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YOKOGAWA UP35A, User Manual


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16-1

IM 05P02D41-01EN

Troubleshooting, Maintenance, and Inspections

16

16.1 Troubleshooting

16.1.1  Troubleshooting Flowchart

If the Operation Display does not appear after turning on the controller’s power, follow 
the measures in the procedure below.
If a problem appears complicated, contact our sales representative.

Is the controller

defective?

Contact us for repair.

Problem solved.

No communication

capability

Completely

inactive?

Yes

Yes

Yes

No

No

No

Key

operation

failure?

Yes

No

Yes

Check wiring on the

power terminals.

Check the key lock

setting.

Display

failure?

*

Yes

No

Turn off power, and

then turn it on again.

I/O signal

failure?

Yes

No

Check the I/O specifications

of the controller.

Check the 

supply voltage.

Check the

specifications and polarity

of connected devices.

Check the communication-

related parameters.

Check the specifications

of communication

devices.

Check the 

communication wiring.

Communication

failure?

No

With

communi-

cation?

Yes

Normal?

Is the

key locked?

Check the specifications

 of the controller.

Yes

No

Correct?

Correct the error(s).

Cancel the setting.

*:  

The LCD (a liquid crystal display) is used for a display portion of this product. The LCD has 

a characteristic that the display action becomes late at the low temperature. Additionally, 

the luminance and contrast degradation are caused due to aged deterioration. However, the 

control function is not affected.

Chapter 16  Troubleshooting, Maintenance, and Inspections

Summary of Contents for UP35A

Page 1: ...User s Manual Functional Enhancement UP35A UP32A Program Controller User s Manual IM 05P02D41 01EN IM 05P02D41 01EN 4th Edition...

Page 2: ...hasing YOKOGAWA products YOKOGAWA provides registered users with a variety of information and services Please allow us to serve you best by completing the product registration form accessible from our...

Page 3: ......

Page 4: ...N This manual It describes the usage of all functions except the ladder sequence and communication functions UTAdvanced Series Communication Interface RS 485 Ethernet User s Manual IM 05P07A01 01EN Th...

Page 5: ...ered trademarks or trademarks of Microsoft Corporation in the United States and or other countries Adobe Acrobat and Postscript are either registered trademarks or trademarks of Adobe Systems Incorpor...

Page 6: ...f and to ensure safe operation observe the safety precautions described in this user s manual Use of the instrument in a manner not prescribed herein may compromise the product s functions and the pro...

Page 7: ...er expressed or implied with respect to the software s merchantability or suitability for any particular purpose except as specified in the terms of the separately provided warranty This software may...

Page 8: ...ional type 2 Heating cooling type Type 2 Functions 0 None 1 5 additional DIs 5 additional DOs Type 3 Open networks 0 None 1 RS 485 communication Max 38 4 kbps 2 wire 4 wire 2 Ethernet communication wi...

Page 9: ...t Can be switched to other language by the setting 2 German Default Can be switched to other language by the setting 3 French Default Can be switched to other language by the setting 4 Spanish Default...

Page 10: ...ommunication Max 38 4 kbps 2 wire 4 wire CC3 CC Link communication with Modbus master function PD3 PROFIBUS DP communication with Modbus master function DN3 DeviceNet communication with Modbus master...

Page 11: ...ccessories according to the model and suffix codes Check that none of them are missing or damaged 1 2 4 3 No Product Name Quantity Remark 1 Brackets 2 Part number L4502TP For fixing the upper and lowe...

Page 12: ...al Precision Resistor Model Suffix code Description X010 See the General Specifications Resistance Module Necessary to input the current signal to the voltage input terminal Terminal cover Model UTAP0...

Page 13: ...utions that should be taken to prevent such occurrences CAUTION Calls attention to actions or conditions that could cause injury to the user or damage to the instrument or property and indicates preca...

Page 14: ...ons and operation 7 Input PV Functions Describes PV input and advanced secondary control input 8 Control Functions Describes basic control and advanced control 9 Program Pattern Functions Describes pr...

Page 15: ...Blank Page...

Page 16: ...finition of Main Symbols and Terms 1 13 Chapter 2 UP35A UP32A Operating Procedures 2 1 UP35A UP32A Operating Procedures 2 1 Chapter 3 Part Names 3 1 Names and Functions of Display Parts 3 1 3 2 Names...

Page 17: ...Mode Parameter 6 36 6 8 Fast forwarding Program Pattern 6 38 Performing by MODE Key 6 38 Performing by Operation Mode Parameter 6 38 6 9 Changing SP TSP or Remaining Segment time R TIM in HOLD mode 6...

Page 18: ...oot Super Function 8 28 8 6 Suppressing Hunting Super2 Function 8 30 8 7 Suppressing Integral Action Anti reset Wind up 8 32 8 8 Adjusting Auto tuning Operation 8 33 8 9 Setting SP Limiter 8 34 8 10 S...

Page 19: ...ting Limiter to Control Output 10 6 10 4 Disabling Output Limiter in MAN mode 10 7 10 5 Setting Velocity Limiter to Control Output 10 8 10 6 Reducing 4 20 mA Current Output to 0 mA Tight Shut Function...

Page 20: ...ation Display that Appears at Power ON 13 12 13 1 10 Setting Message Function 13 13 13 1 11 Switching Guide Display Language 13 13 13 1 12 Changing Guide Scroll Speed 13 14 13 1 13 Turning Guide Displ...

Page 21: ...act Output Wiring 17 13 17 4 7 Retransmission Output Wiring 17 15 17 4 8 15 V DC Loop Power Supply Wiring 17 15 17 4 9 24 V DC Loop Power Supply Wiring for Detailed model 17 15 17 4 10 Heater Break Al...

Page 22: ...Chapter 17 Install and wire a controller and then turn on the power Q What should I do to perform control immediately First I want to set the input output and program pattern A Use the Quick setting...

Page 23: ...trol and Position proportional control are possible by specifying the suffix code for the control Position proportional control is used exclusively for the motor operated valve Heating cooling control...

Page 24: ...ut Functions Contact Output Up to 13 contact outputs can be incorporated Contact output can output events such as alarms PID control and sequence control can be performed simultaneously using the ladd...

Page 25: ...mA DC Thyristor SCR Recorder TC Heating cooling Control Heating cooling control is available only for Heating cooling type In Heating cooling control the controller outputs the result of control compu...

Page 26: ...tional control is available only for Position proportional type It is used exclusively for the motor operated valve 10 14 Adjusting Motor operated Valve Position Position Proportional Output TC Furnac...

Page 27: ...symbols of the parameters TSP Final target setpoint TIME Segment time setting and S PID Segmet PID number selection are the same in each segment However the segment can be recognized by the number dis...

Page 28: ...PV display when setting parameters This guide can be turned on off with the MODE key The scrolling guide is displayed when setting parameters Multilingual Guide Display English German French or Spanis...

Page 29: ...nction To use the ladder sequence function it is necessary to create a ladder program using LL50A Parameter Setting Software and download it to a controller Ladder sequence function LL50A Parameter Se...

Page 30: ...nd Ladder communication The UP35A UP32A can communicate with PCs PLCs touch panels and other devices Up to 31 connected slaves with a maximum length of 1200m Model ML2 of YOKOGAWA is recommended RS 23...

Page 31: ...US DP Slave Modbus Master Modbus Slave Modbus Slave Modbus Slave Modbus Slave Modbus RTU communication DeviceNet Communication The UP35A can be used as the slave devices for DeviceNet communication Re...

Page 32: ...trollers send and receive process data each other and share data However ladder program creation using LL50A Parameter Setting Software is necessary Ladder program LL50A Parameter Setting Software Use...

Page 33: ...ted cable when using LL50A Parameter Setting Software sold separately The parameters can be set without supplying power to the UP35A UP32A Likewise the ladder program and the program pattern can also...

Page 34: ...ge span is set to 100 for conversion In this manual the parameter setting range is described as the input range and input range span This means that engineering units are required to be set Set a temp...

Page 35: ...Blank Page...

Page 36: ...manually in PID control Tuning 6 2 Performing Canceling Auto tuning 6 3 Adjusting PID Manually Other setup Operation NO NO NO YES YES YES Set the other parameters as necessary Programming Set the pro...

Page 37: ...Blank Page...

Page 38: ...3 1 IM 05P02D41 01EN Part Names 3 3 1 Names and Functions of Display Parts See the next page Chapter 3 Part Names...

Page 39: ...display Event alarm 6 Event indicator 7 Key navigation indicator 8 Parameter display level indicator UP32A 1 PV display 2 Group display Pattern number 10 Status indicator 11 Security indicator 12 Ladd...

Page 40: ...he parameter 7 Key navigation indicator green Lit or blinks when the Up Down or Left Right arrow key operation is possible 8 Parameter display level indicator green Displays the setting conditions of...

Page 41: ...ys UP35A 4 Light loader interface 5 User function keys 1 DISPLAY key 2 PARAMETER key 3 SET ENTER key Up Down Left Right arrow keys UP32A 4 Light loader interface 5 User function keys 1 DISP key 2 PARA...

Page 42: ...rrow keys in the Parameter Setting Display to switch the Displays Press the Up Down arrow keys during parameter setting mode setpoint is blinking to change a setpoint Press the Left Right arrow keys d...

Page 43: ...upplying power to the UP35A UP32A Maintenance port UP35A UP32A CAUTION When using the maintenance port do not supply power to the controller Otherwise the controller does not work normally If power is...

Page 44: ...umeric of guide and symbols which are displayed on the UP35A UP32A Figure common to all display area 0 1 2 3 4 5 6 7 8 9 PV display 14 segments Alphabet A B C D E F G H I J K L M N O P Q R S T U V W X...

Page 45: ...3 8 IM 05P02D41 01EN Group display 7 segments Alphabet A B C D E F G H I J K L M N O P Q R S T U V W X Y Z None PV display 14 segments Symbol Space 3 3 List of Display Symbols...

Page 46: ...ange Parameter setting range 5 Menu symbol Indicates the menu to which the parameter belongs Operation parameter Setup parameter Parameter Display Level Display level Description EASY Easy setting mod...

Page 47: ...Blank Page...

Page 48: ...r pattern The Menu Display and Parameter Setting Display are changed in a circular pattern Same as 1 Press the keys for 3 seconds Press the key for 3 seconds CTL Menu Display END Display END Display E...

Page 49: ...osition The scrolling guide for the menu is displayed on PV display The guide display can be turned on off with the MODE key Menu Display of Operation Parameter The scrolling guide for the menu is dis...

Page 50: ...tion Parameter Setting Display The scrolling guide for the parameter is displayed Setpoint is displayed Parameter symbol is displayed Group number or Terminal area is displayed Parameter Setting Displ...

Page 51: ...the Left arrow key simultaneously for 3 seconds Hold down the keys for 3 seconds To move to the Operation Parameter Setting Display Hold down the PARAMETER key or PARA key for 3 seconds Hold down the...

Page 52: ...of setting alarm setpoint A1 Operation 1 Hold down the PARAMETER key for 3 seconds in the Operation Display to call up the MODE Menu Display 2 Press the Right arrow key to display the AL Menu Display...

Page 53: ...gits 6 Press the SET ENTER key to register the setpoint the setpoint stops blinking 7 Press the PARAMETER key once to return to the Menu Display Press the DISPLAY key once to return to the Operation D...

Page 54: ...ht 4 Press the Up or Down arrow key to change the setpoint Press the Up arrow key when 9 is displayed to move one digit to the left Press the Down arrow key when 0 is displayed to move one digit to th...

Page 55: ...3 Press the Left arrow key to move one digit to the left press the Right arrow key to move one digit to the right 4 Press the Up or Down arrow key to change the setpoint Press the Up arrow key when 5...

Page 56: ...of the controller The Quick setting function starts when the power is turned on after wiring The following lists the items to set using the Quick setting function 1 Control type PID control Heating c...

Page 57: ...wer ON The parameter CNT control type is displayed first PV is displayed SP is displayed Finally EXIT is displayed Select YES and press the SET ENTER key to complete the setup of basic functions The O...

Page 58: ...et CNT PID 2 Set IN K1 3 Set UNIT C initial value 4 Set RH 500 0 5 Set RL 0 0 6 Set OT 00 02 Set EXIT YES to quit the quick setting mode The Operation Display is shown Setting Details Control Type Par...

Page 59: ...0 F JPT2 150 0 to 150 0 C 200 0 to 300 0 F PT1 200 0 to 850 0 C 300 0 to 1560 0 F PT2 200 0 to 500 0 C 300 0 to 1000 0 F PT3 150 00 to 150 00 C 200 0 to 300 0 F 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5...

Page 60: ...l OT Output type selection EASY Control output or Heating side control output Lower two digits 00 OFF 01 OUT terminals voltage pulse 02 OUT terminals current 03 OUT terminals relay triac 06 OUT2 termi...

Page 61: ...t the Quick setting function Set the parameter QSM Quick setting mode to ON and turn on the power again Set the parameter IN PV input type to OFF and turn on the power again CAUTION The parameters rel...

Page 62: ...f Operation Displays 6 1 1 Operation Display Display Non display of Operation Display 13 3 5 Setting Display Non display of Operation Display Registration of SELECT Display 13 1 3 Registering SELECT D...

Page 63: ...n When the pattern number is 0 0 0 is displayed When pattern number is 0 pattern is not displayed SP Display OUT Display PID Number Display display only Factory default non display Heater Break Alarm...

Page 64: ...y Only for Heater break alarm option Heater Break Alarm 2 Current Display display only Only for Heater break alarm option Analog Input Displays display only Factory default non display PV PV analog in...

Page 65: ...is not displayed SP Display PID Number Display display only Factory default non display SELECT Displays 1 to 5 Displayed only when SELECT Display is registered The figure on the left is the example o...

Page 66: ...meter PTSL When pattern number is 0 pattern is not displayed SELECT Displays 1 to 5 Displayed only when SELECT Display is registered The figure on the left is the example of the parameter A1 alarm 1 s...

Page 67: ...is not displayed SP Display PID Number Display display only Factory default non display OUT can be changed in MAN mode C cooling side output H heating side output Heating cooling OUT Display Dispalys...

Page 68: ...T Display is registered The figure on the left is the example of the parameter A1 alarm 1 setpoint Analog Input Displays display only Factory default non display PV PV analog input Heater Break Alarm...

Page 69: ...hed to the SP Display if the operation mode is switched to AUTO or LOC when other Operation Display is shown When the operation mode is reset SSP lamp is lit Starting target setpoint Symbol Program pa...

Page 70: ...y is switched to the OUT Display if the operation mode is switched to MAN when other Operation Display is shown The Display is switched to the OUT Display while auto tuning is performed OUT Change Ope...

Page 71: ...s switched to MAN when other Operation Display is shown An interruption is displayed while auto tuning is performed OUT Change Operation In MAN mode MAN lamp is lit pressing the Up arrow key causes th...

Page 72: ...rogram pattern number PTNO Symbol Remaining Repetition Display PV display Displays measured input value PV Setpoint display Displays the remaining repetition Remaining repetition Program pattern numbe...

Page 73: ...hat the valve s feedback input value reaches the setpoint Heater Break Alarm Current Display PV display Displays measured input value PV Setpoint display Displays measured heater current Heater break...

Page 74: ...level Setting range Menu symbol AT AUTO tuning switch EASY OFF Disable 1 Perform auto tuning Tuning result is stored in the PID of group 1 2 Perform auto tuning Tuning result is stored in the PID of...

Page 75: ...arily Processes which prohibit output changes at control valves or other actuators Processes in which product quality can be adversely affected if PV values fluctuate beyond their allowable ranges AT...

Page 76: ...tuning cannot be performed when the control type CNT is as follows ON OFF control 1 point of hysteresis ON OFF control 2 points of hysteresis In addition auto tuning cannot be performed in the followi...

Page 77: ...ling control EASY 0 0 to 999 9 When 0 0 is set it operates as 0 1 Heating side ON OFF control applies when 0 0 in Heating cooling control PID I Integral time Heating side integral time in Heating cool...

Page 78: ...ortional band 0 results in ON OFF control Output e 100 P P Proportional band e Deviation Example of reverse action 100 0 P 100 SP Wide proportional band Narrow proportional band SP SP Deviation Deviat...

Page 79: ...y equal to the change due to proportional action The longer the integral time set the slower the change in output the smaller the time the faster the output changes Output e edt 100 P 1 T1 e Deviation...

Page 80: ...due to derivative action that is exactly equal to the change due to proportional action Output e TD e 100 P d dt P 100 Output change due to P action Output change due to D action Time Derivative time...

Page 81: ...e When the PV value begins to oscillate with long period stop tuning and increase the value somewhat 5 Gradually increase D from a smaller value When the PV value begins to oscillate with short period...

Page 82: ...setpoint EASY Set a display value of setpoint of PV alarm SP alarm deviation alarm output alarm or velocity alarm 19999 to 30000 Set a value within the input range Decimal point position depends on t...

Page 83: ...p or Down arrow key to select the pattern number Press the SET ENTER key to register the pattern number PRG lamp is unlit UP32A 1 2 3 4 5 RST lamp is lit PTNO has been changed to 1 Blinks during the c...

Page 84: ...ern number selection EASY 0 Not select program pattern 1 to 2 4 when the option AP is specified MODE Description Before starting program operation select the program pattern number to execute When a p...

Page 85: ...he segment is advanced 1 Press RUN key for 1 s 2 UP35A Press RST key for 1 s UP32A Press MODE key select RST ON and press SET ENT key 3 Press MODE key select HOLD ON and press SET ENT key 4 Press MODE...

Page 86: ...Display level Setting range Menu symbol MODE Operation mode EASY RESET Stop of program operation PROG Start of program operation LOCAL Start of local mode operation MODE Description Program pattern op...

Page 87: ...RST lamp is lit in RESET mode Selecting by MODE Key UP32A Setting Display 1 2 3 4 PRG lamp is lit RST lamp is lit Show the Operation Display Press the SET ENTER key Press the MODE key The PTNO Patter...

Page 88: ...ation mode EASY RESET Stop of program operation PROG Start of program operation LOCAL Start of local mode operation MODE Description Local operation is also stopped Switching to RESET can be performed...

Page 89: ...When the zone PID selection parameter ZON is set to other than segment PID selection the preset output value for the PID group number for which zone control is performed is output And when the zone P...

Page 90: ...econds to MODE Menu Display SET ENTER key The setting parameter is displayed Down arrow key The setting parameter is displayed Setting Details Parameter symbol Name Display level Setting range Menu sy...

Page 91: ...n the hold operation starts The time event keeps the state and the PV event continues the action at the time when the hold operation starts 6 9 Changing SP TSP or Remaining Segment time R TIM in HOLD...

Page 92: ...Down arrow key The setting parameter is displayed Setting Details Parameter symbol Name Display level Setting range Menu symbol ADV Advance of segment EASY OFF Display during program operation Set as...

Page 93: ...to Reset operation when JC CONT Local operation depending on the junction code JC When executing Advance in the repeat cycle end segment The program performs a repeat operation When executing Advance...

Page 94: ...witched Display MODE AUTO blinking and press the SET ENTER key Each time you press the key Operation modes is switched Display MODE MAN blinking and press the SET ENTER key Selecting by Operation Mode...

Page 95: ...put value from AUTO mode The control output value can be bump to the manual preset output value by the setting of parameter MPO The output value can be changed in manual mode MAN AUTO The control outp...

Page 96: ...E Menu Display SET ENTER key The setting parameter is displayed Down arrow key The setting parameter is displayed Setting Details Parameter symbol Name Display level Setting range Menu symbol MODE Ope...

Page 97: ...NTER key Selecting by Operation Mode Parameter Setting Display Parameter Setting Display Operation Display PARAMETER key or PARA key for 3 seconds to MODE Menu Display SET ENTER key The setting parame...

Page 98: ...operation mode is switched to reset RST or local LOC operation or when power is turned on the segment number automatically returns to 1 B C A A Setpoint Seg Segment Time Starting program operation at...

Page 99: ...setting parameter is displayed Setting Details Parameter symbol Name Display level Setting range Menu symbol P FWD Fast forwarding of program operation EASY 1 Normal 2 Twice 5 Five times 10 Ten times...

Page 100: ...w key to move one digit to the left Press the Right arrow key to move one digit to the right 4 Press the Up or Down arrow key to change the setpoint Press the Up arrow key when 9 is displayed to move...

Page 101: ...5 Press the SET ENTER key to register the setpoint HLD lamp is lit Changing R TIM in HOLD Operation Operation 1 Display the Remaining Segment time Display switch to HOLD mode See 6 6 4 Enabling Disab...

Page 102: ...d value the original program pattern needs to be changed The following shows conditions that can be changed during the hold operation Segment setting method SEG T Segment time setting Segment ramp rat...

Page 103: ...ter changing Before After Modifying Target Setpoint in Ramp Segment When the hold SP is changed in the ramp segment and the hold state is released the program pattern operation restarts from the chang...

Page 104: ...setpoint Time delayed by timer stops Program pattern before changing the setpoint Current setpoint TSP after changing TSP before changing TSP after changing Before After Modifying Final Target Setpoi...

Page 105: ...eased the segment time and the time of the time event are extended by the increased amount of time Segment pattern before the segment time is increased Increased remaining segment time Segment pattern...

Page 106: ...shortened by the decreased amount of time When the on time or off time of the time event is larger than the changed remaining segment time the program works according to the changed remaining segment...

Page 107: ...egment time Seg Segment Setpoint Time Hold interval Timer stops Time event TSP Final target setpoint On Off Time delayed by timer stops Current setpoint Segment pattern before the segment time is incr...

Page 108: ...n Program Parameter Setting Display saves the changed setpoint However even if the parameter of the segment in process is changed it is not reflected in operation It is reflected from the next operati...

Page 109: ...mode you can use the direct key method or the SET ENT key method to control the output value Manipulation of the control output is not possible in RESET mode the RST lamp is lit Output manipulation d...

Page 110: ...ol the output value Note Direct key method The value specified by the Up and Down arrow keys is output as is SET ENT key method Set the control output on the setting display and press the SET ENT key...

Page 111: ...n is performed Releasing the alarm latch function releases all of the latched alarm outputs By factory default the function is not assigned to the user function key and contact input Assign and use th...

Page 112: ...type 270 0 C 1370 0 C RL 0 0 C RH 800 0 C Maximum value of PV input range Set a range to be controlled PV input range Example of Voltage and Current Inputs The figure below is an example of setting 2...

Page 113: ...0 C 200 0 to 300 0 F PT1 200 0 to 850 0 C 300 0 to 1560 0 F PT2 200 0 to 500 0 C 300 0 to 1000 0 F PT3 150 00 to 150 00 C 200 0 to 300 0 F 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5 000 V 4 20 4 00 to 2...

Page 114: ...ecimal place 1 One decimal place 2 Two decimal places 3 Three decimal places 4 Four decimal places P RH Maximum value of control PV input range 19999 to 30000 P RL P RH P RH P RL 30000 P RL Minimum va...

Page 115: ...ler can be turned off External Reference Junction Compensation ERJC For TC input a temperature compensation value for external device can be set The external RJC can be used only when RJC OFF Furnace...

Page 116: ...r display digits to fluctuate so that the displayed value is difficult to read a digital filter can be inserted to smooth operation This filter provides a first order lag calculation which can remove...

Page 117: ...s EASY 100 0 to 100 0 of PV input range span EUS PVS FL PV input filter EASY OFF 1 to 120 s Parameter symbol Name Display level Setting range Menu symbol A BS PV analog input bias STD 100 0 to 100 0 o...

Page 118: ...ition proportional control can be used for Position proportional type controller PID control 8 2 Setting Control Type CNT The Function block diagram describes only the basic functions Parameter symbol...

Page 119: ...Setting Software User s Manual Com Program pattern Local target setpoint Reset TSP S PID PTNO TIME TM RT L PID LSP SSP LOC RUN RST DI45 DI44 DI43 DI42 DI41 DI2 DI1 DI3 Contact inputs Start of program...

Page 120: ...sed as retransmission output Output terminal assignment Current when retransmission output Terminal Parameter Function Analog signal Contact signal Front panel key Legend RESET RUN switch RST A M LOC...

Page 121: ...Ethernet PROFIBUS DP DeviceNet CC Link Com Program pattern Local target setpoint Reset TSP S PID PTNO TIME TM RT L PID LSP SSP LOC RUN RST DI45 DI44 DI43 DI42 DI41 DI2 DI1 DI3 Contact inputs Start of...

Page 122: ...al assignment Equipped as standard Current when retransmission output Current when retransmission output Manual output is prioritized even if sensor burnout occurs in MAN Terminal Parameter Function A...

Page 123: ...85 Ethernet PROFIBUS DP DeviceNet CC Link Com Program pattern Local target setpoint Reset TSP S PID PTNO TIME TM RT L PID LSP SSP LOC RUN RST DI45 DI44 DI43 DI42 DI41 DI2 DI1 DI3 Contact inputs Start...

Page 124: ...limit H relay key L relay key In Manual operation the relay turns on while the or key is pressed Output limiter does not work Terminal Parameter Function Analog signal Contact signal Front panel key L...

Page 125: ...hysteresis N A ON OFF control 2 points of hysteresis N A Heating cooling control N A N A Available N A Not available The following table shows combination of control type CNT and output type Control t...

Page 126: ...ng cooling control EASY 0 0 to 999 9 When 0 0 is set it operates as 0 1 Heating side ON OFF control applies when 0 0 in Heating cooling control PID I Integral time Heating side integral time in Heatin...

Page 127: ...such a case set a wider hysteresis so that the relay s frequent on off output chattering will not occur When the control type CNT is set to ONOF one point of hysteresis can be set to the operating poi...

Page 128: ...n proportional control Heating side ON OFF control hysteresis in Heating cooling control EASY In ON OFF control 0 0 to 100 0 of PV input range span EUS In Heating cooling control or Position proportio...

Page 129: ...ooling side output limiter Cooling side control output 0 to 100 Heating side control output 0 to 100 50 to 100 Heating side output limiter PV SP Manual control output COM Details of Heating cooling Co...

Page 130: ...0 50 100 100 0 100 0 50 100 Dead band DB Dead band DB Cooling side control output Heating side control output Control computation output Cooling side control output high limit OHc Heating side contro...

Page 131: ...B dead band and HYS heating side hysteresis COUT 50 OUT 2 2 DB Positive Dead Band 0 Dead band DB Dead band DB Hysteresis HYS Cooling side control output Heating side control output 0 50 Control comput...

Page 132: ...ses maintain current state Output turns on when Output turns off when 2 DB 2 HYSc 2 DB 2 HYSc Positive Dead Band 0 Dead band DB Dead band DB Cooling side control output Heating side control output 0 5...

Page 133: ...rol output before split into heating and cooling side outputs Setting Details Parameter symbol Name Display level Setting range Menu symbol CNT Control type EASY PID PID control ONOF ON OFF control 1...

Page 134: ...eviation PV SP P proportional band Td derivative time PV PVn PVn 1 n 1 value before one control period and MR manual reset The following table shows combination of PD control and output method Output...

Page 135: ...e Fixed point control mode PV derivative type output bump at SP change PV derivative type output bumpless at SP change PV derivative type output bumpless at SP change PV Derivative Type PID This is a...

Page 136: ...derivative type PID control computation formula e e P OUT dt Td e 100 Ti 1 dt d where OUT control output e deviation PV SP P proportional band Ti integral time and Td derivative time SP PV OUT Setting...

Page 137: ...d by the PID number which is specified in the parameter L PID Local PID number selection Setting Details Parameter symbol Name Display level Setting range Menu symbol ZON Zone PID selection STD 0 Segm...

Page 138: ...e PV is currently positioned at this point control is based on the PID of group 4 The PV input range can be divided into the number of zones that is set in the reference point Hysteresis at the time o...

Page 139: ...alue into four zones by reference points 1 to 3 Set RP1 to RP3 Maximum value of PV input range Minimum value of PV input range PID of group 5 PID of group 4 PID of group 3 PID of group 2 PID of group...

Page 140: ...ion selection by PV 2 Zone PID selection selection by target SP 4 Zone PID selection selection by SP 5 Local PID selection CTL RP1 to RP3 Reference point 1 to 3 STD 0 0 to 100 0 of PV input range EU R...

Page 141: ...C 800 C Target SP is changed from 100 C to 350 C Target SP is changed from 350 C to 250 C Target SP is changed from 250 C to 800 C PID of group 4 PID of group 3 PID of group 2 PID of group 1 Time PID...

Page 142: ...on selection by PV 2 Zone PID selection selection by target SP 4 Zone PID selection selection by SP 5 Local PID selection CTL RP1 to RP3 Reference point 1 to 3 STD 0 0 to 100 0 of PV input range EU RP...

Page 143: ...Switching PID according to deviation is effective when ZON is set to 1 2 4 The zone PID selection by reference deviation has priority over other zone PID selections Reference deviation RDV Reference d...

Page 144: ...n the local PID selection is selected ZON 5 the PID group set in the local PID number selection L PID is used irrespective of the operation mode Setting Details Parameter symbol Name Display level Set...

Page 145: ...Once the danger of overshoot appears diminished the function returns the effective SP gradually to the true SP Fuzzy ratiocination techniques are employed in the algorithms used to change the SP to th...

Page 146: ...erature Temperature Setting Details Parameter symbol Name Display level Setting range Menu symbol SC Super function EASY OFF Disable 1 Overshoot suppressing function normal mode 2 Hunting suppressing...

Page 147: ...Super2 function selects the output from process model as PV signal The process model removes a factor of dead time from the actual process The real process is under the open loop condition After hunt...

Page 148: ...ction stable mode 3 Hunting suppressing function response mode 4 Overshoot suppressing function strong suppressing mode TUNE Set SC 2 when there are a lot of disturbances and much hunting occurs Set S...

Page 149: ...top SP PID computations restart OH Output high limit Time Output Time PV Deviation band AR the ratio of PV SP to proportional band PV The parameter AR sets the point by deviation band to restart the P...

Page 150: ...n the control output low limit AT OL or AT OH control output high limit auto tuning is limited by the control output low or high limit In Heating cooling control AT OH and AT OL do not work Note In ti...

Page 151: ...local mode They works to the SP of all SP groups SPH and SPL do not work a program pattern is being created 0 0 100 0 SPH Actual SP SPL Operating range of actual SP Setting range 0 0 100 0 High limit...

Page 152: ...to T OF4 and starting time of program operation S TM Setting Details Parameter symbol Name Display level Setting range Menu symbol TMU Program time unit EASY HH MM hour minute when the segment ramp r...

Page 153: ...am setpoint when the operation mode is switched from program PROG to local LOC mode The function is effective to prevent abrupt PV changes PROG LOCAL mode switch Time PROG LOCAL mode switch Time SP tr...

Page 154: ...isplay level Setting range Menu symbol R MD Restart Mode STD CONT Continue action set before power failure Continue operation mode MAN Start from MAN Continue operation mode RESET Start from AUTO and...

Page 155: ...Description The time between power on and the instant where controller starts control computation can be set Operation start time Operating time of controller initialization after power on Setting De...

Page 156: ...be selected between the two criteria below Segment time setting Segment ramp rate setting CAUTION If the Segment Setting Method SEG T parameter is changed the program patterns created and stored so f...

Page 157: ...target setpoint TSP n 1 to 20 40 when the option AP is specified Setting Details Parameter symbol Name Display level Setting range Menu symbol TSP Final target setpoint EASY 0 0 to 100 0 of PV input r...

Page 158: ...ration of the soak segment is set with the ramp time parameter TM RM TM RT PV Time Target setpoint of last segment Start target setpoint if program just started Segment n operation Final target setpoi...

Page 159: ...mbol Name Display level Setting range Menu symbol TSP Final target setpoint EASY 0 0 to 100 0 of PV input range EU Setting range P RL to P RH PROG TM RT Segment ramp rate setting EASY Unregistered Ram...

Page 160: ...rting time of program operation S TM Setting Details Parameter symbol Name Display level Setting range Menu symbol TMU Program time unit EASY HH MM hour minute when the segment ramp rate setting is se...

Page 161: ...at the same time as when the program pattern is set during ramp up and rampdown The following example shows how PID settings change in segment PID control PV PID of goup 2 Seg 1 Seg Segment 1000 500...

Page 162: ...the local PID number selection L PID Available only for the L PID when ZON 0 or 5 If set to Local PID selection local PID is selected irrespective of the operation modes Setting Details Parameter sym...

Page 163: ...to the target setpoint TSP This change is made totally independent of PV using the TSP SSP TIME ramp Program operation start PRG Time TSP SSP Segment 1 Program pattern Segment 2 Segment 3 Setpoint Se...

Page 164: ...E1 D1 C1 A1 B1 Program pattern Program operation start PRG Time Setpoint Green broken line A program pattern that may not be executed depending on the PV value at the start of program operation Solid...

Page 165: ...peration starting point a A1 b B1 c C1 d D1 e E1 SSP Example of no soak segment in control program pattern The program pattern contains points A1 to E1 For some PV the program advances through the seg...

Page 166: ...peration ends according to the junction code JC for segment 2 D1 E1 B1 C1 TSP SSP Segment 1 Segment 2 a b c d e A1 Program pattern Program operation start PRG Time Setpoint PV at start Operation start...

Page 167: ...Ramp rate Target setpoint TSP PV Segment 1 time The start point of control program pattern will be a point a e TSP SSP a b c d e Segment 1 Segment 2 Segment 3 Program pattern Program operation start P...

Page 168: ...ng the TSP LSP TIME ramp Local mode start STC LSP cannot be selected when the segment setting method SEG T is Segment ramp rate TM RT Seg 1 Seg 2 Seg 3 TSP SSP Local target setpoint LSP in Local opera...

Page 169: ...splay level Setting range Menu symbol SSP Starting target setpoint EASY 0 0 to 100 0 of PV input range EU Setting range P RL to P RH PROG STC Start code EASY SSP Program operation begins with the star...

Page 170: ...moment the wait time elapses Operation when the measured input attains the wait zone before the wait time elapses From when the wait operation starts if the measured input attains the wait zone the wa...

Page 171: ...next segment the moment that the wait time elapses This happens even if the measured input has not attained the wait zone Time Wait time Upper side wait zone Lower side wait zone Wait operation Though...

Page 172: ...ified Linked to patterns 1 to 2 4 INS Allows a segment to be added to the end of a specified segment DEL Allows a specified segment to be deleted PROG WT SW1 Wait function ON OFF STD OFF Disable ON En...

Page 173: ...This wait zone is set with respect to the current target setpoint If PV returns within the wait zone the wait state is changed to the operating state and the program resumes running Wait time WT TM1 i...

Page 174: ...ting for the repeat cycle start segment becomes enabled When STC is set to SSP start STC SSP start repeat operation starts from the final target setpoint TSP for segment 5 When the time prioritized PV...

Page 175: ...n pattern link is set for the segment in the middle of the program pattern a link to the specified pattern is established after the set segment The following shows an example of linking the program pa...

Page 176: ...to RAMP Ramp prioritized PV starat Setpoint Setpoint Setpoint Time Time 2 3 4 5 6 2 3 4 5 6 Pattern link Pattern 2 Segment 1 Segment 1 Pattern 2 Pattern 4 Time Pattern 4 When ramp prioritized PV start...

Page 177: ...controller switches to a local setpoint when the segment is completed W SW Wait during switching between segments W IV Wait within a segment interval W SL Segment switching the controller switches to...

Page 178: ...ion One is PV event and the other is time event Two types of event action PV event and time event can be registered with the program operation and one type of event action local event can be registere...

Page 179: ...high limit 2 PV low limit 3 SP high limit 4 SP low limit 5 Deviation high limit 6 Deviation low limit 7 Deviation high and low limits 8 Deviation within high and low limits 9 Target SP high limit 10 T...

Page 180: ...med The event information at the time when the segment ends varies depending on the time event starting condition setting for the next segment The time event is set for each segment The time event tur...

Page 181: ...symbol Name Display level Setting range Menu symbol TME1 to TME4 Start condition of time event 1 to 4 STD ON Start ON state OFF Start OFF state PROG T ON1 to T ON4 On time of time event 1 to 4 STD Unr...

Page 182: ...high limit 10 Target SP low limit 11 Target SP deviation high limit 12 Target SP deviation low limit 13 Target SP deviation high and low limits 14 Target SP deviation within high and low limits 15 OUT...

Page 183: ...e segment end condition the program advances to the next segment and operation continues when the current segment ends If it is set for the last segment in the program the program stops resets at the...

Page 184: ...witching the controller switches to a local setpoint when the segment is completed W SW Wait during switching between segments W IV Wait within a segment interval W SL Segment switching the controller...

Page 185: ...program stops resets Executing the advance function while the program is on hold releases the hold state An example of segment hold being used as the segment end condition is as follows During HOLD op...

Page 186: ...ing the controller switches to a local setpoint when the segment is completed W SW1 to W SW5 Wait during switching between segments W IV Wait within a segment interval W SL Segment switching the contr...

Page 187: ...segment end condition When setpoint tracking is ON At the end of the last segment in the program the local constant setpoint mode is engaged In this case the target setpoint of the last segment is use...

Page 188: ...continuation HOLD Hold on switching the controller holds the end of segment setpoint when the segment is completed to perform control LOC Local mode switching the controller switches to a local setpoi...

Page 189: ...C Local mode switching the controller switches to a local setpoint when the segment is completed W SW Wait during switching between segments W IV Wait within a segment interval W SL Segment switching...

Page 190: ...r than program operation For example when local operation is switched to program operation and then the operation mode is switched to local operation during the delay action the state returns to the l...

Page 191: ...ay to 0 when the program operation ends The controller resets clears the program pattern number on the operating display to 0 at the end of program operation Setting Details Parameter symbol Name Disp...

Page 192: ...e are one second three second and five second pattern end signals When the program is also forcibly terminated by key operation contact input or via communication the pattern end signal is output When...

Page 193: ...pecified pattern Description This allows specifying the program pattern number to be displayed in the parameter USE S The parameter PTN S is displayed when a program pattern number is specified in the...

Page 194: ...When the junction code for a segment is set to INS or DEL the next segment is editable When INS is set the segment is added and when DEL is set the segment is deleted Addition and deletion of a segme...

Page 195: ...erted because the number of segments in a pattern exceeded 20 40 when the option AP is specified ERR32 Pattern source specification error No pattern exists in the source ERR33 Pattern destination spec...

Page 196: ...state They are allowed to transit to the next segment only when each control flag for segment transition I relay 4261 of all the controllers is set to OFF When each control flag for segment transition...

Page 197: ...L3 of controller 1 is ON the wait state is forcibly enabled Time Time Time Upper side wait zone Lower side wait zone Upper side wait zone Lower side wait zone Upper side wait zone Lower side wait zone...

Page 198: ...rminal area DI41 5089 DI42 5090 DI43 5091 DI44 5092 DI45 5093 DI SL AL1 S AL1 function selection STD Control flag for segment transition 4261 ALM AL2 S AL2 function selection AL3 S AL3 function select...

Page 199: ...set 4190 in the AL3 function selection parameter AL3 S AL1 AL3 function registration menu ALM of each controller Once controller 1 is put in the wait state all the controllers are forcibly put in the...

Page 200: ...ait flag Controller No 1 Controller No 2 Controller No 3 DI3 contact input Hold flag Seg 1 Seg 2 Seg 1 Seg 2 Seg 1 Seg 2 Time Time Time Upper side wait zone Upper side wait zone Upper side wait zone L...

Page 201: ...43 DI14 5044 DI15 5045 E4 terminal area DI41 5089 DI42 5090 DI43 5091 DI44 5092 DI45 5093 DI SL AL1 S AL1 function selection STD Wait flag 4190 ALM AL2 S AL2 function selection AL3 S AL3 function sele...

Page 202: ...tput 100 0 0 0 50 0 100 0 ON OFF PV TC UP35A UP32A Heater Tank SSR ON OFF signal pulse output Displayed output value On time ratio ON OFF Ristricted to the range between output high limit and output l...

Page 203: ...n Reverse action Control computation M Motor operated valve Slide wire resistor Control output Valve position signal Feedback input Controller Comp arator When current is used for feedback input only...

Page 204: ...inals relay 04 RET OUT2 terminals voltage pulse 05 RET OUT2 terminals current OUT CAUTION No output is generated even if the terminal which is not provided is selected Confirm that the terminal to be...

Page 205: ...o lower two digits Cooling side Set 06 to upper two digits Heating side control output terminal and type Cooling side control output terminal and type Symbol Position Proportional Output for Position...

Page 206: ...lay life For relay output set the control output cycle time to 30 to 200 seconds according to the process speed ON ON ON ON On time On time ON OFF OFF OFF OFF OFF Cycle time Cycle time Comparison of o...

Page 207: ...ing Details Parameter symbol Name Display level Setting range Menu symbol OH Control output high limit Heating side control output high limit in Heating cooling control EASY 4 9 to 105 0 OL OH In Heat...

Page 208: ...he operation mode is changed from MAN to AUTO while the control output is out of the range between the control output high limit OH and control output low limit OL Control output bumps to OH in MAN mo...

Page 209: ...locity limit may cancel the effects of derivative action The following shows the operation example of output velocity limiter 100 0 100 50 sec Time sec Output Velocity limit 2 0 sec Actual output chan...

Page 210: ...ue the output level reaches tight shut level The control output delivers a tight shut signal about 0 0 mA In AUTO mode The output is limited by the output low limit OL It does not decrease to 0 0 mA C...

Page 211: ...t of hysteresis set one point of hysteresis In Heating cooling control set heating side ON OFF control hysteresis and cooling side ON OFF control hysteresis Hysteresis SP Output ON ON OFF OFF ON ON OF...

Page 212: ...is in Heating cooling control EASY In ON OFF control 0 0 to 100 0 of PV input range span EUS In Heating cooling control or Position proportional control 0 0 to 100 0 PID HY UP Upper side hysteresis in...

Page 213: ...tion is disabled there will be an offset of PV and SP Manual reset cancels this offset The manual reset value equals the output value when PV SP is true Setting Details Parameter symbol Name Display l...

Page 214: ...ed The following shows the case when both the heating side and cooling side are ON OFF control ON ON 50 Cooling side hysteresis HYSc Neutral OFF Heating side hysteresis HYS Positive dead band The foll...

Page 215: ...pan EUS In Heating cooling control or Position proportional control 0 0 to 100 0 PID HYSc Cooling side ON OFF control hysteresis EASY 0 0 to 100 0 DB Output dead band in Heating cooling control or Pos...

Page 216: ...ion Reverse output ON Direct output ON Neutral OFF Dead band 0 Control computation output value Position signal Position proportional output relay hysteresis Position proportional output relay hystere...

Page 217: ...nging Current Output Range 20 mA output signal 0 0 C 200 0 C 4 mA 50 0 C 150 0 C Retransmission scale PV scale Output range Minimum value of PV input range Maximum value of PV input range To Recorder...

Page 218: ...imum value of retransmission output scale of OUT current output STD When O1RS PV1 SP1 TSP1 or PV O1RL 1 digit to 30000 19999 to O1RH 1 digit Decimal point position When O1RS PV1 SP1 or TSP1 decimal po...

Page 219: ...Control Output Preset Output in Heating cooling Control The preset output can be set for both of the heating and cooling sides The computation starts from the value of 50 of internal computed value va...

Page 220: ...oint where the controller enters MAN state Control output obtained by PID computation based on deviation between SP and PV When the operation mode is switched from MAN to AUTO transferred without bump...

Page 221: ...s input error preset output in the following conditions The input burnout occurs during operation in AUTO and RUN mode The ADC error occurs during operation in AUTO and RUN mode However the manual out...

Page 222: ...selected from among 4 to 20 0 to 20 20 to 4 or 20 to 0 mA Setting Details Parameter symbol Name Display level Setting range Menu symbol OU A OUT current output range STD 4 20 4 to 20 mA 0 20 0 to 20 m...

Page 223: ...automatically V AT NO NO YES YES Adjust a valve position manually V RS V L V H End V MOD 1 V MOD 0 V MOD 2 Move to the estimating type if a feedback input burnout occurs YES NO Control by valve positi...

Page 224: ...s 2 Valve position estimating type OUT 10 14 2 Adjusting Valve Position Automatically Description The fully closed and fully opened positions of a valve can be set automatically by the feedback input...

Page 225: ...R key Setting Details Parameter symbol Name Display level Setting range Menu symbol V RS Valve position setting reset EASY Setting V RS to ON resets the valve adjustment settings and causes the indica...

Page 226: ...e output is 100 and the fully closed side relay keeps ON state when the output is 0 Operating Principles In the estimating type the valve position is obtained by calculating the virtual feedback input...

Page 227: ...ddition the block is equipped with a current limiting circuit Therefore accidental short circuits that may occur in the field do not adversely affect the rest of the controller s internal circuitry No...

Page 228: ...1 OUT Valve opening 0 to 100 in Position proportional control LPS 15 V DC loop power supply TSP1 Target SP HOUT1 Heating side OUT COUT1 Cooling side OUT MV1 Position proportional output internal compu...

Page 229: ...Blank Page...

Page 230: ...r of settings Alarm hysteresis 11 3 Setting Hysteresis to Alarm Operation Alarm delay timer 11 4 Delaying Alarm Output Alarm Delay Timer Alarm setpoint 6 4 Setting Alarm Setpoint Factory default Only...

Page 231: ...it alarm setpoint PV low limit alarm setpoint PV high limit alarm output PV low limit alarm output SP High Limit Alarm and SP Low Limit Alarm SP ON OFF ON Contact type in the figure above Energized wh...

Page 232: ...he deviation low limit alarm setpoint the deviation setpoint will be higher than the SP Deviation high limit alarm setpoint positive setpoint Deviation High and Low Limits Alarm PV Alarm hysteresis Al...

Page 233: ...arm hysteresis Alarm hysteresis Time ON OFF OFF ON OFF OFF Deviation high limit alarm output Deviation low limit alarm output Target SP SP Contact type in the figure above Energized when an event occu...

Page 234: ...utput Target SP SP Contact type in the figure above Energized when an event occurs factory default Target SP Deviation within High and Low Limits Alarm PV Alarm hysteresis Alarm hysteresis Deviation w...

Page 235: ...t Control output low limit alarm setpoint Control output high limit alarm output Control output low limit alarm output Cooling side Control Output High Limit Alarm and Cooling side Control Output Low...

Page 236: ...s entrance to the input ladder calculation is completed Analog input ON OFF ON Contact type in the figure above Energized when an event occurs factory default Alarm hysteresis Alarm hysteresis OFF Tim...

Page 237: ...nd to 100 0 Feedback input ON OFF ON Contact type in the figure above Energized when an event occurs factory default Alarm hysteresis Alarm hysteresis OFF Time Feedback input high limit alarm setpoint...

Page 238: ...es not work the alarm latch the energized de energized and the stand by action functions Stand by Action The stand by action is a function for ignoring the alarm condition and keeps the alarm off unti...

Page 239: ...dition is removed Alarm output OFF Latch 4 Cancels the alarm output when an order to release the alarm latch is received Alarm output OFF However cancels the alarm output for the duration of the sampl...

Page 240: ...OFF OFF ON ON ON OFF OFF Time PV high limit alarm setpoint PV low limit alarm setpoint PV high limit alarm state PV low limit alarm state PV high limit alarm output of latch 1 action PV low limit ala...

Page 241: ...type EASY See the table below ALRM VT1 to VT2 PV velocity alarm time setpoint 1 to 2 EASY 00 01 to 99 59 minute second Note1 The initial values of the parmeters AL1 to AL2 and VT1 to VT2 are 2 Only A...

Page 242: ...et SP low limit 0 1 2 3 4 0 1 0 1 10 Target SP deviation high limit 0 1 2 3 4 0 1 0 1 11 Target SP deviation low limit 0 1 2 3 4 0 1 0 1 12 Target SP deviation high and low limits 0 1 2 3 4 0 1 0 1 13...

Page 243: ...an be turned off The initial value of parameter ALNO is 2 When ALNO 2 for example only the two groups of alarm type PV velocity alarm time setpoint alarm hysteresis alarm delay timer and alarm setpoin...

Page 244: ...s When Setting Hysteresis of 5 C and 15 C for PV High Limit Alarm Closed ON Open Time Alarm 1 setpoint 100 C example Closed ON Open Time Alarm 1 setpoint 100 C example HYS 15 C example HYS 5 C example...

Page 245: ...ove Energized when an event occurs factory default Alarm hysteresis Unlit OFF Time PV high limit alarm setpoint PV high limit alarm output On delay timer time ON The alarm Off delay timer is a functio...

Page 246: ...range Menu symbol OR S OUT relay function selection STD Same as the setpoint for the contact output function See 12 2 1 Setting Function of Contact Output ALM OR D OUT relay contact type PRO 0 Closes...

Page 247: ...ually functions regardless of operation modes Setting the alarm mode allows the alarm action to be disabled in RESET or MAN mode Setting Details Parameter symbol Name Display level Setting range Menu...

Page 248: ...in Off state For time proportional output When On state time of control output is 130 ms or longer heater break is detected Heater break is detected between 20 ms and 120 ms after control output turns...

Page 249: ...Alarm Delay Timer Heater Break Alarm Output Contact Type The heater break alarm output contact type sets an action direction of contact output ON OFF when an event occurs CT1 CTL 6 S H Current sensor...

Page 250: ...nu symbol HB1 S HB2 S Heater break alarm function selection EASY 0 Heater current measurement 1 Heater break alarm HBA HB1 HB2 Heater break alarm current setpoint EASY OFF 0 1 to 300 0 Arms CT1 T CT2...

Page 251: ...Blank Page...

Page 252: ...to RST Stop of program operation The mode can be switched to RESET stop of program operation using contact input Switch by the rising edge Contact status Operation Remark OFF ON Switch to RESET stop o...

Page 253: ...ching can be switched using contact input Status switch Contact status Operation Remark ON Wait switching between segments OFF Wait release This function is available only for synchronized operation S...

Page 254: ...LCD backlight Message Display Interruption 1 to 4 MG 1 to 4 The message set using LL50A Parameter Setting Software can be interrupt displayed on PV display using contact input The messages are limite...

Page 255: ...stroke or via communication when any contact input of PT B0 to PT B2 is turned on 4 The contact input is turned off when the bit of program pattern number is not assigned to the contact input 5 The im...

Page 256: ...nd 0 when turned off 2 PID number can be switched by keystroke or via communication when all contact inputs of PN B0 to PN B2 are turned off 3 PID number cannot be switched by keystroke or via communi...

Page 257: ...anual preset output number cannot be switched by keystroke or via communication when any contact input of MP B0 to MP B2 is turned on 4 The contact input is turned off when the bit of manual preset ou...

Page 258: ...etection time Control period 50 ms Receiving an OFF to ON contact input signal changes the status to the specified operation The minimum detection time is the control period 50 ms Pulse width is 50 ms...

Page 259: ...STD LAT Latch release STD LCD LCD backlight ON OFF switch STD PVRW PV red white switch STD P1ST Prog reset switch of program pattern 1 STD P2ST Prog reset switch of program pattern 2 STD P3ST Prog re...

Page 260: ...number DI equipped as standard DI symbol Setpoint DI1 5025 DI2 5026 DI3 5027 Additional DI DI symbol Setpoint DI11 5041 DI12 5042 UP35A Detailed model DI and Setpoint I relay number DI equipped as st...

Page 261: ...type PRO Note1 Nothing is displayed on Group display when each parameter is displayed Additional Contact Input Parameter symbol Name Display level Setting range Menu symbol DI1 D DIn1 contact type PR...

Page 262: ...act Output Parameter symbol Name Display level Setting range Menu symbol DO1 S DOn1 function selection STD See the following section DO DO2 S DOn2 function selection STD DO3 S DOn3 function selection...

Page 263: ...Function 4817 Time event 1 4818 Time event 2 4819 Time event 3 4821 Time event 4 Alarm Status The alarm status can be output to the contact output The setpoints below are I relay numbers I relay UTAd...

Page 264: ...and 4 status ON in the latch status of the contact output when an alarm occurs and OFF in the latch release status of the contact output in normal condition However the output status depends on the se...

Page 265: ...stment 4261 Control flag for segment transition Wait command ON Wait release command OFF 4210 During operartion by the valve position estimating type During operation by estimating type During operati...

Page 266: ...out error 4101 PV input over scale 4102 PV input under scale 4111 Auto tuning time out System Error Status Setpoint Function Contact status ON OFF 4001 System data error Error occurs Normal 4002 Calib...

Page 267: ...ion occurs the contact output is opened DO DO2 D DOn2 contact type PRO DO3 D DOn3 contact type PRO DO4 D DOn4 contact type PRO DO5 D DOn5 contact type PRO Note1 When each parameter is displayed the te...

Page 268: ...e alarm 1 setpoint The red to white switching action can be set C Time PV color red PV color white PV color white Alarm 1 setpoint A1 80 C PV 75 C Alarm 1 hysteresis Change by Deviation The PV display...

Page 269: ...70 C Parameter PCL PV color change low limit 20 C C PV color red PV color red PV color white PV color white Use in Fixed Color PV display color can be fixed in red It can also be fixed in white PV col...

Page 270: ...d 5 Link to alarm 1 or 2 Alarm OFF red Alarm ON white 6 PV limit Within range white Out of range red 7 PV limit Within range red Out of range white 8 SP deviation Within deviation white Out of deviati...

Page 271: ...display is set to non display SP of the SP Display and OUT of the OUT Display are not displayed When an error at power on or hardware malfunction error occurs Operation display cannot be set to non d...

Page 272: ...t CTL PV MPV OUT HBA R485 ETHR PROF DNET CC L KEY DISP CSEL KLOC MLOC DI SL DI NU DI D ALM DO I O SYS INIT VER and LVL When each parameter is displayed the terminal area E1 to E4 is displayed on Group...

Page 273: ...vent 2 Lit when the PV event 2 occurs 4529 Heater break alarm 1 Lit when the alarm occurs 4530 Heater break alarm 2 Lit when the alarm occurs 5025 to 5027 Link to DI1 DI3 Lit when the contact is close...

Page 274: ...T HBA R485 ETHR PROF DNET CC L KEY DISP CSEL KLOC MLOC DI SL DI NU DI D ALM DO I O SYS INIT VER and LVL When each parameter is displayed the terminal area E1 to E4 is displayed on Group display accord...

Page 275: ...e Deviation negative side and deviation positive side are displayed by 10 increment of deviation Indication is unlit when SP deviation display band BDV PV SP deviation display band BDV Indication is u...

Page 276: ...ion proportional control 2 Cooling side OUT 3 PV 4 SP 5 Deviation 6 to 16 Disable 17 Feedback input valve opening 18 PV terminals analog input 19 to 22 Disable 23 Time event and alarm status 24 TSP 25...

Page 277: ...icant digit is displayed Least significant digit is not displayed The following shows the example of with and without least significant digit PV display With least significant digit Without least sign...

Page 278: ...ally The backlight OFF can be set to turn off the backlight for the whole display or a display other than the PV display To turn on the LCD backlight press any key Contact Input The LCD backlight ON O...

Page 279: ...tting PRO SP1 SP Display OUT1 OUT Display HCO Heating cooling OUT Display VP Valve Position Display MV Position Proportional Computation Output Display PID1 PID Number Display HC1 Heater Break Alarm 1...

Page 280: ...high MG1 MG2 MG3 MG4 low Message registration LL50A Parameter Setting Software User s Manual Registration of contact input 12 1 1 Setting Contact Input Function Registration symbols 3 3 List of Displa...

Page 281: ...key in the Menu Display and Parameter Setting Display Setting Details Parameter symbol Name Display level Setting range Menu symbol GUID Guide display ON OFF STD OFF Nondisplay ON Display DISP 13 1 1...

Page 282: ...u symbol BRI Brightness EASY Dark 1 to 5 Bright DISP B PVW White brightness adjustment of PV display PRO Adjusts the white brightness of PV display Dark 4 to 4 Bright B PVR Red brightness adjustment o...

Page 283: ...front panel Various functions operation mode switch etc can be assigned to the user function key Press the user function key to perform the assigned function The User function key is available only on...

Page 284: ...er function key is pressed for one second HLD Switch to HOLD Start of hold mode operation Hold mode operation starts if the user function key is pressed once ADV Advance of segment Program advance if...

Page 285: ...ry time the user function key is pressed MODE Operation mode The operation mode parameters are displayed every time the user function key is pressed Note 1 indicates available indicates unavailable an...

Page 286: ...DO I O SYS INIT VER and LVL When each parameter is displayed the terminal area E1 to E4 is displayed on Group display according to the suffix code and optional suffix code Always remember your passwo...

Page 287: ...O ETHR ETHR menu lock PRO PROF PROF menu lock PRO DNET DNET menu lock PRO CC L CC L menu lock PRO KEY KEY menu lock PRO DISP DISP menu lock PRO CSEL CSEL menu lock PRO KLOC KLOC menu lock PRO DI SL DI...

Page 288: ...u lock PRO LOC LOC menu lock PRO EDIT EDIT menu lock PRO AL AL menu lock PRO SPS SPS menu lock PRO ALRM ALRM menu lock PRO PVS PVS menu lock PRO PID PID menu lock PRO TUNE TUNE menu lock PRO ZONE ZONE...

Page 289: ...lay of the Operation Display can be set Operation Display Chapter 6 Monitoring and Control of Regular Operations Setting Details Parameter symbol Name Display level Setting range Menu symbol U SP SP D...

Page 290: ...communication methods can be permitted or prohibited However writing data via light loader front or maintenance port upper is possible using LL50A Parameter Setting Software Setting Details Parameter...

Page 291: ...status E4 terminal area PRO Y000 AL1 AL3 status equipped as standard PRO Y100 DO11 DO15 status E1 terminal area PRO Y400 DO41 DO45 status E4 terminal area PRO Note When each parameter is displayed the...

Page 292: ...ON 4th digit 12 RST key 0 OFF 1 ON 13 MODE key 0 OFF 1 ON 14 RUN key 0 OFF 1 ON 15 Parameter X000 Displayed digit bit Description 1st digit 0 DI1 status 0 OFF 1 ON 1 DI2 status 0 OFF 1 ON 2 DI3 statu...

Page 293: ...000 Displayed digit bit Description 1st digit 0 AL1 status 0 OFF 1 ON 1 AL2 status 0 OFF 1 ON 2 AL3 status 0 OFF 1 ON 3 2nd digit 4 5 6 7 3rd digit 8 9 10 11 4th digit 12 13 14 15 Parameter Y100 Displ...

Page 294: ...ayed digit bit Description 1st digit 0 DO41 status 0 OFF 1 ON 1 DO42 status 0 OFF 1 ON 2 DO43 status 0 OFF 1 ON 3 DO44 status 0 OFF 1 ON 2nd digit 4 DO45 status 0 OFF 1 ON 5 6 7 3rd digit 8 9 10 11 4t...

Page 295: ...e Menu symbol MCU MCU version EASY Read only VER DCU DCU version EASY ECU1 ECU 1 version EASY ECU3 ECU 3 version EASY ECU4 ECU 4 version EASY PARA Parameter version EASY H VER Product version EASY SER...

Page 296: ...Use the key or LL50A Parameter Setting Software to execute it Note The user setting values defaults are not initialized even if the parameter setting values are initialized to the factory default val...

Page 297: ...N Before registering the user default value make sure that the user setting value is set to the parameter 14 2 2 Initializing to User Setting Default Values Description Parameter settings can be initi...

Page 298: ...bout 5 seconds or more The following shows effects caused in settings and operation status Alarm action Does not continue Alarm with stand by function will enter stand by status Alarm latch will be in...

Page 299: ...atic detection or manually However when the DC option is specified only manual setting is available Set the range to the commercial frequency of the installation location Setting Details Parameter sym...

Page 300: ...O signal failure Yes No Check the I O specifications of the controller Check the supply voltage Check the specifications and polarity of connected devices Check the communication related parameters C...

Page 301: ...Program pattern data is corrupted All program patterns are deleted PAR 0400 for control parameter error only Control parameter operation mode output error Control parameter data is corrupted Initializ...

Page 302: ...mal action Setup parameter error Operation parameter error Program parameter error Control parameter error Non responding hardware of extended function E1 to E4 terminal areas Undefined Normal action...

Page 303: ...ameter RJC to OFF to erase error indication B OUT Normal indication Note Setup parameter AD1 E Analog input terminal burnout error PV input Analog input terminal sensor burnout Check wiring and sensor...

Page 304: ...iversal input terminal RJC error PV input Normal action without reference junction compensation Normal action Normal action Normal action Normal action Normal action Normal action Normal action Normal...

Page 305: ...meter LA ER Ladder calculation overflow Floating point computation in ladder calculation is infinite Check the ladder program Load factor over 100 Computation does not end within the control period Wh...

Page 306: ...n Normal action Normal action Normal action Normal action Normal action Load factor is over 100 Normal action Does not work according to the control period Does not work according to the control perio...

Page 307: ...t error Fully closed valve position is equal to or larger than the fully open valve position after automatic valve position adjustment is performed Check wiring and valve Hold down any key to erase th...

Page 308: ...Auto tuning stopped Normal action Normal action Normal action Normal action Normal action Normal action Normal action Normal action Normal action Normal action Automatic valve position adjustment erro...

Page 309: ...ring Operation On Input output Action Error description PV input Ladder calcula tion Control compu tation Control output Retrans mission output Alarm action Analog out put control output retrans missi...

Page 310: ...on 1st digit 0 System data error 1 Calibration value error 2 User parameter default value error 3 2nd digit 4 Setup parameter error 5 Operation parameter error 6 Program parameter error 7 3rd digit 8...

Page 311: ...yed digit bit Description 1st digit 0 System data error 1 Calibration value error 2 User parameter default value error 3 2nd digit 4 Setup parameter error 5 Operation parameter error 6 Program paramet...

Page 312: ...or in E1 terminal area 9 10 Communication error in E3 terminal area 11 4th digit 12 13 14 15 Parameter AD1 E Displayed digit bit Description 1st digit 0 ADC error of PV input 1 2 3 2nd digit 4 5 RJC e...

Page 313: ...r PV1 E Displayed digit bit Description 1st digit 0 PV input burnout error 1 2 3 2nd digit 4 PV input over scale 5 PV input under scale 6 7 3rd digit 8 9 10 11 4th digit 12 13 14 Loop 1 auto tuning ti...

Page 314: ...normal in several minutes Do not use alcohol benzene or any other solvents 16 2 2 Packaging when Shipping the Product for Repair Should the instrument break down and need to be shipped to our sales re...

Page 315: ...16 16 IM 05P02D41 01EN 16 3 Periodic Maintenance Check the operating condition periodically to use this instrument with good condition...

Page 316: ...1EN Troubleshooting Maintenance and Inspections 16 16 4 Disposal When disposing of this instrument arrange for appropriate disposal as industrial waste according to the rules of a country the area or...

Page 317: ...Blank Page...

Page 318: ...llow If mounting other instruments adjacent to the instrument comply with these panel cutout dimensions to provide sufficient clearance between the instruments Locations with little mechanical vibrati...

Page 319: ...ace magnets or tools that generate magnetism near the instrument If the instrument is used in locations close to a strong electromagnetic field generating source the magnetic field may cause measureme...

Page 320: ...n the top and bottom of the controller as shown in the figure below then tighten the screws of the brackets Take care not to overtighten them Bracket top mounting hardware Terminal board Bracket botto...

Page 321: ...close mounting N stands for the number of controllers to be installed However the measured value applies if N 5 117 4 61 min 145 min 5 71 65 2 56 48 1 89 11 0 43 UP32A 94 6 3 72 96 3 78 105 2 4 14 25...

Page 322: ...503 504 505 506 507 508 509 510 511 512 407 401 408 409 410 411 412 301 302 303 304 305 306 201 202 203 204 205 206 207 208 209 210 211 212 101 112 501 512 401 412 301 306 201 212 Wiring direction E1...

Page 323: ...hielded wires Other signals contact input output Non shielded wires RS485 communication Shielded wires Ethernet communication 100 BASE TX CAT 5 10 BASE T PROFIBUS DP communication Dedicated cable for...

Page 324: ...low conductor resistance and cause no significant differences in resistance between the three wires 4 If there is a risk of external lightning surges use a lightning arrester etc TC Input RTD Input 3...

Page 325: ...y Refer to the drawing below This product Functional insulation A safety voltage circuit A safety voltage circuit This product Reinforced insulation Reinforced insulation Functional insulation A hazar...

Page 326: ...ype heating side output For Detailed model Suffix code of Output 1 A or U For Standard model Heating cooling type cooling side output For Detailed model Suffix code of Output 2 A or U 208 207 OUT Shie...

Page 327: ...output UP35A Relay contact output UP32A 507 508 509 VALV HIGH direct LOW reverse COM Contact rating 250 V AC 3 A 30 V DC 3 A resistance load Note This should always be used with a load of 10 mA or mo...

Page 328: ...surges use a lightning arrester etc Contact Input Equipped as Standard UP35A UP32A No voltage contact Transistor contact DI3 DI2 DI1 COM 209 210 211 212 DI Contact rating 12 V DC 10 mA or more DI3 DI2...

Page 329: ...ode Type 2 2 For Detailed model UP35A Optional suffix code W1 No voltage contact Transistor contact DI11 DI12 COM Contact rating 12 V DC 10 mA or more 301 302 303 DI DI11 DI12 COM 301 302 303 DI 5 V 5...

Page 330: ...er to the drawing below This product Functional insulation A safety voltage circuit A safety voltage circuit This product Reinforced insulation Reinforced insulation Functional insulation A hazardous...

Page 331: ...301 302 303 304 305 306 DO Transistor contact rating 24 V DC 50 mA DO42 DO41 DO43 DO44 DO45 COM 501 502 503 504 505 506 DO For Standard model UP32A Suffix code Type 2 2 for Detailed model UP35A Optio...

Page 332: ...ontroller is equipped with a non isolated loop power supply 14 5 to 18 0 V DC for connecting a 2 wire transmitter Grounding PV input 0 4 2 V DC Shield 2 wire transmitter RET terminals 14 5 18 0 V DC 1...

Page 333: ...ntact raging 24 V DC 50 mA HAL1 HAL2 COM 507 508 509 HBA Class D grounding Grounding Shield Shield CT1 CT2 COM 510 511 512 HBA Heater break alarm can be used for the UP32A with the optional suffix cod...

Page 334: ...inating resistor 220 1 4 W External Terminating resistor 220 1 4 W External Terminating resistor 220 1 4 W 2 wire Wiring of 4 wire Terminal SG ML2 UP B A SDB SDA RDB RDA SG SDB SDA RDB RDA SG RS 232C...

Page 335: ...ble Grounding Grounding 2 wire Wiring of 4 wire Terminal 1 UP Master UT Slave SDB SDA RDB RDA SG SDB SDA RDB RDA SG SDB SDA RDB RDA SG UT Slave Communication cable Grounding Grounding Communication ca...

Page 336: ...A RDB RDA SG SDB SDA RDB RDA SG UP UP Communication cable Grounding Grounding Communication cable External Terminating resistor 220 1 4 W External Terminating resistor 220 1 4 W Terminal symbol above...

Page 337: ...rnet Devices that can be connected via Ethernet UP35A Upper side LED baud rate Lower side LED link activity Color Amber Color Green Lit 100M bps Lit Linked Unlit 10M bps Blink Active Unlit Link failur...

Page 338: ...SDB SDA RDB RDA SG SDB SDA RDB RDA SG External Terminating resistor 220 1 4 W External Terminating resistor 220 1 4 W 407 408 409 UP UP Communication cable Communication cable Grounding Grounding Sla...

Page 339: ...connector on the UT side and push the terminal block into the connector Multiple wiring multi drop of connector Multiple wiring of the UTAdvanced connector with other devices is possible within the f...

Page 340: ...ng Resister of Bus VP RxD TxD P Data line Data line 390 220 390 RxD TxD N DGND PROFIBUS DP communication connector and LED CHK 1 2 3 4 5 RDY ERR LED Lit Unlit CHK red User profile error Normal RDY gre...

Page 341: ...connector on the UT side and push the terminal block into the connector Multiple wiring multi drop of connector Multiple wiring of the UTAdvanced connector with other devices is possible within the fo...

Page 342: ...121 DeviceNet communication connector and LED CHK MNS 1 2 3 4 5 Red White Blue Black LED Lit flashing Unlit CHK red User profile error Normal MNS green red Normal Communicating successfully green lit...

Page 343: ...nector on the UT side and push the terminal block into the connector Multiple wiring multi drop of connector Multiple wiring of the UTAdvanced connector with other devices is possible within the follo...

Page 344: ...L RUN L ERR 1 2 3 4 5 LED Lit Unlit CHK red User profile error address error Normal L ERR red Communication failure CRC error Normal L RUN green Normal Communicating successfully No carrier detected...

Page 345: ...al signal CHK red Lit User profile error Adress error Unlit Normal L ERR red Lit Communication failure CRC error Unlit Normal L RUN green Lit Normal Unlit No carrier detected Communication timeout Not...

Page 346: ...g a distance of more than 1 cm from other signal wires 5 The power cable is required to meet the IEC standards concerned or the requirements of the area in which the instrument is being installed 6 Wi...

Page 347: ...owing figure is a mounting image 1 Attach the terminal cover to the rear panel of the main unit horizontally When Ethernet PROFIBUS DP DeviceNet or CC Link communication is specified cut and use a ter...

Page 348: ...ndicate the display non display level Mark Display Display level Description None EASY Easy setting mode Displays the minimum parameters Corresponding parameters are displayed in all modes S STD Stand...

Page 349: ...tion The symbol in parentheses are shown on Group display Menu symbol Function CS SELECT parameter PROG Program pattern setting function LOC Local setting function EDIT Editing function AL Alarm setpo...

Page 350: ...tion E3 terminal area CC L E1 or E3 CC Link communication E1 terminal area for UP32A E3 terminal area for UP35A KEY Function of User function key DISP Display functions CSEL SELECT Display SELECT para...

Page 351: ...END 1 to 2 4 1 to 20 40 1 20 40 0 The parameter in PROG is displayed in the PV Display END TSP20 40 TIME20 40 TM RT20 40 S PID20 40 JC20 40 PV TY120 40 PV EV120 40 PV TY220 40 PV EV220 40 TME120 40 T...

Page 352: ...YS 4 HY UP 4 HY LO 4 DR 4 Pc 4 Ic 4 Dc 4 OHc 4 OLc 4 HYSc 4 DB 4 PO 4 POc 4 END P R I R D R OH R OL R MR R HYS R HY UP R HY LO R DR R Pc R Ic R Dc R OHc R OLc R HYSc R DB R PO R POc R END PVS PID SC A...

Page 353: ...PID U SEG U RCY U PTN U HC U PV COM W DATA RUN RST PTN MODE END CS1 CS2 CS3 CS4 CS5 CS10 CS11 CS12 CS13 CS14 CS15 CS16 CS17 CS18 CS19 END PCMD PCH PCL PTSL BAR1 BDV EV1 EV2 PV D SP D STS D SPD GUID HO...

Page 354: ...SMEC END KEY X000 X100 E1 X400 E4 Y000 Y100 E1 Y400 E4 END DO1 S DO2 S DO3 S DO4 S DO5 S DO1 D DO2 D DO3 D DO4 D DO5 D END DO1 S DO2 S DO3 S DO4 S DO5 S DO1 D DO2 D DO3 D DO4 D DO5 D END AL1 S AL2 S A...

Page 355: ...n number selection EASY 0 Not select program pattern 1 to 2 4 when the option AP is specified 0 SST Start of program segment number EASY 1 to 20 40 when the option AP is specified The setting value re...

Page 356: ...t LSP Local mode start STC TIME cannot be selected when the parameter SEG T is TM RT SSP WT SW Wait function ON OFF STD OFF Disable ON Enable OFF WZ UP Upper side wait zone STD 0 0 to 10 0 of PV input...

Page 357: ...eter TMU to set the time unit Common in the instrument Per 1 hour TMU HH MM Per 1 minute TMU MM SS If it is set to 0 0 of the input range span or the segment time 0 00 the program moves to the next se...

Page 358: ...Cooling side OUT high limit 18 Cooling side OUT low limit Add 100 for de energized For example when the PV high limit is de energized the setting is 101 OFF PV EV1 to PV EV2 PV event 1 to 2 setpoint...

Page 359: ...eviation high limit 6 Deviation low limit 7 Deviation high and low limits 8 Deviation within high and low limits 9 Target SP high limit 10 Target SP low limit 11 Target SP deviation high limit 12 Targ...

Page 360: ...er of the program pattern to be cleared 1 to 2 4 when the option AP is specified 0 Alarm Setpoint Setting Menu Menu AL Parameter symbol Name Display level Setting range Initial value A1 to A4 Alarm 1...

Page 361: ...Disable 01 PV high limit 02 PV low limit 03 SP high limit 04 SP low limit 05 Deviation high limit 06 Deviation low limit 07 Deviation high and low limits 08 Deviation within high and low limits 09 Ta...

Page 362: ...a display value of setpoint of hysteresis 19999 to 30000 Set a value within the input range Decimal point position depends on the input type When the decimal point position for the input type is set t...

Page 363: ...ASY 4 9 to 105 0 OL OH In Heating cooling control 0 1 to 105 0 OL OH 100 0 OL Control output low limit Heating side control output low limit in Heating cooling control EASY 5 0 to 104 9 OL OH SD Tight...

Page 364: ...0 OLc OHc 100 0 OLc Cooling side control output low limit EASY 0 0 to 104 9 OLc OHc 0 0 HYSc Cooling side ON OFF control hysteresis EASY 0 0 to 100 0 0 5 DB Output dead band in Heating cooling control...

Page 365: ...tput low limit in auto tuning PRO 0 0 AT BS SP bias in auto tuning PRO 100 0 to 100 0 of PV input range span EUS 0 0 of PV input range span AR Anti reset windup excess integration prevention STD AUTO...

Page 366: ...resis STD 0 0 to 10 0 of PV input range span EUS Hysteresis can be set for switching at a reference point 0 5 of PV input range span RDV Reference deviation STD OFF Disable 0 0 1 digit to 100 0 of PV...

Page 367: ...gment PID selection 1 Zone PID selection selection by PV 2 Zone PID selection selection by target SP 4 Zone PID selection selection by SP 5 Local PID selection If set to Segment PID selection allows P...

Page 368: ...JPT2 150 00 to 150 00 C 200 0 to 300 0 F PT1 200 0 to 850 0 C 300 0 to 1560 0 F PT2 200 0 to 500 0 C 300 0 to 1000 0 F PT3 150 00 to 150 00 C 200 0 to 300 0 F 0 4 2V 0 400 to 2 000 V 1 5V 1 000 to 5...

Page 369: ...Limiter Setting Menu Menu MPV Parameter symbol Name Display level Setting range Initial value P UNI Control PV input unit STD No unit C Degree Celsius No unit No unit No unit F Degree Fahrenheit Same...

Page 370: ...control output cycle time EASY 30 0 s V AT Automatic valve position adjustment EASY OFF Stop automatic adjustment ON Start automatic adjustment OFF V RS Valve position setting reset EASY Setting V RS...

Page 371: ...rrent output STD Same as RTS OFF O1RH Maximum value of retransmission output scale of OUT current output STD When O1RS PV1 SP1 TSP1 PV O1RL 1 digit to 30000 19999 to O1RH 1 digit Decimal point positio...

Page 372: ...ontact is opened CLS RS 485 Communication Setting Menu Menu R485 UP35A E3 terminal area UP32A E1 terminal area Parameter symbol Name Display level Setting range Initial value PSL Protocol selection EA...

Page 373: ...dress 2 1 to 2 4 EASY 0 to 255 Initial value 255 255 255 255 See left ESW Ethernet setting switch EASY OFF ON Setting this parameter to ON enables the Ethernet communication parameter settings The par...

Page 374: ...r is displayed the terminal area E3 is displayed on Group display CC Link Communication Setting Menu Menu CC L UP35A E3 terminal area UP32A E1 terminal area Parameter symbol Name Display level Setting...

Page 375: ...G LOCAL LSP Switch HLD Switch to HOLD Start of hold mode operation ADV Advance of segment A M AUTO MAN switch PRG1 Switch to PROG1 Start of program 1 operation PRG2 Switch to PROG2 Start of program 2...

Page 376: ...e Out of deviation red 9 SP deviation Within deviation red Out of deviation white 10 Link to DI ON red OFF white 0 PCH PV color change high limit EASY Set a display value when in PV limit or SP deviat...

Page 377: ...ink to alarm 2 Lit when the alarm occurs 4529 Heater break alarm 1 Lit when the alarm occurs 4530 Heater break alarm 2 Lit when the alarm occurs 5025 to 5027 Link to DI1 DI3 Lit when the contact is cl...

Page 378: ...0 B PVR Red brightness adjustment of PV display PRO Adjusts the red brightness of PV display Dark 4 to 4 Bright 0 B SP Brightness adjustment of Setpoint display PRO Adjusts the brightness of SP displa...

Page 379: ...Output Display lock PRO ON U PID PID Number Display lock PRO ON U SEG Segment Number Display lock PRO OFF U RCY Remaining Repetition Display lock PRO OFF U PTN Program Pattern Display lock PRO OFF U...

Page 380: ...enu lock PRO DI NU DI NU menu lock PRO DI D DI D menu lock PRO ALM ALM menu lock PRO DO DO menu lock PRO I O I O menu lock PRO SYS SYS menu lock PRO INIT INIT menu lock PRO VER VER menu lock PRO LVL L...

Page 381: ...ch STD OFF P L PROG LOCAL LSP Switch STD OFF HOLD Switch to HOLD Start of hold mode operation STD OFF ADV Advance of segment STD OFF WAIT Wait ON OFF switch STD OFF S HLD Switch to HOLD for synchroniz...

Page 382: ...hanging method of program pattern number PRO 0 Status switch 1 1 Status switch 2 0 PN BC Bit changing method of PID number PRO 0 Status switch 1 1 Status switch 2 0 MP BC Bit changing method of manual...

Page 383: ...attern end signal 1 second 4265 Pattern end signal 3 seconds 4266 Pattern end signal 5 seconds 4267 Wait end signal 1 second 4257 Wait end signal 3 seconds 4258 Wait end signal 5 seconds 4259 FAIL Nor...

Page 384: ...1 contact type PRO 0 When the event of assigned function occurs the contact output is closed 1 When the event of assigned function occurs the contact output is opened 0 DO2 D DOn2 contact type PRO 0 D...

Page 385: ...t Set preset output value when the input burnout or ADC error occurs Manual output is prioritized when the input burnout occurs in MAN 0 C GRN Response as GREEN Series PRO OFF Works as UP35A UP32A in...

Page 386: ...er 16 OP ER Option error status EASY AD1 E A D converter error status 1 EASY AD2 E A D converter error status 2 EASY PV1 E Loop 1 PV input error status EASY LA ER Ladder error status EASY MCU MCU vers...

Page 387: ...Blank Page...

Page 388: ...oftware It makes data management even easier Dust proof and drip proof IP66 for front panel Not applicable to side by side close mounting NEMA4 Hose down test only n Functional Specifications Program...

Page 389: ...ter 5 0 to 105 0 Low limit setpoint high limit setpoint Tight shut function When manual control is carried out with 4 to 20 mA output control output can be reduced to about 0 mA Rate of change limiter...

Page 390: ...transmission Slave RS 485 PLC and others Number of nodes 126 Modbus master function RS 485 UT75A UT55A UT52A UT35A UT32A UP55A UP35A 31 Units Main Controller is included CC Link Slave RS 485 PLC and...

Page 391: ...nsmission distance 500m 125k bps 250m 250k bps 100m 500k bps n Hardware Specifications Display Specifications PV display 5 digit 14 segment active color LCD white red Character height UP35A 21 5 mm UP...

Page 392: ...r 14 2016 00 Names of Operation Parts 4 Light loader interface 5 User function keys 1 DISPLAY key 2 PARAMETER key 3 SET ENTER key Up Down Left Right arrow keys UP35A 4 Light loader interface 5 User fu...

Page 393: ...t Standard signal 0 400 to 2 000 V 0 1 of instrument range 1 digit 1 000 to 5 000 V 4 00 to 20 00 mA DC voltage current 0 000 to 2 000 V 0 00 to 10 00 V 0 00 to 20 00 mA 10 00 to 20 00 mV 0 0 to 100 0...

Page 394: ...rm output 240 V AC 1A or 30 V DC 1 A resistance load Use Time proportional output event output alarm output FAIL output etc Time resolution of control output 10 ms or 0 1 of output whichever is larger...

Page 395: ...Withstanding voltage Between primary terminals and secondary terminals 2300 V AC for 1 minute UL CSA Between primary terminals and secondary terminals 3000 V AC for 1 minute CE Between primary termin...

Page 396: ...to 95 RH no condensation allowed Effects of Operating Conditions Effect of ambient temperature Voltage or TC input 1 V C or 0 01 of F S C whichever is larger Current input 0 01 of F S C RTD input 0 05...

Page 397: ...inal Parameter Function Analog signal Contact signal Front panel key Legend PV display SP display Input ladder calculation program signal goes to the control computation as is when without ladder prog...

Page 398: ...0 20 mA DC 15 V DC loop power supply 14 5 18 0 V DC Max 21 mA DC Default 4 20 mA DC Default PV retransmission Load resistance 600 or less Retransmission output Equipped as standard 205 206 205 206 Ca...

Page 399: ...Signal ground Shield ground RS 485 RSB RSA SG 407 408 409 PROF If the UT is located at the end of a segment for the PROFIBUS communication wiring terminating resistors are separately needed These are...

Page 400: ...CT1 CT2 COM External contact output transistor Transistor contact rating 24 V DC 50 mA Heater break alarm 1 output Heater break alarm 2 output Common 310 311 312 HAL1 HAL2 COM UP 307 308 309 24 V AC D...

Page 401: ...kness Bracket Bracket 94 6 91 6 105 2 96 96 General mounting Side by side close mounting Terminal cover option Normal tolerance value of JIS B 0401 1998 tolerance class IT18 2 UP32A N 1 48 45 0 6 0 0...

Page 402: ...the Type 1 code is 0 or 2 3 When the CT option is specified the UP35A does not conform to the safety standards UL and CSA and CE marking Products with CT option are not intended for EEA market Model...

Page 403: ...cial Order Items Model code Suffix code Description LL50A 00 Parameter Setting Software X010 See the General Specifications Resistance Module Necessary to input the current signal to the voltage input...

Page 404: ...App 1 IM 05P02D41 01EN Input and Output Table App Appendix Input and Output Table Appendix 1 Input and Output Table for Standard model See the next page...

Page 405: ...tional suffix code INPUT OUTPUT PV OUT OUT2 VALV RET UP32A x x x xx 00 x Type 1 Basic control 0 1 2 Type 2 Functions 0 1 2 Type 3 Open networks x Display language Case color xx Fixed code 00 Optional...

Page 406: ...P35A Continued DI DO DI1 DI2 DI3 DI11 DI12 DI13 DI14 DI15 AL1 AL2 AL3 DO11 DO12 DO13 DO14 DO15 HAL1 HAL2 Equipped UP32A Continued DI DO DI1 DI2 DI3 DI11 DI12 AL1 AL2 AL3 DO11 DO12 HAL1 HAL2 Equipped A...

Page 407: ...ALV OUT2 relay RET OUT2 UP35A xxx xx x x x Fixed code NNN Display language Case color xx Output 1 A R U T P Output 2 A R U N Retransmission output RT Heater break alarm HA E1 terminal area X1 Y1 W1 E3...

Page 408: ...utput Table App UP35A Continued DI DO DI1 DI2 DI3 DI11 DI12 DI13 DI14 DI15 DI41 DI42 DI43 DI44 DI45 AL1 AL2 AL3 DO11 DO12 DO13 DO14 DO15 DO41 DO42 DO43 DO44 DO45 HAL1 HAL2 Equipped Appendix 2 Input an...

Page 409: ...Blank Page...

Page 410: ...hed Jan 2011 2nd Edition UL approved and error correction Apr 2015 3rd Edition Functional enhancement Mar 2016 4th Edition Safety standard IEC EN 61010 2 201 conformity and error correction n Written...

Page 411: ...Blank Page...

Page 412: ...r 129090 Moscow RUSSIA Phone 7 495 737 7868 Fax 7 495 737 7869 YOKOGAWA CHINA CO LTD 3F Tower D Cartelo Crocodile Building No 568 West Tianshan Road Shanghai 200335 CHINA Phone 86 21 62396262 Fax 86 2...

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