Yamaha FJR1300, Service Manual

Page: 13 / 572

CHAPTER 5
ENGINE
ENGINE ............................................................................................................5-1
MUFFLERS AND EXHAUST PIPE ASSEMBLY .......................................5-1
LEADS AND HOSES .................................................................................5-2
ENGINE .....................................................................................................5-4
INSTALLING THE ENGINE .......................................................................5-6
CAMSHAFTS ...................................................................................................5-8
CYLINDER HEAD COVER ........................................................................5-8
CAMSHAFTS.............................................................................................5-9
REMOVING THE CAMSHAFTS ..............................................................5-11
CHECKING THE CAMSHAFTS ..............................................................5-12
CHECKING THE CAMSHAFT SPROCKETS..........................................5-13
CHECKING THE TIMING CHAIN TENSIONER ......................................5-14
INSTALLING THE CAMSHAFTS ............................................................5-14
CYLINDER HEAD ..........................................................................................5-19
REMOVING THE CYLINDER HEAD .......................................................5-20
CHECKING THE CYLINDER HEAD .......................................................5-20
INSTALLING THE CYLINDER HEAD .....................................................5-21
VALVES AND VALVE SPRINGS ..................................................................5-23
REMOVING THE VALVES ......................................................................5-24
CHECKING THE VALVES AND VALVE GUIDES...................................5-25
CHECKING THE VALVE SEATS ............................................................5-27
CHECKING THE VALVE SPRINGS ........................................................5-29
CHECKING THE VALVE LIFTERS .........................................................5-30
INSTALLING THE VALVES.....................................................................5-31
GENERATOR AND STARTER CLUTCH ......................................................5-33
GENERATOR ROTOR AND STARTER CLUTCH ..................................5-33
STATOR ASSEMBLY ..............................................................................5-35
REMOVING THE GENERATOR .............................................................5-36
REMOVING THE STARTER CLUTCH....................................................5-37
CHECKING THE STARTER CLUTCH ....................................................5-37
INSTALLING THE STARTER CLUTCH ..................................................5-38
INSTALLING THE GENERATOR ............................................................5-38
PICKUP COIL ROTOR ..................................................................................5-40
REMOVING THE PICKUP COIL ROTOR ...............................................5-42
INSTALLING THE PICKUP COIL ROTOR ..............................................5-42