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Section 2 - Safety and Use
MM147 - D4 Hot Melt Unit
16
Shut Down Safety Information
Valco Melton hot melt units, cold glue units, controllers, inspection systems and all related accessories have the
following universal safety precautions (this is not intended to be an exhaustive list; follow all instructions and safety
precautions for the specific type of equipment involved):
WARNING!
Purge the fluid pressure and the air pressure from the system before disconnecting/disabling
any part of the system. OTHERWISE, DEATH OR PERSONAL INJURY COULD OCCUR.
WARNING!
Disconnect and lock out all power before maintenance or other need to open the equipment.
Only qualified personnel should open and service the control. OTHERWISE, DEATH OR
PERSONAL INJURY COULD OCCUR.
WARNING!
Equipment may still be energized even if unplugged! When making adjustments or performing
checkout procedures, stay clear of any moving mechanical parts and do not touch exposed
electrical equipment or electrical connectors. OTHERWISE, DEATH OR PERSONAL INJURY
COULD OCCUR.
WARNING!
Disconnect/disable all mechanical and/or electrical devices that send activation signals to the
gun(s), valve(s), melter pump(s), etc. This includes pattern controls, timers, input/output
signals, etc. Only qualified personnel should open and service the control. OTHERWISE,
DEATH OR PERSONAL INJURY COULD OCCUR.
WARNING!
Disable all triggering devices, relieve all residual pressure (hydraulic and air) and allow
adhesive to cool before attempting to disconnect guns, hoses, valves, etc. Only qualified
personnel should open and service the control. OTHERWISE, DEATH OR PERSONAL
INJURY COULD OCCUR.
WARNING!
Never point an adhesive dispensing gun, valve, hose, air hose, or anything else at yourself or
another person. OTHERWISE, DEATH OR PERSONAL INJURY COULD OCCUR.
Hot-Melt-Specific, General Safety Information
Valco Melton hot melt units have the following universal safety precautions in addition to all other universal
precautions previously mentioned (this is not intended to be an exhaustive list; follow all instructions and safety
precautions for the specific type of equipment involved):
WARNING!
Never process any polyurethane reactive (PUR) hot melt or solvent-based material in a Valco
Melton unit unless you are certain that the unit is compatible and is marked “PUR”! Read all
instructions and MSDS sheets carefully, following manufacturer’s instructions, especially
regarding heat levels. If you have any question as to the compatibility of a Valco Melton unit
for PUR hot melt, call your Valco Melton Representative before attempting to use the unit for
PUR or solvent-based materials. OTHERWISE, HAZARDOUS FUMES, EXPLOSION,
DEATH, OR PERSONAL INJURY COULD OCCUR.
WARNING!
Keep pump cover and electrical enclosures closed except during setup, service, and
checkout procedures. OTHERWISE, DEATH OR PERSONAL INJURY COULD OCCUR.
Summary of Contents for D4
Page 1: ...D4 Hot Melt Unit Manual Number MM147 Revision Date 6 2018 ...
Page 4: ......
Page 10: ...Table of Contents MM147 D4 Hot Melt Unit 10 Module Status LED 170 Link Activity LED 170 ...
Page 20: ...Section 2 Safety and Use MM147 D4 Hot Melt Unit 20 ...
Page 22: ...Section 3 Basic Features MM147 D4 Hot Melt Unit 22 ...
Page 35: ...MM147 D4 Hot Melt Unit Section 5 Setup 35 Section 5 Setup Control Panel ...
Page 42: ...Section 5 Setup MM147 D4 Hot Melt Unit 42 Set Language Continued Next Page ...
Page 43: ...MM147 D4 Hot Melt Unit Section 5 Setup 43 Set Language Continued ...
Page 44: ...Section 5 Setup MM147 D4 Hot Melt Unit 44 Set Temperature Units ...
Page 47: ...MM147 D4 Hot Melt Unit Section 5 Setup 47 Hose Valve Temperature Continued ...
Page 54: ...Section 5 Setup MM147 D4 Hot Melt Unit 54 Beacon Alarm Setup Continued ...
Page 55: ...MM147 D4 Hot Melt Unit Section 5 Setup 55 Beacon 2 ...
Page 70: ...Section 5 Setup MM147 D4 Hot Melt Unit 70 Sequential Start Valve ...
Page 100: ...Section 6 Operation MM147 D4 Hot Melt Unit 100 ...
Page 106: ...Section 7 Maintenance MM147 D4 Hot Melt Unit 106 ...
Page 110: ...Section 9 Specifications MM147 D4 Hot Melt Unit 110 Dimensions ...
Page 112: ...Section 10 Part Number List MM147 D4 Hot Melt Unit 112 D4 Unit ...
Page 113: ...MM147 D4 Hot Melt Unit Section 10 Part Number List 113 D4 Unit Continued ...
Page 120: ...Section 10 Part Number List MM147 D4 Hot Melt Unit 120 D4 Base Unit 776xx392 ...
Page 142: ...Section 11 Warranty MM147 D4 Hot Melt Unit 142 ...
Page 144: ...Section 12 Service MM147 D4 Hot Melt Unit 144 ...
Page 146: ...Appendix A Password Levels MM147 D4 Hot Melt Unit 146 Setting Level 0 as Default Continued ...
Page 148: ...Appendix B Power Requirements MM147 D4 Hot Melt Unit 148 ...
Page 150: ...Appendix C Instruction Sheets for Option Kits MM147 D4 Hot Melt Unit 150 ...
Page 208: ...5 Valco Melton IS0343 Anybus Installation Installation Continued ...
Page 245: ...Appendix E Communication Protocols Modus MM147 D4 Hot Melt Unit 162 ...