5-40
POWR
E
CRANKSHAFT AND PISTON/
CONNECTING ROD ASSY.
* Torque valve (for reference only)
Measuring steps:
●
Clean the bearings, main journals, and
bearing portions of the crankcase and
cylinder block.
●
Place the cylinder block upside down
on a bench.
●
Install half of the bearings
1
and the
crankshaft
2
into the cylinder block
3
.
●
Put a piece of Plastigauge
on each
main journal in parallel to the crank-
shaft.
●
Install the other half of the bearings
into the crankcase.
●
Install the crankcase onto the cylinder
block.
●
Apply engine oil on to the threads and
seat of the crankcase bolts.
●
Tighten the bolts to the specified
torque in two steps in the order shown
in the illustration.
T
R
.
.
Bolt (M8):
1st: 14 Nm (1.4 m • kg, 10 ft • lb)
2nd: 28 Nm (2.8 m • kg, 20 ft • lb)
Bolt (M10):
1st: 19 Nm (1.9 m • kg, 14 ft • lb)
2nd: 60˚
50 Nm (5.0 m • kg, 36 ft • lb)*
●
Remove the crankcase.
●
Measure the width of the compressed
Plastigauge
on each main journal.
2
3
1
I
E
A
D
H
8
7
G
C
B
F
J
0
9
5
K 1
4
6
2
L
3
3
CAUTION:
Install the bearings in their original posi-
tions. Incorrect oil clearance measure-
ments can lead to engine damage.
NOTE:
Do not put the Plastigauge
over the oil
hole in the main journal of the crankshaft.
NOTE:
Do not move the crankshaft until the
main-bearing oil clearance measurement
has been completed.
Summary of Contents for F100A
Page 51: ...F D ES SPEC 2 9 DIMENSIONS ABMESSUNGEN DIMENSIONES DIMENSIONS ABMESSUNGEN DIMENSIONES 9 ...
Page 58: ...2 13 SPEC E HOSE ROUTING HOSE ROUTING 2 1 3 1 Water hose 2 Blow by gas hose 3 Oil return hose ...
Page 394: ...8 4 ELEC E ELECTRICAL COMPONENTS Rear view 1 2 1 Spark plug 2 Spark plug lead ...
Page 462: ......
Page 463: ...Printed on recycled paper Printed in Japan Oct 2000 0 2 1 CR F100AET YAMAHA MOTOR CO LTD ...