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CHAS
SHAFT DRIVE
EAS00726
ALIGNING THE FINAL DRIVE PINION GEAR
AND RING GEAR
NOTE:
@
Aligning the final drive pinion gear and ring
gear is necessary when any of the following
parts are replaced:
• Final drive housing
• Ring gear bearing housing
• Any bearing
@
1. Select:
• final drive pinion gear shim(s)
1
• ring gear shim(s)
2
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a. Position the final drive pinion gear and the
ring gear with shims
1
and
2
. Calculate
the respective thicknesses from information
marked on the final drive housing and the
drive pinion gear.
1
Final drive pinion gear shim
2
Ring gear shim
3
Thrust washer
b. To find final drive pinion gear shim thickness
“A”, use the following formula:
Where:
a
= a numeral (positive or negative) on the
final drive pinion gear, to be divided by 100
and added to “84”. If there is not a numeral
available on the final drive pinion gear,
a
equals zero.
b
= a numeral on the final drive housing, to be
divided by 100 and added to “83”.
Example:
If the final drive pinion gear is marked “+01”
and the final drive housing is marked “50”:
A = (84 + 1/100) – (83 + 50/100)
= (84 + 0.01) – (83 + 0.50)
= 84.01 – 83.50
= 0.51
Final drive pinion gear shim thickness
A = (84 +
a
/100) – (83 +
b
/100)
Summary of Contents for FJR1300
Page 1: ...LIT 11616 16 18 5JW 28197 10 FJR1300R FJR1300RC SERVICE MANUAL ...
Page 6: ......
Page 82: ...2 22 SPEC TIGHTENING TORQUES Cylinder head tightening sequence Crankcase tightening sequence ...
Page 89: ...2 29 SPEC 1 Crankshaft 2 Main axle 3 Drive axle OIL FLOW DIAGRAMS ...
Page 90: ...2 30 SPEC 1 Oil nozzle 2 Main gallery bolt 3 Crankshaft OIL FLOW DIAGRAMS ...
Page 91: ...2 31 SPEC 1 Main axle 2 Drive axle 3 Oil delivery pipe OIL FLOW DIAGRAMS ...
Page 92: ...2 32 SPEC 1 Exhaust camshaft 2 Oil check bolt 3 Intake camshaft OIL FLOW DIAGRAMS ...
Page 94: ...2 34 SPEC 1 Crank pin 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 97: ...2 37 SPEC 1 Main axle 2 Drive axle 3 Middle drive shaft OIL FLOW DIAGRAMS ...
Page 98: ...2 38 SPEC COOLING SYSTEM DIAGRAMS 1 Radiator COOLING SYSTEM DIAGRAMS ...
Page 99: ...2 39 SPEC 1 Water jacket joint 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 101: ...2 41 SPEC 1 Coolant reservoir 2 Radiator 3 Water pump COOLING SYSTEM DIAGRAMS ...
Page 107: ...2 47 SPEC CABLE ROUTING 1 Tail brake light lead ...
Page 196: ...3 80 CHK ADJ ADJUSTING THE HEADLIGHT BEAMS ...
Page 288: ...4 92 CHAS 3 Install bearing 1 to the swingarm Installed depth a 4 0 mm 0 16 in SWINGARM ...
Page 531: ...8 35 ELEC LIGHTING SYSTEM ...
Page 570: ......
Page 571: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...