CYLINDER HEAD
5-19
EAS24120
REMOVING THE CYLINDER HEAD
1. Remove:
• Intake camshaft
• Exhaust camshaft
Refer to "REMOVING THE CAMSHAFTS"
on page 5-11.
2. Remove:
• Cylinder head nuts
• Cylinder head bolts
NOTE:
• Loosen the nuts in the proper sequence as
shown.
• Loosen each nut 1/2 of a turn at a time. After
all of the nuts are fully loosened, remove
them.
EAS24160
CHECKING THE CYLINDER HEAD
1. Eliminate:
• Combustion chamber carbon deposits
(with a rounded scraper)
NOTE:
Do not use a sharp instrument to avoid damag-
ing or scratching:
• Spark plug bore threads
• Valve seats
2. Check:
• Cylinder head
Damage/scratches
→
Replace.
NOTE:
Replace the titanium valves with the cylinder
head.
Refer to "CHECKING THE VALVE SEATS"
on page 5-25.
• Cylinder head water jacket
Mineral deposits/rust
→
Eliminate.
3. Measure:
• Cylinder head warpage
Out of specification
→
Resurface the cylin-
der head.
▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼▼
a. Place a straightedge “1” and a thickness
gauge “2” across the cylinder head.
b. Measure the warpage.
c. If the limit is exceeded, resurface the cylin-
der head as follows.
d. Place a 400–600 grit wet sandpaper on the
surface plate and resurface the cylinder
head using a figure-eight sanding pattern.
NOTE:
To ensure an even surface, rotate the cylinder
head several times.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
EAS24240
INSTALLING THE CYLINDER HEAD
1. Check:
• Cylinder head bolts “1”
NOTE:
Retighten the cylinder head bolts to specifica-
tion, before installing the cylinder head.
Warpage limit
0.10 mm (0.0039 in)
Cylinder head bolt
8 Nm (0.8 m·kg, 5.8 ft·lb)
Содержание YZFR1W 2007
Страница 1: ...2007 MOTORCYCLE SERVICE MANUAL Model YZFR1W 4C8281972000 4C8281972000...
Страница 50: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Страница 53: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25 EAS20410 LUBRICATION DIAGRAMS...
Страница 55: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Страница 57: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Страница 59: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 31 A A A A...
Страница 60: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 32 1 Main axle 2 Oil delivery pipe 3 Drive axle...
Страница 61: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 33...
Страница 62: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 34 1 Cylinder head 2 Crankshaft...
Страница 63: ...COOLING SYSTEM DIAGRAMS 2 35 EAS20420 COOLING SYSTEM DIAGRAMS...
Страница 64: ...COOLING SYSTEM DIAGRAMS 2 36 1 Water pump 2 Radiator 3 Radiator fan...
Страница 65: ...COOLING SYSTEM DIAGRAMS 2 37...
Страница 66: ...COOLING SYSTEM DIAGRAMS 2 38 1 Radiator cap 2 Radiator 3 Oil cooler 4 Thermostat...
Страница 67: ...CABLE ROUTING 2 39 EAS20430 CABLE ROUTING...
Страница 69: ...CABLE ROUTING 2 41...
Страница 71: ...CABLE ROUTING 2 43...
Страница 73: ...CABLE ROUTING 2 45...
Страница 75: ...CABLE ROUTING 2 47...
Страница 77: ...CABLE ROUTING 2 49...
Страница 79: ...CABLE ROUTING 2 51...
Страница 81: ...CABLE ROUTING 2 53...
Страница 171: ...HANDLEBARS 4 49...
Страница 197: ...CHAIN DRIVE 4 75...
Страница 200: ...CHECKING THE TRANSMISSION 5 90 INSTALLING THE TRANSMISSION 5 91...
Страница 292: ...TRANSMISSION 5 92 4 Check Transmission Rough movement Repair NOTE Oil each gear shaft and bearing thoroughly...
Страница 293: ...TRANSMISSION 5 93...
Страница 314: ...THROTTLE BODIES 7 8...
Страница 317: ...AIR INDUCTION SYSTEM 7 11...
Страница 320: ...IGNITION SYSTEM 8 1 EAS27090 IGNITION SYSTEM EAS27110 CIRCUIT DIAGRAM...
Страница 324: ...ELECTRIC STARTING SYSTEM 8 5 EAS27160 ELECTRIC STARTING SYSTEM EAS27170 CIRCUIT DIAGRAM...
Страница 330: ...CHARGING SYSTEM 8 11 EAS27200 CHARGING SYSTEM EAS27210 CIRCUIT DIAGRAM...
Страница 331: ...CHARGING SYSTEM 8 12 2 AC magneto 3 Rectifier regulator 4 Main fuse 8 Battery 88 Ground 89 Battery negative lead...
Страница 333: ...CHARGING SYSTEM 8 14...
Страница 334: ...LIGHTING SYSTEM 8 15 EAS27240 LIGHTING SYSTEM EAS27250 CIRCUIT DIAGRAM...
Страница 338: ...SIGNALING SYSTEM 8 19 EAS27270 SIGNALING SYSTEM EAS27280 CIRCUIT DIAGRAM...
Страница 344: ...COOLING SYSTEM 8 25 EAS27300 COOLING SYSTEM EAS27310 CIRCUIT DIAGRAM...
Страница 347: ...COOLING SYSTEM 8 28...
Страница 348: ...FUEL INJECTION SYSTEM 8 29 EAS27330 FUEL INJECTION SYSTEM EAS27340 CIRCUIT DIAGRAM...
Страница 384: ...FUEL PUMP SYSTEM 8 65 EAS27550 FUEL PUMP SYSTEM EAS27560 CIRCUIT DIAGRAM...
Страница 388: ...IMMOBILIZER SYSTEM 8 69 EAS27640 IMMOBILIZER SYSTEM EAS27650 CIRCUIT DIAGRAM...
Страница 396: ...ELECTRICAL COMPONENTS 8 77 EAS27970 ELECTRICAL COMPONENTS...
Страница 398: ...ELECTRICAL COMPONENTS 8 79...
Страница 400: ...ELECTRICAL COMPONENTS 8 81 EAS27980 CHECKING THE SWITCHES...
Страница 420: ...ELECTRICAL COMPONENTS 8 101...
Страница 429: ...Yamaha Motor Canada Ltd 480 Gordon Baker Road Toronto ON M2H 3B4...