horsch Leeb 6 GS Скачать руководство пользователя страница 13

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8.6 Residual quantities ................................................................................................................107

8.6.1 Eliminating residual quantities ...............................................................................................107

8.6.2 Diluted residual quantities .....................................................................................................108

8.6.3 Draining off technical residual quantities

...............................................................................108

8.6.4 Emptying the solution tank via the pressure outlet ................................................................109

8.7 Hand wash - fresh water tank ................................................................................................109

8.8 Troubleshooting .....................................................................................................................110

9. Cleaning, service and maintenance

111

9.1 Cleaning ................................................................................................................................113

9.1.1 CCS (Continuous Cleaning System) .....................................................................................114

9.1.2 Cleaning the filters

.................................................................................................................115

9.1.3 Cleaning the sprayer with the tank empty ............................................................................116

9.1.4 Cleaning the sprayer with the (partly) filled tank

....................................................................116

9.1.4.1 Boom cleaning with “Air Valve” (option) ................................................................................117

9.1.5 End of season........................................................................................................................117

9.1.6 Putting the machine into winter storage ................................................................................118

9.1.6.1 Cleaning the machine with fresh water..................................................................................118

9.1.6.2 Draining the machine completely ..........................................................................................118

9.1.6.3 Draining the fresh water tank.................................................................................................118

9.1.6.4 Winter storage .......................................................................................................................119

9.1.7 Returning into service after winter storage ............................................................................119

9.6 Service and maintenance plan ..............................................................................................120

9.3 Lubrication instructions ..........................................................................................................122

9.3.1 Overview of lubrication points basic machine........................................................................122

9.3.2 Overview of lubrication points spraying boom ......................................................................125

9.3.3 Lubrication points on spraying boom BoomControl-Plus (optional) ......................................128

9.4 Drawbar .................................................................................................................................128

9.5 High pressure cleaner (optional) ...........................................................................................128

9.6 Axle and brake.......................................................................................................................129

9.7 Tyres / wheels .......................................................................................................................131

9.7.1 Tyre pressure ........................................................................................................................132

9.7.2 Assembling tyres (workshop work) ........................................................................................132

9.8 Hydraulic system ...................................................................................................................133

9.8.1 Identification of hydraulic hoses

............................................................................................134

9.8.2 Maintenance intervals............................................................................................................134

9.8.3 Inspection criteria for hydraulic hoses ...................................................................................134

9.8.4 Assembly and disassembly of hydraulic hoses .....................................................................135

9.8.5 Oil change PTO-shaft pump ..................................................................................................135

9.10 Straps ....................................................................................................................................136

9.11 Notes on inspection of crop protection sprayer .....................................................................137

9.12 Electric lighting system ..........................................................................................................137

9.13 Tightening torques for screws ...............................................................................................138

10. Nozzle selection

139

10.1 General ..................................................................................................................................139

10.2 Procedure ..............................................................................................................................139

10.2.1 With diagram and universal table ..........................................................................................139

10.2.2 With table of application quantities ........................................................................................142

10.2.3 Pressure ranges of different nozzles

.....................................................................................144

10.2.4 Conversion table for spraying liquid fertiliser ammonium nitrate - carbonyl diamide solution ......145

11. Waste disposal of the crop protection sprayer

146

Register 148

Содержание Leeb 6 GS

Страница 1: ...Read carefully prior to starting up Keep operating instructions in a safe place Art 80900202 en Issue 06 2013 Operating Instructions Leeb 6 7 8 GS...

Страница 2: ...damental health and safety requirements of the EC directive 2006 42 EC For proper implementation of the heath and safety requirements mentioned in the EC directive the following standards and technica...

Страница 3: ...h oil Check Ackerman Steering Check tyre pressure Check wheel nuts for tight fit Check the electric system lighting Brake test Explanations during vehicle handover Raise the attention for the safety n...

Страница 4: ......

Страница 5: ...Maschinen GmbH or has been given to the Service Technician immediately after first instruction Place date of first instruction Buyer s signature Dealer Name Street Postal code Place Tel Fax E mail Cu...

Страница 6: ......

Страница 7: ...er Machine type Year of construction Initial installation Fittings Publication date of Operation Manual 06 2013 Latest change Address of Retailer Name Road Town City Tel Customer No Retailer Address o...

Страница 8: ...ery of the machine check for transport damage or missing parts Check the delivered machine for completeness against the delivery note including optional equipment you have ordered Only immediately rai...

Страница 9: ...are to be carried out by a third party company or which are expected to take longer than 10 working hours must be agreed upon in advance with the Customer Service Department Should these operating ins...

Страница 10: ...zed conversion and manufacture of spare parts 27 1 10 Impermissible operating modes 28 1 11 Spare parts and wear items as well as auxiliary materials 28 1 12 Cleaning and waste disposal 28 1 13 Workin...

Страница 11: ...LB 61 3 15 2 Connecting the brake system 61 3 15 3 Disconnecting the brake system 62 3 15 4 Parking brake by means of spring brake cylinder 62 3 16 Drawbar 62 3 17 Trail Control automatic Ackerman ste...

Страница 12: ...the machine 88 7 1 Hitching up the machine 88 7 2 Unhitching the machine 89 7 2 1 Manoeuvring the uncoupled machine 90 8 Working with the machine 91 8 1 Preparing for spraying 92 8 2 Preparing the so...

Страница 13: ...nstructions 122 9 3 1 Overview of lubrication points basic machine 122 9 3 2 Overview of lubrication points spraying boom 125 9 3 3 Lubrication points on spraying boom BoomControl Plus optional 128 9...

Страница 14: ...severity of the imminent danger and has the following meaning DANGER identifies an immediate high risk endangerment which can lead to death or severe physical injuries loss of limbs or long term damag...

Страница 15: ...has read and understood the contents of these operating instructions Activity Person specially instructed for the activity Instructed operator Persons with profes sional education Loading transport C...

Страница 16: ...ronment caused by hy draulic oil leaks 1 6 Safety conscious working The safety notes mentioned in these operating instructions the existing accident prevention instructions and possibly existing inter...

Страница 17: ...have started work Before starting to drive and before starting up check the immediate vicinity for children Ensure sufficient visibility Hitch up the machine properly and use only the specified facili...

Страница 18: ...k unhitched machines in a stable position Never unhitch with an empty tank and un folded boom Negative drawbar load can cause the machine to tip over Do not stand inside the turning and slewing range...

Страница 19: ...machine Secure the tractor against unintended starting and accidental rolling before leaving it To do so lower the machine to the ground apply the parking brake shut down the tractor engine pull out...

Страница 20: ...the hydraulic system The pressure gauge if present should not in dicate any pressure The pressure gauge reading should drop to 0 bar Only then may work be carried out on the hydraulic system Have the...

Страница 21: ...by external persons children passenger the control units on the tractor must be secured and locked when not in use or in transport position 1 7 7 Electrical system Always disconnect the battery negat...

Страница 22: ...only be adjusted in a specialist workshop 1 7 9 Brake system Adjustment and repair work on the brake system must only be carried out in expert workshops or established brake service workshops Immedia...

Страница 23: ...l it it is loose in the ten sion straps if it is damaged te type plate is corroded loose or missing 1 7 11 Tyres When working on the tyres make sure that the machine has been parked safely and properl...

Страница 24: ...ly calciferous water reacts with sulphate bearing fertiliser to form calcium sulphate gypsum and causes white deposits in the filters Pay attention to the conditions of use and the combination possibi...

Страница 25: ...ng and with a respirator This work must be monitored by a second person outside the solution tank for safety reasons Ensure sufficient ventilation of the solution tank Observe the following when perfo...

Страница 26: ...and fasten large assemblies with lifting gear for replacement Check nuts and screws regularly for tight fit and retighten as necessary When exchanging cultivation tools with cutting edges use appropr...

Страница 27: ...s and equipment connected with a ve hicle with a valid type approval or an approval for road traffic WARNING Danger of crushing cutting being caught being pulled in and impact caused by the breakage o...

Страница 28: ...erating personnel You will find detailed information in the corresponding chapters of the operating instructions 1 10 Impermissible operating modes The operating safety of the delivered machine is onl...

Страница 29: ...crop protection sprayers HORSCH LEEB 6 7 8 GS are equipped with safety features pro tective features Not all danger spots on this machine can be completely safeguarded under due considera tion of the...

Страница 30: ...n on the warning signs is always the same and contains in the following se quence A description of the danger Example Danger caused by cutting and cutting off Consequences when disregarding the instru...

Страница 31: ...31 1 18 Position of safety stickers on the machine KT 02623 KT 02628 KT 02630 KT 01455 KT 01456 KT 02627 KT 02983 KT 02622 KT 02983 KT 02983 KT 02625 KT 02626 KT 02983 KT 01453...

Страница 32: ...ulic hoses If injured by hydraulic oil consult a doctor immediately Order No Collective sticker KT 02983 Danger of hand or arm being pulled in or caught by driven unprotected chain or belt drives This...

Страница 33: ...ration This is also valid for machines with stepping areas or platforms Make sure that no persons are riding on the machine Order No KT 01456 Danger of poisoning do not climb into the container Endang...

Страница 34: ...cedure read and follow the notes in the corresponding chapters in the operating instructions Order No Collective sticker KT 02983 Endangerment by crushing or im pact for the entire body caused by rema...

Страница 35: ...Bearbeiter Artikel Format Freigabe gepr Sachb gepr ft Radius Order No KT 02630 The torque of the screw connection is 510 Nm Order No Collective sticker KT 02983 Endangerment by electric shock or burns...

Страница 36: ...emain under suspended loads or raised parts of the ma chine Keep a sufficient safety distance from sus pended loads or raised parts of the machine Make sure that persons keep a sufficient safety dista...

Страница 37: ...lf familiar with the machine 2 1 Overview a b e c d o f g h P n m l k i q r 7 GS a Solution tank b Filling dome solution tank c Commander Box d Slewable induction hopper e Clear water tank f Connectio...

Страница 38: ...38 2 2 Safety features and protections Boom rest for inside wings Folding lock Railing for working platform...

Страница 39: ...rinsing 14 Flow meter 15 Boom 16a Circulation valve on water distributor 16b Circulation valve boom return 16c Circulation valve pressure filter rinsing 17 Injector 18 induction hopper 19 Canister flu...

Страница 40: ...Hydraulic connections for pressure supply and pressureless return flow 5 Hydraulic connections LS control line Load Sensing and support 4 5 2 3 1 a a a a a a both sides a 6 reflectors yellow laterall...

Страница 41: ...mp folding boom left 3 2 Side lamp folding boom right 4 Tail light left 4 1 Direction indicator left 4 2 Brake light left 4 3 Tail light left 5 Rear light right 5 1 Direction indicator right 5 2 Brake...

Страница 42: ...spection and maintenance work the sole use of original HORSCH LEEB AS spare parts Any use different than described above is pro hibited and is considered unintended For damage caused by unintended use...

Страница 43: ...ts e g producing a lumpy solution 2 7 Effects caused by the use of certain crop protection agents At the time the crop protection sprayer is manu factured the manufacturer is aware of only a few crop...

Страница 44: ...ers do apply No persons are to remain within the danger zone of the machine when the tractor engine is running with the hydraulic system connected when tractor and machine have not been secured agains...

Страница 45: ...Track widths m 1 80 2 00 2 25 2 00 2 25 2 00 2 25 max ground clearance under axle m 0 85 0 85 0 85 Hopper Rated volume litres 6000 7000 8000 Actual volume litre 6500 7400 8400 Fresh water tank litres...

Страница 46: ...ine of fall 15 uphill 20 litres 15 downhill 15 litres Central control electric pneumatic single nozzle control Sprayer adjustment electric hydraulic Spraying pressure adjustment range 0 8 8 bar Sprayi...

Страница 47: ...47 2 9 1 Dimensions Data in mm for working width x 24 m 8370 7 piece x 21 12 m 7500 7 piece 24 12 m 7735 5 piece 21 12 m 7735 5 piece Side view 6 GS 2860 3600 Rear view 6 GS...

Страница 48: ...ing capacities kg with air pressure bar 1 340 85 14 LI 151 A8 7 660 3 6 6 900 3 6 7 123 3 2 6 417 3 2 6 587 2 8 5 934 2 8 6 051 2 4 5 451 2 4 2 380 85 R46 LI 151 A8 7 660 2 4 6 900 2 4 7 123 2 1 6 417...

Страница 49: ...207 1 4 7 398 1 2 6 665 1 2 6 796 1 0 6 122 1 0 9 520 85 R42 LI 162 A8 10 545 1 6 9 500 1 6 9 806 1 4 8 835 1 4 9 068 1 2 8 170 1 2 8 330 1 0 7 505 1 0 10 520 85 R46 LI 173 A8 12 965 2 0 11 680 2 0 12...

Страница 50: ...engine power may be required Electrics Battery voltage 12 V Volt Socket for lighting 7 pin Hydraulics Maximum operating pressure 200 bar Tractor pump power Pump Hypro 9306 min 60 l min at 190 bar for...

Страница 51: ...The spraying pump draws fluid through b the suction fitting electrically operated ball valve from the c solution tank spraying operation or from d the fresh water tank cleaning the spraying system 3...

Страница 52: ...of vision of the driver to inform about the pres sures in the different areas 5 6 7 5 Spraying pump before the pressure filter 6 Internal cleaning 7 Agitator In case of an increased agitator cleaning...

Страница 53: ...ILL optional 8 Ball valve Sucking off induction hopper filling connection ECOFILL 9 Separating web in extraction area 10 Pressure plate 11 Rotating canister flushing nozzle to flush out canisters or o...

Страница 54: ...residues must be drained off in order to protect the pump against frost damage Technical data Type Pumping capacity in l min at 0 bar Pumping capacity in l min at 5 bar max pressure in bar Hypro 9306...

Страница 55: ...hing tank Only fill clean water into the hand washing tank Hand washing tank WARNING Danger or poisoning by contaminat ed water in the hand washing tank Never use the water in the hand washing tank as...

Страница 56: ...e nozzle line Different degrees of fineness are available to suit each application By standard the filter is fitted with a 80 mesh inch element In case of applications with liquid fertiliser or when u...

Страница 57: ...before each spraying pause before the washing gun is stored again in its holder after cleaning is finished Wear appropriate protective clothes when clean ing Follow the recommendations of the crop pr...

Страница 58: ...h bio oils Observe the maximum permissible hydraulic oil pressure of 200 bar Only connect clean hydraulic couplings Insert the hydraulic plugs into the hydraulic sockets until they noticeably click in...

Страница 59: ...the tank content and in the spray boom and serves as information for rescuing personnel in case of accidents The inside of the cover holds a table with ap plication quantities and technical data of th...

Страница 60: ...d release the service brake system e g for shunting the uncoupled towed sprayer Pull out the operating button to the end stop to prepare the towed sprayer for operation and to release the spring brake...

Страница 61: ...start to move the hitched up machine after the brake pressure required to release the brake has been reached pressure gauge on tractor 1 2 1 Supply line red 2 Brake line yellow 1 Open the cover of th...

Страница 62: ...ge to braking position after the red coupling head has been disconnected Strictly adhere to this sequence as other wise the service brake will be released and the unbraked machine may start to move Wh...

Страница 63: ...ydraulic system connected 1 Switch on the steering axle 2 Use manual steering with the multi function lever to steer the steering axle to maximum position whereby any collision of wheels with other ma...

Страница 64: ...trol on slopes via manual control When working on slopes sprayer sliding down the Ackerman steering can be manually cor rected with the multi function handle to achieve in track trailing see 3 25 For...

Страница 65: ...Working platform DANGER Danger of accident during transport by road Strictly make sure that the access lad der is locked in transport position DANGER Danger of falling off when riding on the machine R...

Страница 66: ...the field Cleaning the suction fitting as well as the spraying lines with the container open Cleaning with high pressure cleaner op tional Only fill clear water into the fresh water tank 3 23 Externa...

Страница 67: ...n page More detailed information about the operation of the terminal See operating instructions BASIC Terminal COMFORT Terminal Co M ller Elektronik 3 25 Multi function handle The multi function handl...

Страница 68: ...tion i Spraying quantity 100 all sections on k Spraying operation ON OFF m Section ACTIVATION from left n Section ACTIVATION from right o Section DEACTIVATION from left p Section DEACTIVATION from rig...

Страница 69: ...ft speed of the tractor complies with the permis sible speed of the device Check all screw connections in regular intervals DANGER Danger of injuring during assembly Before performing assembly work sh...

Страница 70: ...y bright light LED spotlight to illumi nate the spraying nozzles At the headland spraying process switched off the lights are automatically cleaned by a washing facility The NightLight function is act...

Страница 71: ...also fatal injuries Keep a sufficient safety distance to moving parts of the machine as long as the tractor engine is running Make sure that persons keep a sufficient safe ty distance to moving parts...

Страница 72: ...inal Folding process For this purpose go to the page Folding a b c d e f g h Unfolding the spray boom follow the se quence a Lift the boom against the end stop b Unfold the inside wings c Unfold the o...

Страница 73: ...oom folding variants Boom 5 piece with reduced working width 12 m Boom 7 piece with reduced working width 12 m and 21 m 27 30 m 21 24 m 21 m 12 m 12 m Boom 7 piece with reduced working width 24 m 24 m...

Страница 74: ...djust the spray boom parallel to the ground because the specified spraying height can only be achieved in this condition Carry out all adjustment work on the spray boom conscientiously More detailed i...

Страница 75: ...sensors distributed over the entire boom When the spray boom is switched off at the headland the spray boom is auto matically raised by a previously defined value When switched back on the boom will r...

Страница 76: ...tects the boom against damage caused by collision with a solid obstacle The joint mechanism enables escap ing a collision in travel direction and in opposite direction After the escape movement the co...

Страница 77: ...ies 4 8 1 Circulation system Due to the permanent circulation of the biocata lyst through the complete nozzle pipe while the sprayer is switched off spraying fluid is perma nently applied to the nozzl...

Страница 78: ...al amount in the spraying line depends on the width of the boom Required travel distance in m to spray out the undiluted residual amount in the spraying line for all working widths 100 l ha 83 m 250 l...

Страница 79: ...gm 3 Pneumatic control valve 4 Compressed air connection 5 Optional nozzle filter 6 Rubber seal 7 Nozzle 8 Bayonet connection 9 Bayonet cap 4 8 6 Multiple nozzle body pneumatic These multiple nozzle b...

Страница 80: ...rt the nozzle 3 into the bayonet nut 4 3 Insert the rubber seal 5 above the nozzle 4 Press the rubber seal into the seat of the bayonet nut 5 Attach the bayonet nut to the bayonet con nection 6 Turn t...

Страница 81: ...y the corresponding values for the application quantity l ha from the spraying table with 0 88 forAHLand 0 85 for NP solution The listed ap plication quantities l ha only apply for water The following...

Страница 82: ...e you release the corresponding actua tor This does not apply for equipment which are continuous or automatically controlled or require a floating or pressure position because of their function 5 1 Ch...

Страница 83: ...arted with the PTO shaft pump hydrau lic system connected If tractor and machine are not secured with their respective parking brake and or wheel chocks against accidental roll ing away if moveable pa...

Страница 84: ...k ing behaviour and minimal brake lining wear 5 4 Mounting tyres WARNING Only use approved tyres as specified in the technical data The rims matching the tyres must have a all around welded rim disc D...

Страница 85: ...ted or hitched up machine WARNING Danger of breakage during operation insufficient stability and inadequate steering and braking ability of the trac tor if used for purposes other than the ones it is...

Страница 86: ...2 1 Boom lock WARNING Endangerment by crushing and im pact for persons may arise if the boom folded to transport position accidently unfolds The transport locking straps serve the purpose of locking...

Страница 87: ...ensation locked Locking takes place automatically Slope compensation must be locked before starting transport travels 6 2 4 Locking of parallelogram Before starting transport travels check that the pa...

Страница 88: ...unhitch the machine 7 1 Hitching up the machine WARNING Danger of breakage during operation insufficient stability and inadequate steering and braking ability of the trac tor if used for purposes othe...

Страница 89: ...ea 2 Unhitch the machine from the tractor 2 1 Move the tractor to a distance of approx 25cm to the machine The free space between tractor and machine eases the access for unhitching and disconnecting...

Страница 90: ...ake fill the air vessel completely drain the brake system through the drainage valve on the air vessel see also 9 6 1 Connect the machine to the shunting vehicle 2 Brake the shunting vehicle 3 Remove...

Страница 91: ...nhitched machine at any time Be aware of your own abilities account for the road traffic sight and weather conditions the driving characteristics of the tractor and the in fluences of the mounted or h...

Страница 92: ...e crop protection sprayer Have the crop protection sprayer regularly tested on a test stand Rectify apparent faults immediately Use all specified filters Clean the filters at regular intervals Trouble...

Страница 93: ...uct canisters and contaminated crop protection sprayer against precipitation Ensure sufficient cleanliness during and after solution preparation to keep the risks as low as possible e g thoroughly was...

Страница 94: ...many kg or product A and how many l of product B do you have to fill in if the area to be treated is 2 5 ha Calculation formula and solution Component quantity ha x area ha required quantity l or kg W...

Страница 95: ...1 40 7 8 8 10 11 11 12 13 13 14 50 9 10 11 12 14 14 15 16 17 18 60 11 12 13 14 16 17 18 19 20 22 70 13 14 15 17 19 20 21 22 23 25 80 14 16 17 19 22 22 24 26 26 29 90 16 18 19 22 24 25 27 29 30 32 100...

Страница 96: ...crop protection sprayer when filling the solu tion tank Pay attention to the specific weight of the fluid to be filled in When filling keep an eye on the level gauge to avoid overfilling of the soluti...

Страница 97: ...mediate replace a damaged or worn cap seal from the hinged and screw cap on the filling opening if you notice that chemical escapes from the filling opening even though the hinged and screw cap is clo...

Страница 98: ...cable regulations for filling the solution tank through the suction hose from open water tapping points see also chapter Using the machine Always keep an eye on the level gauge while filling Stop fill...

Страница 99: ...in this respect Enter water soluble sheet bags directly through the filling dome into the solution tank while the agitator is running To avoid switching off of the agitator the solution tank must be...

Страница 100: ...opper 10 Close the ball valve again possibly repeat points 5 7 again if more than 45 l of prepa ration is required 11 Preliminarily clean the induction hopper with the closed circuit line 12 Open the...

Страница 101: ...ction hopper max 45l 10 Close the ball valve again k 11 Switch off the injector d 12 Adjust the desired agitator power c 13 Open the quick filling valve 14 Top up the missing amount of water 15 Close...

Страница 102: ...ECOFILL and flush the hose fitting with clear water 11 Close the switch over ball valve and take off the hose 12 Switch off the injector 13 Adjust the desired agitator power c 14 Open the quick fillin...

Страница 103: ...unnecessary environmental hazards Choose the required nozzle type from the spraying table before starting spraying un der due consideration of the intended travel speed the required application quant...

Страница 104: ...e spray ing table before starting spraying under due consideration the intended travel speed the required application quantity and the planned spraying pressure See also 11 Nozzle selection Choose a s...

Страница 105: ...does not apply for the end of the spraying operation Fill up the solution tank at the latest when a filling level of approx 50 lires is reached Example Required application quantity 200 l ha Intended...

Страница 106: ...e Choose bigger nozzles and high water ap plication quantities Strictly maintain the exact boom working height because the risk of windward drift will increase considerably with increasing nozzle dist...

Страница 107: ...undiluted concentration Strictly spray this residual amount from the spraying line on an untreated area Take the required travel distance for spraying out the residual quantity in the spraying line fr...

Страница 108: ...residual quantity from the spraying line on an untreated residual area 2 Activate the Air Valve function option activation see chapter 9 1 4 1 3 Dilute the residual quantity in the solution tank with...

Страница 109: ...njector agitator and inside cleaning 5 Close the quick filling valve 6 Switch on the pump and set the pressure manually to maximum 8 7 Hand wash fresh water tank Only fill clean water into the fresh w...

Страница 110: ...heck valves on suction and pressure side replace if necessary The required and entered application quantity is not reached High travel speed low pump drive speed PTO shaft Reduce the travel speed and...

Страница 111: ...ed by unprotected danger spots Assemble all safety features you previously dis assembled for the purpose of cleaning service and maintenance work on the machine Replace defective protective features w...

Страница 112: ...erating materials When lubricating with high pressure grease guns do not exceed the lubrication pressure of 400 bar Apply protective measures e g cover or even disassemble lines at particularly critic...

Страница 113: ...with a steam jet or high pressure cleaner The paint takes approx 3 months to cure and could thus be damaged if this time has not yet expired Strictly observe the following points when clean ing with...

Страница 114: ...g nozzles for dirt if necessary clean the nozzles with a soft brush Flush the spraying lines without the nozzles 9 1 1 CCS Continuous Cleaning System The complete cleaning process is controlled from t...

Страница 115: ...e filter 2 Lock valve open 3 Water drain valve closed 1 Close the lock valve 2 2 Drain the water from the filter For this pur pose open valve 3 3 Unscrew the filter 4 4 Clean the filter Catch running...

Страница 116: ...ts if this instruc tion is not followed 9 1 3 Cleaning the sprayer with the tank empty The initially forced out residual quan tity is undiluted Therefore spray the residual quantity on an untreated su...

Страница 117: ...ean the crop protection sprayer thoroughly from inside through the maintenance doors and from outside Chaff and dirt will attract moisture which causes corrosion of steel parts If high pressure cleani...

Страница 118: ...move all cleaning water see 8 6 3 9 1 6 2 Draining the machine completely Operate the air valve b and open the nozzles Drain the suction filter see 9 1 2 Drain the filling level indicator for the fres...

Страница 119: ...to ON 10 Operate the following functions on the terminal multi function handle 10 1 Switch on the pressure agitator e 10 2 Observe the pressure of the pressure agitator of min 1 bar 10 3 Switch the ma...

Страница 120: ...spection of folding joints for zero clearance apparent faults and wear In case of play or lose components have faults corrected by the Customer Service of HORSCH X Straps of fresh water tank see 9 10...

Страница 121: ...required Component Maintenance work Workshop work folding boom Correct the adjustments X Electric lighting Replace defective light bulbs Spraying pump Replacement X Quarter annually 200 operating hou...

Страница 122: ...G 32 without additives Company ARAL Vitam GF 32 ESSO Teresso 32 SHELL Tellus 32 BP HLP 32 or THB 32 CASTROL Hyspin VG 32 TOTAL Azolla 32 MOBIL Turbine oil 32 D T E Light 9 3 1 Overview of lubrication...

Страница 123: ...123 Fig 9 3 1a Fig 9 3 1 c Fig 9 3 1 d Fig 9 3 1 f Fig 9 3 1b Fig 9 3 1 e...

Страница 124: ...ts and contamination 7 Clean the wheel hubs thoroughly from inside and outside Remove all old grease Thoroughly clean bearings and seals diesel oil and check reusability Before re assembling the beari...

Страница 125: ...ox 50 100 hours Folding joint middle section inner boom 7 lubrication points identical on either side 14 lubrication points in total lubricate regularly after approx 50 100 hours On 7 piece large seri...

Страница 126: ...lubricate regularly after approx 50 100 hours Folding boom lock 1 lubrication point lubricate regularly after approx 50 100 hours CAUTION Danger of accident caused by the par allelogram dropping down...

Страница 127: ...ularly after approx 50 100 hours Folding boom middle section part 3 3 lubrication points identical on either side 6 lubrication points in total Lubricate regularly after approx 50 100 hours Tractor li...

Страница 128: ...sons of road safety replace a damaged drawbar immediately with a new one Repairs must only be carried out in the manu facturing plant Welding work and drilling on the drawbar is prohibited for safety...

Страница 129: ...ow any noticeable damage should not be knotted Check the piston stroke on brake cylinders adjust if necessary The air vessel must not move in the clamping straps not be damaged not show any external c...

Страница 130: ...esetting the brake is necessary if approx 2 3 of the max cylinder stroke is utilized for flat out braking For this purpose jack up the axle and secure it against accidental movement Drain the air vess...

Страница 131: ...3 Checking the brake cylinder pressure Connect a pressure gauge to the brake cyl inder test port Nominal value 0 0 bar with the brake not operated 4 Visual inspection of brake cylinder Check the brake...

Страница 132: ...ressure The required tyre pressure depends on tyre size bearing capacity of tyres travel speed The performance of tyres is reduced by overloading too low tyre pressure too high tyre pressure Check the...

Страница 133: ...nce every year Replace hydraulic hoses if damaged or exces sively aged Use only genuine hydraulic hoses from HORSCH LEEB AS The utilization period of hydraulic hoses should not exceed six years includ...

Страница 134: ...onmentalimpactpayatten tion to the following inspection criteria Replace hoses if these fulfil at least one criterion from the following list Damage to the outer layer to to the ply e g chafing cuts c...

Страница 135: ...rrangement and fastening If necessary protect hydraulic hoses with protective covers Cover sharp edged components Fasten hydraulic hoses at the intended fas tening points Avoid the use of hose bracket...

Страница 136: ...and clean water tank are secured by two straps each Check the tightening torques every 50 hours and retighten the screws if necessary Straps of fresh water tank 3 5 Nm Straps of solution tank 7 Nm Fr...

Страница 137: ...tor 2 Unscrew the spigot nut 1 3 Plug the test hose on the pressure port 2 2 Camloc coupling required 4 Connect all pressure outputs to the Com mander Box 1 Pressure filter 2 2 pressure test port Pump...

Страница 138: ...nut quality class 8 8 10 9 12 9 M 8 13 25 35 41 M 8x1 27 38 41 M 10 16 17 49 69 83 M 10x1 52 73 88 M 12 18 19 86 120 145 M 12x1 5 90 125 150 M 14 22 135 190 230 M 14x1 5 150 210 250 M 16 24 210 300 35...

Страница 139: ...c tion sprayer 10 2 Procedure The tables apply for 50 cm nozzle spacing Nozzlesizesandcolourcodingacc toISO10625 10 2 1 With diagram and universal table 1 Determine application quantity travel speed a...

Страница 140: ...140 Diagram a with example...

Страница 141: ...eed km h Pressure bar Travel speed km h Pressure bar Universal table for crop protection sprayers with 50 cm nozzle spacing with example The values apply for water of 20 C pressure measured directly a...

Страница 142: ...Look for the line s with the required appli cation quantity use approximate values if necessary 4 Read nozzle size pressure and nozzle output Example 1 Application quantity Travel speed 200 l ha 8 km...

Страница 143: ...392 327 280 245 196 163 140 122 2 5 1 83 438 365 313 274 219 183 157 137 3 0 2 00 480 400 343 300 240 200 171 150 4 0 2 31 554 462 396 346 277 231 198 173 5 0 2 58 620 516 443 387 310 258 221 194 6 0...

Страница 144: ...ure LU XRC nozzles 015 1 1 5 LU XRC nozzles 02 1 2 5 LU XRC nozzles 0 3 1 3 0 LU XRC nozzles 0 4 0 8 1 5 0 AD DG TT all sizes 1 5 6 AI all sizes 2 8 ID all sizes 2 8 Air Mix nozzles all sizes 1 6 IDK...

Страница 145: ...1 207 3 60 166 7 214 2 62 172 3 221 7 64 177 9 228 3 66 183 4 235 9 68 188 9 243 0 N kg Sol N litre Sol N kg 70 194 5 250 0 72 200 0 257 2 74 204 9 264 2 76 211 6 271 8 78 216 5 278 3 80 222 1 285 8 8...

Страница 146: ...ula tions for the waste disposal of the individual materials Energetic utilization is the recovery of energy contained in plastic materials by incineration while at the same time using this energy for...

Страница 147: ...147...

Страница 148: ...50 engine power 50 EN ISO 2 equipment 19 42 examples filling refilling quantities 94 example spraying operation 105 explanation 2 Register Symbols 1 bar switch 39 3 jet nozzles 81 A accessories 27 Ac...

Страница 149: ...8 45 51 hopper control 56 hose clamps 25 hose reel 57 hoses 25 58 hydraulic adjustment 84 hydraulic connections 58 hydraulic hoses 20 21 32 58 hydraulic oil 50 58 hydraulics 16 18 20 26 32 35 44 50 58...

Страница 150: ...quantity diluted 108 residue drain 39 resistant to chemicals 29 respirator 25 29 road traffic 19 27 82 road traffic licensing regulation 16 road travel 17 S safeguarding tractor machine 83 safety 14 1...

Страница 151: ...ng control manual 64 trailed machines 22 training 15 transport 15 18 19 20 75 85 86 transport lock 86 transport position 20 transport ride 17 19 transport width 45 travel distance 78 travel mode 18 85...

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Страница 154: ...2421 Schwandorf Tel 49 9431 7143 0 Fax 49 9431 41364 E Mail info horsch com Internet www horsch com All details on technical specifications and pictograms are approximate and for information only Subj...

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