pull out the upper side of the harness guide 2 forward 19 connectors 3 3 wire saddles 4 3 screws 5 10 clamps of the harness guide 2 CAUTION Points to Note When Handling the Drum Gear Never make a scar on the drum gear 1 in the subsequent steps Scars on t...

Page 71: ...e 1 fully in the direction of the arrow F 2 107 CAUTION Points to Note At Installation Be sure to fit the developing waste toner connecting pipe 1 and the drum waste toner connecting pipe 2 in the opening 3 of the waste toner pipe and then fix them with the screw 4 while pressing from upward Be sure to fit the drum waste toner connecting pipe 2 surely into the boss 5 1 2 3 3 1 4 2 4 3 5 CAUTION Po...

Page 72: ...ewaste toner connecting pipe and the waste toner connecting mouth If there is a gap between them perform step 3 while pulling the waste toner connecting pope to the waste toner connecting mouth 3 Turn the waste toner buffer drive motor 1 in the direction of the arrow to check that the waste toner delivery screw 2 rotates When turning the waste toner buffer driver motor be sure to turn it from the ...

Page 73: ... screw 2 at the waste toner feed pipe 1 F 2 114 17 Lift the Waste Toner Connecting Pipe 1 and remove the joint lower 2 F 2 115 1 2 3 3 1 2 CAUTION Points to Note at Installation 1 Be sure to align the cut off 1 of the Waste Toner Connecting Pipe with the protrusion 2 of the cap when installing 2 Be sure to install the joint lower 3 between the Waste Toner Connecting Pipe 1 and the plate 2 2 1 ...

Page 74: ...3 Push the Waste Toner Connecting Pipe 1 in the direction of the arrow and fit the plate 2 into the boss 3 4 Check that the gear 4 of the Waste Toner Buffer Unit and the gear 5 are matched CAUTION Points to Note At Installation Be sure to fit the hook 1 in the hole 2 of the main station and perform installation 1 2 ...

Page 75: ...Replacement procedure 1 Pass the driver in the lifter screwdriver shaft 1 hole to keep the tension of the lifter wire 2 F 2 117 2 Remove the 9 wire saddles 1 and the 3 connectors 2 F 2 118 3 Remove the switch support plate 1 2 screws 2 F 2 119 4 Remove the sensor support plate 1 1 screw 2 F 2 120 5 Remove the gear cover 1 1 screw 2 F 2 121 6 Move the harness 1 to the top of the deck lifter motor u...

Page 76: ...vice Manual 3 Replacement procedure 3 1 Removing the pickup solenoid 1 Remove the solenoid cover 1 1 screw 2 F 2 124 2 Remove the pickup solenoid 1 2 Wire Saddles 2 1 connector 3 2 screws 4 1 Spring 5 F 2 125 3 2 Removing the Deck Pullout Roller 1 Turn over the Cassette Pickup Unit and remove the Pickup Air Duct 1 CAUTION After replacing the deck lifter motor unit be sure not to forget to remove t...

Page 77: ... 2 F 2 128 4 Remove the Deck Pullout Roller 1 and remove the bearing 2 1 E ring 3 F 2 129 3 3 Removing the pickup feed belts 1 Disconnect the connector 1 2 Remove the grounding plate 2 and then remove the sintered bushing 3 1 screw 4 1 2 3 4 4 1 2 2 2 2 2 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease ...

Page 78: ... Pickup Unit and remove the Attraction Duct 1 4 Screws 2 1 Bearing 3 F 2 132 CAUTION Remove the screws while supporting the suction duct If not supported the suction duct may drop down to be broken 1 2 3 4 1 2 3 CAUTION Point to note when attaching Fit the bearing 2 of the belt drive roller 1 into the hole 3 of the frame and fit the 2 bosses 4 of the suction duct to fix 1 2 3 4 4 ...

Page 79: ... Before the replacement 1 Remove the Vertical Path Unit Refer to Chapter 8 Removing the Verti cal Path Unit in the Service Manual 3 Replacement procedure 3 1 Removing the vertical path feed roller 1 Remove the sensor base 1 1 reuse band 2 1 screw 3 F 2 135 2 Remove the vertical path feed roller 1 Front side 1 screw 2 1 bushing w leaf spring 3 1 E ring 4 1 bearing 5 Rear side 1 E ring 6 1 bearing 7...

Page 80: ...c tive 2 edge saddles 2 F 2 140 2 Remove the turn assembly 1 Front side 1 spring 2 1 screw 3 1 shaft pin 4 Rear side 1 screw 5 1 shaft pin 6 F 2 141 3 Remove the inner guide face cap cover 1 2 screws 2 3 claws 3 F 2 142 1 2 5 4 7 6 3 2 1 8 2 1 CAUTION Do not loose washers 7 located at both edges of the turn assembly CAUTION Point to Note When Attaching Be sure to make the cams 1 at the both sides ...

Page 81: ...arallel pin 4 F 2 147 2 1 6 Upper Feed Unit 2 1 6 1 Feed Unit Upper 14 million prints 0026 4805 imagePRESS C6010 imagePRE SS C7010VP imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Transparency sensor RH7 7129 2 Before the replacement 1 Pull out the Feed Assembly toward the ...

Page 82: ...0 4 Detach the feed cover upper 1 2 screws 2 F 2 151 5 Remove the transparency sensor unit 1 2 connectors 2 1 screw 3 F 2 152 6 Remove the transparency sensor 1 F 2 153 2 1 6 2 Feed Unit Lower 9 million prints 0026 4806 imagePRESS C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS...

Page 83: ...F 2 154 2 Tilt the lever B E1 1 in the direction of the arrow Hold the lever B E1 1 and pull out the feed assembly 2 until it stops F 2 155 3 Release the 2 leaf springs 1 and pull out the feed assembly 2 further F 2 156 4 Detach the pre registration cover 1 2 screws 2 F 2 157 5 Hold the lever B E2 1 and open the feed unit upper 2 F 2 158 6 Detach the feed guide 3 1 4 screws 2 F 2 159 7 Remove the ...

Page 84: ...ess 8 wire saddles 2 8 connectors 3 Harness 4 edge saddles 4 F 2 162 11 Remove the 3 screws 1 F 2 163 12 Remove the 2 screws 1 F 2 164 13 Hold the feed unit 1 as shown in the figure and detach it 1 2 2 CAUTION For the left side besure to hold the plate A frame The plate B the feed guide may be deformed if being held 2 2 1 1 3 2 3 3 3 3 4 3 2 2 4 1 1 1 ...

Page 85: ...E2 While supporting to prevent the feed unit upper from closing remove 1 each of the front and rear fixing screws 1 and gas dampers 2 only for the upper side F 2 168 17 Remove the following parts 1 reuse band 1 1 connector 2 Harness 1 edge saddle 3 F 2 169 18 Detach the fixing plate 1 1 screw 2 F 2 170 19 Detach the shaft support rear 1 3 screws 2 1 claw 3 1 A B 2 1 1 2 1 1 2 3 1 2 ...

Page 86: ...ng 4 1 bearing 5 Rear side 1 belt 6 1 E ring 7 1 pulley 8 1 dowel pin 9 1 bearing 10 F 2 173 When detaching the pre registration feed roller 1 2 21 Remove the following parts 1 connector 1 Harness 1 edge saddle 2 F 2 174 22 Detach the feed guide 2 1 4 screws 2 CAUTION Be careful not to lose the 2 bushings 1 that are not fixed to the shaft 1 2 2 3 1 1 2 CAUTION When replacing be sure to apply greas...

Page 87: ... Rear side 1 belt 6 1 E ring 7 1 pulley 8 1 dowel pin 9 1 bearing 10 F 2 179 2 1 6 3 Registration Feed Unit 9 million prints 0026 4809 imagePRESS C6010 imagePRE SS C7010VP imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Registration roller FC5 9624 2 Replacement procedure 1 ...

Page 88: ...of the main station F 2 182 4 Remove the 2 screws 2 to secure the lever B E1 1 F 2 183 5 While pressing the release button 1 turn the lever B E1 2 counter clockwise a little and pull it out forward F 2 184 6 Detach the cross feed registration front cover 1 2 screws 2 F 2 185 7 Detach the roller cover 1 2 screws 2 2 claws 3 F 2 186 8 Turn the cam 1 to the position shown in the figure 1 2 2 1 1 2 1 ...

Page 89: ...hile pressing the link plate 1 in the direction of the arrow detach the roller joint upper 2 and the bushing 3 F 2 190 12 Detach the registration roller 1 as indicated by the arrows A and B in this order F 2 191 1 2 1 2 2 1 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease 2 3 1 1 A B ...

Page 90: ...Removing the Pre fixing Feed Unit 1 and 2 in the Service Manual 2 Remove the Pre fixing Feed Belt Cleaning Brush 1 F 2 192 2 2 Removing the fixing feed belt pre fixing feed suction fan front rear 1 Remove the Secondary Transfer Outer Unit Refer to Chapter 7 Remov ing the Secondary Transfer Outer Unit in the Service Manual 2 Remove the Pre fixing Feed Unit 1 Refer to Chapter 8 Removing the Pre fixi...

Page 91: ...1 12 Detach the roller 1 as indicated by the arrows A B and C in this order and detach the 3 others in the same manner F 2 202 13 Detach the 4 fixing feed belts 1 in the direction of the arrow F 2 203 14 Detach the pre fixing feed suction fan front 1 and the pre fixing feed suction fan rear 2 Harness 1 edge saddle 3 1 wire saddle 4 1 connector 5 each 2 screws 6 each 1 2 1 2 3 3 2 1 CAUTION When in...

Page 92: ...t 2 Refer to Chapter 8 Removing the Pre fixing Feed Unit 2 in the Service Manual 3 Replacement procedure 1 Detach the motor 1 1 connector 2 4 screws 3 F 2 205 2 Remove the positioning pin 1 2 screws 2 F 2 206 3 Detach the belt unit 1 2 screws 2 F 2 207 4 Remove the 4 bushings w leaf spring 1 1 screw 2 each F 2 208 5 Remove the following parts 1 E ring 1 1 gear 2 1 dowel pin 3 F 2 209 6 Remove the ...

Page 93: ...er to Chapter 9 Removing theSecondary Transfer Outer Roller Unit in theService Man ual 3 Replacement procedure 1 Remove the torque limiter 1 2 N rings 2 1 washer 3 1 gear 4 4 bearings 5 1 secondary transfer front holder 6 1 secondary transfer rear holder 7 1 secondary transfer external roller 8 F 2 214 CAUTION When installing the Fixing Feed Belt Slave Roller be sure to putthe shorter side 1 of th...

Page 94: ...to Chapter 8 Re moving the Main Station Duplex Feed Unit 1 in the Service Manual 3 Replacement procedure 3 1 Removing the duplexing feed roller 3 1 3 2 1 Reverse the duplexing feed unit 1 of the main station and detach the hook plate 1 in the direction of the arrow with a screwdriver F 2 215 2 Detach the motor unit 1 1 belt 2 3 screws 3 F 2 216 3 Remove the following parts from the motor unit 1 Ha...

Page 95: ...aft 1 2 screws 2 1 link plate 3 2 bushings 4 F 2 223 10 Move the lower guide plate 1 in the direction of the arrow and detach it 1 screw 2 F 2 224 When detaching the duplexing feed roller 3 1 11 Move the duplexing feed roller 3 1 1 in the direction of the arrow and detach it 1 E ring 2 1 pulley 3 1 dowel pin 4 1 screw 5 1 bushing w leaf spring 6 1 E ring 7 1 bearing 8 1 belt 9 F 2 225 12 Remove th...

Page 96: ...PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Duplexing feed roller 2 1 FC9 9478 Duplexing feed roller 2 2 FC9 9477 2 Before the replacement 1 Remove the Main Station Duplex Feed Unit 2 Refer to Chapter 8 Re moving the Main Station Duplex Feed Unit 2 in the Service Manual 3 Replacement procedure 3 1 Removing the duplexing feed roller...

Page 97: ...ate 1 F 2 234 7 Turn over the Main Station Duplex Feed Unit 2 and remove the Guide Handle Shaft 1 2 screws 2 1 link plate 3 2 bushings 4 F 2 235 8 Move the lower guide plate 1 in the direction of the arrow and detach it 1 screw 2 F 2 236 When detaching the duplexing feed roller 1 2 9 Move the duplexing feed roller 1 2 1 in the direction of the arrow and detach it 1 E ring 2 1 pulley 3 1 dowel pin ...

Page 98: ... Station Duplexing Feed Unit 3 9 million prints 0026 4719 imagePRESS C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Duplexing feed roller 1 1 FC9 9478 Duplexing feed roller 1 2 FC9 9477 2 the replacement 1 Remove the Main Station Duplex Feed Unit 3...

Page 99: ...1 1 belt 2 1 connector 3 3 screws 4 F 2 243 4 Free the harness from the edge saddle 1 F 2 244 5 Remove the stepped screw 1 F 2 245 6 Open the main station duplexing feed unit 3 lower while pushing the re lease plate 1 F 2 246 7 Remove the main station duplexing feed unit 3 lower 1 in the direction of the arrow CAUTION Be sure not to lose the unfixed bushing 1 1 2 1 1 2 3 4 1 CAUTION Be sure not to...

Page 100: ...e duplexing feed roller 1 2 1 by moving it inthe direction of the arrow 1 E ring 2 1 pulley 3 1 dowel pin 4 1 screw 5 1 bushing w leaf spring 6 1 E ring 7 1 bearing 8 1 belt 9 F 2 250 11 Remove the following parts from the duplexing feed roller 1 2 1 Front side 1 E ring 2 1 bearing 3 Rear side 1 E ring 4 1 pulley 5 2 dowel pins 6 F 2 251 1 1 2 2 3 4 4 1 2 CAUTION When replacing be sure to apply gr...

Page 101: ... FC7 7501 Lower feed roller 3 FC7 7501 2 Before the replacement 1 Remove the Lower Feed Unit Refer to Chapter 8 Removing the Lower Feed Unit in the Service Manual 3 Replacement procedure 3 1 Removing the lower feed roller 1 1 Turn over the Lower Feed Unit and remove the Protection Plate 1 2 screws 2 F 2 254 2 Remove the lower feed roller 1 1 Front side 1 screw 2 1 bushing w leaf spring 3 1 E ring ...

Page 102: ...nts 0026 4822 imagePRESS C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Left deck merger roller FC5 9539 2 Before the replacement 1 Remove the Right Deck Un it Refer to Ch apter 8 Remo ving the Deck Unit in the Service Manual 3 Replacement procedur...

Page 103: ...ft deck merger roller 1 4 E rings 2 2 bearings 3 1 dowel pin 4 1 gear 5 2 screws 6 F 2 262 5 Remove the Left Deck Merging Roller 1 4 E rings 2 2 Bearings 3 1 Plate 4 F 2 263 1 3 1 3 2 2 1 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease ...

Page 104: ...procedure 1 Remove the left pull out roller unit 1 1 grip 2 1 bushing 3 5 screws 4 F 2 264 2 Remove the following parts 1 E rings 1 1 flange 2 1 gears 3 1 dowel pins 4 F 2 265 3 Remove the secondary pull out roller 1 3 E rings 2 2 gears 3 1 dowel pins 4 2 bearings 5 F 2 266 CAUTION Point to Note When Attaching Be sure to insert the positioning shaft 1 of the left deck path merger unit into the att...

Page 105: ...rtical Path Unit Refer to Chapter 8 Removing the Verti cal Path Unit in the Service Manual 2 Pull out the Right Deck Unit Refer to Chapter 8 Pulling out the D eck Unit in the Service Manual 3 Replacement procedure 1 Remove the Main Station Inner Right Lower Cover 1 1 Screw 2 F 2 267 2 Remove the Main Station Front Right Lower Cover 1 2 Screws 2 F 2 268 3 Remove the belt 1 2 E rings 2 1 gear 3 1 do...

Page 106: ...pter 8 Re moving the Duplex Feed Unit 1 in the Service Manual 2 Open the Sub Station Duplex Feed Unit 1 1 F 2 273 3 Remove the cover 1 3 Screws 2 3 Claws 3 F 2 274 4 Turn over the Sub Station Duplex Feed Unit 1 1 3 Replacement procedure 3 1 Removing the duplexing feed roller 5 2 1 Remove the TP screw 2 securing the flapper stay 1 and move the du plexing attachment plate left 3 in the direction of ...

Page 107: ...ws 2 F 2 278 3 Remove the duplexing feed roller 6 2 1 Front side 2 E rings 2 2 pulleys 3 1 belt 4 2 dowel pins 5 1 E ring 6 1 bearing 7 Rear side 1 belt 8 1 E ring 9 1 pulley 10 1 dowel pin 11 1 screw 12 1 bushing w leaf spring 13 1 E ring 14 1 bearing 15 F 2 279 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease 1 6 5 4 3 2 11 10 9 8 7 2 1 5 ...

Page 108: ... C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Duplexing feed roller 4 1 FC9 9471 Duplexing feed roller 4 2 FC5 9562 Duplexing feed roller 5 1 FC9 9471 2 Before the replacement 1 Remove the Sub StationDuplex Feed Unit 2 Refer to Chapter 8 Remov in...

Page 109: ...lexing feed roller 4 2 1 Detach the belt cover 1 2 screws 2 F 2 284 2 Remove the shaft pin 1 1 screw 2 1 bushing 3 F 2 285 3 Remove the shaft pin 1 1 screw 2 1 bushing 3 F 2 286 4 Free the harness from the 2 edge saddles 1 and disconnect the 2 connec tors 2 F 2 287 5 Detach the wire support 1 2 screws 2 F 2 288 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing...

Page 110: ...ing 7 Rear side 1 screw 8 1 bushing w leaf spring 9 1 E ring 10 1 bearing 11 F 2 292 3 3 Removing the duplexing feed roller 5 1 1 Remove the duplexing feed roller 5 1 1 Front side 1 E ring 2 1 bearing 3 Rear side 1 belt 4 1 E ring 5 1 pulley 6 1 dowel pin 7 1 screw 8 1 bushing w leaf spring 9 1 E ring 10 1 bearing 11 F 2 293 2 1 1 1 1 2 2 CAUTION When replacing be sure to apply grease around the i...

Page 111: ...per front cover 2 F 2 297 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease NOTE The following explains the procedure to remove the Fixing Upper Cover and the Fixing Web Unit by using the Primary Fixing Assembly as an example Point to Note When Working with the Fixing Assembly Be sure to cool down the fixing assembly before starting the work ...

Page 112: ...1 Remove the Fixing Upper Cover Refer to Chapter 9 Removing the Fix ing Upper Cover in the Service Manual 3 Replacement procedure 1 While pulling up the release lever tub 1 move the release lever in the A direction until the screw shaft 2 touches the long hole 3 CAUTION Point to Note When Attaching the Fixing Upper Cover If the claw 1 of the Release Lever of the Pressure Plate is not fitted in the...

Page 113: ...he outside heat pressure shaft MUST NOT be rotated 1 A 2 3 1 3 4 2 Attaching External Heating Roller Unit Pressure Plate 1 Before attaching the external heating roller unit to the fixing assembly make almost full turn of the gear 1 counterclockwise A until it stops 2 After installing the External Heating Roller Unit 1 to the Fixing Assembly rotate the gear 2 clockwise B until it stops and the Sens...

Page 114: ...pressure plate 2 with the 2 screws 1 CAUTION Never turn the screw 3 for fixing the external heating pressure shaft 1 3 3 B 2 1 2 1 2 1 Make sure to tighten the screw 1 until it stops Check to see that External heater harness protective sheet 1 has been attached as shown in the following figure Be careful not to fold the protective sheet 1 2 1 1 3 1 1 ...

Page 115: ...e replacement 1 Open the right front cover 1 and the left front cover 2 of the sub station fully in that order F 2 303 2 Shift the release lever 1 in the direction of the arrow and slide the fixing assembly 2 out F 2 304 3 Release the 2 leaf springs 1 and slide the fixing assembly 2 out more F 2 305 4 Remove the 2 screws 1 and detach the primary fixing upper front cover 2 F 2 306 5 Lift the lever ...

Page 116: ...ew 1 and detach the connector cover 2 F 2 310 3 Remove the 2 connectors with connector hook 1 and the connector 2 then free the harness 3 from the harness guide 4 CAUTION When opening and closing the fixing assembly 1 be sure to open close it slowly with holding the A part of the lever C B5 and the B part of the grip black flocked surface on the rear plate 2 1 1 2 2 1 1 A B 1 CAUTION Points to Not...

Page 117: ... 1 2 1 3 3 4 4 1 2 Attaching the Fixing Belt Unit 1 Make sure to check the following items before operation CAUTION Points to Note When Handling the Fixing Belt Unit Do not touch the fixing belt surface CAUTION When attaching the new fixing belt unit 1 remain the protective sheet covering the new fixing belt Remove the protective sheet covering the unit after attaching the fixing belt unit 1 onto ...

Page 118: ...ks 2 of the Cable Guide The Heater Cable may be caught between the Fixing Drive Gear 3 and the frame of the Fixing Unit and the cable covering may be peeled resulting in short circuit A B A B 1 B A B A 1 3 Fix the fixing belt unit 1 with wire 2 CAUTION Hook the wire 2 inside of the bearing flange A of the fixing belt unit 1 4 Remove the protective sheet 1 covering the new fixing belt unit by pulli...

Page 119: ...UTION Note the following points when disassembling the Fixing Assembly Be sure to start the work after the Fixing Assembly gets cold enough to prevent burn injury When the External Heat Pressure Plate 1 is engaged with the Fixing Assembly the gear 2 of the Fixing Assembly may rotate and catch a finger so do not touch the gear 2 of the Fixing Assembly 1 1 A CAUTION When removing the Fixing Upper Fr...

Page 120: ...mbly 2 F 2 316 3 Release the 2 Leaf Springs 1 and pull the Primary Fixing Assembly 2 until it stops F 2 317 4 Remove the Primary fixing web unit 5 Remove the Primary Fixing External Heat Roller Unit 6 Remove the Primary Fixing Belt Unit 7 Close the pr imary fixing upper unit return the pos itioning pin 1 and tighten the screw 2 F 2 318 1 2 1 1 2 1 2 1 1 2 1 2 ...

Page 121: ... 3 Open the internal delivery unit 1 and detach it and then detach the har ness guide 2 from the gap A of the end plate F 2 321 3 2 Remove the Fixing Intermediate Unit 1 Detach the lever C A4 1 2 screws 2 F 2 322 2 Detach the primary fixing lower front cover 1 1 screw 2 F 2 323 3 Remove the 2 screws 1 F 2 324 4 Hold the 2 grips 1 and remove the primary fixing assembly 2 1 1 2 3 4 A 1 2 2 1 1 2 1 ...

Page 122: ... the Fixing Assembly Be sure to start the work after the Fixing Assembly gets cold enough to prevent burn injury When the External Heat Pressure Plate 1 is engaged with the Fixing Assembly the gear 2 of the Fixing Assembly may rotate and catch a finger so do not touch the gear 2 of the Fixing Assembly CAUTION When removing the Fixing Upper Front Cover be sure to check the position of the Sensor Fl...

Page 123: ...2 Leaf Springs 1 and pull the Secondary Fixing Assembly 2 until it stops F 2 328 4 Remove the Secondary Fixing Web Refer to Chapter 9 Removing the Secondary Fixing Web in the Service Manual 5 Remove the Secondary Fixing External Heat Roller Unit Refer to Chap ter 9 Removing the Secondary Fixing External Heat Roller Unit in the Service Manual 3 Replacement procedure 1 Remove the E ring 1 F 2 329 1 ...

Page 124: ...ve the 2 screws 3 and detach the lever C B4 2 F 2 332 6 While opening the lever C B5 1 a little detach the primary fixing low er front cover 2 1 screw 3 F 2 333 7 Remove the stepped screw 1 and the screw 2 F 2 334 8 Hold the 2 grips 1 and remove the secondary fixing assembly 2 F 2 335 1 2 3 4 A 1 2 1 2 3 CAUTION Points to Note At Attachment Fit the 2 pins 1 at the rear side of the secondary fixing...

Page 125: ... Unit FM2 2200 2 Before the replacement 1 Pull out the Primary Fixing Assembly for more than 100 mm To disengage the Primary Fixing Drive Unit and the Primary Fixing As sembly 2 Remove the Sub Station Rear Cover 3 6 Screws 2 F 2 336 3 Remove the Sub Station Rear Cover 4 1 7 screws 2 F 2 337 3 Replacement procedure 1 Remove the Fan Unit 1 3 Connectors 2 2 screws 3 F 2 338 2 Free the harness from th...

Page 126: ...0VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Primary Fixing Drive Unit Secondary Fixing Drive Unit FM2 2200 2 Before the replacement 1 Pull out the Secondary Fixing Assembly for more than 100 mm To disengage the Secondary FixingDrive Unit and the Secondary Fixing Assembly 2 Remove the Sub Station Rear Cover 3 6 Screws 2 F 2 342 3 Remove the Sub ...

Page 127: ...he A part and the 2 connectors and the 5 Wire Saddles in the B part F 2 344 2 Remove the Fixing AC Driver PCB Unit 1 in the direction of the arrow 4 Screws 2 2 Hooks 3 F 2 345 3 Free the harness from the 8 connectors 1 and the 2 Wire Saddles 2 F 2 346 4 Remove the Fan Unit 1 1 Edge Saddle 2 1 connector 3 2 Screws 4 ...

Page 128: ... Unit 2 1 10 1 Reverse Unit 9 million prints 0026 4689 imagePRESS C6010 im agePRESS C7010VP imagePRESS C60 10VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 1 Parts to replace Flapper Spring FU6 2532Åj 2 Replacement procedure 1 Open the sub station front right cover 1 and the front left cover 2 CAUTION Be sure...

Page 129: ...2 F 2 352 4 Remove the delivery reverse cover 2 2 while lifting the lever C B2 1 2 screws 3 F 2 353 5 Lift the delivery upper guide unit 1 until it locks F 2 354 6 Lift the delivery reverse unit right cover 1 and remove it towards the front 4 screws 2 F 2 355 7 Remove the harness 2 wire saddles 1 2 connectors 2 F 2 356 8 Remove the motor unit 1 3 screws 2 1 2 1 2 1 2 3 2 1 1 1 2 2 2 1 ...

Page 130: ...edure 1 Open the sub station front right cover and the front left cover F 2 359 2 Push the 2 hinge release buttons upper and lower 1 and move the 2 hinges 2 in the direction of A 3 Remove the 2 hinges 2 by moving them in the direction of the arrow B and remove the Sub Station Left Front Cover 3 F 2 360 4 Release the lever C D3 1 and pull out the reverse outer delivery unit 2 F 2 361 5 Remove the i...

Page 131: ...2 screws 2 F 2 367 11 Remove the arm shaft unit 1 1 E ring 2 1 screw 3 2 bushings 4 1 cam 5 2 Springs 6 F 2 368 1 2 3 3 1 2 2 2 1 1 1 1 1 3 1 1 2 2 2 2 2 2 2 1 2 CAUTION Point to Note When Attaching Be sure to fit the cam B with the cam receptor A of the arm when attaching the arm shaft unit CAUTION Point to Note When Attaching Be sure to set the tip of the spring onto the arm A and hook the other...

Page 132: ...move the delivery reverse lower cover 1 4 screws 2 F 2 369 13 Remove the delivery reverse upper cover 1 1 screw 2 F 2 370 14 Remove the color sensor 1 8 connectors 2 4 screws 3 F 2 371 A B 2 1 2 1 2 1 1 2 2 2 2 3 3 3 1 3 1 ...

Page 133: ...gePRESS C6010 PSU F 2 372 T 2 2 1 Remove the upper deck unit Please refer to Removing Upper Deck Unit of POD Deck A1 Service Manual 1 Pass the driver in the lifter screwdriver shaft 1 hole to keep the tension of the lifter wire 2 F 2 373 2 Remove the 9 wire saddles 1 and the 3 connectors 2 F 2 374 3 Remove the switch support plate 1 2 screws 2 F 2 375 4 Remove the sensor support plate 1 1 screw 2 ...

Page 134: ... imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU F 2 380 T 2 3 1 Remove the middle deck unit 1 2 1 2 1 CAUTION After replacing the deck lifter motor unit be sure not to forget to remove the screwdriver that keeps the tension of the lifter wire If the screwdriver is difficult to remove move the lifter drive shaft ...

Page 135: ...ESS C6010 imagePRESS C7010VP imag ePRESS C6010VP imagePRESS C7010VP FS imageP RESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU F 2 381 T 2 4 1 Remove the lower deck unit Please refer to Removing Lower Deck Unit of POD deck A1 Service Manual The subsequent steps are the same as the case of upper deck unit No Name of part Qty 1 Lower deck lifter...

Page 136: ...POD Deck A1 Service Manual 2 Remove the solenoid cover 1 1 screw 2 F 2 383 3 Remove the upper deck pickup solenoid 1 2 Wire Saddles 2 1 connector 3 2 screws 4 1 Spring 5 F 2 384 4 Remove the pickup air duct 1 1 wire saddle 2 1 connector 3 5 screws 4 F 2 385 5 Remove the pickup upper guide plate 1 9 screws 2 No Name of part Qty 1 Upper deck pickup solenoid SL601 1 2 Upper deck pull out roller 1 3 P...

Page 137: ...nector 1 9 Remove the grounding plate 2 and then remove the sintered bushing 3 1 screw 4 F 2 389 10 Remove the paper surface link 1 from the paper surface sensor flag 2 11 Set up the paper surface detection arm 3 to remove it upward F 2 390 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease 1 2 2 2 2 2 1 2 3 4 1 2 3 ...

Page 138: ...10VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU F 2 394 T 2 6 CAUTION Remove the screws while supporting the suction duct If not supported the suction duct may drop down to be broken CAUTION Point to note when attaching Fit the bearing 2 of the belt drive roller 1 into the hole 3 of the frame and fit the 2 bosses 4 of the suction duct to fix 1 2 3 4 4 CAUTION Move the pick...

Page 139: ...e same as the case of upper deck pickup unit 2 2 7 Upper Vertical Path Unit 2 2 7 1 Upper Vertical Path Unit 0026 5011 imagePRESS C6010 imagePRESS C7010VP imag ePRESS C6010VP imagePRESS C7010VP FS imageP RESS C7010VP PSU imagePRESS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU F 2 396 T 2 8 1 Remove the upper vertical path unit Please refer to Upper Vertical Path Unit...

Page 140: ...e front side and then remove the upper vertical path rollers 1 2 and 2 3 1 dial 4 1 E ring 5 1 screw each 6 1 grounding plate each 7 1 sintered bushing each 8 1 E ring each 9 CAUTION Point to note when attaching Attach the timing belts 1 to cover the motor pulleys 2 the pulleys 3 and the tensioner rollers 4 uniformly 3 1 3 3 1 3 2 2 4 2 1 3 2 4 1 3 2 3 4 1 ...

Page 141: ...he lower vertical path guide 1 2 E rings 2 2 sintered bushings 3 1 shaft 4 F 2 402 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching For better workability open the upper vertical path guide 1 In this case support the unit not to fall down Do not touch the 4 rubber rollers 2 with bare hand Attach each roll...

Page 142: ... 3 2 1 screw 3 1 grounding plate 4 1 sintered bushing 5 1 E ring 6 F 2 407 CAUTION Do not touch the upper guide plate with bare hand CAUTION Point to note when attaching Attach the timing belts 1 to cover the motor pulleys 2 the pulleys 3 and the tensioner rollers 4 uniformly 1 2 2 1 3 4 2 4 1 1 1 3 2 2 2 3 3 3 1 2 2 4 4 3 3 3 4 1 1 2 CAUTION When replacing be sure to apply grease around the inner...

Page 143: ...E ring each 7 F 2 410 2 2 9 Upper Deck Pull Out Roller Unit 2 2 9 1 Upper Deck Pull out Roller Unit 0026 5013 imagePRESS C6010 imagePRE SS C7010VP imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU 2 1 1 2 1 4 3 2 CAUTION When replacing be sure to apply grease around the inner diameter of the bea...

Page 144: ...the cable 2 from the edge saddle 1 F 2 413 4 Remove the upper deck pull out roller unit 1 1 dial 2 disengage the claw 1 sintered bushing 3 5 screws 4 F 2 414 No Name of part Qty 1 Upper deck pull out auxiliary roller 1 CAUTION Point to note when attaching Firstly fasten the 2 screws in the lower positions 1 1 2 2 2 CAUTION Point to note when attaching Be sure to fit to the coupling 1 2 1 1 4 4 4 4...

Page 145: ...OD Deck A1 Service Manual 2 Remove the middle deck pull out roller unit 1 1 dial 2 disengage the claw 1 sintered bushing 3 5 screws 4 F 2 417 3 Remove the 2 bearings 1 and then remove the middle deck pull out aux iliary roller 2 4 E rings 3 2 gears 4 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching Do not...

Page 146: ...the lower vertical path unit Please refer to Lower Vertical Path Unit in POD Deck A1 Service Manual 2 Remove the power supply cover 1 1 screw 2 F 2 420 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching Do not touch the 2 rubber rollers with bare hand The distance from the roller end to the E ring slot diff...

Page 147: ... imagePRE SS C6010VP imagePRESS C7010VP FS image PRESS C7010VP PSU imagePRE SS C6010VP FS imagePRESS C6010VP PSU imagePRESS C6010 FS im agePRESS C6010 PSU CAUTION Point to note when attaching Be sure to fit to the coupling 1 2 3 4 4 1 4 4 4 1 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching Do not touch t...

Page 148: ...screws each 5 F 2 425 4 Remove the 4 bearings 1 on the rear side 1 E ring each 2 1 pulley each 3 1 dowel pin each 4 F 2 426 No Name of part Qty 1 Horizontal path roller 1 1 2 Horizontal path roller 2 1 3 Horizontal path roller 3 1 4 Horizontal path roller 4 1 2 1 3 4 2 1 CAUTION Point to note when attaching Attach the timing belts 1 to cover the motor pulleys 2 the pulleys 3 and the tensioner roll...

Page 149: ...ual 2 Remove the deck lower rear cover Please refer to Removing Deck Rear L ower Cover in POD Deck A1 Service Manual 3 Remove the buffer path rear cover Please refer to Removing Buffer Path Rear Cover in POD Deck A1 Service Manual 4 Remove the motor mount 1 and the timing belt 2 2 wire saddles 3 1 connector 4 2 screws 5 F 2 429 CAUTION When replacing be sure to apply grease around the inner diamet...

Page 150: ...ath roll er 1 2 2 E rings 3 1 screw 4 1 grounding plate 5 1 sintered bushing 6 F 2 431 1 4 2 3 1 2 3 4 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching For better workability open the escape pathupper guide 1 and the escape path lower guide 2 Do not touch the 2 rubber rollers 3 with bare hand Attach the r...

Page 151: ...r path unit Please refer to Removing Buffer Path Unit in POD Deck A1 Ser vice Manual 2 Remove the motor mount 1 and the timing belt 2 1 wire saddle 3 1 connector 4 1 edge saddle 5 2 screws 6 F 2 433 3 Remove the bearing 1 on the rear side 1 E ring 2 1 pulley 3 1 dowel pin 4 F 2 434 No Name of part Qty 1 Buffer path roller 2 1 1 1 6 5 3 4 6 2 CAUTION Point to note when attaching Attach the timing b...

Page 152: ... Deck A1 Servi ce Manual 2 Open the multi path upper guide 1 to remove the hook support 2 3 screws 3 F 2 437 3 Turn the multi path unit upside down to remove the base plate 1 2 screws 2 F 2 438 4 Remove the sensor mount 1 1 screw 2 F 2 439 5 Remove the motor mount 1 and the timing belt 2 2 screws 3 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube g...

Page 153: ... each 6 1 E ring each 7 F 2 442 CAUTION Point to note when attaching Attach the timing belt 1 to cover the motor pulley 2 the 2 pulleys 3 and the tensioner roller 4 uniformly 3 2 3 1 1 2 3 4 2 1 3 4 CAUTION When replacing be sure to apply grease around the inner diameter of the bearing Super lube grease CAUTION Point to note when attaching Do not touch the 4 rubber rollers 1 with bare hand Attach ...

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