FRONT FORK
................................................................................................4-60
REMOVING THE FRONT FORK LEGS ..................................................4-63
DISASSEMBLING THE FRONT FORK LEGS ........................................4-63
CHECKING THE FRONT FORK LEGS...................................................4-65
ASSEMBLING THE FRONT FORK LEGS ..............................................4-66
INSTALLING THE FRONT FORK LEGS.................................................4-70
HANDLEBARS
..............................................................................................4-72
LEFT HANDLEBAR .................................................................................4-72
RIGHT HANDLEBAR...............................................................................4-73
REMOVING THE HANDLEBARS............................................................4-74
CHECKING THE HANDLEBARS ............................................................4-74
INSTALLING THE HANDLEBARS ..........................................................4-75
STEERING HEAD
..........................................................................................4-78
REMOVING THE LOWER BRACKET .....................................................4-80
CHECKING THE STEERING HEAD .......................................................4-80
INSTALLING THE STEERING HEAD .....................................................4-81
REAR SHOCK ABSORBER ASSEMBLY AND RELAY ARM
.....................4-83
HANDLING THE REAR SHOCK ABSORBER ........................................4-85
DISPOSING OF A REAR SHOCK ABSORBER......................................4-85
REMOVING THE REAR SHOCK ABSORBER ASSEMBLY ...................4-85
CHECKING THE REAR SHOCK ABSORBER ASSEMBLY....................4-86
CHECKING THE CONNECTING ARM AND RELAY ARM .....................4-86
INSTALLING THE RELAY ARM ..............................................................4-87
INSTALLING THE REAR SHOCK ABSORBER ASSEMBLY..................4-87
SWINGARM
...................................................................................................4-88
REMOVING THE SWINGARM ................................................................4-90
CHECKING THE SWINGARM ................................................................4-90
INSTALLING THE SWINGARM ..............................................................4-91
SHAFT DRIVE
...............................................................................................4-93
TROUBLESHOOTING.............................................................................4-93
CHECKING THE FINAL DRIVE OIL FOR CONTAMINATION
AND CHECKING THE SHAFT DRIVE FOR LEAKS ..............................4-96
MEASURING THE RING GEAR BACKLASH .........................................4-97
ADJUSTING THE RING GEAR BACKLASH ...........................................4-98
MEASURING THE RING-GEAR-TO-STOPPER-BOLT CLEARANCE ...4-99
ADJUSTING THE RING-GEAR-TO-STOPPER-BOLT CLEARANCE.....4-99
REMOVING THE LEFT FOOTREST BRACKET...................................4-105
DISASSEMBLING THE FINAL DRIVE ASSEMBLY..............................4-105
REMOVING AND INSTALLING THE RING GEAR BEARINGS............4-106
ALIGNING THE FINAL DRIVE PINION GEAR AND RING GEAR ........4-108
CHECKING THE DRIVE SHAFT ...........................................................4-113
INSTALLING THE UNIVERSAL JOINT
AND FINAL DRIVE ASSEMBLY...........................................................4-113
Summary of Contents for FJR1300
Page 1: ...LIT 11616 16 18 5JW 28197 10 FJR1300R FJR1300RC SERVICE MANUAL ...
Page 6: ......
Page 82: ...2 22 SPEC TIGHTENING TORQUES Cylinder head tightening sequence Crankcase tightening sequence ...
Page 89: ...2 29 SPEC 1 Crankshaft 2 Main axle 3 Drive axle OIL FLOW DIAGRAMS ...
Page 90: ...2 30 SPEC 1 Oil nozzle 2 Main gallery bolt 3 Crankshaft OIL FLOW DIAGRAMS ...
Page 91: ...2 31 SPEC 1 Main axle 2 Drive axle 3 Oil delivery pipe OIL FLOW DIAGRAMS ...
Page 92: ...2 32 SPEC 1 Exhaust camshaft 2 Oil check bolt 3 Intake camshaft OIL FLOW DIAGRAMS ...
Page 94: ...2 34 SPEC 1 Crank pin 2 Crankshaft OIL FLOW DIAGRAMS ...
Page 97: ...2 37 SPEC 1 Main axle 2 Drive axle 3 Middle drive shaft OIL FLOW DIAGRAMS ...
Page 98: ...2 38 SPEC COOLING SYSTEM DIAGRAMS 1 Radiator COOLING SYSTEM DIAGRAMS ...
Page 99: ...2 39 SPEC 1 Water jacket joint 2 Oil cooler COOLING SYSTEM DIAGRAMS ...
Page 101: ...2 41 SPEC 1 Coolant reservoir 2 Radiator 3 Water pump COOLING SYSTEM DIAGRAMS ...
Page 107: ...2 47 SPEC CABLE ROUTING 1 Tail brake light lead ...
Page 196: ...3 80 CHK ADJ ADJUSTING THE HEADLIGHT BEAMS ...
Page 288: ...4 92 CHAS 3 Install bearing 1 to the swingarm Installed depth a 4 0 mm 0 16 in SWINGARM ...
Page 531: ...8 35 ELEC LIGHTING SYSTEM ...
Page 570: ......
Page 571: ...YAMAHA MOTOR CO LTD 2500 SHINGAI IWATA SHIZUOKA JAPAN PRINTED IN U S A ...