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Bosch Rexroth lndraDrive HCS02 Series, Project Planning Manual

The Bosch Rexroth lndraDrive HCS02 Series is a high-performance drive system designed for seamless integration into industrial machinery. Unlock the full potential of your equipment with the detailed Instruction Manual that can be easily downloaded for free from our website, manualshive.com. Enhance your operational efficiency with this reliable product.

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1

screw in thread XS2

2

sheet metal of accessories

3

fixing device

4

shield of motor cable

5

clip

Fig.8-16:

Strain relief, shield connection of motor cable with accessory HAS02 -

example HCS02

●

For optimum shield contact of the motor power cable, use our

accessory HAS02, where possible.

●

For the connection between drive controller and motor use our

ready-made motor power cables, where possible (see docu‐

mentation “Rexroth Connection Cables - Selection Data”).

●

When using NFD03.1 mains filters, the maximum allowed con‐

ductor cross section is limited to 4 mm

2

.

●

For selecting the motor cables, observe the information con‐

tained in the section “Connection Cables to Motor” in the

documentation “Rexroth IndraDrive Drive System - Project

Planning Manual”.

254/369 Bosch Rexroth AG | Electric Drives

and Controls

Rexroth IndraDrive | Project Planning Manual

Functions and Electrical Connection Points

Summary of Contents for Rexroth lndraDrive HCS02 Series

Page 1: ...Rexroth IndraDrive Supply Units and Power Sections R911318790 Edition 02 Project Planning Manual Electric Drives and Controls Pneumatics Service Linear Motion and Assembly Technologies Hydraulics ...

Page 2: ...nt or the registration of a utility model or design DIN 34 1 Validity The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract All rights are reserved with respect to the content of this documentation and the availa bility of the product Published by Bosch Rexroth AG Bgm Dr Nebel Str 2 D 97816 Lohr a Main Telephon...

Page 3: ...nst Electric Shock by Protective Extra Low Voltage 11 3 2 3 Protection Against Dangerous Movements 11 3 2 4 Protection Against Magnetic and Electromagnetic Fields During Operation and Mounting 14 3 2 5 Protection Against Contact with Hot Parts 14 3 2 6 Protection During Handling and Mounting 14 3 2 7 Battery Safety 15 3 2 8 Protection Against Pressurized Systems 15 4 General Specifications of the ...

Page 4: ...ns 67 Mechanical System and Mounting 68 Basic Data Power Section HCS03 80 Exemplary Data for Applications 87 5 3 5 Connections and Interfaces 94 Overview 94 Description of the Connection Points 97 6 Power Sections for Inverters IndraDrive M 99 6 1 Overview of Types 99 6 2 HMS01 Power Sections 99 6 2 1 Brief Description Usage and Structure 99 6 2 2 Type Code and Identification 101 Type Code 101 Ide...

Page 5: ...plary Data for Applications 174 6 4 5 Connections and Interfaces 180 Overview 180 Description of the Connection Points 182 7 IndraDrive M Supply Units 183 7 1 Types 183 7 2 HMV01 1E Supply Units Infeeding 183 7 2 1 Brief Description Usage and Structure 183 7 2 2 Type Code and Identification 184 Type Code 184 Identification 186 7 2 3 Scope of Supply 186 7 2 4 Technical Data HMV01 1E 187 Ambient and...

Page 6: ...MV02 Regenerative 229 Exemplary Data for Applications 233 7 4 5 Connections and Interfaces 237 Overview 237 Arrangement of the Connection Points 239 Description of the Connection Points 240 8 Functions and Electrical Connection Points 241 8 1 Overview of Functions Power Sections and Supply Units 241 8 2 Electrical Connection Points Overview 244 8 3 X1 Module Bus 246 8 4 X2 Serial Interface RS232 2...

Page 7: ...ation 269 8 11 1 Connection Point 269 8 11 2 Mains Synchronization HMV01 269 8 11 3 Mains Synchronization HMV02 270 8 12 X31 Messages Bb1 UD WARN 271 8 13 X32 Mains Contactor Control and DC Bus Short Circuit 273 8 14 X33 Acknowledge Messages of Integrated Mains Contactor 275 8 15 X34 Contact for Controlling the External Mains Contactor 277 8 16 X40 Acknowledge Messages of External Mains Contactor ...

Page 8: ...upply 333 11 3 6 Mounting the Accessory HAS02 348 General Information 348 HAS02 1 001 at HMS01 1N W0054 349 HAS02 1 002 at HCS02 1E W0054 350 HAS02 1 003 at HMS01 1N W0210 351 HAS02 1 004 at HCS03 1E W0070 352 HAS02 1 005 at HCS03 1E W0100 150 353 HAS02 1 008 at HCS03 1E W0210 354 HAS02 1 010 at HMS02 1N W0028 54 354 HAS02 1 014 at HMS01 1N W0350 355 11 3 7 Shield Connection of the Motor Cable via...

Page 9: ...terials 359 12 2 3 Recycling 360 13 Service and Support 361 13 1 Helpdesk 361 13 2 Service Hotline 361 13 3 Internet 361 13 4 Helpful Information 361 Index 363 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG VII VII Table of Contents ...

Page 10: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 11: ... added IndraDrive M Supply Units separate connection diagram made available for HMV01 1R W0120 Functions and Electrical Connec tion Points X33 Acknowledge messages mains contactor ex tended differences integrated external mains con tactor included X40 Acknowledge messages external mains con tactor added HMV01 1R W0120 Accessories accessories HAS01 and HAS02 added Fig 1 1 Changes 1 2 Reference Docu...

Page 12: ...ntrollers Troubleshooting Guide DOK INDRV GEN VRS WAxx EN P Rexroth IndraDrive Integrated Safety Technology Functional and Application Description DOK INDRV SI VRS FKxx EN P 1 In the document typecodes xx is a wild card for the current edition of the documentation example PR01 is the first edition of a Project Planning Manual Fig 1 3 Documentations overview Supplementary documentations motors Titl...

Page 13: ...cumentation and changes you suggest we would be grateful for your feedback Please send your remarks to Address for Your Feedback Bosch Rexroth AG Dept BRC EDY1 Bürgermeister Dr Nebel Str 2 D 97816 Lohr e mail brcedy1 dokusupport drives boschrexroth de Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 3 369 Introduction ...

Page 14: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 15: ...rmitted to decompile software products or alter source codes Do not mount damaged or faulty products or use them in operation Make sure that the products have been installed in the manner described in the relevant documentation 2 1 2 Areas of Use and Application Drive controllers made by Rexroth are designed to control electrical motors and monitor their operation Control and monitoring of the Dri...

Page 16: ...tation and outside of the indicated technical data and specifications is defined as inappropriate use Drive controllers must not be used if they are subject to operating conditions that do not meet the specified ambient conditions This includes for example operation under water under extreme temperature fluctuations or extremely high maximum tem peratures Furthermore Drive controllers must not be ...

Page 17: ...ons at all times Bosch Rexroth AG is not liable for damages resulting from failure to ob serve the warnings provided in this documentation Read the operating maintenance and safety instructions in your language before commissioning the machine If you find that you cannot completely understand the documentation for your product please ask your supplier to clarify Proper and correct transport storag...

Page 18: ...ards of the application Operation is only permitted if the national EMC regulations for the appli cation are met The instructions for installation in accordance with EMC requirements can be found in the section on EMC in the respective documentation Project Planning Manuals of components and system The machine or installation manufacturer is responsible for compliance with the limiting values as p...

Page 19: ... movements Observe the safety instructions WARNING High electric voltage because of incorrect connection Risk of death or bodily injury by electric shock Observe the safety instructions WARNING Health hazard for persons with heart pacemakers metal implants and hearing aids in proximity to electrical equipment Observe the safety instructions CAUTION Hot surfaces on device housing Danger of injury D...

Page 20: ...nts provided for this purpose Before working with electrical parts with voltage potentials higher than 50 V the device must be disconnected from the mains voltage or power supply unit Provide a safeguard to prevent reconnection With electrical drive and filter components observe the following Wait 30 minutes after switching off power to allow capacitors to discharge before beginning to work Measur...

Page 21: ...cuits All connections and terminals with voltages between 5 and 50 volts at Rexroth products are PELV systems 1 It is therefore allowed to connect devices equipped with basic insulation such as programming devices PCs notebooks display units to these connections and terminals WARNING High electric voltage by incorrect connection Risk of death or bodily injury by electric shock If extra low voltage...

Page 22: ...t be relied upon to ensure complete safety Until the integrated monitoring functions become effective it must be assumed in any case that faulty drive movements will occur The extent of faulty drive movements depends upon the type of control and the state of operation 12 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Safety Instructions for Electric Dr...

Page 23: ...wer connection by means of an emergency stop circuit or use a safety related starting lockout to prevent unintentional start Make sure that the drives are brought to a safe standstill before accessing or entering the danger zone Additionally secure vertical axes against falling or dropping after switching off the motor power by for example mechanically securing the vertical axes adding an external...

Page 24: ... housings on drive controllers or chokes Danger of injury Danger of burns Do not touch surfaces of device housings and chokes in the proximity of heat sources Danger of burns Do not touch housing surfaces of motors Danger of burns According to the operating conditions temperatures can be higher than 60 C 140 F during or after operation Before accessing motors after having switched them off let the...

Page 25: ... leakage or explosion Do not throw batteries into open flames Do not dismantle batteries When replacing the battery batteries do not damage electrical parts in stalled in the devices Only use the battery types specified by the manufacturer Environmental protection and disposal The batteries contained in the product are considered dangerous goods during land air and sea transport risk of explosion ...

Page 26: ...t for example safety goggles safety shoes safety gloves Immediately clean up any spilled liquids from the floor Environmental protection and disposal The agents used to operate the product might not be economically friendly Dispose of ecolog ically harmful agents separately from other waste Observe the local regulations in the country of assembly 16 369 Bosch Rexroth AG Electric Drives and Control...

Page 27: ...he declarations of conformity Description Standard CE conformity regarding Low Voltage Di rective EN61800 5 1 IEC 61800 5 1 2003 CE conformity regarding EMC product standard EN61800 3 IEC 61800 3 2004 Fig 4 1 Applied standards CE Label Fig 4 2 CE label C UL US Listing The devices have been marked with the following label Fig 4 3 C UL US label Project Planning Manual Rexroth IndraDrive Electric Dri...

Page 28: ...er of the device in this documentation in the section Technical Data Information on Standards this example applies to HCS02 The control sections are part of the listed devices CCC China Compulsory Certifica tion The CCC mark of conformity comprises a compulsory certification of safety and quality for certain products which are mentioned in the product catalog First Catalogue of Products Subject to...

Page 29: ... which may deteriorate during storage When storing these devices for a longer period of time operate them once a year for at least 1 hour with power on HCS and HMV devices with mains voltage ULN HMS HMD HLC devices with DC bus voltage UDC Ambient and operating conditions Storage Description Symbol Unit Value temperature range Ta_store C 25 55 relative humidity 5 95 absolute humidity g m3 1 29 clim...

Page 30: ...ge during operation with reduced nominal data1 Ta_work_red C 0 55 see fig Capacity utilization at higher ambient temperature in chapter Capacity Utilization derating at Ta_work Ta Ta_work_red 2 fTa K see technical data of the individual devices nominal data up to installation altitude hnenn m 1000 maximum installation altitude without additional overvoltage limiter hmax_ohne m 2000 maximum install...

Page 31: ...ection of gravitational force G1 Normal mounting position The natural convection supports the forced cooling air current This avoids the generation of pockets of heat in the device G2 180 to normal mounting position G3 turned by 90 from vertical to horizontal mounting position G4 bottom mounting mounting surface on bottom of control cabinet G5 top mounting mounting surface at top of control cabine...

Page 32: ...count once deviating ambient temperatures must be taken into account separately for motor and drive controller Use outside of the indicated installation conditions is not allowed even if the performance data are additionally reduced Capacity Utilization vs Ambient Temperature As the ambient temperature increases the capacity utilization of the devices is reduced according to the figure below fTa c...

Page 33: ...t rate high voltage test 100 EN61800 5 1 high voltage and insulation test 100 EN61800 5 1 Fig 4 11 Applied standards Before making a high voltage test for the installation in which the devices are used disconnect all connections to the devices or dis connect the plug in connections to protect the electronic compo nents 4 6 Control Voltage Specification 24V Supply The data in the table below genera...

Page 34: ...12 Control voltage Overvoltage Overvoltage greater than 33 V has to be discharged by means of the appropriate electrical equipment of the machine or installation This includes 24V power supply units that reduce incoming overvoltage to the allowed value Overvoltage limiters at the control cabinet input that limit ex isting overvoltage to the allowed value This too applies to long 24V lines that hav...

Page 35: ... BR circuit for brake control LT power section e g HCS02 ST control section e g CSB01 ZK DC bus int SMPS internal switching power supply unit for types HCS0x 1E Wxxxx NxxV Fig 4 13 Block diagram of internal control voltage Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 25 369 General Specifications of the Devices ...

Page 36: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 37: ...02 are part of the Rexroth IndraDrive C product range and are used to operate single axes Usage The different types are used as follows Type Usage HCS02 1E Wxxxx NNNN HCS02 1E Wxxxx NNNV Operation of a three phase a c motor asynchronous or synchronous motor in the power range from 1 5 kW to 11 kW HCS02 1E Wxxxx LxxN blower control depending on load Applications with operation at partial load and r...

Page 38: ...ms 1 power section 2 control section Fig 5 3 Basic structure of the drive controller 28 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 39: ...block diagram HCS02 1E W0012 NNNV 1 mains input with rectifier 2 optional integrated control voltage supply 3 braking resistor circuit charging current limitation 4 DC bus capacitances 5 inverter stage with output to motor Fig 5 5 HCS02 1E W0012 NNNV block diagram Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 29 369 Power Sections for Converters IndraDriv...

Page 40: ...block diagram HCS02 1E W0028 NNNV 1 mains input with rectifier 2 optional integrated control voltage supply 3 braking resistor circuit charging current limitation 4 DC bus capacitances 5 inverter stage with output to motor 6 DC bus connection Fig 5 7 HCS02 1E W0028 NNNV block diagram 30 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for ...

Page 41: ...age supply 3 braking resistor circuit charging current limitation 4 optional external braking resistor 5 DC bus capacitances 6 inverter stage with output to motor 7 DC bus connection Fig 5 9 HCS02 1E W0054 70 NNNV block diagram 5 2 2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current s...

Page 42: ...Fig 5 10 Type code HCS02 32 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 43: ...gement 1 power section type plate 2 control section type plate Fig 5 11 Type plate arrangement Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 33 369 Power Sections for Converters IndraDrive C ...

Page 44: ...2 Transport and Storage page 19 Installation conditions see chapter 4 3 Installation Conditions page 19 This chapter contains limit values for use in the scope of C UL applied standards CE conformity UL listing UL Data Ambient and operating conditions UL ratings Description Symbol Unit HCS02 1E W0012 _ 03 HCS02 1E W0028 _ 03 HCS02 1E W0054 _ 03 HCS02 1E W0070 _ 03 Suitable for use on a circuit cap...

Page 45: ...3 3 at PDC_cont Fig 5 13 HCS Ambient and operating conditions UL ratings Information on Standards Applied standards Description Symbol Unit HCS02 1E W0012 _ 03 HCS02 1E W0028 _ 03 HCS02 1E W0054 _ 03 HCS02 1E W0070 _ 03 listing according to UL standard UL UL 508 C UL files UL E 134201 listing according to CSA standard UL Canadian National Standard s C22 2 No 14 05 Fig 5 14 HCS Applied standards Pr...

Page 46: ...arance when using accessory HAS02 1 plus additional space for cable B minimum mounting clearance plus additional space for cable Fig 5 15 Dimensional drawing HCS02 1E W0012 36 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 47: ...y HAS02 1 plus additional space for cable B minimum mounting clearance plus additional space for cable Fig 5 16 Dimensional drawing HCS02 1E W0028 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 37 369 Power Sections for Converters IndraDrive C ...

Page 48: ...1 plus additional space for cable B minimum mounting clearance plus additional space for cable Fig 5 17 Dimensional drawing HCS02 1E W0054 and HCS02 1E W0070 38 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 49: ...HCS types with order code L load dependent Fig 5 18 HCS Data for mass dimensions sound pressure level insulation Blower Control Depending on Tem perature In devices of the order code L the internal blower of the cooling system is controlled depending on the temperature of the cooling system As the load increases the temperature at the heat sink rises and thereby the sound pres sure level according...

Page 50: ... DC bus power respectively UL 4 PDiss_cont W 80 00 130 00 270 00 300 00 minimum distance on the top of the device5 dtop mm 80 minimum distance on the bottom of the device6 dbot mm 80 temperature rise with minimum dis tances dbot dtop PBD ΔT K 12 40 50 1 also depending on firmware and control section see Parameter De scription P 0 0001 Switching frequency of the power output stage see P 0 4058 Ampl...

Page 51: ...t put current depending on the switching frequency fs which was set at the drive controller See also Parameter Description P 0 0001 Switching frequency of the power output stage In addition take the power at the braking resistor and the power consumption of the control section into account Both powers are not contained in the figure Project Planning Manual Rexroth IndraDrive Electric Drives and Co...

Page 52: ...ooling and power dissipation The order of the data tables below follows the energy flow in the drive controller from mains connection to motor output Control Voltage Data for control voltage supply Description Symbol Unit HCS02 1E W0012 _ 03 HCS02 1E W0028 _ 03 HCS02 1E W0054 _ 03 HCS02 1E W0070 _ 03 rated control voltage input UL 1 UN3 V 24 20 control voltage when using motor holding brake with m...

Page 53: ...0028 _ 03 HCS02 1E W0054 _ 03 HCS02 1E W0070 _ 03 input frequency UL fLN Hz 50 60 tolerance input frequency UL Hz 2 maximum allowed mains frequen cy change ΔfLN Δt Hz s rotary field condition none Suitable for use on a circuit capable of delivering not more than this SCCR symmetrical amperes UL 1 ISCCR A rms 42000 nominal mains voltage ULN_nenn V 3 AC 400 mains voltage single phase ULN V 200 250 m...

Page 54: ...at PDC_cont single phase ULN 1 AC 230 V TPF 0 40 power factor of fundam compo nent DPF at PDC_cont with mains choke cosφh1 0 95 power factor of fundam compo nent DPF at PDC_cont without mains choke cosφh1 0 97 mains connection power at PDC_cont ULN_nenn with mains choke SLN kVA 3 50 7 30 13 30 18 50 mains connection power at PDC_cont ULN_nenn without mains choke SLN kVA 3 50 8 50 11 00 16 00 rated...

Page 55: ... of 250 000 load cycles 7 without external capacities on DC bus 8 9 find interim values by interpolation 10 at PDC_cont 11 copper wire PVC insulation conductor temperature 70 C installation method B2 Table B52 4 Ta 40 C 12 copper wire PVC insulation conductor temperature 90 C Table 13 5 1 Ta 40 C Fig 5 24 HCS Data for mains voltage supply Qualitative characteristic TPF vs DC bus power PDC_cont 1 w...

Page 56: ...allel operation at common DC bus with mains choke 0 80 balancing factor for PDC_cont for parallel operation at common DC bus without mains choke 0 50 monitoring value maximum DC bus voltage switch off threshold U DC_limit_max V 900 monitoring value minimum DC bus voltage undervoltage threshold U DC_limit_min V can be parameterized see P 0 0114 Undervoltage threshold charging resistor continuous po...

Page 57: ...hold and P 0 0860 Con verter configuration maximum allowed on time duty ton_max s 0 25 0 50 minimum allowed cycle time Tcycl s 20 00 33 00 26 00 25 00 maximum regenerative power to be absorbed WR_max kWs 1 00 5 00 9 00 13 00 balancing factor for PBD for parallel operation at common DC bus f 0 80 cooling of internal braking resistor forced 1 2 factory setting Fig 5 28 HCS Data of built in braking r...

Page 58: ...uency range at fs 12 kHz fout_12k Hz 0 1200 output frequency range at fs 16 kHz fout_16k Hz 0 1600 output frequency threshold to de tect motor standstill4 fout_still Hz 2 4 maximum output current at fs 2 kHz Iout_max2 A maximum output current at fs 4 kHz Iout_max4 A 11 5 28 3 54 0 70 8 maximum output current at fs 8 kHz Iout_max8 A 11 5 28 3 54 0 70 8 maximum output current at fs 12 kHz Iout_max12...

Page 59: ...e P 0 4058 Amplifier type data 2 3 guide value see following note 4 see following note regarding reduction output current 5 6 7 8 see Parameter Description P 0 0556 Config word of axis controller load depending reduction of PWM frequency fs Fig 5 30 HCS Data of power section Inverter Observe that the load is almost independent of the power section used Especially when using standard motors make su...

Page 60: ...ut_base_1 fs 12 kHz t 0 4 s T 4 s K 2 54 I out_peak1_12 A 6 03 8 42 21 96 23 12 base load current at Iout_peak_1 fs 12 kHz t 0 4 s T 4 s K 2 5 I out_base1_12 A 2 41 3 37 8 78 9 25 maximum output current at Iout_base_1 fs 16 kHz t 0 4 s T 4 s K 2 55 I out_peak1_16 A 4 25 7 29 17 77 17 16 base load current at Iout_peak_1 fs 16 kHz t 0 4 s T 4 s K 2 5 I out_base1_16 A 1 70 2 92 7 11 6 86 maximum outp...

Page 61: ...4 kHz t 60 s T 5 min K 1 512 Iout_peak4_4 A 5 22 14 79 25 13 33 74 base load current at Iout_peak_4 fs 4 kHz t 60 s T 5 min K 1 5 Iout_base4_4 A 3 48 9 86 16 76 22 49 maximum output current at Iout_base_4 fs 8 kHz t 60 s T 5 min K 1 513 Iout_peak4_8 A 5 22 10 25 22 97 24 33 base load current at Iout_peak_4 fs 8 kHz t 60 s T 5 min K 1 5 Iout_base4_8 A 3 48 6 83 15 32 16 22 maximum output current at...

Page 62: ...8 maximum output current at Iout_base_5 fs 12 kHz t 60 s T 10 min K 1 119 I out_peak5_12 A 4 14 5 27 14 10 14 68 base load current at Iout_peak_5 fs 12 kHz t 60 s T 10 min K 1 1 I out_base5_12 A 3 76 4 79 12 82 13 35 maximum output current at Iout_base_5 fs 16 kHz t 60 s T 10 min K 1 120 I out_peak5_16 A 2 89 4 57 11 37 10 87 base load current at Iout_peak_5 fs 16 kHz t 60 s T 10 min K 1 1 I out_b...

Page 63: ...mum DC bus power at ULN_nenn Ta Ta_work t 0 4 s T 4 s K 2 5 PDC_peak PDC_max with mains choke2 PDC_peak_1 kW 20 24 28 30 DC bus power at ULN_nenn Ta Ta_work t 0 4 s T 4 s K 2 5 PDC_peak PDC_max without mains choke3 PDC_base_1 kW 1 68 4 12 5 67 7 26 DC bus power at ULN_nenn Ta Ta_work t 0 4 s T 4 s K 2 5 PDC_peak PDC_max with mains choke4 PDC_base_1 kW 8 11 11 30 maximum DC bus power at ULN_nenn Ta...

Page 64: ...25 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 10 min K 1 1 without mains choke13 PDC_peak_5 kW 2 19 5 42 7 41 9 50 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 10 min K 1 1 with mains choke14 PDC_peak_5 kW 10 59 14 78 DC bus power at ULN_nenn Ta Ta_work t 60 s T 10 min K 1 1 without mains choke15 PDC_base_5 kW 1 99 4 93 6 74 8 64 DC bus power at ULN_nenn Ta Ta_max t 60 s T 10 min...

Page 65: ...t mains voltage ULN 3 AC 400 V or 4 pole standard motor 2 pole pairs with rated voltage 3 AC 460 V 60 Hz at mains voltage ULN 3 AC 460 V assigned mains choke is used operation at minimum switching frequency fs fs min rotary field at output with fout fout_still ambient temperature Ta Ta_work overload ratio K PDC_peak PDC_base according to performance profile UEL_P_e type of mains connection individ...

Page 66: ... 3 AC 400V Exemplary profiles Operating Standard Motors at 3 AC 460 V Selection of standard motors 3 AC 460V Exemplary profiles Description Symbol Unit HCS02 1E W0012 _ 03 HCS02 1E W0028 _ 03 HCS02 1E W0054 _ 03 HCS02 1E W0070 _ 03 nominal power standard motor 3AC460V 60 Hz t 10 min K 1 0 fs 4 kHz1 PNenn kW 1 50 5 50 11 00 15 00 nominal power standard motor 3AC460V 60 Hz t 60 s T 10 min K 1 1 fs 4...

Page 67: ...gram X1 L L not available for HCS02 1E W0012 X9 not available for HCS02 1E W0012 and W0028 Fig 5 37 Overall connection diagram Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 57 369 Power Sections for Converters IndraDrive C ...

Page 68: ...lanning Manual for Control Section Arrangement of the Connection Points Connection points power section HCS02 1E W0012 front X13 control voltage XS1 shield connection control lines Fig 5 38 Connection points power section HCS02 1E W0012 front 58 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 69: ...ion X6 motor temperature monitoring motor holding brake XS2 shield connection motor cable Fig 5 39 Connection points power section HCS02 1E W0012 bottom Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 59 369 Power Sections for Converters IndraDrive C ...

Page 70: ... X13 control voltage XS1 shield connection control lines L L DC bus Fig 5 40 Connection points power sections HCS02 1E W0028 W0054 W0070 front 60 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 71: ...ion X6 motor temperature monitoring motor holding brake XS2 shield connection motor cable Fig 5 41 Connection points power section HCS02 1E W0028 bottom Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 61 369 Power Sections for Converters IndraDrive C ...

Page 72: ... the equipment grounding conductor system Description of the Connection Points The connection points are described in detail in chapter 8 Functions and Elec trical Connection Points page 241 Touch Guard The touch guard is described in detail in chapter 9 Touch Guard at Devices page 291 5 3 HCS03 Power Sections 5 3 1 Brief Description Usage and Structure Brief Description The compact converters HCS...

Page 73: ...depending on load Applications with operation at partial load and requirement of a low degree of noise development Fig 5 43 Usage of HCS03 Structure Block Diagrams 1 power section 2 control section Fig 5 44 Basic structure of the drive controller Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 63 369 Power Sections for Converters IndraDrive C ...

Page 74: ... limitation for W0210 with thyristors 4 optional braking transistor 5 optional external braking resistor 6 DC bus capacitances 7 inverter stage with output to motor 8 DC bus connection Fig 5 46 HCS03 1E NNBV block diagram 5 3 2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status ...

Page 75: ...Fig 5 47 Type code HCS03 1 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 65 369 Power Sections for Converters IndraDrive C ...

Page 76: ...facture 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 5 49 Type plate power section example of an HCS02 power section 5 3 3 Scope of Supply The scope of supply of the HCS03 power section includes 1 touch guard 1 connector X3 only for design W0070 66 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters In...

Page 77: ...etrical amperes UL 1 ISCCR A rms 42000 rated input voltage power UL 2 ULN_nenn V 400 500 rated input current UL 3 IL_cont A 50 0 80 0 106 0 146 0 maximum output voltage UL Uout V 480 maximum output current UL Iout_max A 45 0 75 0 95 0 145 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L2 L3 3 at PDC_cont Fig 5 ...

Page 78: ...ensional Drawings Dimensional drawing HCS03 1E W0070 Fig 5 52 Dimensional drawing HCS03 1E W0070 68 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 79: ... HCS03 1E W0070 with HAS02 Fig 5 53 Dimensional drawing HCS03 1E W0070 with HAS02 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 69 369 Power Sections for Converters IndraDrive C ...

Page 80: ...1E W0100 and HCS03 1E W150 Fig 5 54 Dimensional drawing HCS03 1E W0100 and HCS03 1E W150 70 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 81: ...d HCS03 1E W150 with HAS02 Fig 5 55 Dimensional drawing HCS03 1E W0100 and HCS03 1E W150 with HAS02 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 71 369 Power Sections for Converters IndraDrive C ...

Page 82: ...nal drawing HCS03 1E W0210 Fig 5 56 Dimensional drawing HCS03 1E W0210 72 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 83: ... HCS03 1E W0210 with HAS02 Fig 5 57 Dimensional drawing HCS03 1E W0210 with HAS02 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 73 369 Power Sections for Converters IndraDrive C ...

Page 84: ... dimensions HCS03 1E W0070 Fig 5 58 Boring dimensions HCS03 1E W0070 74 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 85: ...1E W0100 and HCS03 1 W0150 Fig 5 59 Boring dimensions HCS03 1E W0100 and HCS03 1 W0150 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 75 369 Power Sections for Converters IndraDrive C ...

Page 86: ...nsulation Description Symbol Unit HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 05 weight m kg 13 00 20 00 38 00 device height UL 1 H mm 490 device depth UL 2 T mm 262 device width UL 3 B mm 125 225 350 76 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 87: ... cooling system As the load increases the temperature at the heat sink rises and thereby the sound pressure level see characteristic below The specified average sound pressure level LP applies to operation under rated conditions TKK temperature at heat sink Lp average sound pressure level 1 HCS03 1E W0210 L 2 HCS03 1E W0070 L 3 HCS03 1E W0100 W0150 L Fig 5 62 Sound pressure level of HCS03 1E L dev...

Page 88: ...mm 80 minimum distance on the bottom of the device6 dbot mm 100 temperature rise with minimum dis tances dbot dtop PBD ΔT K 30 1 also depending on firmware and control section see Parameter De scription P 0 0001 Switching frequency of the power output stage see P 0 4058 Amplifier type data 2 3 plus dissipation of braking resistor at HMV HCS and control section at HMx HCS find interim values by int...

Page 89: ...t put current depending on the switching frequency fs which was set at the drive controller See also Parameter Description P 0 0001 Switching frequency of the power output stage In addition take the power at the braking resistor and the power consumption of the control section into account Both powers are not contained in the figure Project Planning Manual Rexroth IndraDrive Electric Drives and Co...

Page 90: ...ooling and power dissipation The order of the data tables below follows the energy flow in the drive controller from mains connection to motor output Control Voltage Data for control voltage supply Description Symbol Unit HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 05 rated control voltage input UL 1 UN3 V 24 20 control voltage when using motor holding brake with m...

Page 91: ...age supply Description Symbol Unit HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 05 input frequency UL fLN Hz 50 60 tolerance input frequency UL Hz 2 maximum allowed mains frequen cy change ΔfLN Δt Hz s rotary field condition none Suitable for use on a circuit capable of delivering not more than this SCCR symmetrical amperes UL 1 ISCCR A rms 42000 nominal mains volta...

Page 92: ...8 TPF 0 57 0 59 0 61 0 62 power factor TPF λL at 10 PDC_cont without mains choke ULN_nenn 9 TPF10 0 40 power factor TPF λL at PDC_cont single phase ULN 1 AC 230 V TPF power factor of fundam compo nent DPF at PDC_cont with mains choke cosφh1 0 95 0 94 0 93 power factor of fundam compo nent DPF at PDC_cont without mains choke cosφh1 0 64 0 67 0 70 0 73 mains connection power at PDC_cont ULN_nenn wit...

Page 93: ...um of 250 000 load cycles 7 without external capacities on DC bus 8 9 find interim values by interpolation 10 at PDC_cont 11 copper wire PVC insulation conductor temperature 70 C installation method B2 Table B52 4 Ta 40 C 12 copper wire PVC insulation conductor temperature 90 C Table 13 5 1 Ta 40 C Fig 5 67 HCS Data for mains voltage supply Qualitative characteristic TPF vs DC bus power PDC_cont 1...

Page 94: ...um allowed DC bus power at ULN_nenn without mains choke PDC_max kW 20 00 33 00 54 00 68 00 balancing factor for PDC_cont for parallel operation at common DC bus with mains choke 1 00 balancing factor for PDC_cont for parallel operation at common DC bus without mains choke 0 80 monitoring value maximum DC bus voltage switch off threshold U DC_limit_max V 900 monitoring value minimum DC bus voltage ...

Page 95: ...12 16 output voltage fundamental wave with open loop operation Uout_eff V UDC x 0 71 output voltage fundamental wave with closed loop operation Uout_eff V UDC 0 71 rise of voltage at output with ULN_nenn and 15 m motor cable length phase phase 10 90 2 du dt kV µs 5 00 rise of voltage at output with ULN_nenn and 15 m motor cable length phase ground 10 90 3 du dt kV µs 5 00 output frequency range at...

Page 96: ...I out_cont0Hz_ 4 A 29 2 46 9 60 9 92 5 allowed continuous output current at fs 8 kHz output frequency fout fout_still I out_cont0Hz_ 8 A 18 3 30 4 39 6 57 8 allowed continuous output current at fs 12 kHz output frequency fout fout_still 7 I out_cont0Hz_ 12 A 12 0 20 8 27 4 38 3 allowed continuous output current at fs 16 kHz output frequency fout fout_still 8 I out_cont0Hz_ 16 A 8 6 15 0 20 0 27 9 ...

Page 97: ...it HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 05 maximum output current at Iout_base_1 fs 2 kHz t 0 4 s T 4 s K 2 51 Iout_peak1_2 A base load current at Iout_peak_1 fs 2 kHz t 0 4 s T 4 s K 2 5 Iout_base1_2 A maximum output current at Iout_base_1 fs 4 kHz t 0 4 s T 4 s K 2 52 Iout_peak1_4 A 70 00 100 00 150 00 210 00 base load current at Iout_peak_1 fs 4 kHz t 0 4...

Page 98: ...t_peak_3 fs 8 kHz t 2 s T 20 s K 2 0 Iout_base3_8 A 23 78 31 96 47 73 74 22 maximum output current at Iout_base_3 fs 12 kHz t 2 s T 20 s K 2 09 I out_peak3_12 A 34 94 46 52 70 06 106 87 base load current at Iout_peak_3 fs 12 kHz t 2 s T 20 s K 2 0 I out_base3_12 A 17 47 23 26 35 03 53 44 maximum output current at Iout_base_3 fs 16 kHz t 2 s T 20 s K 2 010 I out_peak3_16 A 26 33 34 78 53 13 80 58 b...

Page 99: ...maximum output current at Iout_base_5 fs 2 kHz t 60 s T 10 min K 1 116 Iout_peak5_2 A base load current at Iout_peak_5 fs 2 kHz t 60 s T 10 min K 1 1 Iout_base5_2 A maximum output current at Iout_base_5 fs 4 kHz t 60 s T 10 min K 1 117 Iout_peak5_4 A 46 36 73 69 98 64 150 11 base load current at Iout_peak_5 fs 4 kHz t 60 s T 10 min K 1 1 Iout_base5_4 A 42 14 66 99 89 67 136 47 maximum output curre...

Page 100: ...urrent profile UEL_I_e The characteristic data of the profile are used to select converters and inverters for operation with standard motors and servo drives Fig 5 73 Definition of current profiles Performance Profiles Examples of allowed performance profiles Description Symbol Unit HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 05 maximum DC bus power at ULN_nenn Ta ...

Page 101: ... Ta_work t 2 s T 20 s K 2 0 with mains choke8 PDC_base_3 kW 18 37 27 04 40 04 61 55 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 5 min K 1 5 without mains choke9 PDC_peak_4 kW 13 78 24 66 38 65 52 74 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 5 min K 1 5 with mains choke10 PDC_peak_4 kW 26 48 44 20 63 68 95 39 DC bus power at ULN_nenn Ta Ta_work t 60 s T 5 min K 1 5 without mains...

Page 102: ...ation performance profile UEL_P_e Characteristic of the selection of standard motors and servo drives Fig 5 75 Definition of performance profiles infeeding supply units and converters Operation With Standard Motors General Information Selecting Standard Motors The tables below show the nominal powers Pnenn of standard motors which can be operated at the respective drive controller The data are sub...

Page 103: ...dard motor 3 AC 400 V 50 Hz t 2 s T 20 s K 2 0 fs 4 kHz4 PNenn kW 15 00 22 00 37 00 55 00 1 2 3 4 see definition profile UEL_P_e Fig 5 76 HCS Selection of standard motors 3 AC 400V Exemplary profiles Operating Standard Motors at 3 AC 460 V Selection of standard motors 3 AC 460V Exemplary profiles Description Symbol Unit HCS03 1E W0070 _ 05 HCS03 1E W0100 _ 05 HCS03 1E W0150 _ 05 HCS03 1E W0210 _ 0...

Page 104: ... Interfaces Overview Overall Connection Diagram Fig 5 78 Overall connection diagram 94 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Converters IndraDrive C ...

Page 105: ...t of the Connection Points Fig 5 79 Connections at power section HCS03 1 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 95 369 Power Sections for Converters IndraDrive C ...

Page 106: ... may be used as an alternative 4 equipment grounding conductor joint bar yes If connection with joint bar is impossible lines may be used as an alternative 5 motor X5 shielded motor ca ble yes 4 connections A1 A2 A3 equipment grounding conductor 6 motor cable shield yes Connect the shield of the motor cable to the housing over the largest possible surface area Use the optionally available accessor...

Page 107: ...oints The connection points are described in detail in chapter 8 Functions and Elec trical Connection Points page 241 Touch Guard The touch guard is described in detail in chapter 9 Touch Guard at Devices page 291 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 97 369 Power Sections for Converters IndraDrive C ...

Page 108: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 109: ...en sions than HMS01 Fig 6 1 Overview of inverter types 6 2 HMS01 Power Sections 6 2 1 Brief Description Usage and Structure Brief Description The HMS01 inverters are part of the Rexroth IndraDrive M product range and are used to operate single axes Usage The different types are used as follows Type Usage HMS01 1N Wxxxx NNNN single axis device Operation of a three phase a c mo tor asynchronous or s...

Page 110: ...ms 1 power section 2 control section Fig 6 3 Basic structure of the drive controller 100 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 111: ...ification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 101 369 Power Sections for Inverters IndraDrive M ...

Page 112: ...Fig 6 5 Type code HMS01 102 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 113: ...ction type plate 2 control section type plate 3 firmware type plate Fig 6 6 Type plates at the drive controller Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 103 369 Power Sections for Inverters IndraDrive M ...

Page 114: ...nstallation conditions see chapter 4 3 Installation Conditions page 19 This chapter contains limit values for use in the scope of C UL applied standards CE conformity UL listing UL Data Ambient and operating conditions UL ratings Description Symbol Unit HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMS01 1N W0070 Suitable for use on a circuit capable of delivering not more than this SCCR symmetrica...

Page 115: ...m output current UL Iout_max A 68 5 100 0 145 0 250 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L2 L3 3 at PDC_cont Fig 6 9 HMS Ambient and operating conditions UL ratings Information on Standards Applied standards Description Symbol Unit HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMS01 1N W0070 listing ac...

Page 116: ...ly units require greater mounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 12 Dimensions HMS01 1N W0020 and HMS01 1N W0036 106 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 117: ...ounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 13 Dimensions HMS01 1N W0054 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 107 369 Power Sections for Inverters IndraDrive M ...

Page 118: ...ounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 14 Dimensions HMS01 1N W0070 108 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 119: ...dimensions for accessory HAS02 1 when motor cable run horizontally D dimensions for accessory HAS02 1 when motor cable run with 45 E dimensions for accessory HAS02 1 when motor cable run vertically Fig 6 15 Dimensions HMS01 1N W0110 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 109 369 Power Sections for Inverters IndraDrive M ...

Page 120: ...dimensions for accessory HAS02 1 when motor cable run horizontally D dimensions for accessory HAS02 1 when motor cable run with 45 E dimensions for accessory HAS02 1 when motor cable run vertically Fig 6 16 Dimensions HMS01 1N W0150 110 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 121: ...dimensions for accessory HAS02 1 when motor cable run horizontally D dimensions for accessory HAS02 1 when motor cable run with 45 E dimensions for accessory HAS02 1 when motor cable run vertically Fig 6 17 Dimensions HMS01 1N W0210 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 111 369 Power Sections for Inverters IndraDrive M ...

Page 122: ...ce for motor cable Note Rexroth IndraDrive supply units require greater mounting clear ance Fig 6 18 Dimensions HMS01 1N W350 112 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 123: ...74 16 44 31 70 device height UL 1 H mm 440 device depth UL 2 T mm 262 device width UL 3 B mm 125 150 200 350 insulation resistance at DC 500 V Ris MOhm 50 capacitance against housing CY nF 2 x 100 average sound pressure level ac curacy class 2 at PDC_cont 4 LP dB A 76 tbd 80 1 2 3 housing dimension see also related dimensional drawing 4 according to DIN EN ISO 11205 comparative value at distance 1...

Page 124: ...Amplifier type data 2 3 plus dissipation of braking resistor at HMV HCS and control section at HMx HCS find interim values by interpolation to P_Diss_cont 4 HMV HCS plus dissipation of braking resistor control section KSM plus rated power consumption control voltage input 5 6 see fig Air intake and air outlet at drive controller Fig 6 21 HMS Data for cooling and power dissipation Data for cooling ...

Page 125: ...pation of braking resistor at HMV HCS and control section at HMx HCS find interim values by interpolation to P_Diss_cont 4 HMV HCS plus dissipation of braking resistor control section KSM plus rated power consumption control voltage input 5 6 see fig Air intake and air outlet at drive controller Fig 6 22 HMS Data for cooling and power dissipation Power Dissipation vs Output Cur rent The figure bel...

Page 126: ...r dissipation vs output current Distances CAUTION Property damage due to temperatures higher than 105 C Comply with indicated minimum distances 116 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 127: ...he data tables below follows the energy flow in the drive controller from mains connection to motor output Control Voltage Data for control voltage supply Description Symbol Unit HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMS01 1N W0070 rated control voltage input UL 1 UN3 V 24 20 control voltage when using motor holding brake with motor cable length 50 m2 UN3 V 24 5 Project Planning Manual Rexr...

Page 128: ... 24 20 control voltage when using motor holding brake with motor cable length 50 m2 UN3 V 24 5 control voltage when using motor holding brake with motor cable length 50 m3 UN3 V 26 5 maximum allowed voltage for 1 m UN3_max V 33 1ms maximum inrush current at 24V supply IEIN3_max A 8 50 4 20 10 pulse width of IEIN3 tEIN3Lade ms 6 input capacitance CN3 mF 1 00 1 05 rated power consumption control vol...

Page 129: ..._limit_min V 254 Fig 6 28 HMS Data of power section DC bus Power Section Inverter Data of power section Inverter Description Symbol Unit HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMS01 1N W0070 allowed switching frequencies1 fs kHz 4 8 12 16 output voltage fundamental wave with open loop operation Uout_eff V UDC x 0 71 output voltage fundamental wave with closed loop operation Uout_eff V UDC x ...

Page 130: ...4 A 12 1 21 3 35 0 42 4 allowed continuous output current at fs 8 kHz Iout_cont8 A 8 3 15 0 20 0 24 1 allowed continuous output current at fs 12 kHz5 Iout_cont12 A 5 0 9 5 12 0 14 4 allowed continuous output current at fs 16 kHz6 Iout_cont16 A 2 7 6 0 7 5 9 3 allowed continuous output current at fs 2 kHz output frequency fout fout_still I out_cont0Hz_ 2 A allowed continuous output current at fs 4 ...

Page 131: ...12 output voltage fundamental wave with open loop operation Uout_eff V UDC x 0 71 output voltage fundamental wave with closed loop operation Uout_eff V UDC x 0 71 rise of voltage at output with ULN_nenn and 15 m motor cable length phase phase 10 90 2 du dt kV µs 5 00 rise of voltage at output with ULN_nenn and 15 m motor cable length phase ground 10 90 3 du dt kV µs 5 00 output frequency range at ...

Page 132: ...t0Hz_ 4 A 42 2 57 0 86 1 150 0 allowed continuous output current at fs 8 kHz output frequency fout fout_still I out_cont0Hz_ 8 A 24 9 38 6 58 2 92 0 allowed continuous output current at fs 12 kHz output frequency fout fout_still 7 I out_cont0Hz_ 12 A 18 3 27 7 41 5 68 0 allowed continuous output current at fs 16 kHz output frequency fout fout_still 8 I out_cont0Hz_ 16 A 14 7 21 1 31 0 assigned out...

Page 133: ...ription Symbol Unit HMS01 1N W0020 HMS01 1N W0036 HMS01 1N W0054 HMS01 1N W0070 maximum output current at Iout_base_1 fs 2 kHz t 0 4 s T 4 s K 2 51 Iout_peak1_2 A base load current at Iout_peak_1 fs 2 kHz t 0 4 s T 4 s K 2 5 Iout_base1_2 A maximum output current at Iout_base_1 fs 4 kHz t 0 4 s T 4 s K 2 52 Iout_peak1_4 A 19 05 34 71 54 00 66 87 base load current at Iout_peak_1 fs 4 kHz t 0 4 s T 4...

Page 134: ...3 fs 8 kHz t 2 s T 20 s K 2 0 Iout_base3_8 A 5 96 11 14 15 33 17 52 maximum output current at Iout_base_3 fs 12 kHz t 2 s T 20 s K 2 09 I out_peak3_12 A 7 24 14 19 18 73 21 06 base load current at Iout_peak_3 fs 12 kHz t 2 s T 20 s K 2 0 I out_base3_12 A 3 62 7 09 9 36 10 53 maximum output current at Iout_base_3 fs 16 kHz t 2 s T 20 s K 2 010 I out_peak3_16 A 3 94 8 98 11 72 13 63 base load curren...

Page 135: ...ut current at Iout_base_5 fs 2 kHz t 60 s T 10 min K 1 116 Iout_peak5_2 A base load current at Iout_peak_5 fs 2 kHz t 60 s T 10 min K 1 1 Iout_base5_2 A maximum output current at Iout_base_5 fs 4 kHz t 60 s T 10 min K 1 117 Iout_peak5_4 A 12 26 21 67 36 47 43 32 base load current at Iout_peak_5 fs 4 kHz t 60 s T 10 min K 1 1 Iout_base5_4 A 11 15 19 70 33 16 39 38 maximum output current at Iout_bas...

Page 136: ...1_4 A 106 40 150 00 210 00 350 00 base load current at Iout_peak_1 fs 4 kHz t 0 4 s T 4 s K 2 5 Iout_base1_4 A 42 56 60 00 84 00 140 00 maximum output current at Iout_base_1 fs 8 kHz t 0 4 s T 4 s K 2 53 Iout_peak1_8 A 67 91 107 09 156 29 250 00 base load current at Iout_peak_1 fs 8 kHz t 0 4 s T 4 s K 2 5 Iout_base1_8 A 27 16 42 84 62 52 100 00 maximum output current at Iout_base_1 fs 12 kHz t 0 ...

Page 137: ... Iout_base_3 fs 16 kHz t 2 s T 20 s K 2 010 I out_peak3_16 A 36 17 52 97 76 75 base load current at Iout_peak_3 fs 16 kHz t 2 s T 20 s K 2 0 I out_base3_16 A 18 09 26 49 38 37 base load current at Iout_peak_4 fs 2 kHz t 60 s T 5 min K 1 5 Iout_base4_2 A maximum output current at Iout_base_4 fs 2 kHz t 60 s T 5 min K 1 511 Iout_peak4_2 A maximum output current at Iout_base_4 fs 4 kHz t 60 s T 5 min...

Page 138: ...5_4 A 63 02 92 38 139 95 240 00 maximum output current at Iout_base_5 fs 8 kHz t 60 s T 10 min K 1 118 Iout_peak5_8 A 43 73 68 78 104 01 172 00 base load current at Iout_peak_5 fs 8 kHz t 60 s T 10 min K 1 1 Iout_base5_8 A 39 75 62 53 94 56 156 00 maximum output current at Iout_base_5 fs 12 kHz t 60 s T 10 min K 1 119 I out_peak5_12 A 32 21 49 37 74 19 128 00 base load current at Iout_peak_5 fs 12...

Page 139: ...dard motor 2 pole pairs with rated voltage 3 AC 400 V 50 Hz at mains voltage ULN 3 AC 400 V or 4 pole standard motor 2 pole pairs with rated voltage 3 AC 460 V 60 Hz at mains voltage ULN 3 AC 460 V assigned mains choke is used operation at minimum switching frequency fs fs min rotary field at output with fout fout_still ambient temperature Ta Ta_work overload ratio K PDC_peak PDC_base according to...

Page 140: ...350 nominal power standard motor 3 AC 400 V 50 Hz t 10 min K 1 0 fs 4 kHz1 PNenn kW tbd 55 00 75 00 tbd nominal power standard motor 3 AC 400 V 50 Hz t 60 s T 10 min K 1 1 fs 4 kHz2 PNenn kW tbd 45 00 75 00 tbd nominal power standard motor 3 AC 400 V 50 Hz t 60 s T 5 min K 1 5 fs 4 kHz3 PNenn kW tbd 37 00 55 00 tbd nominal power standard motor 3 AC 400 V 50 Hz t 2 s T 20 s K 2 0 fs 4 kHz4 PNenn kW...

Page 141: ... 20 91 90 tbd nominal power standard motor 3AC460V 60 Hz t 60 s T 10 min K 1 1 fs 4 kHz2 PNenn kW 36 80 55 20 73 60 tbd nominal power standard motor 3AC460V 60 Hz t 60 s T 5 min K 1 5 fs 4 kHz3 PNenn kW 22 10 36 80 55 20 tbd nominal power standard motor 3AC460V 60 Hz t 2 s T 20 s K 2 0 fs 4 kHz4 PNenn kW 22 10 36 80 55 20 tbd 1 2 3 4 see definition profile UEL_P_e 1 kW 1 36 hp Fig 6 37 HMS Selecti...

Page 142: ...he selection of standard motors and servo drives Fig 6 38 Definition of performance profiles infeeding supply units and converters 132 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 143: ...terfaces Overview Overall Connection Diagram Fig 6 39 Connection diagram HMS01 1 Wxxxx Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 133 369 Power Sections for Inverters IndraDrive M ...

Page 144: ... section front 1 control voltage 2 DC bus 3 equipment grounding conductor X1 in X1 out module bus Fig 6 40 Connections at power section front HMS01 1N W0020 and HMS01 1N W0036 134 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 145: ...monitoring and motor holding brake XS2 shield connection motor power cable Fig 6 41 Connections at power section bottom HMS01 1N W0020 W0036 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 135 369 Power Sections for Inverters IndraDrive M ...

Page 146: ... 1 control voltage 2 DC bus 3 equipment grounding conductor X1 in X1 out module bus Fig 6 42 Connections at power section front HMS01 1N W0054 and W0070 136 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 147: ...nitoring and motor holding brake XS2 shield connection motor power cable Fig 6 43 Connections at power section bottom HMS01 1N W0054 and W0070 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 137 369 Power Sections for Inverters IndraDrive M ...

Page 148: ...rounding conductor 4 plate for shield connection of motor cable optional 5 motor connection X1 in X1 out module bus Fig 6 44 Connections at power section front HMS01 1N W0110 HMS01 1N W0150 and HMS01 1N W0210 138 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 149: ...ding brake XS2 shield connection motor power cable Fig 6 45 Connections at power section bottom HMS01 1N W0110 HMS01 1N W0150 and HMS01 1N W0210 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 139 369 Power Sections for Inverters IndraDrive M ...

Page 150: ...rounding conductor 4 plate for shield connection of motor cable optional 5 motor connection X1 in X1 out module bus Fig 6 46 Connections at power section front HMS01 1N W0350 140 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 151: ...cribed in detail in chapter 9 Touch Guard at Devices page 291 6 3 HMS02 Power Sections 6 3 1 Brief Description Usage and Structure Brief Description The HMS02 inverters are part of the Rexroth IndraDrive M product range and are used to operate single axes Usage The different types are used as follows Type Usage HMS02 1E Wxxxx NNNN single axis device Operation of a three phase a c mo tor asynchrono...

Page 152: ...6 49 Basic structure of the drive controller 1 inverter stage with output to motor 2 DC bus connection Fig 6 50 Block diagram 142 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 153: ... basic structure of the type code Our sales representative will help you with the current status of available versions Fig 6 51 Type code HMS02 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 143 369 Power Sections for Inverters IndraDrive M ...

Page 154: ...ve controller Type Plate 1 device type 2 part number 3 serial number 4 bar code 5 country of manufacture 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 6 53 Type plate power section example of an HCS02 power section 144 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 155: ...es UL 1 ISCCR A rms 42000 rated input voltage power UL 2 ULN_nenn V 254 750 rated input current UL 3 IL_cont A 18 4 30 7 maximum output voltage UL Uout V 500 maximum output current UL Iout_max A 15 0 25 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L2 L3 3 at PDC_cont Fig 6 54 HMS Ambient and operating conditi...

Page 156: ...rance plus additional space for motor cable Note Rexroth IndraDrive supply units require greater mounting clear ance B rear view Fig 6 56 Dimensions HMS02 1N W0028 146 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 157: ...e for motor cable Note Rexroth IndraDrive supply units require greater mounting clear ance B rear view Fig 6 57 Dimensions HMS02 1N W0054 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 147 369 Power Sections for Inverters IndraDrive M ...

Page 158: ...or cooling and power dissipation Description Symbol Unit HMS02 1N W0028 HMS02 1N W0054 ambient temperature range during operation with nominal data Ta_work C 0 40 ambient temperature range during operation with reduced nominal da ta Ta_work_red C 0 55 derating of PDC_cont PBD Iout_cont at Ta_work Ta Ta_work_red fTa K 2 allowed mounting position G1 cooling type forced ventilation volumetric capacit...

Page 159: ...fig Air intake and air outlet at drive controller Fig 6 59 HMS Data for cooling and power dissipation Power Dissipation vs Output Cur rent The figure below illustrates the connection between power dissipation and out put current depending on the switching frequency fs which was set at the drive controller See also Parameter Description P 0 0001 Switching frequency of the power output stage In addi...

Page 160: ...ke and air outlet at drive controller Basic Data Power Section HMS02 General Information This section contains data for control voltage supply data of DC bus data of inverter The order of the data tables below follows the energy flow in the drive controller from mains connection to motor output 150 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power S...

Page 161: ...Data for control voltage supply Power Section DC Bus Data of power section DC bus Description Symbol Unit HMS02 1N W0028 HMS02 1N W0054 DC bus voltage UDC V 254 750 capacitance in DC bus CDC mF 0 14 0 27 DC resistance in DC bus L to L at UDC 750 V RDC kOhm approx 300 approx 150 monitoring value maximum DC bus voltage switch off threshold U DC_limit_max V 900 monitoring value minimum DC bus voltage...

Page 162: ...t fs 4 kHz Iout_max4 A 28 3 54 0 maximum output current at fs 8 kHz Iout_max8 A 28 3 54 0 maximum output current at fs 12 kHz Iout_max12 A 54 0 maximum output current at fs 16 kHz Iout_max16 A 40 0 allowed continuous output current at fs 2 kHz Iout_cont2 A allowed continuous output current at fs 4 kHz Iout_cont4 A 13 8 25 0 allowed continuous output current at fs 8 kHz Iout_cont8 A 8 5 20 0 allowe...

Page 163: ...er section Inverter Observe that the load is almost independent of the power section used Especially when using standard motors make sure that they com ply with the occurring voltage load Observe the information contained in the chapter Third Party Mo tors at IndraDrive Controllers in the Project Planning Manual of the drive system Depending on the electric output frequency the output current is r...

Page 164: ...4 base load current at Iout_peak_1 fs 4 kHz t 0 4 s T 4 s K 2 5 Iout_base1_4 A 9 25 19 50 maximum output current at Iout_base_1 fs 8 kHz t 0 4 s T 4 s K 2 53 Iout_peak1_8 A 14 13 31 93 base load current at Iout_peak_1 fs 8 kHz t 0 4 s T 4 s K 2 5 Iout_base1_8 A 5 65 12 77 maximum output current at Iout_base_1 fs 12 kHz t 0 4 s T 4 s K 2 54 I out_peak1_12 A 20 49 base load current at Iout_peak_1 fs...

Page 165: ...9 28 maximum output current at Iout_base_3 fs 16 kHz t 2 s T 20 s K 2 010 I out_peak3_16 A 14 97 base load current at Iout_peak_3 fs 16 kHz t 2 s T 20 s K 2 0 I out_base3_16 A 7 49 base load current at Iout_peak_4 fs 2 kHz t 60 s T 5 min K 1 5 Iout_base4_2 A maximum output current at Iout_base_4 fs 2 kHz t 60 s T 5 min K 1 511 Iout_peak4_2 A maximum output current at Iout_base_4 fs 4 kHz t 60 s T ...

Page 166: ...Iout_base5_4 A 12 93 23 95 maximum output current at Iout_base_5 fs 8 kHz t 60 s T 10 min K 1 118 Iout_peak5_8 A 8 65 20 79 base load current at Iout_peak_5 fs 8 kHz t 60 s T 10 min K 1 1 Iout_base5_8 A 7 87 18 90 maximum output current at Iout_base_5 fs 12 kHz t 60 s T 10 min K 1 119 I out_peak5_12 A 13 21 base load current at Iout_peak_5 fs 12 kHz t 60 s T 10 min K 1 1 I out_base5_12 A 12 00 max...

Page 167: ...ation at minimum switching frequency fs fs min rotary field at output with fout fout_still ambient temperature Ta Ta_work overload ratio K PDC_peak PDC_base according to performance profile UEL_P_e type of mains connection individual supply When choosing standard motors for HMS HMD select an appro priate HMV supply unit Observe the performance data PDC_peak and PDC_base in the performance profile ...

Page 168: ...supply unit power section HNS02 mains filter HNL02 mains choke HMV02 supply unit HMS02 power section Fig 6 67 Overall connection diagram mains filter mains choke supply unit pow er section 158 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 169: ...ion diagram of power section Fig 6 68 Connection diagram HMS02 1 Wxxxx Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 159 369 Power Sections for Inverters IndraDrive M ...

Page 170: ...tage 2 DC bus 3 equipment grounding conductor X1 in X1 out module bus Fig 6 69 Connections at power section front 160 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 171: ...pter 9 Touch Guard at Devices page 291 6 4 HMD01 Power Sections 6 4 1 Brief Description Usage and Structure Brief Description The HMD01 inverters are part of the Rexroth IndraDrive M product range and are used to operate 2 single axes Usage The different types are used as follows Type Usage HMD01 1E Wxxxx NNNN double axis device Operation of two three phase a c motors asynchronous or synchro nous ...

Page 172: ...lock diagram 6 4 2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions 162 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 173: ...Fig 6 73 Type code HMD01 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 163 369 Power Sections for Inverters IndraDrive M ...

Page 174: ...ype Plate 1 device type 2 part number 3 serial number 4 bar code 5 country of manufacture 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 6 75 Type plate power section example of an HCS02 power section 164 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 175: ... A rms 42000 rated input voltage power UL 2 ULN_nenn V 254 750VDC rated input current UL 3 IL_cont A 17 0 24 5 49 0 maximum output voltage UL Uout V 530 maximum output current UL Iout_max A 6 9 10 0 20 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L2 L3 3 at PDC_cont Fig 6 76 HMD Ambient and operating conditio...

Page 176: ...ly units require greater mounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 78 Dimensions HMD01 1N W0012 166 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 177: ...ounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 79 Dimensions HMD01 1N W0020 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 167 369 Power Sections for Inverters IndraDrive M ...

Page 178: ...ounting clear ance B rear view C dimensions for accessory HAS02 1 when motor cable run with 45 D dimensions for accessory HAS02 1 when motor cable run horizontally Fig 6 80 Dimensions HMD01 1N W0036 168 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 179: ...g and power dissipation Description Symbol Unit HMD01 1N W0012 HMD01 1N W0020 HMD01 1N W0036 ambient temperature range during operation with nominal data Ta_work C 0 40 ambient temperature range during operation with reduced nominal da ta Ta_work_red C 0 55 derating of PDC_cont PBD Iout_cont at Ta_work Ta Ta_work_red fTa K 2 0 allowed mounting position G1 cooling type forced ventilation volumetric...

Page 180: ...input 5 6 see fig Air intake and air outlet at drive controller Fig 6 82 HMD Data for cooling and power dissipation CAUTION Property damage due to temperatures higher than 105 C Comply with indicated minimum distances A air intake B air outlet C mounting surface in control cabinet dtop distance top dbot distance bottom Fig 6 83 Air intake and air outlet at drive controller Power Dissipation vs Out...

Page 181: ...rter The order of the data tables below follows the energy flow in the drive controller from mains connection to motor output Control Voltage Data for control voltage supply Description Symbol Unit HMD01 1N W0012 HMD01 1N W0020 HMD01 1N W0036 rated control voltage input UL 1 UN3 V 24 20 control voltage when using motor holding brake with motor cable length 50 m2 UN3 V 24 5 control voltage when usi...

Page 182: ...ltage switch off threshold U DC_limit_max V 900 monitoring value minimum DC bus voltage undervoltage threshold U DC_limit_min V 254 Fig 6 86 HMD Data of power section DC bus Inverter Data of power section Inverter Description Symbol Unit HMD01 1N W0012 HMD01 1N W0020 HMD01 1N W0036 allowed switching frequencies1 fs kHz 4 8 output voltage fundamental wave with open loop operation Uout_eff V UDC x 0...

Page 183: ...ent at fs 4 kHz Iout_cont4 A 6 9 10 0 20 0 allowed continuous output current at fs 8 kHz Iout_cont8 A 3 7 6 1 13 0 allowed continuous output current at fs 12 kHz5 Iout_cont12 A allowed continuous output current at fs 16 kHz6 Iout_cont16 A allowed continuous output current at fs 2 kHz output frequency fout fout_still I out_cont0Hz_ 2 A allowed continuous output current at fs 4 kHz output frequency ...

Page 184: ...rs in the Project Planning Manual of the drive system Depending on the electric output frequency the output current is reduced for thermal protection of the power section The output current is reduced when the electric output frequency has fallen below the threshold to detect motor standstill Exemplary Data for Applications General Information This chapter contains examples of allowed current prof...

Page 185: ...ut_base3_2 A maximum output current at Iout_base_3 fs 4 kHz t 2 s T 20 s K 2 07 Iout_peak3_4 A 10 50 15 44 30 13 base load current at Iout_peak_3 fs 4 kHz t 2 s T 20 s K 2 0 Iout_base3_4 A 5 25 7 72 15 07 maximum output current at Iout_base_3 fs 8 kHz t 2 s T 20 s K 2 08 Iout_peak3_8 A 5 67 9 52 19 79 base load current at Iout_peak_3 fs 8 kHz t 2 s T 20 s K 2 0 Iout_base3_8 A 2 84 4 76 9 89 maximu...

Page 186: ... K 1 5 I out_base4_12 A maximum output current at Iout_base_4 fs 16 kHz t 60 s T 5 min K 1 515 I out_peak4_16 A base load current at Iout_peak_4 fs 16 kHz t 60 s T 5 min K 1 5 I out_base4_16 A maximum output current at Iout_base_5 fs 2 kHz t 60 s T 10 min K 1 116 Iout_peak5_2 A base load current at Iout_peak_5 fs 2 kHz t 60 s T 10 min K 1 1 Iout_base5_2 A maximum output current at Iout_base_5 fs 4...

Page 187: ...nverters Profile Explanation current profile UEL_I_e The characteristic data of the profile are used to select converters and inverters for operation with standard motors and servo drives Fig 6 89 Definition of current profiles Operation With Standard Motors General Information Selecting Standard Motors The tables below show the nominal powers Pnenn of standard motors which can be operated at the ...

Page 188: ...0 7 50 nominal power standard motor 3 AC 400 V 50 Hz t 60 s T 10 min K 1 1 fs 4 kHz2 PNenn kW 2 20 4 00 7 50 nominal power standard motor 3 AC 400 V 50 Hz t 60 s T 5 min K 1 5 fs 4 kHz3 PNenn kW 2 20 3 00 7 50 nominal power standard motor 3 AC 400 V 50 Hz t 2 s T 20 s K 2 0 fs 4 kHz4 PNenn kW 2 20 3 00 7 50 1 2 3 4 see definition profile UEL_P_e Fig 6 90 HMD Selection of standard motors 3 AC 400V ...

Page 189: ...les Performance Profile UEL_P_e The following performance profiles have been defined for converters and in verters Observe the allowed performance data PDC_peak and PDC_base in the corresponding performance profile of the supply unit or converter Profile Explanation performance profile UEL_P_e Characteristic of the selection of standard motors and servo drives Fig 6 92 Definition of performance pr...

Page 190: ...d Interfaces Overview Overall Connection Diagram Fig 6 93 Connection diagram HMD01 180 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Inverters IndraDrive M ...

Page 191: ...036 Connections at power section front 1 control voltage 2 DC bus 3 equipment grounding conductor X1 in X1 out module bus Fig 6 94 Connections at power section front Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 181 369 Power Sections for Inverters IndraDrive M ...

Page 192: ...nections at power section bottom Description of the Connection Points The connection points are described in detail in chapter 8 Functions and Elec trical Connection Points page 241 Touch Guard The touch guard is described in detail in chapter 9 Touch Guard at Devices page 291 182 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Power Sections for Invert...

Page 193: ...upply HMS02 drive controllers Fig 7 1 Overview 7 2 HMV01 1E Supply Units Infeeding 7 2 1 Brief Description Usage and Structure Brief Description HMV supply units are used to supply modular HMS and HMD devices Usage The different types can be used as follows Type Usage HMV01 1E infeeding to supply HMS01 and HMD01 drive controllers Fig 7 2 Usage of supply units Project Planning Manual Rexroth IndraD...

Page 194: ...7 2 2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions 184 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 195: ...Fig 7 4 Type Code Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 185 369 IndraDrive M Supply Units ...

Page 196: ...try of manufacture 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 7 6 Type plate power section example of an HCS02 power section 7 2 3 Scope of Supply The scope of supply includes 1 touch guard 186 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 197: ... of delivering not more than this SCCR symmetrical amperes UL 1 ISCCR A rms 42000 rated input voltage power UL 2 ULN_nenn V 380 480 rated input current UL 3 IL_cont A 51 0 128 0 204 0 maximum output voltage UL Uout V 435 710 dc maximum output current UL Iout_max A 69 0 173 0 276 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS ...

Page 198: ...itional space for mains connection cable the required space depends on the minimum bending radius of the connected mains con nection cable Fig 7 9 Dimensions 188 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 199: ...S types with order code L load dependent Fig 7 11 HMV Data for mass dimensions sound pressure level insulation Power Dissipation Mounting Position Cooling Distances Data for cooling and power dissipation Description Symbol Unit HMV01 1E W0030 HMV01 1E W0075 HMV01 1E W0120 ambient temperature range during operation with nominal data Ta_work C 0 40 ambient temperature range during operation with red...

Page 200: ...MV Data for cooling and power dissipation Distances CAUTION Property damage due to temperatures higher than 105 C Comply with indicated minimum distances A air intake B air outlet C mounting surface in control cabinet dtop distance top dbot distance bottom Fig 7 13 Air intake and air outlet at drive controller Basic Data Supply Unit HMV01 Infeeding General Information This chapter contains data fo...

Page 201: ...f IEIN3 tEIN3Lade ms 15 50 input capacitance CN3 mF tbd rated power consumption control voltage input at UN3 UL 4 PN3 W 25 30 55 1 2 3 observe supply voltage for motor holding brakes 4 HMS HMD HCS plus holding brake and control section KCU01 at max number of axes KSM01 plus holding brake UN x IN Fig 7 14 HMV Data for control voltage supply Mains Voltage Data for mains voltage supply Description Sy...

Page 202: ...PDC_cont with mains choke ULN_nenn TPF 0 88 power factor TPF λL at PDC_cont without mains choke ULN_nenn 8 TPF 0 64 power factor TPF λL at 10 PDC_cont without mains choke ULN_nenn 9 TPF10 0 40 power factor TPF λL at PDC_cont single phase ULN 1 AC 230 V TPF power factor of fundam compo nent DPF at PDC_cont with mains choke cosφh1 0 97 power factor of fundam compo nent DPF at PDC_cont without mains ...

Page 203: ... xE HCS0x xE Rsc 50 6 depending on mains input voltage ULN HMV01 1R see following note HMV constant current charge HCS resistance charge minimum of 250 000 load cycles 7 without external capacities on DC bus 8 9 find interim values by interpolation 10 at PDC_cont 11 copper wire PVC insulation conductor temperature 70 C installation method B2 Table B52 4 Ta 40 C 12 copper wire PVC insulation conduc...

Page 204: ...0 00 maximum allowed DC bus power at ULN_nenn without mains choke PDC_max kW 45 00 112 50 180 00 balancing factor for PDC_cont for parallel operation at common DC bus with mains choke 0 80 balancing factor for PDC_cont for parallel operation at common DC bus without mains choke not allowed monitoring value maximum DC bus voltage switch off threshold U DC_limit_max V 900 see also Troubleshooting Gu...

Page 205: ...y cycle at Tcycl EDrel s tbd minimum allowed cycle time Tcycl s tbd maximum regenerative power to be absorbed WR_max kWs 100 00 250 00 500 00 balancing factor for PBD for parallel operation at common DC bus f tbd cooling of internal braking resistor forced ventilation 1 2 factory setting Fig 7 18 HMV Data of built in braking resistor Exemplary Data for Applications General Information This chapter...

Page 206: ...rmance profile WZM_HS_Fr_e The characteristic data of the profile are used to select infeeding supply units Characteristic of main spindles in milling ma chines performance profile WZM_SA_acc_e The characteristic data of the profile are used to select infeeding supply units Characteristic of servo drives at machine tools 196 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Proj...

Page 207: ...ription Symbol Unit HMV01 1E W0030 HMV01 1E W0075 HMV01 1E W0120 DC bus power at ULN_nenn t 132 s T 300 s without mains choke1 P DC_base_10 kW 0 0 maximum DC bus power at ULN_nenn t 132 s T 300 s with out mains choke2 P DC_peak_10 kW 24 30 60 70 97 20 DC bus power at ULN_nenn t 132 s T 300 s with mains choke3 P DC_base_10 kW 0 0 maximum DC bus power at ULN_nenn t 132 s T 300 s with mains choke4 P ...

Page 208: ...DC_peak_12 kW 45 00 112 50 180 00 DC bus power at ULN_nenn t 60 s T 900 s without mains choke13 P DC_base_13 kW 16 20 40 50 64 80 maximum DC bus power at ULN_nenn t 60 s T 900 s without mains choke14 P DC_peak_13 kW 36 00 72 00 180 00 DC bus power at ULN_nenn t 60 s T 900 s with mains choke15 P DC_base_13 kW 27 00 67 50 108 00 maximum DC bus power at ULN_nenn t 60 s T 900 s with mains choke16 P DC...

Page 209: ...Interfaces Overview Overall Connection Diagram Fig 7 21 Connection diagram HMV01 1R W018 W0043 W0065 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 199 369 IndraDrive M Supply Units ...

Page 210: ...us X3 mains connection connection of equipment grounding conductor 1 control panel 2 control voltage 3 DC bus 4 connection point of equipment grounding conductor with joint bar to neighboring device 5 connection point of equipment grounding conductor mains Fig 7 22 Connections HMV01 1E W0030 and HMV01 1E W0075 200 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Plannin...

Page 211: ...e bus X3 mains connection 1 control panel 2 control voltage 3 DC bus 4 connection point of equipment grounding conductor with joint bar to neighboring device 5 connection point of equipment grounding conductor mains Fig 7 23 Connections HMV01 1E W0120 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 201 369 IndraDrive M Supply Units ...

Page 212: ...s contactor exception HMV01 1R W0120 Observe the functional differences between the connection points X33 and X40 depending on the supply unit Supply units with integrated mains contactor X33 provides message signals on the status of the integrated mains contactor Supply units without integrated mains contactor X40 receives message signals on the status of the external mains contactor Usage Type U...

Page 213: ...sign 7 3 2 Type Code and Identification The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 203 369 IndraDrive M Supply Units ...

Page 214: ...Fig 7 26 Type code 204 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 215: ...of manufacture 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 7 28 Type plate power section example of an HCS02 power section 7 3 3 Scope of Supply 1 touch guard 1 connector X14 X31 X32 and X33 each Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 205 369 IndraDrive M Supply Units ...

Page 216: ...ore than this SCCR symmetrical amperes UL 1 ISCCR A rms 42000 rated input voltage power UL 2 ULN_nenn V 380 480 rated input current UL 3 IL_cont A 26 0 65 0 94 0 181 0 maximum output voltage UL Uout V 750 dc maximum output current UL Iout_max A 24 0 60 0 87 0 160 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L...

Page 217: ...on Cooling Distances plus additional space for mains connection cable the required space depends on the minimum bending radius of the connected mains con nection cable Fig 7 31 Dimensions Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 207 369 IndraDrive M Supply Units ...

Page 218: ...istance 1 m out of cabinet HCS types with order code L load dependent Fig 7 33 HMV Data for mass dimensions sound pressure level insulation Power Dissipation Mounting Position Cooling Distances Data for cooling and power dissipation Description Symbol Unit HMV01 1R W0018 HMV01 1R W0045 HMV01 1R W0065 HMV01 1R W0120 ambient temperature range during operation with nominal data Ta_work C 0 40 ambient...

Page 219: ... power consumption control voltage input 2 3 see fig Air intake and air outlet at drive controller Fig 7 34 HMV Data for cooling and power dissipation Distances CAUTION Property damage due to temperatures higher than 105 C Comply with indicated minimum distances A air intake B air outlet C mounting surface in control cabinet dtop distance top dbot distance bottom Fig 7 35 Air intake and air outlet...

Page 220: ...h 50 m3 UN3 V 26 5 maximum allowed voltage for 1 m UN3_max V 28 80 maximum inrush current at 24V supply IEIN3_max A 5 50 7 00 7 50 13 00 pulse width of IEIN3 tEIN3Lade ms 15 2000 input capacitance CN3 mF 10 00 1 00 rated power consumption control voltage input at UN3 UL 4 PN3 W 31 41 108 224 1 2 3 observe supply voltage for motor holding brakes 4 HMS HMD HCS plus holding brake and control section ...

Page 221: ...0 HNL01 1R 300 0 S0094 A 480 HNL01 1R 030 0 C0180 A 480 minimum short circuit power of the mains for failure free operation5 Sk_min MVA 1 9 4 7 6 8 13 2 maximum inrush current6 I L_trans_max_ on A 40 00 94 00 150 00 I L_cont maximum allowed ON OFF cycles per minute7 1 power factor TPF λL at PDC_cont with mains choke ULN_nenn TPF 0 99 power factor of fundam compo nent DPF at PDC_cont with mains cho...

Page 222: ...for mains voltage supply Supply Unit DC Bus Data of supply unit DC bus Description Symbol Unit HMV01 1R W0018 HMV01 1R W0045 HMV01 1R W0065 HMV01 1R W0120 DC bus voltage UDC V 750 closed loop controlled capacitance in DC bus CDC mF 0 70 1 88 2 82 4 95 DC resistance in DC bus L to L at UDC 750 V RDC kOhm approx 67 approx 28 approx 14 approx 46 rated power t 10 min at fs 4 kHz ULN_nenn control facto...

Page 223: ...nal braking resistance RDC_Bleed er ohm 19 8 5 braking resistor switch on thresh old mains voltage independent1 UR_DC_On_f V 820 see also X32 maximum regenerative power to be absorbed WR_max kWs 80 00 100 00 150 00 cooling of internal braking resistor forced 1 factory setting Fig 7 39 HMV Data of built in braking resistor HMV01 1R W0120 supply units do not have an integrated braking resistor Exemp...

Page 224: ...nce profile WZM_HS_Fr_r The characteristic data of the profile are used to select regenerative supply units Characteristic of main spindles in milling ma chines performance profile WZM_SA_acc_r The characteristic data of the profile are used to select regenerative supply units Characteristic of servo drives at machine tools 214 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive P...

Page 225: ... used to select regenerative supply units Characteristic of deceleration at printing ma chines performance profile UEL_P_e The characteristic data of the profile are used to select infeeding and regenerative supply units Characteristic of applications using standard mo tors in overload operation Fig 7 40 Definitions of performance profiles regenerative supply units Project Planning Manual Rexroth ...

Page 226: ...bd DC bus power at ULN_nenn t 0 4 s T 4 s with mains choke5 P DC_base_16 kW 0 maximum DC bus power at ULN_nenn t 0 4 s T 4 s with mains choke6 P DC_peak_16 kW 45 00 112 50 162 50 tbd DC bus power at ULN_nenn t 60 s T 900 s with mains choke7 P DC_base_17 kW 16 20 40 50 58 50 108 00 maximum DC bus power at ULN_nenn t 60 s T 900 s with mains choke8 P DC_peak_17 kW 32 40 63 00 97 50 tbd 1 2 4 see defi...

Page 227: ...s Overall Connection Diagram HMV01 1R W0018 W0045 W0065 Fig 7 42 Connection diagram HMV01 1R W018 W0043 W0065 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 217 369 IndraDrive M Supply Units ...

Page 228: ...rall Connection Diagram HMV01 1R W0120 Fig 7 43 Connection diagram HMV01 1R W0120 218 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 229: ...ies to HMV01 without integrated ZKS stage and external mains con tactor HMV01 1R W0120 Fig 7 44 Connection diagram HMV01 with HLB01 1D For other connection diagrams and control circuits for the mains connection see the documentation Rexroth IndraDrive Drive System Project Planning Manual in the section Control Circuits for the Mains Connection Project Planning Manual Rexroth IndraDrive Electric Dr...

Page 230: ...ins voltage synchronization X3 mains connection X1 module bus 1 control panel 2 control voltage 3 DC bus 4 connection point of equipment grounding conductor with joint bar to neighboring device 5 connection point of equipment grounding conductor mains Fig 7 45 Connections HMV01 1R W0018 W0045 W0065 220 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Ind...

Page 231: ...onization X13 voltage connection for blower unit X3 mains connection X1 module bus 1 control panel 2 control voltage 3 DC bus 4 connection point of equipment grounding conductor with joint bar to neighboring device 5 connection point of equipment grounding conductor mains Fig 7 46 Connections HMV01 1R W0120 Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 22...

Page 232: ... Elec trical Connection Points page 241 Touch Guard The touch guard is described in detail in chapter 9 Touch Guard at Devices page 291 7 4 HMV02 1R Supply Units Regenerative 7 4 1 Brief Description Usage and Structure Brief Description HMV supply units supply modular HMS and HMD devices Usage The different types can be used as follows Type Usage HMV02 1R regenerative to supply HMS02 drive control...

Page 233: ...7 4 2 Type Code and Identification Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 223 369 IndraDrive M Supply Units ...

Page 234: ...Fig 7 49 Type code 224 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 235: ... 6 production week 04W12 meaning year 2004 week 12 7 hardware index Fig 7 51 Type plate power section example of an HCS02 power section 7 4 3 Scope of Supply The scope of supply includes 1 touch guard 1 connector X14 X31 X32 and X33 each Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 225 369 IndraDrive M Supply Units ...

Page 236: ...delivering not more than this SCCR symmetrical amperes UL 1 ISCCR A rms 42000 rated input voltage power UL 2 ULN_nenn V 380 480 rated input current UL 3 IL_cont A 23 0 maximum output voltage UL Uout V 750 dc maximum output current UL Iout_max A 20 0 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 HMS HMD HLB HLC KCU DC bus L L HMV HCS mains input L1 L2 L3 3 at PDC_co...

Page 237: ...ce for mains connec tion cable the required space depends on the minimum bending radius of the connected mains connection cable B rear view Fig 7 54 Dimensional drawing Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 227 369 IndraDrive M Supply Units ...

Page 238: ...W0015 ambient temperature range during operation with nominal data Ta_work C 0 40 ambient temperature range during operation with reduced nominal da ta Ta_work_red C 0 55 derating of PDC_cont PBD Iout_cont at Ta_work Ta Ta_work_red fTa K 2 7 allowed mounting position G1 cooling type forced ventilation volumetric capacity of forced cool ing V m3 h 115 00 power dissipation at continuous current and ...

Page 239: ...pply Unit HMV02 Regenerative General Information This chapter contains data with regard to control voltage supply mains voltage supply DC bus built in braking resistor or requirements on an external braking resistor cooling and power dissipation The order of the data tables below follows the energy flow in the supply unit from mains connection to DC bus output Project Planning Manual Rexroth Indra...

Page 240: ...rol section KCU01 at max number of axes KSM01 plus holding brake UN x IN Fig 7 58 HMV Data for control voltage supply Mains Voltage Data for mains voltage supply Description Symbol Unit HMV02 1R W0015 input frequency UL fLN Hz 50 60 tolerance input frequency UL Hz 2 maximum allowed mains frequen cy change ΔfLN Δt Hz s 1 rotary field condition none Suitable for use on a circuit capable of deliverin...

Page 241: ...mains choke ULN_nenn A 35 required wire size according to IEC 60364 5 52 at IL_cont 9 ALN mm2 4 required wire size according to UL 508 A internal wiring at IL_cont UL 10 ALN AWG AWG 10 1 600 V AC or less use listed AC input line fuses or listed circuit breakers 2 3 mains voltage ULN use a transformer with grounded neutral point don t use autotransformers 4 otherwise use mains choke HNL 5 HMV0x xR ...

Page 242: ...um DC bus voltage undervoltage threshold U DC_limit_min V 600 maximum allowed external DC bus capacitance1 CDCext mF 50 00 charging time at maximum allowed CDCext external DC bus capacitance at ULN_nenn t lade_DC_Cex t 1 use assigned type of mains choke Fig 7 60 HMV Data of supply unit DC bus Integrated Braking Resistor Data of built in braking resistor Description Symbol Unit HMV02 1R W0015 braki...

Page 243: ...file WZM_HS_KB_e The characteristic data of the profile are used to select infeeding and regenerative supply units Characteristic of applications in machine tools short time operation of the main spindle performance profile WZM_HS_Fr_r The characteristic data of the profile are used to select regenerative supply units Characteristic of main spindles in milling ma chines Project Planning Manual Rex...

Page 244: ...ic of servo drives at machine tools performance profile DRM_S1_acc_e The characteristic data of the profile are used to select infeeding and regenerative supply units Characteristic of starting and operation at printing machines 234 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 245: ...rative supply units Examples of allowed performance profiles supply units HMV R Description Symbol Unit HMV02 1R W0015 DC bus power at ULN_nenn t 132 s T 300 s with mains choke1 P DC_base_14 kW 0 maximum DC bus power at ULN_nenn t 132 s T 300 s with mains choke2 P DC_peak_14 kW 15 00 DC bus power at ULN_nenn t 6 s t 60 s with mains choke3 P DC_base_15 kW 3 00 maximum DC bus power at ULN_nenn t 6 s...

Page 246: ...a_work t 2 s T 20 s K 2 0 with mains choke12 PDC_base_3 kW 11 00 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 5 min K 1 5 with mains choke13 PDC_peak_4 kW 16 00 DC bus power at ULN_nenn Ta Ta_work t 60 s T 5 min K 1 5 with mains choke14 PDC_base_4 kW 10 60 maximum DC bus power at ULN_nenn Ta Ta_work t 60 s T 10 min K 1 1 with mains choke15 PDC_peak_5 kW 15 00 DC bus power at ULN_nenn Ta Ta...

Page 247: ...s choke supply unit power section HNS02 mains filter HNL02 mains choke HMV02 supply unit HMS02 power section Fig 7 64 Overall connection diagram mains filter mains choke supply unit pow er section Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 237 369 IndraDrive M Supply Units ...

Page 248: ...Overall connection diagram of supply unit Fig 7 65 Connection diagram 238 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 249: ...hort circuit ZKS X31 connection for messages X2 RS232 X14 mains voltage synchronization X1 module bus 1 control panel 2 control voltage 3 DC bus 4 connection of equipment grounding conductor 5 mains connection Fig 7 66 Connections HMV02 1R Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 239 369 IndraDrive M Supply Units ...

Page 250: ...in chapter 8 Functions and Elec trical Connection Points page 241 Touch Guard The touch guard is described in detail in chapter 9 Touch Guard at Devices page 291 240 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual IndraDrive M Supply Units ...

Page 251: ...s via a switching power supply unit UDC 200 V HCS03 1E xxxV 24V supply is generated from the DC bus via a switching power supply unit UDC 300 V plug with screw flange HCS02 X13 screw connection HCS03 HMS01 HMS02 HMV01 HMV02 24V 0V Provides the option to loop through the supply via contact bars Message contacts message ready for operation Bb HMV01 HMV02 X31 Floating contact which shows the status o...

Page 252: ...l mains contactor HMV01 1R W0120 X34 input for N O contact EIN HMV013 X32 connection for ON switch of mains connection input for N C contact AUS HMV014 X32 connection for OFF switch of mains connection integrated feedback contacts HMV with inte grated mains contactor X33 1 N O contact and 1 N C contact inputs for feedback contacts HMV without in tegrated mains contactor X40 for 1 N O contact and 1...

Page 253: ...CS03 1E Wxxxx A 05 xxBV supply from DC bus via integrated switching pow er supply unit Motor output input motor temperature monitoring HCS HMS HMD X6 input per axis used to connect sensor of motor temperature evaluation output for controlling motor holding brake via electronic contact HMS01 HMD01 HCS03 X6 output per axis via which motor holding brake can be controlled output for controlling motor ...

Page 254: ...ing resistor HLR in outlet air of converter mechanical receptacle for mains filter HNK01 and motor filter HMF01 at the bot tom HCS03 1E W0070 210 allows ventilating mains filter HNK01 and motor filter HMF01 in supply air of converter Fig 8 1 Functions 8 2 Electrical Connection Points Overview Connection point Device Brief description X1 HCS027 HCS03 HMS01 HMS02 HMD01 HMV01 HMV02 HLB01 module bus c...

Page 255: ... available for HLB01 X32 HMV01 HMV02 mains contactor control and DC bus short circuit ZKS X32 HLB01 DC bus short circuit control clear errors braking resistor switch on threshold X33 HMV01 HMV02 provides message signals of the integrated mains contactor X34 HMV01 1R W0120 contact for controlling the external mains contactor X408 HMV01 1R W0120 receives message signals of the external mains contact...

Page 256: ...e module bus is an internal system connection used for data exchange be tween the drive controllers View Identification Function X1 in to plug in module bus connector X1 out passes module bus connection to neighboring drive controller Fig 8 3 X1 module bus Notes on Installation Keep ribbon cable in parking position when neighboring device is not connec ted 8 4 X2 Serial Interface RS232 8 4 1 Gener...

Page 257: ...ace Features Feature Unit Min Typ Max number of nodes 1 allowed cable length m 15 transmission rates kBaud 9 6 115 connection galvanically connected to control section supply allowed voltage difference be tween reference potentials of control section and data end de vice V 1 Fig 8 6 Features The accessory HAS05 1 005 makes available a converter from RS232 to RS485 see Project Planning Manual Rexro...

Page 258: ...pin D Sub 8 5 X3 Mains Connection 8 5 1 Important Notes DANGER Lethal electric shock caused by live parts with more than 50 V Exclusively operate the device with plugged on connector and connected equipment grounding conductor Notes on Installation Dimension the required cross section of the connection cables according to the determined phase current ILN and the mains fuse 248 369 Bosch Rexroth AG...

Page 259: ...to a bare metal mounting plate Connect the mounting plate too with at least the same cross section to the equipment grounding conductor system in the control cabinet For outer conductors with a cross section greater than 16 mm you can reduce the cross section of the equipment grounding connec tion according to the table Cross section of equipment grounding conductor excerpt from EN 61800 5 1 2003 ...

Page 260: ...rring current load V see Technical Data of device used ULN Fig 8 10 Function pin assignment properties 8 5 3 X3 Mains Connection HCS02 1E W0012 W0028 View Identifica tion Function 3 phase operation Function 1 phase operation L1 connection to supply mains L1 L2 connection to supply mains L2 connection to neutral conduc tor supply mains L3 connection to supply mains L3 n c connection of equipment gr...

Page 261: ...Min Max tightening torque Nm 1 5 1 7 connection cross section stranded wire mm2 AWG 1 5 16 16 6 occurring current load and minimum required connection cross section A see technical data of device used IL_cont IL_max and ALN occurring voltage load V see technical data of device used ULN 1 only allowed for HCS02 1E drive controllers Fig 8 12 Function pin assignment properties 8 5 5 X3 Mains Connecti...

Page 262: ... L1 L2 connection to supply mains L2 L3 connection to supply mains L3 connection of equipment grounding conductor of drive con troller Terminal block Unit Min Max screw thread M10 tightening torque Nm 16 20 connection cables stranded wire with ring cable lug mm2 1 16 1 25 1 35 1 50 2 25 2 35 2 50 2 16 with accessories AWG 1 6 1 4 1 2 1 1 2 4 2 2 2 1 2 6 with accessories occurring current load and ...

Page 263: ...cont IL_max and ALN occurring voltage load V see technical data of device used ULN Fig 8 15 X3 mains connection 8 6 X5 Motor Connection 8 6 1 Important Notes DANGER Lethal electric shock caused by live parts with more than 50 V Exclusively operate the device with plugged on connector and connected equipment grounding conductor Notes on Installation The connection cross section data refer to the li...

Page 264: ...use our ready made motor power cables where possible see docu mentation Rexroth Connection Cables Selection Data When using NFD03 1 mains filters the maximum allowed con ductor cross section is limited to 4 mm2 For selecting the motor cables observe the information con tained in the section Connection Cables to Motor in the documentation Rexroth IndraDrive Drive System Project Planning Manual 254 ...

Page 265: ...t the drive controller from pin 1 to pin 2 For X5 1 you do not need to change the coding of the male con nector at the motor power cable Fig 8 17 Coding of X5 1 and X5 2 8 6 2 X5 Motor Connection HCS02 1E W0012 W0028 and HMS01 1N W0020 W0036 and HMD01 1N W0012 0036 and HMS02 1N W0028 View Identifica tion Function A1 for power connection U1 at motor A2 for power connection V1 at motor A3 for power ...

Page 266: ...er connection U1 at motor A2 for power connection V1 at motor A3 for power connection W1 at motor for equipment grounding conductor of motor Screw connection at connector Unit Min Max tightening torque Nm 1 5 1 7 connection cable stranded wire mm2 1 5 16 AWG 16 6 occurring current load and minimum required connection cross section A see Technical Data of device used Iout occurring voltage load V s...

Page 267: ...quired connection cross section A see technical data of device used Iout occurring voltage load V see technical data of device used Uout short circuit protection A1 A2 A3 against each other and each of them against ground Fig 8 20 Function pin assignment properties 8 6 5 X5 Motor Connection HCS03 1E W0100 0150 and HMS01 1N W0150 0210 View Identifica tion Function A1 for power connection U1 at moto...

Page 268: ...er and each of them against ground Fig 8 21 Function pin assignment properties 8 6 6 X5 Motor Connection HCS03 1E W0210 View Identifica tion Function A1 for power connection U1 at motor A2 for power connection V1 at motor A3 for power connection W1 at motor for equipment grounding conductor of motor Terminal block Unit Min Max screw thread M10 M8 tightening torque Nm 16 20 connection cables strand...

Page 269: ... ring cable lug mm2 1 16 1 25 1 35 1 50 1 70 1 120 2 16 2 25 2 35 2 50 2 70 2 120 AWG 1 6 1 4 1 2 1 1 1 1 0 1 2 0 1 4 0 2 6 2 4 2 2 2 1 2 1 0 2 2 0 2 4 0 occurring current load and minimum required connection cross section A see technical data of device used IL_cont IL_max and ALN occurring voltage load V see technical data of device used ULN short circuit protection A1 A2 A3 against each other an...

Page 270: ...the power section switches the voltage of the external 24V supply connection X13 at HCS02 power sections to the output for controlling the motor holding brake The integrated 24V control voltage supply of power sections of the order code NxxV is not available at the connection point X6 see figure below Block diagram of internal control voltage Therefore an external 24V supply is required for contro...

Page 271: ...changing the two cables Coding X6 1 coding section at pin 4 X6 2 coding section at pin 1 For ready made Rexroth motor power cables you therefore have to code the male connector at the motor power cable accordingly for X6 1 and X6 2 for connector X6 1 cut off plastic pin 4 at connector for connector X6 2 cut off plastic pin 1 at connector Fig 8 25 Coding of X6 1 and X6 2 Project Planning Manual Rex...

Page 272: ... A 2 5 HMS02 1N W0028 W0054 A 2 HMD01 1N W0012 W0020 W0036 A 1 5 per axis time constant of load ms 50 number of switching actions at max time con stant of load 250 000 switching frequency Hz 0 5 short circuit protection X6 3 against X6 4 output for controlling the motor holding brake overload protection X6 3 against X6 4 output for controlling the motor holding brake integrated contact element for...

Page 273: ...and the braking resistor against overload See also Parameter Description of the firmware used P 0 0860 Converter configuration and P 0 0858 Data of external braking resistor 8 8 2 X9 External Braking Resistor HCS02 1E W0054 W0070 Function Pin Assignment X9 is used to connect an external braking resistor which is controlled via the internal switch For HCS02 devices the connection X9 is contained in...

Page 274: ...N Danger by insufficient installation Protect the lines with the appropriate fusing elements in the supply feeder For the connecting lines at X9 use at least the cross section of the lines for mains connection at X3 8 8 3 X9 External Braking Resistor HCS03 1E W0070 0210 Function Pin Assignment X9 is used to connect an external braking resistor which is controlled via the internal switch For HCS03 ...

Page 275: ...iate fusing elements in the supply feeder For the connecting lines at X9 use at least the cross section of the lines for mains connection at X3 8 9 X13 Control Voltage 24V 0V Function Pin Assignment The external 24V supply is applied via connection point X13 for the power section of the drive controller brake control via X6 the control section of the drive controller with the optional modules exce...

Page 276: ...capacity looping through from 24V to 24V 0V to 0V inrush current IEIN3 A 12 polarity reversal protection within the allowed voltage range by internal protective diode Fig 8 30 Function pin assignment properties Notes on Installation Requirements on the connection to the 24V supply minimum cross section 1 mm2 maximum allowed inductance 100 µH 2 twisted single strands 75 m long parallel line routing...

Page 277: ...s connection the blower unit HAB01 of HMV01 1R W0120 and HMS01 1N W0350 devices is supplied with voltage 24V 0V The connection is situated at the bottom of the device see figure below CAUTION Risk of damage by overheating Always operate HMV01 1R W0120 and HMS01 1N W0350 with the blower unit HAB01 Do not operate any other loads at connection X13 Project Planning Manual Rexroth IndraDrive Electric D...

Page 278: ...name Function 1 24V Power supply for external blower unit HAB01 Power consumption con tained in PN3 of HMV or HMS 2 0V Fig 8 33 Function pin assignment 268 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Functions and Electrical Connection Points ...

Page 279: ...ment Technical Properties Data Unit Min re quired Typ Max al lowed number of poles 3 type STECK LE 7 62 M PC 4 0 3G design male connector at device connection cable solid wire mm2 1 5 4 connection cable stranded wire mm2 1 5 2 5 AWG 14 12 tightening torque Nm 0 5 0 6 Fig 8 35 Technical properties 8 11 2 Mains Synchronization HMV01 The synchronizing voltage has to be picked off before the mains cho...

Page 280: ... X3 and X14 in phase X3 L1 in phase with X14 1 X3 L2 in phase with X14 2 X3 L3 in phase with X14 3 8 11 3 Mains Synchronization HMV02 For mains synchronization connect the output X14 of the HNS02 mains filter to the input for mains voltage synchronization X14 of HMV02 1R 270 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Functions and Electrical Connec...

Page 281: ...tion Pin Assignment The connection point X31 provides message signals on the status of the supply unit The messages have been designed as floating contacts Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 271 369 Functions and Electrical Connection Points ...

Page 282: ... 39 Function pin assignment Include the Bb1 contact in the control circuit for mains connection When Bb1 contact opens the mains contactor must interrupt the power supply See also chapter Control Circuits for the Mains Connection in the documentation Rexroth IndraDrive Drive System Project Plan ning Manual Technical Properties Data Unit Min Typ Max number of poles 6 type spring terminal design pin...

Page 283: ... 1E W0030 as of HWI 14 HMV01 1E W0075 as of HWI 14 HMV01 1E W0120 as of HWI 15 HMV01 1R W0018 as of HWI 17 HMV01 1R W0045 as of HWI 17 HMV01 1R W0065 as of HWI 18 8 13 X32 Mains Contactor Control and DC Bus Short Circuit View Fig 8 41 View Function Pin Assignment Is used to connect the signals for controlling the mains contactor the ZKS stage ZKS DC bus short circuit the braking resistor switch on...

Page 284: ...nment Connec tion Signal name Function 9 24V_IF supply of circuits for control of DC bus short circuit and mains con tactor 1 0V 2 24V output 24 V Connected to connection X32 3 it is used to switch the braking re sistor switch on threshold 3 braking re sistor switch on threshold Input at HMV01 1E connected to 24 V X32 2 activates fixed threshold independent of mains volt age not connected activate...

Page 285: ...t consumption X32 9 X32 1 A 0 1 voltage load capacity V DC30 Fig 8 43 Technical properties 8 14 X33 Acknowledge Messages of Integrated Mains Contactor View Fig 8 44 View Function Pin Assignment Observe the functional differences between the connection points X33 and X40 depending on the supply unit Supply units with integrated mains contactor X33 provides message signals on the status of the integ...

Page 286: ... 4 type spring terminal design pins at device connection cable solid wire mm2 0 5 1 5 connection cable stranded wire mm2 0 5 1 5 AWG 20 16 Data of integrated N O and N C contacts A and B of HMV02 1 HMV01 1 except for HMV01 1R W0120 current load capacity A 1 peak current when switching on A 5 voltage load capacity V DC30 minimum load of contacts mA 10 contact resistance at minimum load mOhm 1000 nu...

Page 287: ...ct is included in the Control Circuits for the Mains Connection Assignment Connec tion Signal name Function 1 N O contact 2 Fig 8 48 Function pin assignment Connection Diagram K1 external mains contactor L N supply voltage of control circuit for mains connection Fig 8 49 X34 X40 connection diagram block diagram Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth A...

Page 288: ...ions at max time constant of load 100 000 time constant of load ms 50 pick up delay ms 10 drop out delay ms 10 Fig 8 50 Properties Notes on Installation Only use mains contactors with overvoltage limiter at the contactor coil e g mains contactor 3RT1456 6AP36 with overvoltage limiter 3RT1956 1CD00 by Siemens 8 16 X40 Acknowledge Messages of External Mains Contactor The connection point X40 is avai...

Page 289: ...contactor 3 2 B connect N C contact of exter nal mains contactor 1 Fig 8 52 Function pin assignment Connection Diagram Supply units without integrated mains contactor K1 external mains contactor L N supply voltage of control circuit for mains connection Fig 8 53 X34 X40 connection diagram block diagram Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 279 369...

Page 290: ... Identifica tion Function 24V power supply connection to neighboring devices with contact bars from the HAS01 1 accessory 0V reference potential for power supply connection to neighboring devices with contact bars from the HAS01 1 accessory Screw connection M6 thread at device terminal block Unit Min Max tightening torque Nm 5 5 6 5 power consumption W see PN3 see index entry with reference to the...

Page 291: ...tric shock caused by live parts with more than 50 V Wait at least 30 minutes after switching off power to allow discharging To shorten the waiting time until voltage has fallen below 50 V you can use a discharging device see documentation Rexroth IndraDrive Drive Sys tem or if existing chapter Appendix in this documentation Check whether voltage has fallen below 50 V before touching live parts Fun...

Page 292: ...ty looping through from L to L L to L contact bars in scope of supply of accessory HAS01 with contact bars 072 A 220 additionally with contact bars 042 and end piece A 245 Fig 8 57 Function pin assignment properties Fig 8 58 Contact bars Notes on Installation If in special cases it is not possible to use the contact bars provided to establish the connection the connection must be established using...

Page 293: ...temperature of the outgoing air Observe outlet temperatures at the top of the devices Always connect the shields with the largest possible metal to metal contact surface Fig 8 59 Shield connection XS1 control lines Function Connection point for the shields of lines connected to the control section and of which the connectors do not have their own shield connection 8 20 XS2 Shield Connection Motor ...

Page 294: ...ystem 3 For the ground connection observe the maximum allowed ground resist ance See Project Planning Manual Rexroth IndraDrive Drive System chapter Dimensioning the Mains Connection 8 22 Connection Point of Equipment Grounding Conductor HMV DANGER Lethal electric shock caused by live parts with more than 50 V Via the joint bar on the front connect the drive controller to the supply unit Via the j...

Page 295: ...outer conductors of the mains supply feeder Additionally mount the housing of HCS02 1E to a bare metal mounting plate Connect the mounting plate too with at least the same cross section to the equipment grounding conductor system in the control cabinet For outer conductors with a cross section greater than 16 mm you can reduce the cross section of the equipment grounding connec tion according to t...

Page 296: ...t Fig 8 62 Equipment grounding conductor connection at the HMV01 1 W0120 supply unit or neighboring device Design The equipment grounding conductor is connected with screws HMV01 1E W0030 W0075 HMV01 1R W0018 W0045 W0065 HMV02 1R W0015 HMV01 1E W0120 HMV01 1R W0120 M6 25 M10 Fig 8 63 Design 286 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Functions a...

Page 297: ...and cross section For the equipment grounding conductor use the same metal e g copper as for the outer conductors For the connections from the equipment grounding conductor con nection of the device to the equipment grounding conductor system in the control cabinet make sure the cross sections of the lines are sufficient Cross sections of the equipment grounding connections for HCS03 1E drive cont...

Page 298: ...wire sizes of the mains supply feeder are smaller than 10 mm2 AWG 8 the equipment grounding conductor must be at least 10 mm2 AWG 8 1 joint bar 2 connection to equipment grounding system Fig 8 66 Equipment grounding conductor connection for supply via HMV01 HMV02 HCS03 1 joint bar 2 connection to equipment grounding system Fig 8 67 Equipment grounding conductor connection for supply via HCS02 Desi...

Page 299: ...ing torque HMS01 1N HMS02 1N HMD01 1N M6 25 6 Nm Fig 8 68 Data of connection point Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 289 369 Functions and Electrical Connection Points ...

Page 300: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 301: ... 1 Type 2 Fig 9 1 Cutouts at the touch guard If the DC bus and the control voltage are connected by means of contact bars only cutout A may be removed from the touch guard If the DC bus and the control voltage are connected by means of cables e g in the case of multiple line arrangement the cutouts A B and C may be removed from the touch guard At the first and last device in a line of interconnect...

Page 302: ... Touch guard at device The touch guard is fixed to the device with screws Tightening Torque max 2 8 Nm 292 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Touch Guard at Devices ...

Page 303: ...nd keys Functional Description Displays The display automatically shows phases during device initialization operating states activated commands diagnostic command messages warnings diagnostic error messages Display During Device Initialization P2 phase 2 P3 phase 3 Fig 10 2 Display during device initialization Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG...

Page 304: ...agnostic command messages Warnings and Diagnostic Error Messages A displays error class and warning class B displays error number and warning number Fig 10 5 Warnings and diagnostic error messages Priorities of Display The displays have different priorities because it is impossible to have various displays at the same time The current drive status is displayed with highest priority 294 369 Bosch R...

Page 305: ...rrently dis played initial state standard display e g VM F8057 press key v or The diagnostic message text is displayed in the form of a marquee text After the marquee text was completely displayed the standard display appears again B current diagnostic message marquee text A standard display Fig 10 7 Calling complete diagnostic message text Project Planning Manual Rexroth IndraDrive Electric Drive...

Page 306: ...y 1 2 DiagBuf diagnostic message memory with the v or key you can browse the memory 1 3 Lfcnt operating hours counter control section 1 4 Lfcnt operating hours counter power section only for HMV01 1R 1 5 FW type designation of the firmware active in the device Setting the Language Set language in which diagnostic message texts are displayed see also figure below initial state standard display e g ...

Page 307: ...ay Diagnostic message num ber Diagnostic message VM P0 A0000 Communication phase 0 VM P1 A0001 Communication phase 1 VM P2 A0002 Communication phase 2 VM P3 A0003 Communication phase 3 VM Bb A0012 Control and power sections ready for operation VM bb A0013 Ready for power on VM Lb A0500 Supply module in voltage control VM I Lb A0501 Supply module in current control VM Lb A0502 Supply module in oper...

Page 308: ...10 E2810 Drive system not ready for operation VM E2816 E2816 Undervoltage in power sec tion VM E2819 E2819 Mains failure VM E2820 E2820 Braking resistor overload prewarning VM E8025 E8025 Overvoltage in power sec tion VM E8057 E8057 Device overload current limit active Fig 10 11 Diagnostic warning messages HMV HMV Diagnostic Error Messages For detailed descriptions of the diagnostic messages menti...

Page 309: ...2819 Mains failure VM F2820 F2820 Braking resistor overload VM F2821 F2821 Error in control of braking resistor VM F2833 F2833 Ground fault in motor line VM F2834 F2834 Contactor control error VM F2835 F2835 Mains contactor wiring er ror VM F2836 F2836 DC bus balancing monitor error VM F2837 F2837 Contactor monitoring error VM F2840 F2840 Error supply shutdown VM F2860 F2860 Overcurrent in mains s...

Page 310: ...eters S 0 0021 VM C0102 C0102 Limit error in parameter S 0 0021 VM C02 C0200 Exit parameterization level procedure command VM C0201 C0201 Invalid parameters S 0 0423 VM C0202 C0202 Parameter limit error S 0 0423 VM C0203 C0203 Parameter calculation error S 0 0423 VM C0212 C0212 Invalid control section data S 0 0423 VM C04 C0400 Activate parameterization level 1 procedure com mand VM C0401 C0401 Sw...

Page 311: ...iption of the firmware documentation 10 2 2 Diagnostic Messages Displayed at Drive Controllers For detailed descriptions of all diagnostic messages displayed at drive controllers see Troubleshooting Guide of the firmware doc umentation Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 301 369 Operation and Diagnosis ...

Page 312: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 313: ...exroth IndraDrive sys tem see documentation Rexroth IndraDrive Drive System 11 2 HAS01 Basic Accessories 11 2 1 Type Code The following figure illustrates the basic structure of the type code Our sales representative will help you with the current status of available versions Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 303 369 Accessories ...

Page 314: ...bars NNN HAS01 with contact bars 072 to connect the DC buses HAS01 with contact bars 072 to connect the DC buses and joint bars to connect the equipment grounding conductors of the devices Observe that the contact bars of the basic accessories HAS01 are used for connection to the drive controller on the left hand side 304 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project...

Page 315: ...t the end pieces and bars contained in the HAS01 accessory see chapter Assign ment See sections Terminal Block L L DC Bus Connection and Terminal Block 24V 0V 24V Supply in the Project Planning Manual Rexroth IndraDrive Supply Units and Power Sections 11 2 4 Assignment The accessories are assigned to the individual devices depending on the device width see section Type Code Device type Width mm Ac...

Page 316: ...W0015 150 150 HCS02 1N W0012 65 065 W0028 65 065 W0054 105 105 W0070 105 105 HLB01 1 C 65 065 HLC01 1 C 50 050 HCS03 1N W0070 125 125 W0100 225 225 W0150 225 225 W0210 350 350 Fig 11 2 Device width 11 2 5 Scope of Supply Components of the accessory see accompanying notes 306 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Accessories ...

Page 317: ...Fig 11 3 Accompanying note Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 307 369 Accessories ...

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Page 341: ...s shown in the figure at L and L Ad 2 and 3 Use the end pieces contained in all HAS01 1 350 and HAS01 1 200 at the right and left ends of the DC bus connections in the drive system 11 3 HAS02 Shield Connection 11 3 1 General Information Accessories for appropriate connection of the motor cable to the drive control ler especially the shield connection of the motor cable There are appropriate HAS02 ...

Page 342: ...d for strain relief of the motor cable connecting the shield of the motor cable to the drive controller 11 3 4 Assignment of Accessory HAS02 See section Type Code Device assignment 332 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Accessories ...

Page 343: ...e of Supply For the scope of supply and the components of HAS02 see the corresponding accompanying notes Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 333 369 Accessories ...

Page 344: ...Fig 11 29 Accompanying note 334 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Accessories ...

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Page 358: ...ively use the supplied screws of a length of 12 mm for the thread of the shield connection XS2 Screw second screw M6 x 12 in thread XS2 at bottom of drive controller Screw shielding plate to sheet metal of accessories according to desired cable routing of motor cable 45 or horizontal The figure below illus trates cable routing with 45 According to diameter of motor cable fix motor cable at corresp...

Page 359: ...t bottom of drive controller HMS01 1N W0054 Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 349 369 Accessories ...

Page 360: ...t bottom of drive controller HCS02 1E W0054 Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip 350 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Accessories ...

Page 361: ...t bottom of drive controller HMS01 1N W0210 Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 351 369 Accessories ...

Page 362: ...t bottom of drive controller HCS03 1E W0070 Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip 352 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual Accessories ...

Page 363: ... bottom of drive controller HCS03 1E W0100 0150 Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG 353 369 Accessories ...

Page 364: ...ied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip HAS02 1 010 at HMS02 1N W0028 54 1 fixing device 2 shielding plate Fig 11 50 HAS02 1 010 NNN NN at bottom of drive controller HMS02 1N W0028 54 354 369 Bosch Rexroth AG Electric Drives and Cont...

Page 365: ... By means of supplied screws fasten fixing device to front of blower unit 2 Fix shielding plate to fixing device 3 Fix shield of cable to shielding plate with appropriate clip 11 3 7 Shield Connection of the Motor Cable via Mains Filter General Information There is a special shielding plate for shield connection of the motor cable via the mains filter at the drive controller Project Planning Manua...

Page 366: ...shielding plate 3 clip Fig 11 52 HAS02 1 006 at bottom of mains filter rated current 50 A 1 Hang up fixing device at bottom of mains filter at threaded bolts and fasten with supplied nuts 2 Screw shielding plate to fixing device 3 Fix shield of cable to shielding plate with appropriate clip The shield terminals must not be used to provide strain relief 356 369 Bosch Rexroth AG Electric Drives and ...

Page 367: ...rated current 80 A 106 A 1 Hang up fixing device at bottom of mains filter and fasten with supplied screws 2 Screw shielding plate to fixing device According to desired cable routing the shielding plate can be mounted in dif ferent positions 3 Fix shield of cable to shielding plate with clip The shield terminals must not be used to provide strain relief Project Planning Manual Rexroth IndraDrive E...

Page 368: ...om of mains filter rated current 146 A Mounting 1 By means of supplied screws fasten fixing device to bottom of drive con troller 2 Fix shielding plate to fixing device according to desired motor cable rout ing 3 Fix shield of cable to shielding plate with appropriate clip The shield terminals must not be used to provide strain relief 358 369 Bosch Rexroth AG Electric Drives and Controls Rexroth I...

Page 369: ...onment 12 1 4 Principal Components The principal components contained in our products are listed below Electronic devices Motors steel aluminum copper synthetic materials electronic components and modules steel aluminum copper brass magnetic materials electronic components and modules Fig 12 1 Principal components 12 2 Disposal 12 2 1 Return of Products Our products can be returned to us free of c...

Page 370: ...ed into individual modules Metals contained in electric and electronic modules can also be recycled by means of special separation processes The synthetic materials remaining after these processes can be thermally recycled If the products contain batteries or accumulators these have to be removed before recycling and disposed of 360 369 Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDr...

Page 371: ... see below 13 3 Internet Additional notes regarding service maintenance and training as well as the current addresses of our sales and service offices can be found on http www boschrexroth com Outwith Germany please contact our sales service office in your area first 13 4 Helpful Information For quick and efficient help please have the following information ready Detailed description of the fault ...

Page 372: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 373: ...unding conductor HMS HMD 287 Equipment grounding conductor HMV 284 Connection points Electrical 241 HCS02 58 HCS03 95 HMD01 181 HMS01 134 HMS02 160 HMV01 1E 200 HMV01 1R 220 HMV02 1R 239 Overview 244 Connections Electrical 241 Contained materials See Principal Components 359 Control voltage 265 280 HCS02 42 HCS03 80 HMD01 171 HMS01 117 HMS02 151 HMV01 1E 191 HMV01 1R 210 HMV02 1R 230 Specification...

Page 374: ... HMV Connection point 284 F Foreign matters Compatibility with 21 G G1 G2 G3 G4 G5 Mounting positions 21 Ground Connection 284 Ground connection 284 H HAB01 Connection 267 HAS01 Assignment 305 Basic accessories 303 HAS02 Shield connection 331 Hazardous substances 359 HCS02 Braking resistor 47 Connection points 58 Control voltage 42 Cooling 40 Current profiles 50 DC bus 45 Dimensional drawings 36 D...

Page 375: ...65 Technical data 165 Type code 162 UL data 165 HMD01 1N W0012 Dimensional drawing 166 HMD01 1N W0020 Dimensional drawing 167 HMD01 1N W0036 Dimensional drawing 168 HMS01 Connection points 134 Control voltage 117 Cooling 113 Current profiles 123 DC bus 118 Dimensional drawings 106 Dimensions 106 Insulation 113 Inverter data 119 Mass 113 Minimum distances 113 Mounting position 113 Power dissipation...

Page 376: ...ation 208 Mains voltage 210 Mass 208 Minimum distances 208 Mounting position 208 Performance profiles 213 233 Power dissipation 208 Scope of supply 205 Sound pressure level 208 Standards 206 Supply units regenerative 202 Technical data 206 Type code 203 UL data 206 HMV02 Mains synchronization 270 HMV02 1R Braking resistor integrated 232 Connection points 239 Control voltage 230 Cooling 228 DC bus ...

Page 377: ...ing Bar 331 End Piece 331 Mounting position Definitions 21 HCS02 40 HCS03 77 HMD01 169 HMS01 113 HMS02 148 HMV01 1E 189 HMV01 1R 208 HMV02 1R 228 O Operating conditions 19 P Packaging materials 359 Performance profile UEL_P_e 54 92 131 179 Performance profiles HCS02 53 HCS03 90 HMV01 1E 195 HMV01 1R 213 233 Infeeding supply units 195 Regenerative supply units 213 233 Power dissipation HCS02 40 HCS...

Page 378: ...2 1R regenerative 222 Infeeding HMV01 1E 183 Overview types 183 T Technical data HCS02 34 HCS03 67 HMD01 165 HMS01 104 HMS02 145 HMV01 1E 187 HMV01 1R 206 HMV02 1R 226 Touch guard 291 Transport Of the devices 19 Type code HCS02 31 HCS03 64 HMD01 162 HMS01 101 HMS02 143 HMV01 1E 184 HMV01 1R 203 HMV02 1R 223 U UL data HCS02 34 HCS03 67 HMD01 165 HMS01 104 HMS02 145 HMV01 1E 187 HMV01 1R 206 HMV02 1...

Page 379: ...VM F9004 300 VM I Lb 297 VM lb 297 VM Lb 297 VM P0 297 VM P1 297 VM P2 297 VM P3 297 VM PL 298 VM ZKS 298 X X1 Module bus 246 X13 265 X13 HMV 267 X14 269 X2 Serial interface RS232 246 X3 Mains connection 248 X31 Messages Bb1 UD WARN 271 X32 Mains contactor control and DC bus short circuit 273 X33 Acknowledge messages of integrated mains contactor 275 X34 Contact for controlling the external mains ...

Page 380: ...Bosch Rexroth AG Electric Drives and Controls Rexroth IndraDrive Project Planning Manual ...

Page 381: ...Notes Project Planning Manual Rexroth IndraDrive Electric Drives and Controls Bosch Rexroth AG ...

Page 382: ...ontrols P O Box 13 57 97803 Lohr Germany Bgm Dr Nebel Str 2 97816 Lohr Germany Phone 49 0 93 52 40 50 60 Fax 49 0 93 52 40 49 41 service svc boschrexroth de www boschrexroth com Printed in Germany DOK INDRV HMV S D HCS PR02 EN P R911318790 ...

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