Teledyne T360 Operation Manual Download Page 16

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Teledyne API Model T360/T360M Operation Manual

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Figure 7-6:

Chopped IR Signal .................................................................................................................... 197

Figure 7-7:

Oxygen Sensor - Principle of Operation.................................................................................... 199

Figure 7-8:

Internal Pneumatic Flow – Basic Configuration ........................................................................ 200

Figure 7-9:

Flow Control Assembly & Critical Flow Orifice ..........................................................................201

Figure 7-10:

Gas Flow with O2 Sensor Option..............................................................................................203

Figure 7-11:

T360 Electronic Block Diagram.................................................................................................205

Figure 7-12:

CPU Board ................................................................................................................................ 206

Figure 7-13:

GFC Light Mask ........................................................................................................................ 208

Figure 7-14:

Segment Sensor and M/R Sensor Output.................................................................................209

Figure 7-15:

T360 Sync / Demod Block Diagram ..........................................................................................210

Figure 7-16:

Sample & Hold Timing............................................................................................................... 211

Figure 7-17:

Location of relay board Status LED’s........................................................................................214

Figure 7-18:

Power Distribution Block Diagram.............................................................................................218

Figure 7-19:

Front Panel and Display Interface Block Diagram .................................................................... 219

Figure 7-20:

Basic Software Operation.......................................................................................................... 220

Figure 8-1:

Viewing and Clearing Warning Messages ................................................................................226

Figure 8-2:

Example of Signal I/O Function.................................................................................................231

Figure 8-3:

CPU Status Indicator................................................................................................................. 232

Figure 8-4:

Sync/Demod Board Status LED Locations ...............................................................................233

Figure 8-5:

Relay Board Status LEDs.......................................................................................................... 233

Figure 8-6:

T360 – Basic Internal Gas Flow ................................................................................................236

Figure 8-7:

Internal Pneumatic Flow – Ambient Zero/Pressurized Span Valves......................................... 237

Figure 8-8:

Internal Pneumatic Flow – Ambient Zero/Ambient Span .......................................................... 237

Figure 8-9:

T360 – Internal Pneumatics with O

Sensor Option 65A .......................................................... 238

Figure 8-10:

Critical Flow Restrictor Assembly Disassembly ........................................................................ 257

Figure 8-11:

Opening the GFC Wheel Housing............................................................................................. 258

Figure 8-12:

Removing the GFC Wheel ........................................................................................................258

Figure 9-1:

Triboelectric Charging ............................................................................................................... 263

Figure 9-2:

Basic anti-ESD Work Station..................................................................................................... 266

LIST OF TABLES

Table 2-1:

Model T360 Basic Unit Specifications......................................................................................... 21

Table 2-2:

Model T360M Basic Unit Specifications...................................................................................... 22

Table 3-1:

Display and Touchscreen Control Description ............................................................................ 29

Table 3-2:

Rear Panel Description ............................................................................................................... 32

Table 3-3:

Analog Input Pin Assignments .................................................................................................... 36

Table 3-4:

T360 Analog Output Pin Outs ..................................................................................................... 37

Table 3-5:

Status Output Pin-outs ................................................................................................................ 38

Table 3-6:

Control Input Pin-outs.................................................................................................................. 41

Table 3-8:

Concentration Alarm Relay Output Operation............................................................................. 42

Table 3-9:

Ambient Zero/Ambient Span Valve Operating States................................................................. 49

Table 3-10:

Ambient Zero/Pressurized Span Valve Operating States ........................................................... 52

Table 3-11:

Front Panel Display During System Warm-Up............................................................................ 55

Table 3-12:

Possible Warning Messages at Start-Up .................................................................................... 56

Table 4-1:

Analyzer Operating Modes.......................................................................................................... 68

Table 4-2:

Test Functions Defined ............................................................................................................... 69

Table 4-3:

List of Warning Messages ........................................................................................................... 71

Table 4-4:

Primary Setup Mode Features and Functions............................................................................. 73

Table 4-5:

Secondary Setup Mode Features and Functions........................................................................ 73

Table 4-6:

Secondary Setup Mode Features and Functions........................................................................ 75

Table 4-7:

DAS Data Channel Properties..................................................................................................... 76

Table 4-8:

DAS Data Parameter Functions..................................................................................................77

Table 6-9:

Password Levels ....................................................................................................................... 103

Table 4-9:

Com Port Communication Modes .............................................................................................112

07272B DCN6552

Summary of Contents for T360

Page 1: ...GFC 7000E Addendum PN 07273 Teledyne Advanced Pollution Instrumentation TAPI 9480 Carroll Park Drive San Diego CA 92121 5201 USA Toll free Phone 800 324 5190 Phone 858 657 9800 Fax 858 657 9816 Email api sales teledyne com Website http www teledyne api com Copyright 2011 2012 07272B DCN6552 Teledyne Advanced Pollution Instrumentation 13 December 2012 ...

Page 2: ......

Page 3: ...t of criteria pollutants including CO SO2 NOX and Ozone Since 1988 TAPI has combined state of the art technology proven measuring principles stringent quality assurance systems and world class after sales support to deliver the best products and customer satisfaction in the business For further information on our company our complete range of products and the applications that they serve please vi...

Page 4: ...Model T360 T360M Operation Manual Teledyne API ii This page intentionally left blank 07272B DCN6552 ...

Page 5: ...lt in damage to the part s and or the instrument Technician Symbol All operations marked with this symbol are to be performed by qualified maintenance personnel only Electrical Ground This symbol inside the instrument marks the central safety grounding point for the instrument CAUTION This instrument should only be used for the purpose and in the manner described in this manual If you use this ins...

Page 6: ... MISE EN GARDE Surface chaude Ne pas toucher Toucher à certaines parties de l instrument sans protection ou sans les outils appropriés pourrait entraîner des dommages aux pièces ou à l instrument Pictogramme technicien Toutes les opérations portant ce symbole doivent être effectuées uniquement par du personnel de maintenance qualifié Mise à la terre Ce symbole à l intérieur de l instrument détermi...

Page 7: ...nt terms and conditions of the respective equipment manufacturer s warranty Product Return All units or components returned to Teledyne API should be properly packed for handling and returned freight prepaid to the nearest designated Service Center After the repair the equipment will be returned freight prepaid The complete Terms and Conditions of Sale can be reviewed at http www teledyne api com ...

Page 8: ...Model T360 T360M Operation Manual Teledyne API vi This page intentionally left blank 07272B DCN6552 ...

Page 9: ...anual 0691201 B Interconnect Wire List located in Appendix D of this manual 06912 B Interconnect Wiring Diagram located in Appendix D of this manual 03297 K PCA 03296 IR Photodetector Preamp and Sync Demodulator 03632 C PCA 03631 0 20mA driver 04003 N PCA 04003 Pressure Flow Transducer Interface 04089 A PCA 04088 Opto Pickup Interface 04136 B PCA 04135 Rev A Relay 04468 B PCA 04467 Analog Output S...

Page 10: ...Model T360 T360M Operation Manual Teledyne API viii This page intentionally left blank 07272B DCN6552 ...

Page 11: ...Pneumatic Connections 44 3 6 2 Connections with Ambient Zero Ambient Span Valve 48 3 6 3 Connections with Ambient Zero Pressurized Span Valve Option 50 3 6 4 Pneumatic Connections in Multipoint Calibration Applications 53 3 6 5 Setting the Internal Purge Air Pressure 53 3 7 Initial Operation 54 3 7 1 Startup 54 3 7 2 Warm Up 55 3 7 3 Warning Messages 55 3 7 4 Functional Checks 57 3 8 Initial Calib...

Page 12: ...ation Alarm Limits 151 4 15 Remote Operation of the Analyzer 152 4 15 1 Remote Operation Using the External Digital I O 152 4 15 2 Remote Operation Using the External Serial I O 155 4 15 3 Additional Communications Documentation 161 4 15 4 Using the T360 with a Hessen Protocol Network 162 5 CALIBRATION PROCEDURES 169 5 1 Before Calibration 169 5 1 1 Zero Air and Span Gas 169 5 1 2 Calibration Gas ...

Page 13: ...orithm 221 7 6 4 Temperature and Pressure Compensation 222 7 6 5 Internal Data Acquisition System DAS 222 8 TROUBLESHOOTING AND SERVICE 223 8 1 General Troubleshooting Hints 223 8 1 1 Interpreting WARNING Messages 224 8 1 2 Fault Diagnosis with TEST Functions 228 8 1 3 Using the Diagnostic Signal I O Function 230 8 1 4 Internal Electronic Status LEDs 231 8 2 Gas Flow Problems 235 8 2 1 T360 Intern...

Page 14: ...1 How Static Charges are Created 263 9 2 How Electro Static Charges Cause Damage 264 9 3 Common Myths About ESD Damage 265 9 4 Basic Principles of Static Control 266 9 4 1 General Rules 266 9 4 2 Basic anti ESD Procedures for Analyzer Repair and Maintenance 268 LIST OF APPENDICES APPENDIX A SOFTWARE DOCUMENTATION APPENDIX B SPARE PARTS LIST APPENDIX C REPAIR QUESTIONNAIRE APPENDIX D ELECTRONIC SCH...

Page 15: ...r Option 65 62 Figure 4 1 Front Panel Display 67 Figure 4 2 Viewing TEST Functions 70 Figure 4 3 Viewing and Clearing T360 WARNING Messages 72 Figure 4 4 Default DAS Channels Setup 80 Figure 4 5 APICOM User Interface for DAS Configuration 94 Figure 4 6 Analog Output Connector Pin Out 95 Figure 4 7 Rear Panel Connector Pin Outs for COM1 COM2 in RS 232 Mode 109 Figure 4 8 CPU Connector Pin Outs for ...

Page 16: ...al Pneumatics with O2 Sensor Option 65A 238 Figure 8 10 Critical Flow Restrictor Assembly Disassembly 257 Figure 8 11 Opening the GFC Wheel Housing 258 Figure 8 12 Removing the GFC Wheel 258 Figure 9 1 Triboelectric Charging 263 Figure 9 2 Basic anti ESD Work Station 266 LIST OF TABLES Table 2 1 Model T360 Basic Unit Specifications 21 Table 2 2 Model T360M Basic Unit Specifications 22 Table 3 1 Di...

Page 17: ...ol Response Modes 165 Table 4 30 Default Hessen Status Bit Assignments 166 Table 5 1 AUTOCAL Modes 180 Table 5 2 AutoCal ATTRIBUTE Setup Parameters 180 Table 5 3 Calibration Data Quality Evaluation 184 Table 6 1 T360 Maintenance Schedule 187 Table 6 2 T360 Test Function Record 188 Table 6 3 Predictive Uses for Test Functions 189 Table 7 1 Sync Demod Status LED Activity 212 Table 7 2 Relay Board St...

Page 18: ...Teledyne API Model T360 T360M Operation Manual xvi This page intentionally left blank 07272B DCN6552 ...

Page 19: ...gnal to noise ratio allowing excellent sensitivity Multi tasking software gives real time indication of numerous operating parameters and provides automatic alarms if diagnostic limits are exceeded 1 1 FEATURES The Models T360 and T360M include the following features Ranges T360 0 2 ppm to 0 2000 ppm T360M 0 4 ppm to 0 4000 ppm user selectable Gas Filter Wheel for CO2 specific measurement LCD Grap...

Page 20: ...D PERSONAL INJURY WE RECOMMEND THAT TWO PERSONS LIFT AND CARRY THE ANALYZER DISCONNECT ALL CABLES AND TUBING FROM THE ANALYZER BEFORE MOVING IT Analog Input and USB port Used for connecting external voltage signals from other instrumentation such as meteorological instruments 64B Also can be used for logging these signals in the analyzer s internal DAS Current Loop Analog Outputs Adds isolated vol...

Page 21: ... instruments RS 232 Multidrop Enables communications between host computer and up to eight analyzers 62 Multidrop card seated on the analyzer s CPU card Each instrument in the multidrop network requres this card and a communications cable Option 60B Other Gas Options Second gas sensor and gas conditioners 65A Oxygen O2 Sensor Special Features Built in features software activated N A Maintenance Mo...

Page 22: ...Introduction Teledyne API Model T360 T360M Operation Manual 20 This page intentionally left blank 07272B DCN6552 ...

Page 23: ...ure Coefficient 0 1 of Full Scale per o C Voltage Coefficient 0 05 of Full Scale per V AC Power Rating 100V 120V 60 Hz 142 W 220V 240 V 50 Hz 147 W Analog Output Ranges 10V 5V 1V 0 1V selectable Analog Output Resolution 1 part in 4096 of selected full scale voltage Recorder Offset 10 Standard I O 1 Ethernet 10 100Base T 2 RS 232 300 115 200 baud 2 USB device ports 8 opto isolated digital status ou...

Page 24: ...fficient 0 1 of Full Scale per o C or 0 1 ppm per o C whichever is greater Voltage Coefficient 0 05 of Full Scale per V AC Power Requirements 100V 120V 220V 240V 50 60 Hz Analog Output Ranges 10V 5V 1V 0 1V Recorder Offset 10 Analog Output Resolution 1 part in 4096 of selected full scale voltage Standard I O 1 Ethernet 10 100Base T 2 RS232 300 115 200 baud 2 USB device ports 8 Status opto isolated...

Page 25: ...or those requirements and directives 2 2 1 Safety IEC 61010 1 2001 Safety requirements for electrical equipment for measurement control and laboratory use CE 2006 95 EC Low Voltage Directive North American cNEMKO Canada CAN CSA C22 2 No 61010 1 04 NEMKO CCL US UL No 61010 1 2nd Edition 2 2 2 EMC EN 61326 1 IEC 61326 1 Class A Emissions Industrial Immunity EN 55011 CISPR 11 Group 1 Class A Emission...

Page 26: ...Specifications and Approvals Teledyne API Model T360 T360M Operation Manual 24 This page intentionally left blank 07272B DCN6552 ...

Page 27: ...rization performed on your instrument at the factory This record titled Final Test and Validation Data Sheet P N 04596 is an important quality assurance and calibration record for this instrument It should be placed in the quality records file for this instrument 3 Carefully remove the top cover of the analyzer and check for internal shipping damage Remove the set screw located in the top center o...

Page 28: ...y seated 6 Verify that all of the optional hardware ordered with the unit has been installed These are listed on the paperwork accompanying the analyzer 7 VENTILATION CLEARANCE Whether the analyzer is set up on a bench or installed into an instrument rack be sure to leave sufficient ventilation clearance AREA MINIMUM REQUIRED CLEARANCE Back of the instrument 4 in Sides of the instrument 1 in Above...

Page 29: ...n Figure 3 2 which is described in Table 3 1 The two USB ports on the front panel are provided for the connection of peripheral devices plug in mouse not included to be used as an alternative to the touchscreen interface thumb drive not included to download updates to instruction software contact TAPI Technical Support for information Figure 3 1 Front Panel Layout 07272B DCN6552 ...

Page 30: ...to Figure 3 2 above may or may not display a Fault alarm The LEDs on the display screen indicate the Sample Calibration and Fault states also on the screen is the gas concentration field Conc which displays real time readouts for the primary gas and for the secondary gas if installed The display screen also shows which mode the analyzer is currently in Mode field as well as messages and data Param...

Page 31: ...c Displays the actual concentration of the sample gas currently being measured by the analyzer in the currently selected units of measure Mode Displays the name of the analyzer s current operating mode Param Displays a variety of informational messages such as warning messages operational data test function values and response messages during interactive tasks Control Buttons Displays dynamic cont...

Page 32: ...Getting Started Teledyne API Model T360 T360M Operation Manual 30 Figure 3 3 Display Touch Control Screen Mapped to Menu Charts 07272B DCN6552 ...

Page 33: ...Teledyne API Model T360 T360M Operation Manual Getting Started 31 3 3 REAR PANEL Figure 3 4 Rear Panel Layout Table 3 2 provides a description of each component on the rear panel 07272B DCN6552 ...

Page 34: ...ne of not more than 10 meters long here PRESSURE SPAN On units with zero span valve options installed connect a gas line to the source of calibrated span gas here IZS Internal Zero Air On units with zero span valve options installed but no internal zero air scrubber attach a gas line to the source of zero air here RX TX LEDs indicate receive RX and transmit TX activity on the when blinking COM 2 S...

Page 35: ...Teledyne API Model T360 T360M Operation Manual Getting Started 33 3 4 INTERNAL LAYOUT Figure 3 5 shows a top down view of the analyzer Figure 3 5 Internal Chassis Layout 07272B DCN6552 ...

Page 36: ...ting Bracket Purge Gas Inlet IR Source GFC Wheel Heat Sync GFC Wheel Motor Purge Gas Pressure Regulator Bench Temperature Thermistor Sample Chamber Pressure Sensor s Sample Gas Outlet fitting Sample Gas Flow Sensor Sync Demod PCA Housing Opto Pickup PCA GFC Heater Figure 3 6 Optical Bench Layout 07272B DCN6552 ...

Page 37: ...to your analyzer make sure that the AC power voltage matches the voltage indicated on the rear panel serial number label and that the frequency is between 47 and 63 Hz Attach the power cord to the analyzer and plug it into a power outlet capable of carrying at least 10 A current at your AC voltage and that it is equipped with a functioning earth ground WARNING Power connection must have functionin...

Page 38: ...og input 5 AIN 5 6 Analog input 6 AIN 6 7 Analog input 7 AIN 7 8 Analog input 8 AIN 8 GND Analog input Ground N A 1 See Section 4 7 for details on setting up the DAS 3 5 3 Connecting Analog Outputs The T360 is equipped with several analog output channels accessible through a connector on the back panel of the instrument The standard configuration for these outputs is mVDC An optional current loop ...

Page 39: ...utput connector at the rear panel of the instrument are Table 3 4 T360 Analog Output Pin Outs PIN ANALOG OUTPUT VDC SIGNAL MADC SIGNAL 1 V Out I Out 2 A1 Ground I Out 3 V Out I Out 4 A2 Ground I Out 5 V Out I Out 6 A3 Only used if O2 sensor is installed Ground I Out 7 V Out Not used 8 A4 Ground Not used The default analog output voltage setting of the analyzer is 0 5 VDC with a range of 0 500 ppm ...

Page 40: ...can be found in the table below Table 3 5 Status Output Pin outs OUTPUT STATUS DEFINITION CONDITION 1 SYSTEM OK On if no faults are present 2 CONC VALID On if CO2 concentration measurement is valid If the CO2 concentration measurement is invalid this bit is OFF 3 HIGH RANGE On if unit is in high range of DUAL or AUTO range modes 4 ZERO CAL On whenever the instruments ZERO point is being calibrated...

Page 41: ... can be installed at the factory or added later Call TAPI sales for pricing and availability The current loop option can be configured for any output range between 0 and 20 mA Figure 3 8 provides installation instructions and illustrates a sample combination of one current output and two voltage outputs configuration Information on calibrating or adjusting these outputs can be found in Section 4 1...

Page 42: ...nter of the rear panel Remove the screws fastening the top cover to the unit four per side Slide the cover back and lift straight up 4 Disconnect the current loop option PCA from the appropriate connector on the motherboard see Figure 3 8 5 Place a shunt between the leftmost two pins of the connector see Figure 3 8 6 Reattach the top case to the analyzer 7 The analyzer is now ready to have a volta...

Page 43: ... ZERO CAL The Analyzer is placed in Zero Calibration mode The mode field of the display will read ZERO CAL R B REMOTE SPAN CAL The Analyzer is placed in Span Calibration mode The mode field of the display will read SPAN CAL R C SPARE D SPARE E SPARE F SPARE Digital Ground May be connected to the ground of the data logger recorder U Pull up supply for inputs Input pin for 5 VDC required to activate...

Page 44: ...C NO C NC NO C NC ST_SYSTEM_OK2 Optional Alert CONCENTRATION ALARM 1 CONCENTRATION ALARM 2 SPARE Figure 3 10 Alarm Relay Output Pin Assignments Each of the two concentration relay outputs has 3 pin connections that allow the relay to be connected for either normally open or normally closed operation Table 3 8 describes how to connect the alarm relays Table 3 8 Concentration Alarm Relay Output Oper...

Page 45: ...ork does not support DHCP see Section 4 11 6 2 for instructions manually configuring the LAN connection This is the recommended configuration 3 5 8 2 CONNECTING TO A PERSONAL COMPUTER PC If the USB port is configured for direct communication between the analyzer and a desktop or a laptop PC connect a USB cable between the analyzer rear panel and the PC or laptop USB ports and follow the set up ins...

Page 46: ...ittings on the back panel Remove these plugs before operating the analyzer It is recommended that they be stored for future use moving storing or shipping the analyzer Figure 3 11 illustrates the internal gas flow of the instrument in its basic configuration Figure 3 13 illustrates the basic configuration for gas supply and exhaust lines to the Model T360 Analyzer Please refer to Figure 3 4 for pn...

Page 47: ...Teledyne API Model T360 T360M Operation Manual Getting Started 45 Figure 3 11 Basic Internal Gas Flow 07272B DCN6552 ...

Page 48: ... a pressurized manifold a vent must be placed as shown to equalize the sample gas with ambient atmospheric pressure before it enters the analyzer This vent line must be At least 0 2m long No more than 2m long and vented outside the shelter or immediate area surrounding the instrument 2 Attach sources of zero air and span gas see Figures 3 3 through 3 8 inclusive Span Gas is a gas specifically mixe...

Page 49: ...ns less than 0 1 ppm of CO2 and Water Vapor when dew point 15 C Zero Air can be purchased in pressurized canisters 3 Attach an exhaust line to the exhaust outlet port The exhaust from the pump and vent lines should be vented to atmospheric pressure using maximum of 10 meters of PTEF tubing CAUTION Venting should be outside the shelter or immediate area surrounding the instrument 4 Attach a source ...

Page 50: ...gure 3 14 and Figure 3 15 show the pneumatic connections for the ambient zero and ambient span valve option Option 50A Figure 3 14 Pneumatic Connections with Ambient Zero Ambient Span Valves OPT 50A Figure 3 15 Pneumatic Connections with Ambient Zero Ambient Span Valves Opt 50A and External Zero Air Scrubber 07272B DCN6552 ...

Page 51: ...panel of the analyzer To prevent the buildup of back pressure this vent line should not be greater than 10 meters in length SAMPLE PRESSURE SENSOR O3 FLOW SENSOR Sample Gas Flow Control Purge Gas Flow Control Purge Gas Pressure Control Sample Cal Valve Zero Span Valve External CO2 Scrubber Option 53 0nly COM NO NC NO COM NC Figure 3 16 Internal Pneumatic Flow Ambient Zero Ambient Span The followin...

Page 52: ...ment s AutoCal feature Section 5 6 Remotely by using the external digital control inputs Section 4 15 1 2 Remotely through the RS 232 485 serial I O ports Section 4 15 2 3 6 3 Connections with Ambient Zero Pressurized Span Valve Option Figure 3 17 and Figure 3 18 show the pneumatic connections for the ambient zero and pressurized span valve option Option 50B VENT Figure 3 17 Pneumatic Connections ...

Page 53: ...pplied from a pressurized bottle of calibrated CO2 gas A critical flow control orifice internal to the instrument ensures that the proper flow rate is maintained An internal vent line isolated by a shutoff valve ensures that the gas pressure of the span gas is reduced to ambient atmospheric pressure Normally zero air would be supplied from zero air modules such as a Teledyne Instruments Model 701 ...

Page 54: ...e Zero Span Open to IZS inlet ZERO CAL Shutoff Valve Closed Sample Cal Open to ZERO SPAN valve Zero Span Open to SHUTOFF valve SPAN CAL Shutoff Valve Open to PRESSURE SPAN Inlet The minimum span gas flow rate required for this option is 800 cm3 min The state of the zero span valves can also be controlled Manually from the analyzer s front panel by using the SIGNAL I O controls located under the DI...

Page 55: ... pneumatic set up in this sort of application of a Model T360 CO2 Analyzer with ambient zero ambient span valve option installed a common configuration for this type of application Figure 3 20 Example of Pneumatic Set up for Multipoint Calibration 3 6 5 Setting the Internal Purge Air Pressure In order to maintain proper purge air flow though the GFC wheel housing a manually adjustable pressure reg...

Page 56: ... unfamiliar with the T360 principles of operation we recommend that you read Section 7 For information on navigating the analyzer s software menus see the menu trees described in Appendix A NOTE The analyzer s cover must be installed to ensure that the temperatures of the GFC wheel and absorption cell assemblies are properly controlled 3 7 1 Startup After electrical and pneumatic connections are m...

Page 57: ...t free reading Various warning messages appear in the Param field 3 7 3 Warning Messages Because internal temperatures and other conditions may be outside be specified limits during the analyzer s warm up period the software will suppress most warning conditions for 30 minutes after power up If warning messages persist after the 30 minutes warm up period is over investigate their cause using the t...

Page 58: ...int CONC ALRM2 WARNING Concentration alarm 2 is enabled and the measured CO2 level is the set point CONFIG INITIALIZED Configuration storage was reset to factory configuration or erased DATA INITIALIZED DAS data storage was erased O2 CELL TEMP WARN O2 sensor cell temperature outside of warning limits PHOTO TEMP WARNING The temperature of the IR photometer is outside the specified limits REAR BOARD...

Page 59: ...parameters press the following button sequence on the analyzer s front panel Remember until the unit has completed its warm up these parameters may not have stabilized RANGE RANGE1 1 RANGE2 1 O2 RANGE2 STABIL MEAS REF MR RATIO PRES SAMP FL SAMP TEMP BENCH TEMP WHEEL TEMP BOX TEMP PHT DRIVE SLOPE OFFSET TEST TIME SAMPLE RANGE 500 000 PPM CO2 XXX X TST TST CAL SETUP 1 Only appears instrument is set ...

Page 60: ...lve Options installed See Section 5 4 for instructions for calibrating instruments with Z S valve options 1 Set the Analog Output Range SETUP X X CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT Press this button to set the analyzer for SNGL DUAL or AUTO ranges SETUP X X RANGE 500 000 CONC 0 0 5 0 0 0 ENTR EXIT To ...

Page 61: ...ation values automatically default to 400 0 Conc To change this value to the actual concentration of the span gas enter the number by pressing the button under each digit until the expected value appears EXIT ignores the new setting and returns to the previous display ENTR accepts the new setting and returns to the previous display NOTE For this Initial Calibration it is important to independently...

Page 62: ...on now appears during the transition from zero to span If either the ZERO or SPAN buttons fail to appear see Section 11 for troubleshooting tips SAMPLE RANGE 500 000 PPM CO2 XXX X TST TST CAL SETUP SAMPLE STABIL XXX X PPM CO2 XXX X TST TST CAL SETUP Set the Display to show the STABIL test function This function calculates the stability of the COx measurement Press ENTR to changes the OFFSET SLOPE ...

Page 63: ...3 8 1 1 O2 SENSOR CALIBRATION SETUP The pneumatic connections for calibrating are as follows Figure 3 21 O2 Sensor Calibration Set Up O2 SENSOR ZERO GAS Teledyne Instruments recommends using pure N2 when calibration the zero point of your O2 sensor option O2 SENSOR SPAN GAS Teledyne Instruments recommends using 21 O2 in N2 when calibration the span point of your O2 sensor option 07272B DCN6552 ...

Page 64: ...Getting Started Teledyne API Model T360 T360M Operation Manual 62 Figure 3 22 Internal Pneumatics with O2 Sensor Option 65 07272B DCN6552 ...

Page 65: ...2 CO2 O2 ENTR EXIT SAMPLE RANGE 500 000 PPM CO2 XXX X TST TST CAL SETUP M P CAL A1 NXCNC1 100PPM NOX X XXX TST TST ZERO SPAN CONC EXIT SAMPLE GAS TO CAL O2 NOX O2 ENTR EXIT M P CAL O2 SPAN CONC 20 8 0 2 0 8 0 ENTR EXIT The O2 span concentration value automatically defaults to 20 8 If this is not the the concentration of the span gas being used toggle these buttons to set the correct concentration ...

Page 66: ...64 STEP 2 ACTIVATE O2 SENSOR STABILITY FUNCTION To change the stability test function from NOx concentration to the O2 sensor output press NOTE Use the same procedure to reset the STB test function to CO2 when the O2 calibration procedure is complete 07272B DCN6552 ...

Page 67: ...Teledyne API Model T360 T360M Operation Manual Getting Started 65 STEP 4 O2 Zero Span Calibration perform by pressing The analyzer is now ready for operation 07272B DCN6552 ...

Page 68: ... have completed the preceding set up procedures please fill out the Quality Questionnaire that was shipped with your unit and return it to Teledyne Instruments This information is vital to our efforts in continuously improving our service and our products THANK YOU 07272B DCN6552 ...

Page 69: ...le value the ENTR button will re appear 4 1 OVERVIEW OF OPERATING MODES The T360 software has a variety of operating modes Most commonly the analyzer will be operating in SAMPLE mode In this mode a continuous read out of the CO2 concentration is displayed on the front panel and output as an analog voltage from rear panel terminals calibrations can be performed and TEST functions and WARNING messag...

Page 70: ...n cal procedure initiated manually by the user SPAN CAL R Unit is performing span cal procedure initiated remotely via the RS 232 RS 4485 or digital i o control inputs ZERO CAL A Unit is performing zero cal procedure initiated automatically by the analyzer s AUTOCAL feature ZERO CAL M Unit is performing zero cal procedure initiated manually by the user ZERO CAL R Unit is performing zero cal proced...

Page 71: ... Flow SAMPLE FL cc min Sample mass flow rate This is computed from the differential between the pressures measured up stream and down stream of the sample critical flow orifice pressures Sample Temperature SAMP TEMP C The temperature of the gas inside the sample chamber Bench Temperature BENCH TEMP C Optical bench temperature Wheel Temperature WHEEL TEMP C Filter wheel temperature Box Temperature ...

Page 72: ...X displayed for any of the TEST functions indicates an out of range reading or the analyzer s inability to calculate it All pressure measurements are represented in terms of absolute pressure Absolute atmospheric pressure is 29 92 in Hg A at sea level It decreases about 1 in Hg per 300 m gain in altitude A variety of factors such as air conditioning and passing storms can cause changes in the abso...

Page 73: ...s enabled and the measured CO2 level is the set point CONFIG INITIALIZED Configuration storage was reset to factory configuration or erased DATA INITIALIZED DAS data storage was erased O2 CELL TEMP WARN O2 sensor cell temperature outside of warning limits PHOTO TEMP WARNING The temperature of the IR photometer is outside the specified limits REAR BOARD NOT DET The CPU is unable to communicate with...

Page 74: ...RNING Messages 4 3 CALIBRATION MODE Pressing the CAL button switches the T360 into multi point calibration mode In this mode the user can calibrate the instrument or check the instruments calibration with the use of calibrated zero or span gases If the instrument includes either the zero span valve option or IZS option the display will also include CALZ and CALS buttons Pressing either of these bu...

Page 75: ...onfigure the output signals generated by the instruments Analog outputs Calibration Password Security PASS Turns the calibration password feature ON OFF Internal Clock Configuration CLK Used to Set or adjust the instrument s internal clock Advanced SETUP Features MORE This button accesses the instruments secondary setup menu Table 4 5 Secondary Setup Mode Features and Functions MODE OR FEATURE TOU...

Page 76: ... to return to SETUP menu Press EXIT at any time to return to the SAMPLE display Press NEXT and PREV to scroll through the following list of Configuration information MODEL NAME PART NUMBER SERIAL NUMBER SOFTWARE REVISION LIBRARY REVISION iCHIP SOFTWARE REVISION1 HESSEN PROTOCOL REVISION1 ACTIVE SPECIAL SOFTWARE OPTIONS1 CPU TYPE DATE FACTORY CONFIGURATION SAVED 1 Only appears if relevant option of...

Page 77: ...onality Teledyne API offers APICOM a program that provides a visual interface for remote or local setup configuration and data retrieval of the DAS Section 4 15 2 8 The APICOM manual which is included with the program contains a more detailed description of the DAS structure and configuration The T360 is configured with a basic DAS configuration which is enabled by default New data channels are al...

Page 78: ...4 7 Table 4 7 DAS Data Channel Properties PROPERTY DESCRIPTION DEFAULT SETTING RANGE NAME The name of the data channel NONE Up to 6 letters and digits more with APICOM but only the first six are displayed on the front panel TRIGGERIN G EVENT The event that triggers the data channel to measure and store its data parameters See APPENDIX A 5 for a list of available triggering events ATIMER See Append...

Page 79: ... measure for concentration readings see Section 4 8 6 Note DAS does not keep track of the unit of each concentration value and DAS data files may contain concentrations in multiple units if the unit was changed during data acquisition Each data parameter has user configurable functions that define how the data are recorded Table 4 8 DAS Data Parameter Functions FUNCTION EFFECT PARAMETER Instrument...

Page 80: ... include but are not limited to CONC Samples CO2 concentration at one minute intervals and stores an average every hour with a time and date stamp Readings during calibration and calibration hold off are not included in the data By default the last 800 hourly averages are stored PNUMTC Collects sample flow and sample pressure data at five minute intervals and stores an average once a day with a ti...

Page 81: ...ure and PHT cooler drive voltage every five minutes and records an average once every six hours Data from the last 400 averaging periods is recorded A time and date stamp is recorded for every data point logged This information is useful for performing predictive diagnostics as part of a regular maintenance schedule see Section 8 1 Note The CALDAT STBZRO and STBSPN channels collect data based on e...

Page 82: ...ETER RATIO MODE INST PRECISION 3 STORE NUM SAMPLES OFF NAME STBSPN EVENT EXITSP REPORT PERIOD N A NO OF RECORDS 200 RS 232 REPORT OFF CHANNEL ENABLED ON CAL HOLD OFF OFF PARAMETER DETMES MODE INST PRECISION 1 STORE NUM SAMPLES OFF PARAMETER RATIO MODE INST PRECISION 3 STORE NUM SAMPLES OFF NAME TEMP EVENT ATIMER REPORT PERIOD 000 06 00 NO OF RECORDS 400 RS 232 REPORT OFF CHANNEL ENABLED ON CAL HOL...

Page 83: ...zer NOTE Sending a DAS configuration to the analyzer through its COM ports will replace the existing configuration and will delete all stored data Back up any existing data and the DAS configuration before uploading new settings 4 7 2 1 DAS CONFIGURATION LIMITS The number of DAS objects are limited by the instrument s finite storage capacity For information regarding the maximum number of channels...

Page 84: ...UP MENU CFG DAS RNGE PASS CLK MORE EXIT TOUCHSCREEN BUTTON FUNCTIONS BUTTON FUNCTION PRM Moves to the next Parameter PRM Moves to the previous Parameter NX10 Moves the view forward 10 data points channels NEXT Moves to the next data point channel PREV Moves to the previous data point channel PV10 Moves the view back 10 data points channels Buttons only appear when applicable SETUP X X STBZRO DATA ...

Page 85: ...ENTER SETUP PASS 818 8 1 8 ENTR EXIT EXIT will return to the previous SAMPLE display SETUP X X DATA ACQUISITION VIEW EDIT EXIT Moves the display up down the list of Data Channels Inserts a new Data Channel into the list BEFORE the Channel currently being displayed Deletes The Data Channel currently being displayed Exports the configuration of all data channels to RS 232 interface Exits to the Main...

Page 86: ...eters are included in this channel EVENT This channel is set up to record 800 data points To edit the name of a data channel follow the above touchscreen button sequence and then press From the end of the previous button sequence SETUP X X NAME CONC C O N C ENTR EXIT ENTR accepts the new string and returns to the previous menu EXIT ignores thenew string and returns to the previous menu Press each ...

Page 87: ...IT ENTR accepts the new string and returns to the previous menu EXIT ignores the new string and returns to the previous menu Exits to the Main Data Acquisition menu 4 7 2 5 EDITING DAS PARAMETERS Data channels can be edited individually from the front panel without affecting other data channels However when editing a data channel such as during adding deleting or editing parameters all data for th...

Page 88: ...P X X PARAMETERS 1 SET SET EDIT PRINT EXIT SETUP X X 0 PARAM CONC1 MODE AVG PREV NEXT INS DEL EDIT EXIT Press SET button until SETUP X X EDIT PARAMS DELETE DATA YES NO NO returns to the previous menu and retains all data Moves the display between existing Parameters Inserts a new Parameter before the currently displayed Parameter Deletes the Parameter currently displayed Use to configure the funct...

Page 89: ...ENTR EXIT If more than on parameter is active for this channel these cycle through list of existing Parameters ENTR accepts the new setting and returns to the previous menu EXIT ignores the new setting and returns to the previous SETUP X X SAMPLE MODE INST INST AVG MIN MAX EXIT Press the button for the desired mode SETUP X X PRECISION 1 SET SET EDIT EXIT SETUP X X PRECISION 1 1 EXIT Set for 0 4 SE...

Page 90: ... of the chosen REPORT PERIOD In AVG MIN or MAX sample modes the settings for the SAMPLE PERIOD and the REPORT PERIOD determine the number of data points used each time the average minimum or maximum is calculated stored and reported to the com ports The actual sample readings are not stored past the end of the of the chosen REPORT PERIOD Also the SAMPLE PERIOD and REPORT PERIOD intervals are synch...

Page 91: ...n Section 4 7 2 2 then press Edit Data Channel Menu SETUP X X 0 CONC ATIMER 1 900 PREV NEXT INS DEL EDIT PRNT EXIT SETUP X X NAME CONC SET SET EDIT PRINT EXIT Press SET key until you reach REPORT PERIOD SETUP X X REPORT PERIODD DAYS 0 0 0 0 ENTR EXIT IIf at any time an illegal entry is selected e g days 366 the ENTR button will disappear from the display SETUP X X REPORT PERIODD TIME 01 01 0 1 0 0...

Page 92: ...ith APICOM or a Terminal program fail if the combined number of records would be exceeded In this case it is suggested to either try from the front panel what the maximum number of records can be or use trial and error in designing the DAS script or calculate the number of records using the DAS or APICOM manuals To set the number of records for one channel from the front panel press SETUP DAS EDIT...

Page 93: ... SET EDIT PRINT EXIT ENTR accepts the new setting and returns to the previous menu EXIT ignores the new setting and returns to the previous menu SETUP X X RS 232 REPORT OFF OFF ENTR EXIT Toggle to turn reporting ON or OFF Press SET key until From the DATA ACQUISITION menu see Section 4 7 2 2 4 7 2 10 COMPACT REPORT When enabled this option avoids unnecessary line breaks on all RS 232 reports Inste...

Page 94: ... in Section 4 7 2 2 then press Edit Data Channel Menu SETUP X X 0 CONC ATIMER 1 900 PREV NEXT INS DEL EDIT PRNT EXIT Exits to themain Data Acquisition menu SETUP X X NAME CONC SET SET EDIT PRINT EXIT SETUP X X CHANNEL ENABLE ON SET SET EDIT PRINT EXIT ENTR accepts the new setting and returns to the previous menu EXIT ignores the new setting and returns to the previous menu SETUP X X CHANNEL ENABLE...

Page 95: ...n Section 4 7 2 2 then press Edit Data Channel Menu SETUP X X 0 CONC ATIMER 1 900 PREV NEXT INS DEL EDIT PRNT EXIT Exits to the main Data Acquisition menu SETUP X X NAME CONC SET SET EDIT PRINT EXIT SETUP X X CAL HOLD OFF ON SET EDIT PRINT EXIT ENTR accepts the new setting and returns to the previous menu EXIT ignores the new setting and returns to the previous menu SETUP X X CAL HOLD OFF ON ON EN...

Page 96: ... procedures The APICOM user manual Teledyne Instruments part number 039450000 is included in the APICOM installation file which can be downloaded at http www teledyne api com software apicom It is recommended that you start by downloading the default DAS configuration getting familiar with its command structure and syntax conventions and then altering a copy of the original file offline before upl...

Page 97: ...al level and scaling of the actual output voltage or current to match the input requirements of the recorder or data logger See Section 4 13 4 The A1 and A2 channels output a signal that is proportional to the CO2 concentration of the sample gas Several modes are available which allow them to operate independently or be slaved together The user may also select between a variety of reporting range ...

Page 98: ... this problem by allowing the user to select a scaled reporting range for the analog outputs that only includes that portion of the physical range relevant to the specific application Only the reporting range of the analog outputs is scaled the physical range of the analyzer and the readings displayed on the front panel remain unaltered 4 8 2 Reporting Range Modes The T360 provides three analog ou...

Page 99: ... SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT EXIT Returns to the Main SAMPLE Display Only one of the range modes may be active at any time NOTE Upper span limit setting for the individual range modes are shared Resetting the span limit in one mode also resets the span limit for the corresponding range in the other modes as follows SNGL DUAL AU...

Page 100: ... differently e g A1 0 10 V A2 0 0 1 V See Section 4 13 4 for instructions on adjusting these parameters To select SNGL range mode and to set the upper limit of the range press SETUP C 3 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP C 3 RANGE CONTROL MENU MODE SET UNIT EXIT SETUP C 3 RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT EXIT x 2 returns to the main SAMPLE display SETUP C 3 RANGE MODE...

Page 101: ...enu button sequence SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X HIGH RANGE 500 0 Conc 0 0 5 0 0 0 ENTR EXIT SETUP X X LOW RANGE 500 0 Conc 0 0 1 0 0 0 ENTR EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT EXIT Returns to t...

Page 102: ... To set individual ranges press the following menu button sequence SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X RANGE MODE SNGL SNGL DUAL AUTO ENTR EXIT EXIT x 2 returns to the main SAMPLE display SETUP X X RANGE MODE AUTO SNGL DUAL AUTO ENTR EXIT SETUP X X RANGE CONTROL M...

Page 103: ... STP used by your agency Conversion factors from volumetric to mass units are CO2 ppb x 1 96 µg m3 ppm x 1 96 mg m3 To change the concentration units SETUP X X CONC UNITS PPM PPB UGM MGM ENTER EXIT SAMPLE RANGE 500 00 PPB CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X RANGE CONTROL MENU MODE SET UNIT EXIT SETUP X X CONC UNITS PPM PPM PPB UGM MGM ...

Page 104: ... hand if a 1000 ppm span gas is used it needs to pass through the same dilution steps as the sample gas 3 Set the dilution factor as a gain e g a value of 20 means 20 parts diluting gas and 1 part of sample gas SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP C 3 PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP C 3 RANGE CONTROL MENU MODE SET UNIT DIL EXIT DIL only appears if the...

Page 105: ...y Setup SETUP MORE menus Whether PASSWORD is enabled or disabled a password default 818 is required to enter the VARS or DIAG menus in the SETUP MORE menu There are three levels of password protection which correspond to operator maintenance and configuration functions Each level allows access to all of the functions in the previous level Table 6 9 Password Levels Password Level Menu Access Allowe...

Page 106: ...swords and Levels Example this password enables the SETUP mode SAMPLE ENTER SETUP PASS 0 8 1 8 ENTR EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT Press individual buttons to set numbers Note that the instrument still prompts for a password when entering the VARS and DIAG menus even if passwords are disabled but it displays the default password 818 upon entering these menus The ...

Page 107: ...CK TIME DATE EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT EXIT returns to the main SAMPLE display Enter Current Date of Year SETUP X X DATE 01 JAN 02 0 1 JAN 0 2 ENTR EXIT SETUP X X DATE 01 JAN 02 0 1 JAN 0 2 ENTR EXIT SETUP X X TIME OF DAY CLOCK TIME DATE EXIT Enter Current Time of Day SETUP X X3 TIME 12 00 1 2 0 0 ENTR EXIT SETUP X X TIME 12 00 1 2 0 0 ENTR EXIT SETUP X X PR...

Page 108: ...ETUP X X 0 DAS_HOLD_OFF 15 0 Minutes NEXT JUMP EDIT PRNT EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP 3x EXIT returns to the main SAMPLE display Enter sign and number of seconds per day the clock gains or loses SETUPX X 1 CONC_PRECISION 3 PREV NEXT JUMP EDIT PRNT EXIT SETUP X X 4 CLOCK_ADJ 0 Sec Day PREV JUMP EDIT PRNT EXIT SETUP X X ...

Page 109: ...ne communications hub Contact Teledyne Instruments sales for more information on CAS systems 4 11 1 Machine ID Each type of Teledyne Instruments analyzer is configured with a default ID code The default ID code for all T360 analyzers is either 360 or 0 The ID number is only important if more than one analyzer is connected to the same communications channel such as when several analyzers are on the...

Page 110: ...and pin 2 designated for sending data COM1 RS 232 fixed DB 9 male connector o Baud rate 115200 bits per second baud o Data Bits 8 data bits with 1 stop bit o Parity None COM2 RS 232 configurable DB 9 female connector o Baud rate 19200 bits per second baud o Data Bits 8 data bits with 1 stop bit o Parity None NOTE Cables that appear to be compatible because of matching connectors may incorporate in...

Page 111: ...rating Instructions 109 Figure 4 7 Rear Panel Connector Pin Outs for COM1 COM2 in RS 232 Mode The signals from these two connectors are routed from the motherboard via a wiring harness to two 10 pin connectors on the CPU card J11 and J12 07272B DCN6552 ...

Page 112: ...ection to the most common styles of modems e g Hayes compatible and code activated switches Both cables are configured with straight through wiring and should require no additional adapters To assist in properly connecting the serial ports to either a computer or a modem there are activity indicators just above the RS 232 port Once a cable is connected between the analyzer and a computer or modem ...

Page 113: ...etween data terminal equipment DTE and data communication equipment DCE Basic terminals always fall into the DTE category whereas modems are always considered DCE devices The difference between the two is the pin assignment of the Data Receive and Data Transmit functions DTE devices receive data on pin 2 and transmit data on pin 3 DCE devices receive data on pin 3 and transmit data on pin 2 To all...

Page 114: ... s part number 02252 contains more information on this protocol E 7 1 2048 When turned on this mode switches the com port settings from No parity 8 data bits 1 stop bit to Even parity 7 data bits 1 stop bit RS 485 1024 Configures the COM2 Port for RS 485 communication RS 485 mode has precedence over multidrop mode if both are enabled MULTIDROP PROTOCOL 32 Multidrop protocol allows a multi instrume...

Page 115: ...500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X COMMUNICATIONS MENU ID INET COM1 COM2 EXIT SETUP X X COM1MODE 0 SET EDIT EXIT SETUP X X COM1 QUIET MODE OFF NEXT OFF ENTR EXIT SETUP X X COM1 HESSEN PROTOCOL ON PREV NEXT ON ENTR EXIT SETUP X X COM1 HESSEN PROTOCOL OFF PREV NEXT OFF ENTR EXIT Use PREV and NEXT to move between available modes A mode is enabled by toggling the ON OFF button Select wh...

Page 116: ...are on the connector itself indicating its current operating status Table 4 10 Ethernet Status Indicators LED Function amber link On when connection to the LAN is valid green activity Flickers during any activity on the LAN 4 11 6 1 CONFIGURING THE ETHERNET INTERFACE USING DHCP The Ethernet option for your analyzer uses Dynamic Host Configuration Protocol DHCP to automatically configure its interf...

Page 117: ...t have the same subnet mask Any transmissions sent to devices with different subnets are assumed to be outside of the LAN and are routed through the gateway computer onto the Internet TCP PORT1 3000 This number defines the terminal control port by which the instrument is addressed by terminal emulation software such as Internet or Teledyne API s APICOM HOST NAME T100 The name by which your analyze...

Page 118: ...ATIONS MENU ID INET COM1 EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG EXIT SETUP X X DHCP ON SET EDIT EXIT SETUP X X INST IP 0 0 0 0 SET SET EXIT SETUP X X GATEWAY IP 0 0 0 0 SET SET EXIT SETUP X X SUBNET MASK 0 0 0 0 SET SET EXIT SETUP X X TCP PORT 3000 SET SET EDIT EXIT SETUP X X HOSTNAME T360 SET EDIT EXIT EDIT Key Disabled Do not alter unless directed to by Teledyne Instruments Customer ...

Page 119: ... THE ETHERNET STATIC IP ADDRESS To configure Ethernet communication manually 1 Connect a cable from the analyzer s Ethernet port to a Local Area Network LAN or Internet port 2 From the analyzer s front panel touchscreen access the Communications Menu as shown below turning DHCP mode to OFF 07272B DCN6552 ...

Page 120: ...ng Instructions Teledyne API Model T360 T360M Operation Manual 118 Next refer to Table 4 11 for the default Ethernet configuration settings and configure the INSTRUMENT IP addresses by pressing 07272B DCN6552 ...

Page 121: ... INS DEL ENTR EXIT SETUP X X HOSTNAME T360 FIELD1 SET EDIT EXIT Continue pressing SET UNTIL SETUP X X INITIALIZING INET 0 INITIALIZING INET 100 SETUP X X INITIALIZATION SUCCEEDED SETUP X X INITIALIZATION FAILED SETUP X X COMMUNICATIONS MENU ID INET COM1 COM2 EXIT Contact your IT Network Administrator Use these buttons See Table 6 19 to edit HOSTNAME Table 4 12 Internet Configuration Touchscreen Fu...

Page 122: ...i com software 2 Run the installer file TAPIVCPInstaller exe 3 Connect the USB cable between the USB ports on your personal computer and your analyzer The USB cable should be a Type A Type B cable commonly used as a USB printer cable 4 Determine the Windows XP Com Port number that was automatically assigned to the USB connection Start Control Panel System Hardware Device Manager This is the com po...

Page 123: ... HANDSHAKE OFF HARDWARE FIFO ON COMMAND PROMPT OFF 6 Next configure your communications software such as APIcom Use the COM port determined in Step 4 and the baud rate set in Step 5 The figures below show how these parameters would be configured in the Instrument Properties window in APIcom when configuring a new instrument See the APIcom manual PN 07463 for more details Note that USB configuratio...

Page 124: ...c Discharge section in this manual for more information on preventing ESD damage In each instrument with the Multidrop option there is a shunt jumpering two pins on the serial Multidrop and LVDS printed circuit assembly PCA as shown in Figure 4 9 This shunt must be removed from all instruments except that designated as last in the multidrop chain which must remain terminated This requires powering...

Page 125: ...e cables to interconnect the host RS232 port to the first analyzer s RS232 port then from the first analyzer s COM2 port to the second analyzer s RS232 port from the second analyzer s COM2 port to the third analyzer s RS232 port etc connecting in this fashion up to eight analyzers subject to the distance limitations of the RS 232 standard 6 On the rear panel of each analyzer adjust the DCE DTE swi...

Page 126: ...be changed once changed press select ENTER to accept the new ID for that instrument 8 Next in the SETUP MORE COMM COM1 menu do not use the COM2 menu for multidrop edit the COM1 MODE parameter as follows press select EDIT and set only QUIET MODE COMPUTER MODE and MULTIDROP MODE to ON Do not change any other settings 9 Press select ENTER to accept the changed settings and ensure that COM1 MODE now s...

Page 127: ... ASCII setting to ON and ensure that COM2 MODBUS RTU is set to OFF Press ENTR to keep the new settings If your analyzer is connected to a network with at least one other analyzer of the same model a unique Slave ID must be assigned to each Using the front panel menu go to SETUP MORE COMM ID The MACHINE ID default is either 0 or the same as the model number Toggle the menu buttons to change the ID ...

Page 128: ...Operating Instructions Teledyne API Model T360 T360M Operation Manual 126 Example Read Write Definition window Example Connection Setup window Example MODBUS Poll window 07272B DCN6552 ...

Page 129: ...ETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X COMMUNICATIONS MENU ID INET COM1 COM2 EXIT SETUP X X COM1MODE 0 SET EDIT EXIT SETUP X X COM1 BAUD RATE 19200 SET SET EDIT EXIT Select which COM port to configure EXIT returns to the previous menu EXIT ignores the new setting ENTR accepts the new setting Use PREV and NEXT to move be...

Page 130: ...tiate the test press the following touchscreen button sequence SETUP X X COM1 TEST PORT SET TEST EXIT SETUP X X TRANSMITTING TO COM1 SET TEST EXIT SETUP X X COM1 MODE 0 SET EDIT EXIT SETUP X X COM1 BAUD RATE 19200 SET SET EDIT EXIT EXIT returns to COMM menu Test runs automatically SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETU...

Page 131: ...CISION Allows the user to set the number of significant digits to the right of the decimal point display of concentration and stability values AUTO 1 2 3 4 Default AUTO 2 STABIL_GAS Selects which gas measurement is displayed when the STABIL test function is selected CO2 O2 1 3 DYN_ZERO Dynamic zero automatically adjusts offset and slope of the CO2 response when performing a zero point calibration ...

Page 132: ...ON ON ENTR EXIT Toggleto change setting Toggle to change setting SETUP X X 1 CONC_PRECISION 3 AUTO 0 1 2 3 4 ENTR EXIT SETUP X X 1 CONC_PRECUISION 3 PREV NEXT JUMP EDIT PRNT EXIT Toggle each button to change setting SAMPLE ENTER SETUP PASS 818 8 1 8 ENTR EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X X 0 DAS_HOLD_OF...

Page 133: ...o calibrate a chart recorder or to test the analog output accuracy DIAG AOUT 4 13 3 ANALOG I O CONFIGURATION the signal levels of the instruments analog outputs may be calibrated either individually or as a group Various electronic parameters such as signal span and offset are available for viewing and configuration DIAG AIO 4 13 4 ELECTRIC TEST The analyzer is performing an electric test This tes...

Page 134: ...T PREV NEXT ENTR EXIT SAMPLE RANGE 500 00 PPM CO2 X XXX TST TST CAL SETUP SAMPLE ENTER SETUP PASS 818 8 1 8 ENTR EXIT From this point forward EXIT returns to the SECONDARY SETUP MENU EXIT returns to the PRIMARY SETUP MENU DIAG FLOW CALIBRATION PREV NEXT ENTR EXIT DIAG ELECTRICAL TEST PREV NEXT ENTR EXIT DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIAG DARK CALIBRATION PREV NEXT ENTR EXIT DIA...

Page 135: ...X XXX TST TST CAL SETUP EXAMPLE SAMPLE ENTER SETUP PASS 818 8 1 8 ENTR EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT DIAG SIGNAL I O PREV NEXT JUMP ENTR EXIT DIAG I O Test Signals Displayed Here PREV NEXT JUMP PRNT EXIT Use JUMP to go directly to a specific signal location See Appendix A 4 for a complete list of available SIGNALS DIAG I O JUMP TO 12 1 2 ENTR EXIT EXAMPLE Enter ...

Page 136: ...log Output Step Test press SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT DIAG SIGNAL I O NEXT ENTR EXIT Exit Exit returns to the DIAG menu DIAG ANALOG OUTPUT PREV NEXT ENTR EXIT DIAG AOUT ANALOG OUTPUT 0 EXIT Performs analog output step test 0 100 DIAG AOUT ANALOG OUTPUT 0 EX...

Page 137: ...NO and initiates a calibration of the analog to digital converter circuit on the motherboard XIN1 XIN8 For each of 8 external analog input channels shows the gain offset engineering units and whether the channel is to show up as a Test function To configure the analyzer s three analog outputs set the electronic signal type of each channel and calibrate the outputs This consists of Selecting an out...

Page 138: ...ed range when ordering this option The default offset for all ranges is 0 mA Pin assignments for the output connector at the rear panel of the instrument are shown in Table 4 18 ANALOG OUT A1 A2 A3 A4 Table 4 18 Analog Output Pin Assignments PIN ANALOG OUTPUT VOLTAGE SIGNAL CURRENT SIGNAL 1 V Out I Out 2 A1 Ground I Out 3 V Out I Out 4 A2 Ground I Out 5 V Out I Out 6 A31 Ground I Out 7 V Out Not u...

Page 139: ...RATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED NO SET SET CAL EXIT FROM ANALOG I O CONFIGURATION MENU DIAG AIOOUTPUT RANGE 5V 0 1V 1V 5V 10V CURR ENTR EXIT To set the signal level and type of the selected channel DIAG AIO CONC_OUT_2 5V CAL SET SET EDIT EXIT Press SET to select the analog output channel to be configured Press EDIT to continue Pressing ENTR records the new setting and returns ...

Page 140: ...p of the analyzer performed in the factory as part of the configuration process or whenever re calibration is required To calibrate the outputs as a group activate the ANALOG I O CONFIGURATION MENU see Section 4 13 1 then press DIAG AIO AUTO CALIBRATING CONC_OUT_1 AUTO CALIBRATING CONC_OUT_2 AUTO CALIBRATING TEST_OUTPUT Exit at any time to return to the main DIAG menu DIAG ANALOG I O CONFIGURATION...

Page 141: ...T_2 DIAG AIO CONC_OUT_2 CALIBRATED YES SET CAL EXIT DIAG ANALOG I O CONFIGURATION PREV NEXT ENTR EXIT DIAG AIO AOUTS CALIBRATED NO SET CAL EXIT DIAG AIO CONC_OUT_2 RANGE 5V SET EDIT EXIT DIAG AIO CONC_OUT_2 5V CAL SET SET EDIT EXIT DIAG AIO CONC_OUT_2 REC OFS 0 mV SET SET EDIT EXIT DIAG AIO CONC_OUT_2 AUTO CAL ON SET SET EDIT EXIT EXIT to Return to the main Sample Display Press SET to select the A...

Page 142: ... SET SET EDIT EXIT DIAG AIO CONC_OUT_2 AUTO CAL ON SET SET EDIT EXIT Now the analog output channels should either be automatically calibrated or they should be set to manual calibration which is described next 4 13 4 3 MANUAL ANALOG OUTPUT CALIBRATION AND VOLTAGE ADJUSTMENT For highest accuracy the voltages of the analog outputs can be manually calibrated Calibration is done through the instrument...

Page 143: ...T_1 5V NO CAL SET SET EDIT EXIT DIAG AIO CONC_OUT_1 CALIBRATED YES SET CAL EXIT DIAG AIO CONC_OUT_1 RANGE 5V SET EDIT EXIT DIAG AIO CONC_OUT_2 CALIBRATED NO SET CAL EXIT DIAG AIO CONC_OUT_1 VOLT Z 0 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT Press to increase decrease the analog output by 100 10 or 1 counts Continue adjustments until the voltage measured at the output of the analyzer and or the inpu...

Page 144: ...llow the instructions in 4 13 4 4 and select CURR from the list of options on the RANGE menu Adjusting the signal zero and span values of the current loop output is done by raising or lowering the voltage of the respective analog output This proportionally raises or lowers the current produced by the current loop option Similar to the voltage calibration the software allows this current adjustment...

Page 145: ...nue adjustments until the correct current is measured with the current meter DIAG AIO CONC_OUT_2 ZERO 27 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT EXIT ignores the new setting ENTR accepts the new setting DIAG AIO CONC_OUT_2 CALIBRATED YES SET CAL EXIT DIAG AIO CONC_OUT_2 ZERO 9731 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT DIAG AIO CONC_OUT_2 CURR Z 0 mV U100 UP10 UP DOWN DN10 D100 ENTR EXIT The ins...

Page 146: ...ntil DIAG AIO AIN CALIBRATED NO SET SET CAL EXIT DIAG AIO AIN CALIBRATED YES SET SET CAL EXIT Instrument calibrates automatically Exit to return to the ANALOG I O CONFIGURATION MENU STARTING FROM ANALOG I O CONFIGURATION MENU DIAG AIO CALIBRATING A D ZERO CALIBRATING A D SPAN 4 13 4 6 CONFIGURING ANALOG INPUTS OPTION CHANNELS To configure the analyzer s external analog inputs option define for eac...

Page 147: ...nge Gain value DIAG AIO XIN1 1 00 0 00 V OFF SET SET EDIT EXIT Press SET to scroll to the first channel Continue pressing SET to view each of 8 channels Pressing ENTR records the new setting and returns to the previous menu Pressing EXIT ignores the new setting and returns to the previous menu Press EDIT at any channel to to change Gain Offset Units and whether to display the channel in the Test f...

Page 148: ...panel display should be 40 0 ppm SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT Press TST TST to view Test Functions NOTE CO2 MEAS and CO2 REF will be artificially altered to enforce a CO2 reading of 40 0 ppm All other Test Functions will report the correct operational value DIAG SIGNAL I O NEXT ENTR EXIT Exit returns to the DIAG Menu Repeat Pressing NEXT unti DIAG ELECTRIC TEST PREV NEXT...

Page 149: ... the user via the front panel display To activate the dark calibration procedure or review the results of a previous calibration press SETUP X X ENTER DIAG PASS 818 8 1 8 ENTR EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT Calibration runs automatically Electric offset fo...

Page 150: ... sample gas pump and the sample gas line vent from the sample gas inlet on the instrument s rear panel To cause the analyzer to measure and record a value for PRES press SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT Adjust these values until the displayed pressure equals the ...

Page 151: ...ess Adjust these values until the displayed flow rate equals the flow rate being measured by the independent flow meter SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X X SECONDARY SETUP MENU COMM VARS DIAG EXIT Exit at any time to return to main the SETUP menu DIAG SIGNAL I O NEXT ENTR EXIT Exit returns to the previous ...

Page 152: ... NEXT ENTR EXIT Continue to press NEXT until DIAG TCHN TEST CHANNEL CO2 MEASURE PREV NEXT ENTR EXIT Press PREV or NEXT to move through the list of available parameters Table 6 13 Press EXIT to return to the DIAG menu Press ENTR to select the displayed parameter activating the test channel SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT Table 4 21 Test Parameters Available for Analog Output...

Page 153: ... of measure be changed see Section 4 8 2 the analyzer will automatically scale the set points to match the new range unit setting Note To prevent the concentration alarms from activating during span calibration operations make sure to press CAL or CALS button prior to introducing span gas into the analyzer 4 14 1 Setting the Concentration Alarm Limits To enable either of the CO2 concentration alar...

Page 154: ...tied together and available at D Figure 4 13 NOTE Most PLC s have internal provisions for limiting the current that the input will draw from an external device When connecting to a unit that does not have this feature an external dropping resistor must be used to limit the current through the transistor output to less than 50 mA At 50 mA the transistor will drop approximately 1 2V from its collect...

Page 155: ...igh range of DUAL or AUTO range modes 4 ZERO CAL On whenever the instruments zero point is being calibrated 5 SPAN CAL On whenever the instruments span point is being calibrated 6 DIAG MODE On whenever the instrument is in diagnostic mode 7 ALARM1 On whenever the measured CO2 concentration is above the set point for ALM1 8 ALARM2 On whenever the measured CO2 concentration is above the set point fo...

Page 156: ...y will read SPAN CAL R C Unused D Unused E Unused F Unused DIGITAL GROUND Provided to ground an external device e g recorder U DC power for Input pull ups Input for 5 VDC required to activate inputs A F This voltage can be taken from an external source or from the pin Internal 5V Supply Internal source of 5V which can be used to activate inputs when connected to pin U There are two methods to acti...

Page 157: ...5 2 2 HELP COMMANDS IN TERMINAL MODE Table 4 25 Terminal Mode Software Commands COMMAND Function Control T Switches the analyzer to terminal mode echo edit If mode flags 1 2 are OFF the interface can be used in interactive mode with a terminal emulation program Control C Switches the analyzer to computer mode no echo no edit CR carriage return A carriage return is required after each command line ...

Page 158: ...f available command designators CR is a carriage return All commands must be terminated by a carriage return usually achieved by pressing the ENTER button on a computer Table 4 26 Command Types COMMAND COMMAND TYPE C Calibration D Diagnostic L Logon T Test measurement V Variable W Warning 4 15 2 4 DATA TYPES Data types consist of integers hexadecimal integers floating point numbers Boolean express...

Page 159: ... 5 STATUS REPORTING Reporting of status messages as an audit trail is one of the three principal uses for the RS 232 interface the other two being the command line interface for controlling the instrument and the download of data in electronic format You can effectively disable the reporting feature by setting the interface to quiet mode Section 4 11 5 Table 4 9 Status reports include DAS data whe...

Page 160: ... MODEM ENABLE communication mode Mode 64 Section 4 11 5 Once this is completed the appropriate setup command line for your modem can be entered into the analyzer The default setting for this feature is AT Y0 D0 H0 I0 S0 2 B0 N6 M0 E0 Q1 W0 This string can be altered to match your modem s initialization and can be up to 100 characters long To change this setting press SETUP X X SECONDARY SETUP MENU...

Page 161: ...LOGON feature can be enabled to require a password before the instrument will accept commands This is done by turning on the SECURITY MODE Mode 4 Section 4 11 5 Once the SECURITY MODE is enabled the following items apply A password is required before the port will respond or pass on commands If the port is inactive for one hour it will automatically logoff which can also be achieved with the LOGOF...

Page 162: ... link from a remote location to the T360 through direct cable connection via RS 232 modem or Ethernet View the instrument s front panel and remotely access all functions that could be accessed when standing in front of the instrument Remotely edit system parameters and set points Download view graph and save data for predictive diagnostics or data analysis Retrieve view edit save and upload DAS co...

Page 163: ...an also be downloaded for free at http www teledyne api com software apicom 4 15 3 Additional Communications Documentation Table 4 27 Serial Interface Documents INTERFACE TOOL DOCUMENT TITLE PART NUMBER AVAILABLE ONLINE APICOM APICOM User Manual 039450000 YES DAS Manual Detailed description of the DAS 028370000 YES These documents can be downloaded at http www teledyne api com manuals 07272B DCN65...

Page 164: ...itself it may be different from implementations by other companies The following subs describe the basics for setting up your instrument to operate over a Hessen Protocol network For more detailed information as well as a list of host computer commands and examples of command and response message syntax download the Manual Addendum for Hessen Protocol from the Teledyne API web site http www teledy...

Page 165: ...M EXIT SETUP X X COMMUNICATIONS MENU ID INET COM1 COM2 EXIT SETUP X X COM1 MODE 0 SET EDIT EXIT Continue pressing next until Select which COMM port to configure SETUP X X COM1 QUIET MODE OFF NEXT OFF ENTR EXIT SETUP X X COM1 HESSEN PROTOCOL ON PREV NEXT ON ENTR EXIT SETUP X X COM1 HESSEN PROTOCOL OFF PREV NEXT OFF ENTR EXIT ENTR accepts the new settings EXIT ignores the new settings The sum of the...

Page 166: ...yne API web site http www teledyne api com manuals index asp To select a Hessen Protocol Type press SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X COMMUNICATIONS MENU ID INET HESN COM1 COM2 EXIT SETUP X HESSEN VARIATION TYPE 1 SET EDIT EXIT SETUP X X HESSEN VARIATION...

Page 167: ...regardless of the command encoding TEXT Responses from the instrument are always delimited with CR at the beginning and the end of the string regardless of the command encoding To Select a Hessen response mode press SETUP X X SECONDARY SETUP MENU COMM VARS DIAG ALRM EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP SETUP X X HESS...

Page 168: ...RE WARNING 0040 INVALID CONC The Instrument s Front Panel Display Will Show The Concentration As XXXX 0080 OPERATIONAL FLAGS Instrument Off 0100 In Manual Calibration Mode 0200 In Zero Calibration Mode 0400 In Span Calibration Mode 0800 UNITS OF MEASURE FLAGS UGM 0000 MGM 2000 PPB 4000 PPM 6000 SPARE UNUSED BITS 100 1000 8000 UNASSIGNED FLAGS 0000 Sync Warning Relay Board Warning Conc Alarm 1 Anal...

Page 169: ...ng SET until SETUP X SYSTEM RESET 0000 PREV NEXT EDIT PRNT EXIT CH and CH move the cursor left and right along the bit string Repeat pressing NEXT or PREV until the desired message flag is displayed See Table 6 27 For xxample ENTR accepts the new settings EXIT ignores the new settings SETUP X SYSTEM RESET 0 000 CH CH 0 ENTR EXIT Press the key repeatedly to cycle through the available character set...

Page 170: ...Operating Instructions Teledyne API Model T360 T360M Operation Manual 168 This page intentionally left blank 07272B DCN6552 ...

Page 171: ...l or brass NOTE If any problems occur while performing the following calibration procedures refer to Section 8 of this manual for troubleshooting tips 5 1 1 Zero Air and Span Gas To perform the following calibration you must have sources for zero air and span gas available Zero Air is similar in chemical composition to the Earth s atmosphere but scrubbed of all components that might affect the ana...

Page 172: ...og outputs If analog readings are used the response of the recording system should be checked against a NIST traceable voltage source or meter Data recording device should be capable of bi polar operation so that negative readings can be recorded For electronic data recording the T360 provides an internal data acquisition system DAS which is described in detail in Section 4 7 5 2 MANUAL CALIBRATIO...

Page 173: ...CO2 X XXX TST TST CAL SETUP The CO2 span concentration values automatically default to 400 0 Conc To change this value to the actual concentration of the span gas enter the number by pressing the button under each digit until the expected value appears EXIT ignores the new setting and returns to the previous display ENTR accepts the new setting and returns to the previous display NOTE For this Ini...

Page 174: ...PPM CO2 XXX X TST TST CAL SETUP SAMPLE STABIL XXX X PPM CO2 XXX X TST TST CAL SETUP Set the Display to show the STABIL test function This function calculates the stability of the CO2 measurement Press ENTR to changes the OFFSET SLOPE values for the CO2 measurements Press EXIT to leave the calibration unchanged and return to the previous menu ACTION Allow span gas to enter the sample port at the re...

Page 175: ...tration reading Wait until STABIL is below 1 0 ppm This may take several minutes The value of STABIL may jump significantly Wait until it falls below 1 0 ppm This may take several minutes SAMPLE STABIL XXX X PPM CO2 X XXX TST TST CAL SETUP The SPAN key appears during the transition from zero to span You may see both SPAN and ZERO buttons SAMPLE RANGE 500 0 PPM CO2 X XXX TST TST CAL SETUP Scroll th...

Page 176: ...alves Source of SAMPLE GAS Removed during calibration VENT Calibrated CO2 Gas at span gas concentration VENT here if input is pressurized Chassis PRESSURE SPAN IZS PURGE LINE SAMPLE EXHAUST VENT SPAN External Zero Air Scrubber N2 Figure 5 4 Pneumatic Connections Ambient Zero Pressurized Span Valves and External Zero Air Scrubber 07272B DCN6552 ...

Page 177: ...E GAS Removed during calibration Calibrated CO2 Gas at 100x span gas concentration VENT here if input is pressurized Chassis PRESSURE SPAN IZS PURGE LINE SAMPLE EXHAUST VENT SPAN Model T700 gas Dilution Calibrator External Zero Air Scrubber N2 Figure 5 6 Pneumatic Connections Ambient Zero Ambient Span Valves with External Zero Air Scrubber 07272B DCN6552 ...

Page 178: ...the expected value appears EXIT ignores the new setting and returns to the previous display ENTR accepts the new setting and returns to the previous display NOTE For this Initial Calibration it is important to independently verify the PRECISE CO2 Concentration Value of the SPAN gas If the source of the Span Gas is from a Calibrated Bottle use the exact concentration value printed on the bottle STE...

Page 179: ...e transition from zero to span If either the ZERO or SPAN buttons fail to appear see Section 11 for troubleshooting tips SAMPLE RANGE 500 000 PPM CO2 XXX X TST TST CAL CALZ CALS SETUP SAMPLE STABIL XXX X PPM CO2 XXX X TST TST CAL CALZ CALS SETUP Set the Display to show the STABIL test function This function calculates the stability of the COx measurement Press ENTR to changes the OFFSET SLOPE valu...

Page 180: ... 6 STEP TWO Perform the zero span check Wait until STABIL falls below 1 0 ppm This may take several minutes The value of STABIL may jump significantly Wait until STABIL falls below 1 0 ppm This may take several minutes SPAN CAL M STABIL XXX X PPM CO2 X XXX TST TST ZERO SPAN CONC EXIT SAMPLE STABIL XXX X PPM CO2 X XXX TST TST CAL CALZ CALS SETUP ZERO CAL M STABIL XXX X PPM CO2 X XXX TST TST ZERO CO...

Page 181: ...ow zero gas to enter the sample port at the rear of the instrument Wait until STABIL falls below 1 0 ppm This may take several minutes SAMPLE RANGE 500 000 PPM CO2 XXX X TST TST CAL CALZ CALS SETUP SAMPLE STABIL XXX X PPM CO2 XXX X TST TST CAL CALZ CALS SETUP Set the Display toshow the STABIL test function This function calculates the stability of the CO2 measurement Continue Calibration as per St...

Page 182: ... by using the T360 s internal time of day clock AutoCal operates by executing SEQUENCES programmed by the user to initiate the various calibration modes of the analyzer and open and close valves appropriately It is possible to program and run up to 3 separate sequences SEQ1 SEQ2 and SEQ3 Each sequence can operate in one of 3 Modes or be disabled Table 5 1 AUTOCAL Modes MODE NAME ACTION DISABLED Di...

Page 183: ...Span starts at 1 00AM Delta Days 2 Do Sequence 2 every other day Delta Time 00 30 Do Sequence 2 hr later each day Duration 15 0 Operate Span valve for 15 min Calibrate NO Do not calibrate at end of Sequence NOTES The programmed STARTING_TIME must be a minimum of 5 minutes later tha The real time clock see Section 4 10 for setting real time clock Avoid setting two or more sequences at the same time...

Page 184: ...T SETUP X X CALIBRATE ON SET SET EDIT EXIT Toggle button between Off and ON SETUP X X SEQ 2 ZERO SPAN 2 00 30 PREV NEXT MODE SET EXIT Sequence Delta Time MODE Delta Days SETUP X X PRIMARY SETUP MENU CFG ACAL DAS RNGE PASS CLK MORE EXIT SETUP X X SEQ 1 DISABLED NEXT MODE EXIT SETUP X X SEQ 2 DISABLED PREV NEXT MODE EXIT SETUP X X MODE DISABLED NEXT ENTR EXIT SETUP X X MODE ZERO PREV NEXT ENTR EXIT ...

Page 185: ...4 RANGE TO CAL HIGH SET EDIT EXIT EXIT returns to the PRIMARY SETUP Menu SETUP C 4 SEQ 2 ZERO SPAN 2 00 30 PREV NEXT MODE SET EXIT SETUP C 4 RANGE TO CAL LOW LOW HIGH ENTR SETUP SETUP C 4 RANGE TO CAL LOW SET EDIT EXIT NOTE In order to automatically calibrate both the HIGH and LOW ranges you must set up a separate sequence for each 07272B DCN6552 ...

Page 186: ...bleshooting Section 8 Table 5 3 Calibration Data Quality Evaluation FUNCTION MINIMUM VALUE OPTIMUM VALUE MAXIMUM VALUE SLOPE 0 700 1 000 1 300 OFFS 0 500 0 000 0 500 These values should not be significantly different from the values recorded on the Teledyne API Final Test and Validation Data sheet that was shipped with your instrument If they are refer to the troubleshooting Section 8 The default ...

Page 187: ...AINTENANCE SCHEDULE Table 6 1 shows a typical maintenance schedule for the analyzer Please note that in certain environments i e dusty very high ambient pollutant levels some maintenance procedures may need to be performed more often than shown NOTE A Span and Zero Calibration Check see CAL CHECK REQ D Column of Table 6 1 must be performed following certain of the maintenance procedure listed belo...

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Page 189: ...t Functions Record and analyze Weekly or after any Maintenance or Repair No Pump Diaphragm Replace Annually Yes Perform Flow Check Check Flow Annually No Perform Leak Check Verify Leak Tight Annually or after any Maintenance or Repair No Pneumatic lines Examine and clean As needed Yes if cleaned Cleaning Clean As needed Only if cover remv d 07272B DCN6552 ...

Page 190: ...60M Operation Manual 188 05232 Rev B3 Table 6 2 T360 Test Function Record DATE RECORDED FUNCTION OPERATING MODE STABILITY ZERO CAL CO2 MEAS ZERO CAL Zero CAL MR RATIO SPAN CAL PRES SAMPLE PHT DRIVE SAMPLE After Warm up SLOPE SPAN CAL OFFSET ZERO CAL 07272B DCN6552 ...

Page 191: ...s getting dirty or contaminated Increasing Source Aging Detector deteriorating Contaminated zero gas H2O Zero Cal Decreasing Source Aging Detector deteriorating GFC Wheel Leaking Pneumatic Leaks Contaminated zero gas CO2 Increasing Source Aging Pneumatic Leaks instrument sample system Calibration system deteriorating MR RATIO Span Cal Decreasing Source Aging GFC Wheel Leaking Calibration system de...

Page 192: ...lement PTFE retaining ring glass cover and the o ring To change the filter 1 Turn OFF the analyzer to prevent drawing debris into the instrument 2 Open the T360 s hinged front panel and unscrew the knurled retaining ring on the filter assembly Figure 6 1 Sample Particulate Filter Assembly 3 Carefully remove the retaining ring PTFE o ring glass filter cover and filter element 4 Replace the filter b...

Page 193: ...ote the following In the TEST menu note the SAMPLE PRESSURE reading 4 If the reading is 10 in Hg the pump is in good condition and there are no large leaks 5 Check the sample gas flow If the flow is 10 cm3 min and stable there are no large leaks in the instrument s pneumatics 6 3 3 2 PRESSURE LEAK CHECK If you can t locate the leak by the above procedure use the following procedure Obtain a leak c...

Page 194: ...the 0 1000 cc min range to measure the gas flow rate though the analyzer DO NOT use the built in flow measurement viewable from the Front Panel of the instrument This measurement is only for detecting major flow interruptions such as clogged or plugged gas lines See Figure 3 4 for SAMPLE port location 1 Attach the Flow Meter to the sample inlet port on the rear panel Ensure that the inlet to the F...

Page 195: ...ing the current temperature and pressure of the gas to calculate a final co2 concentration This concentration value and the original information from which it was calculated are stored in one of the unit s internal data acquisition system DAS Section 4 7 as well as reported to the user via a vacuum fluorescent display or a variety of digital and analog signal outputs 7 1 MEASUREMENT METHOD 7 1 1 B...

Page 196: ...vity to fluctuations in CO2 density IR Source IR Beam Sample Chamber Band Pass Filter Photo Detector Figure 7 1 Measurement Fundamentals Upon exiting the sample cell the beam shines through a band pass filter that allows only light at a wavelength of 4 3 µm to pass Finally the beam strikes a solid state photo detector that converts the light signal into a modulated voltage signal representing the ...

Page 197: ...Photo Detector M R GFC Wheel IR unaffected by N2 in Measurement Cell IR IS affected by CO2 in Reference Cell Δ H Figure 7 3 Measurement Fundamentals with GFC Wheel As the GFC wheel spins the IR light alternately passes through the two cavities When the beam is exposed to the reference cell the CO2 in the gas filter wheel strips the beam of most of the IR at 4 3μm When the light beam is exposed to ...

Page 198: ...more sensitive to the presence of CO2 in the sample chamber than CO2 REF and the ratio between them M R to move closer to 1 1 as the concentration of CO2 in the sample chamber increases IR unaffected by N2 in Measurement Cell of the GFC Wheel and no additional CO2 in the Sample Chamber IR affected by CO2 in Reference Cell with no interfering gas in the Sample Chamber IR shinning through Measuremen...

Page 199: ... Gas on CO2 MEAS CO2 REF Thus the difference in the peak heights and the resulting M R ratio is only due to CO2 and not to interfering gases In this way Gas filter correlation rejects the effects of interfering gases and so that the analyzer responds only to the presence of CO2 To improve the signal to noise performance of the IR photo detector the GFC wheel also incorporates an optical mask that ...

Page 200: ... analyzer utilizes the fact that oxygen is attracted into strong magnetic field most other gases are not to obtain fast accurate oxygen measurements The sensor s core is made up of two nitrogen filled glass spheres which are mounted on a rotating suspension within a magnetic field Figure 7 7 A mirror is mounted centrally on the suspension and light is shone onto the mirror that reflects the light ...

Page 201: ...O2 sensor calibration is performed via the front panel CAL function and is performed in a nearly identical manner as the standard CO2 calibration See Section 3 8 1 for more details Stability of the O2 sensor can be viewed via the front panel display A signal representing the currently measured O2 concentration is available The O2 concentration range is 0 100 user selectable with 0 1 precision and ...

Page 202: ...ctly drawn at the inlet or a small vent is installed at the inlet There are several advantages to this pull through configuration By placing the pump down stream from the sample chamber several problems are avoided First the pumping process heats and compresses the sample air complicating the measurement process Additionally certain physical parts of the pump itself are made of materials that migh...

Page 203: ...table gas flow rates They operate without moving parts by taking advantage of the laws of fluid dynamics By restricting the flow of gas though the orifice a pressure differential is created This pressure differential combined with the action of the analyzer s pump draws the gas through the orifice As the pressure on the downstream side of the orifice the pump side continues to drop the speed that ...

Page 204: ...eel housing and ambient air the T360 design includes a manually adjustable pressure regulator see Figure 3 5 and Figure 3 6 for Purge Gas Pressure Regulator that maintains the pressure of the purge air feed at 7 5 psig 7 3 4 Particulate Filter The Model T360 Analyzer comes equipped with a 47 mm diameter Teflon particulate filter with a 5 micron pore size The filter is accessible through the front ...

Page 205: ...e O2 sensor is connected to the bypass manifold and draws a flow of about 120 cm min in addition to the normal sample flow rate and is separately controlled with its own critical flow orifice Figure 7 10 shows the internal pneumatics of the analyzer with the O2 sensor installed Figure 7 10 Gas Flow with O2 Sensor Option 07272B DCN6552 ...

Page 206: ...ges CO2 MEAS and CO2 REF by a synchronous demodulator printed circuit assembly CO2 MEAS and CO2 REF are converted into digital data by a unipolar analog to digital converter located on the mother board A variety of sensors report the physical and operational status of the analyzer s major components again through the signal processing capabilities of the mother board These status reports are used ...

Page 207: ...r V F PC 104 Bus External Digital I O Analog Outputs D A TEC Control PHT Drive Detector Output Segment Sensor M R Sensor GFC Wheel GFC Motor Zero Span Valve Options Wheel Heater Bench Heater Sensor Status Control Optical Bench RELAY BOARD IR Source Photo detector SYNC DEMOD CO2 M E A S CO2 R E F CPU Status LED Schmidt Trigger PUMP A4 Optional O2 Sensor O2 SENSOR TEMP optional COM2 Female RS232 Mal...

Page 208: ... on Module DOM with an embedded flash chip 7 4 2 1 DISK ON MODULE DOM The DOM is a 44 pin IDE flash chip with storage capacity to 129 MB It is used to store the operating system the Teledyne API firmware and most of the operational data generated by the analyzer s internal data acquisition system DAS see Section 4 7 7 4 2 2 FLASH CHIP This non volatile embedded flash chip includes 2MB of storage f...

Page 209: ...48 C 8 degrees above the maximum suggested ambient operating temperature for the analyzer The heat source is a strip heater attached to the underside of the chamber housing The temperature of the sample chamber is sensed by a thermistor attached to the sample chamber housing Wheel Temperature To minimize the effects of temperature variations caused by the near proximity of the IR Source to the GFC...

Page 210: ... LED shines through the same mask on the GFC wheel that chops the IR beam IR Detection Ring Segment Sensor Ring M R Sensor Ring KEY Detection Beam shining through MEASUREMENT side of GFC Wheel Detection Beam shining through REFERENCE side of GFC Wheel Figure 7 13 GFC Light Mask M R Sensor This emitter detector assembly that produces a signal that shines through a portion of the mask that allows li...

Page 211: ...alt crystal whose electrical resistance changes with temperature and a two stage thermo electric cooler When the analyzer is on a constant electrical current is directed through the detector The IR beam is focused onto the detector surface raising its temperature and lowering its electrical resistance that results in a change in the voltage drop across the detector During those times that the IR b...

Page 212: ...alculate the CO2 concentration of the sample gas Additionally the synch demod board contains circuitry that controls the photo detector s thermoelectric cooler as well as circuitry for performing certain diagnostic tests on the analyzer Thermo Electric Cooler Control Circuit Sample Hold Circuits x4 Amplifiers Dark Switch Photo detector Pre Amp Phase Lock Loop E Test Generator Compact Programmable ...

Page 213: ...ated by logic signals under the control of a compact programmable logic device PLD which in turn responds to the output of the Segment Sensor and M R Sensor depicted in Figure 7 14 The four sample and hold circuits are ACTIVE WHEN DESIGNATION IR BEAM PASSING THROUGH SEGMENT SENSOR PULSE IS Measure Gate MEASUREMENT cell of GFC Wheel HIGH Measure Dark Gate MEASUREMENT cell of GFC Wheel LOW Reference...

Page 214: ...er the coolers are driven PHT DRIVE is one of the Test Functions viewable by the user via the front panel Press TST or TST until it appears on the display 7 4 4 5 DARK CALIBRATION SWITCH This switch initiates the Dark Calibration procedure When initiated by the user see Section 4 13 6 for more details the dark calibration process opens this switch interrupting the signal from the IR photo detector...

Page 215: ... 100 VAC 115 VAC or 230 VAC line power Other circuitry slightly alters the phase of the AC power supplied to the motor during start up based on whether line power is 50Hz or 60 Hz Normally the GFC Wheel Motor is always turning while the analyzer is on A physical switch located on the relay board can be used to turn the motor off for certain diagnostic procedures 7 4 5 3 ZERO SPAN VALVE OPTIONS Any...

Page 216: ... Option Valve Open to SPAN GAS FLOW Valve Open to ZERO GAS FLOW D7 GREEN Shutoff Valve Option Valve Open to CAL GAS FLOW Valve CLOSED to CAL GAS FLOW D8 GREEN IR SOURCE Source ON Source OFF STATUS LED s DC VOLTAGE TEST POINTS RELAY PCA Figure 7 17 Location of relay board Status LED s 7 4 5 6 I2 C WATCH DOG CIRCUITRY Special circuitry on the relay board monitors the activity on the I2 C bus and dri...

Page 217: ... polar mode with a 5 V full scale The converter includes a 1 over and under range This allows signals from 0 05 V to 5 05 V to be fully converted For calibration purposes two reference voltages are supplied to the A D converter Reference Ground and 4 096 VDC During calibration the device measures these two voltages outputs their digital equivalent to the CPU The CPU uses these values to compute th...

Page 218: ...ont panel display see Section 8 1 2 7 4 6 4 ANALOG OUTPUTS The analyzer comes equipped with four analog outputs A1 A2 A3 and A4 In its standard configuration the analyzer comes with all four of these channels set up to output a DC voltage However 4 20mA current loop drivers can be purchased for the first three of these outputs A2 A2 A3 A2 and A1 Output The first two A2 and A1 are normally set up t...

Page 219: ...ion about certain analyzer conditions They can be used to interface with certain types of programmable devices Section 4 15 1 1 Control Inputs By applying 5VDC power supplied from an external source such as a PLC or Data logger Section 4 15 1 2 Zero and Span calibrations can be initiated by contact closures on the rear panel 7 4 7 I2 C Data Bus An I2 C data bus is used to communicate data and comm...

Page 220: ...p The bench and GFC wheel heaters as well as the GFC wheel receive AC power via the relay board AC Line power is converted stepped down and converted to DC power by two DC power supplies One supplies 12 VDC for valves and the IR source while a second supply provides 5 VDC and 15 VDC for logic and analog circuitry All DC voltages are distributed via the relay board CAUTION Should the AC power circu...

Page 221: ...VDS low voltage differential signaling transmitter board converts the parallel display bus to a serialized low voltage differential signal bus in order to transmit the video signal to the LCD interface PCA 7 5 2 Front Panel Touchscreen Display Interface PCA The front panel touchscreen display interface PCA controls the various functions of the display and touchscreen For driving the display it pro...

Page 222: ...l I O Measurement Algorithm ANALYZER HARDWARE PC 104 BUS PC 104 BUS Linearization Table Figure 7 20 Basic Software Operation 7 6 1 Adaptive Filter The T360 software processes the CO2 MEAS and CO2 REF signals after they are digitized by the motherboard through an adaptive filter built into the software Unlike other analyzers that average the output signal over a fixed time period the T360 averages ...

Page 223: ...calibrated sample gases for both levels The readings taken are adjusted linearized and compared to the expected values With this information the software computes values for instrument slope and offset and stores these values in memory for use in calculating the CO2 concentration of the sample gas The instrument slope and offset values recorded during the last calibration can be viewed by pressing...

Page 224: ...e DAS is designed to implement predictive diagnostics that stores trending data for users to anticipate when an instrument will require service Large amounts of data can be stored in non volatile memory and retrieved in plain text format for further processing with common data analysis programs The DAS has a consistent user interface in all Teledyne API analyzers New data parameters and triggering...

Page 225: ...GES and take corrective action as required 2 Examine the values of all TEST functions and compare to factory values Note any major deviations from the factory values and take correction action as required 3 Use the internal electronic status LED s to determine whether the CPU and I2 C buses are running and if the sync demodulator and relay board are operating properly Verify that the DC power supp...

Page 226: ...e than two or three warning messages occur at the same time it is often an indication that some fundamental analyzer sub system power supply relay board motherboard has failed rather than indication of the specific failures referenced by the warnings In this case it is recommended that proper operation of power supplies see Section 8 5 2 the relay board see Section 8 5 6 and the A D Board see Sect...

Page 227: ...eration Manual Troubleshooting and Service 225 The analyzer will also alert the user via the Serial I O COM port s and cause the FAULT LED on the front panel to blink To view or clear the various warning messages press 07272B DCN6552 ...

Page 228: ...ore than one warning is active the next message will take its place Once the last warning has been cleared the analyzer returns to SAMPLE Mode SAMPLE RANGE 500 00 PPM CO2 XX XX TST TST CAL MSG CLR SETUP SAMPLE WHEEL TEMP WARNING CO2 XX XX TST TST CAL MSG CLR SETUP TEST deactivates Warning Messages until New warning s are activated MSG activates Warning Messages TST TST keys replaced with TEST key ...

Page 229: ... Failed disk on chip User cleared data PHOTO TEMP WARNING PHT DRIVE is 4800 mVDC Failed IR photo detector Failed sync demod board IR photo detector improperly attached to the sample chamber Bench temp too high REAR BOARD NOT DET Motherboard not detected on power up Warning only appears on serial i o com port s Front panel display will be frozen blank or will not respond Massive failure of mother b...

Page 230: ...r Wheel temperature sensor Relay controlling the wheel heater Entire relay board I2 C bus 8 1 2 Fault Diagnosis with TEST Functions Besides being useful as predictive diagnostic tools the test functions viewable from the front panel can be used to isolate and identify many operational problems when combined with a thorough understanding of the analyzer s principles of operation see Section 7 The a...

Page 231: ...e reference cell of the GFC wheel is contaminated or leaking o The alignment between the GFC wheel and the segment sensor the M R sensor or both is incorrect o Failed sync demod board o Flow of purge gas to the GFC wheel housing may have stopped When the analyzer is sampling zero air and the ratio is too high o Zero air is contaminated o Failed IR photo detector PRES See Table 8 1 for SAMPLE PRES ...

Page 232: ...under the DIAG Menu see Section 4 13 2 and Appendix A combined with a thorough understanding of the instrument s principles of operation Section 7 are useful for troubleshooting in three ways The technician can view the raw unprocessed signal level of the analyzer s critical inputs and outputs All of the components and functions that are normally under algorithmic control of the CPU can be manuall...

Page 233: ...FF PREV NEXT JUMP OFF PRNT EXIT If parameter is an input signal If parameter is an output signal or control SETUP X X SECONDARY SETUP MENU COMM VARS DIAG EXIT SAMPLE ENTER SETUP PASS 818 8 1 8 ENTR EXIT SETUP X X PRIMARY SETUP MENU CFG DAS RNGE PASS CLK MORE EXIT SAMPLE RANGE 500 000 PPM CO2 X XXX TST TST CAL SETUP Figure 8 2 Example of Signal I O Function 8 1 4 Internal Electronic Status LEDs Sev...

Page 234: ...replaced Motherboard CPU Status LED Figure 8 3 CPU Status Indicator 8 1 4 2 SYNC DEMODULATOR STATUS LED S Two LEDs located on the Sync Demod Board and are there to make it obvious that the GFC Wheel is spinning and the synchronization signals are present Table 8 3 Sync Demod Board Status Failure Indications LED FUNCTION FAULT STATUS INDICATED FAILURE S D1 M R Sensor Status Flashes slowly LED is st...

Page 235: ...the other faults LEDs Table 8 5 can be used in conjunction with DIAG menu signal I O to identify hardware failures of the relays and switches on the relay See Section 4 13 2 and Appendix D Table 8 4 I2C Status LED Failure Indications LED FUNCTION FAULT STATUS INDICATED FAILURE S D1 Red I 2 C bus Health Watchdog Circuit Continuously ON or Continuously OFF Failed Halted CPU Faulty Motherboard or Rel...

Page 236: ...Cal Valve should audibly change states If not Failed Valve Failed Relay Drive IC on Relay Board Failed Relay Board Faulty 12 VDC Supply PS2 Faulty Connectors Wiring D6 Green ZERO SPAN GAS VALVE OPTION SPAN_VALVE N A Zero Span Valve should audibly change states If not Failed Valve Failed Relay Drive IC on Relay Board Failed Relay Board Faulty 12 VDC Supply PS2 Faulty Connectors Wiring D7 Green SHUT...

Page 237: ...this flow is not measured or reported In general flow problems can be divided into three categories Flow is too high Flow is greater than zero but is too low and or unstable Flow is zero no flow When troubleshooting flow problems it is crucial to confirm the actual flow rate without relying on the analyzer s flow display The use of an independent external flow meter to perform a flow check as desc...

Page 238: ...vice Teledyne API Model T360 T360M Operation Manual 236 8 2 1 T360 Internal Gas Flow Diagrams GFC Wheel Housing SAMPLE CHAMBER GFC Motor Heat Sync Purge Gas Flow Control Figure 8 6 T360 Basic Internal Gas Flow 07272B DCN6552 ...

Page 239: ... Ambient Zero Pressurized Span Valves SAMPLE PRESSURE SENSOR O3 FLOW SENSOR Sample Gas Flow Control Purge Gas Flow Control Purge Gas Pressure Control Sample Cal Valve Zero Span Valve External CO2 Scrubber Option 53 0nly COM NO NC NO COM NC Figure 8 8 Internal Pneumatic Flow Ambient Zero Ambient Span 07272B DCN6552 ...

Page 240: ...AC voltmeter to make sure that power is being supplied to the pump If no power is present at the electrical leads of the pump 1 If AC power is being supplied to the pump but it is not turning replace the pump 2 If the pump is operating but the unit reports no gas flow perform a flow check as described in Section 6 3 4 3 If no independent flow meter is available Disconnect the gas lines from both t...

Page 241: ...es orifices or valves Clean or replace them If an IZS option is installed in the instrument press CALZ and CALS If the flow increases then suspect a bad sample cal valve 8 2 2 3 HIGH FLOW The most common cause of high flow is a leak in the sample flow control assembly or between there and the pump If no leaks or loose connections are found in the fittings or the gas line between the orifice and th...

Page 242: ...al fluctuations in readings at zero or low CO2 concentrations such as 100 ppm may occur These fluctuations are the result of changes in the CO2 concentration of the ambient atmosphere throughout the course of the day and night In isolated areas with relatively few people working nearby the ambient CO2 concentration will fall during the day and rise during the night as rate of photosynthesis of the...

Page 243: ...rom the factory the T360 s slope is within 15 of nominal Bad span gas will cause the analyzer to be calibrated to the wrong value If in doubt have the span gas checked by and independent lab CONTAMINATED ZERO GAS Excess H2O can cause a positive or negative offset and will indirectly affect the slope Dilution calibrator not set up correctly or is malfunctioning This will also cause the slope but no...

Page 244: ...ent and plug this line into the SAMPLE inlet creating a pneumatic loop The CO2 concentration either zero or span now must be constant If readings become quiet the problem is in the external pneumatics supplies for sample gas span gas or zero air 6 If pressurized span gas is being used with a zero span valve option make sure that the venting is adequate see Sections 3 1 and 3 6 2 7 If it is the zer...

Page 245: ...he same amount of zero air from two different sources If the CO2 Concentration of the two measurements is different there is a problem with one of the sources of zero air 2 Check for leaks in the pneumatic systems as described in Section 6 3 3 3 If the analyzer has had zero span valve options the CO2 scrubber may need maintenance 4 Check to make sure that there is no ambient air leaking into zero ...

Page 246: ...s parameter will vary with ambient temperature but at 30o C 6 7 above room temperature the signal should be 1450 mV Sample Temperature The Sample Temperature should closely track the bench temperature If it does not locate the sensor which is located at the midpoint of the optical bench in a brass fitting Unplug the connector labeled Sample and measure the resistance of the thermistor at room temp...

Page 247: ...ench pin 1 is the pointed end It should be approximately 275 ohms 2 Assuming that the I2 C bus is working and that there is no other failure with the relay board the solid state relay K1 on the relay board may have failed Using the WHEEL_HEATER parameter under the signal I O function as described above turn on and off K1 D2 on the relay board should illuminate as the heater is turned on Check the ...

Page 248: ...ector ca To the optical bench In addition to increased noise due to poor signal to noise ratio another indicator of detector failure is a drop in the signal levels of the CO2 MEASURE signal and CO2 REFERENCE signal 3 Sync Demod Board failure There are many delicate high impedance parts on this board Check the CO2 MEAS and CO2 REF Test Functions via the Front Panel Display 4 The detector cooler con...

Page 249: ...lugged into 115VAC or 100VAC the sample pump will not start and the heaters will not come up to temperature If the unit is set for 115 or 100 VAC and is plugged into a 230 VAC circuit the circuit breaker built into the ON OFF Switch on the Front Panel will trip to the OFF position immediately after power is switched on 8 5 2 DC Power Supply If you have determined that the analyzer s AC mains power...

Page 250: ...lve Driver PCA Assuming that the DC power supplies are operating properly the I2 C bus is operating properly if D1 on the relay PCA and D2 of the Valve Driver PCA are flashing There is a problem with the I2 C bus if both D1 on the relay PCA and D2 of the Valve Driver PCA are ON OFF constantly steady lit or steady off 8 5 4 Touchscreen Interface Verify the functioning of the touchscreen by observin...

Page 251: ...s flashing and the status indicator for the output in question heater power valve drive etc toggles properly using the signal I O function then the associated control device on the relay board is bad Several of the control devices are in sockets and can be easily replaced The table below lists the control device associated with a particular function Table 8 8 Relay Board Control Devices FUNCTION C...

Page 252: ...urther confirmation that the pickups and motor are operating properly can be obtained by measuring the frequency at TP1 and TP2 using a frequency counter a digital volt meter with a frequency counter or an oscilloscope per the table below Table 8 9 Opto Pickup Board Nominal Output Frequencies NOMINAL MEASURED FREQUENCY AC MAINS FREQ TP1 TP2 50 Hz 25 300 60 Hz 30 360 8 5 7 3 GFC WHEEL DRIVE If the ...

Page 253: ...RE FLOW SENSOR ASSEMBLY The pressure flow sensor PCA located on the top of the absorption bench can be checked with a Voltmeter using the following procedure which assumes that the wiring is intact and that the motherboard and the power supplies are operating properly For Pressure related problems Measure the voltage across C1 it should be 5 0 25 VDC If not then the board is bad Measure the voltag...

Page 254: ...h the signal I O function If the wiring is intact but there is a large difference between the measured and displayed voltage 10 mV then the motherboard is bad 8 5 8 2 ANALOG OUTPUTS VOLTAGE To verify that the analog outputs are working properly connect a voltmeter to the output in question and perform an analog output step test as described in Section 4 13 4 For each of the steps taking into accou...

Page 255: ... 4 7 2 1 8 3 40 9 2 2 3 10 4 2 6 4 60 12 8 3 2 13 6 3 4 5 80 16 4 4 1 16 8 4 2 6 100 20 5 20 5 8 5 8 4 STATUS OUTPUTS The procedure below can be used to test the Status outputs Figure 4 13 1 Connect a jumper between the D pin and the pin on the status output connector 2 Connect a 1000 ohm resistor between the pin and the pin for the status output that is being tested 3 Connect a voltmeter between ...

Page 256: ...moved 8 5 9 CPU There are two major types of failures associated with the CPU board complete failure and a failure associated with the Disk on Module DOM If either of these failures occur contact the factory For complete failures assuming that the power supplies are operating properly and the wiring is intact the CPU is faulty if on power on the watchdog LED on the motherboard is not flashing In s...

Page 257: ...PU to J12 of the motherboard Figure 4 8 may not be properly seated 8 5 10 2 TROUBLESHOOTING ANALYZER MODEM OR TERMINAL OPERATION These are the general steps for troubleshooting problems with a modem connected to a Teledyne API analyzer 1 Check cables for proper connection to the modem terminal or computer 2 Check to make sure the DTE DCE is in the correct position as described in Section 4 11 4 3 ...

Page 258: ...owing procedure see the Spare Parts list in Appendix B for part numbers and kits 1 Turn off power to the analyzer 2 Locate the assembly attached to the sample pump see Figure 3 5 3 Disconnect the pneumatic connection from the flow assembly and the assembly from the pump 4 Remove the fitting and the components as shown in the exploded view in Figure 8 10 5 Replace the o rings p n OR000001 and the s...

Page 259: ...GFC Wheel When removing or replacing the GFC Wheel it is important to perform the disassembly in the following order to avoid damaging the components 1 Turn off the analyzer 2 Remove the top cover as described in Getting Started Section 3 1 3 Open the instrument s hinged front panel 4 Locate the GFC wheel motor assembly see Figure 3 5 5 Unplug the following electronic components The GFC wheel hous...

Page 260: ...ircuit assembly 9 Remove the four 4 screws holding the GFC wheel motor heat sink assembly to the GFC wheel housing 10 Carefully remove the GFC wheel motor heat sink assembly from the GFC wheel housing 11 Remove the one 1 screw fastening the GFC wheel mask assembly to the GFC motor hub 11 12 Figure 8 12 Removing the GFC Wheel 12 Remove the GFC wheel mask assembly 13 Follow the previous steps in rev...

Page 261: ... must be re entered before the instrument will function correctly Also zero and span calibration should be performed 1 Document all analyzer parameters that may have been changed such as range auto cal analog output serial port and other settings before replacing the DOM 2 Turn off power to the instrument fold down the rear panel by loosening the mounting screws 3 When looking at the electronic ci...

Page 262: ...ENTR button will disappear if you select a setting that is nonsensical such as trying to set the 24 hour clock to 25 00 00 or out of the allowable range for that parameter such as selecting a DAS Holdoff period of more than 20 minutes Once you adjust the setting in question to an allowable value the ENTR button will re appear Is there an optional midpoint calibration There is an optional mid point...

Page 263: ... set up a SEQUENCE to run a nightly calibration check The setup of this option is located in Section 5 6 How do I set the analog output signal range and offset Instructions for this can be found in Section 4 13 4 which describes analog I O configuration What is the averaging time for a T360 The default averaging time optimized for ambient pollution monitoring is 150 seconds for stable concentratio...

Page 264: ...07272B DCN6552 ...

Page 265: ...hing called triboelectric charging which happens whenever the atoms of the surface layers of two materials rub against each other As the atoms of the two surfaces move together and separate some electrons from one surface are retained by the other Materials Makes Contact PROTONS 3 ELECTRONS 3 NET CHARGE 0 PROTONS 3 ELECTRONS 3 NET CHARGE 0 Materials Separate PROTONS 3 ELECTRONS 2 NET CHARGE 1 PROT...

Page 266: ...integrated circuits melting them or even vaporizing parts of them When examined by microscope the damage caused by electro static discharge looks a lot like tiny bomb craters littered across the landscape of the component s circuitry A quick comparison of the values in Table 9 1 with the those shown in the Table 9 2 listing device susceptibility levels shows why Semiconductor Reliability News esti...

Page 267: ... feel a shock so there was no electro static discharge The human nervous system isn t able to feel a static discharge of less than 3500 volts Most devices are damaged by discharge levels much lower tha That I didn t touch it so there was no electro static discharge Electro static charges are fields whose lines of force can extend several inches or sometimes even feet away from the surface bearing ...

Page 268: ...SD safe workstation need not be complicated A protective mat properly tied to ground and a wrist strap are all that is needed to create a basic anti ESD workstation see Figure 9 2 W ris t S tra p P ro te c tiv e M a t G ro u n d P o in t Figure 9 2 Basic anti ESD Work Station For technicians that work in the field special lightweight and portable anti ESD kits are available from most suppliers of ...

Page 269: ...ll allow charges to bleed away but the very charges that build up on the surface of the bag itself can be transferred through the bag by induction onto the circuits of your ESD sensitive device Also the liquid impregnating the plastic is eventually used up after which the bag is as useless for preventing damage from ESD as any ordinary plastic bag Anti Static bags made of plastic impregnated with ...

Page 270: ...have finished work and closed the case of the analyzer 9 4 2 2 WORKING AT AN ANTI ESD WORK BENCH When working on an instrument of an electronic assembly while it is resting on an anti ESD work bench 1 Plug your anti ESD wrist strap into the grounded receptacle of the work station before touching any items on the work station and while standing at least a foot or so away This will allow any charges...

Page 271: ...g in one hand while your wrist strap is connected to a ground point If you are at an anti ESD workbench lay the container down on the conductive work surface In either case wait several seconds 4 Place the item in the container 5 Seal the container If using a bag fold the end over and fastening it with anti ESD tape Folding the open end over isolates the component s inside from the effects of stat...

Page 272: ...ti ESD container or bag to use when packing electronic components or assemblies to be returned to Teledyne Instruments 9 4 2 5 PACKING COMPONENTS FOR RETURN TO TELEDYNE INSTRUMENTS Always pack electronic components and assemblies to be sent to Teledyne Instruments in anti ESD bins tubes or bags WARNING DO NOT use pink poly bags NEVER allow any standard plastic packaging materials to touch the elec...

Page 273: ...open or simply stapling it shut without folding it closed prevents the bag from forming a complete protective envelope around the device NOTE If you do not already have an adequate supply of anti ESD bags or containers available Teledyne Instruments Technical Support department will supply them Follow the instructions listed above for working at the instrument rack and workstation 07272B DCN6552 ...

Page 274: ...A Primer on Electro Static Discharge Teledyne API Model T360 T360M Operation Manual 272 This page intentionally left blank 07272B DCN6552 ...

Page 275: ...percentage of light energy that is actually converted into electricity CEM Continuous Emission Monitoring Chemical formulas that may be included in this document CO2 carbon dioxide C3H8 propane CH4 methane H2O water vapor HC general abbreviation for hydrocarbon HNO3 nitric acid H2S hydrogen sulfide NO nitric oxide NO2 nitrogen dioxide NOX nitrogen oxides here defined as the sum of NO and NO2 NOy n...

Page 276: ...e ETEST Electrical Test Ethernet a standardized IEEE 802 3 computer networking technology for local area networks LANs facilitating communication and sharing resources FEP Fluorinated Ethylene Propylene polymer one of the polymers that Du Pont markets as Teflon Flash non volatile solid state memory FPI Fabry Perot Interface a special light filter typically made of a transparent plate with two refl...

Page 277: ...alyzer PLD Programmable Logic Device PLL Phase Lock Loop PMT Photo Multiplier Tube a vacuum tube of electrodes that multiply electrons collected and charged to create a detectable current signal P N or PN Part Number PSD Prevention of Significant Deterioration PTFE Poly Tetra Fluoro Ethylene a very inert polymer material used to handle gases that may react on other surfaces one of the polymers tha...

Page 278: ...tion USB Universal Serial Bus a standard connection method to establish communication between peripheral devices and a host controller such as a mouse and or touchscreen and a personal computer or laptop VARS Variables the variable settings of the instrument V F Voltage to Frequency Z S Zero Span 07272B DCN6552 ...

Page 279: ...e Menu Trees APPENDIX A 2 Setup Variables APPENDIX A 3 Warnings and Test Measurements APPENDIX A 4 Signal I O Definitions APPENDIX A 5 DAS Triggering Events APPENDIX A 6 DAS Parameters APPENDIX A 7 Terminal Command Designators APPENDIX A 8 Terminal Key Assignments APPENDIX A 9 MODBUS Register 07272B DCN6552 ...

Page 280: ...Teledyne API T360 T360M 360E 360EM Appendix A Menu Trees 05233C DCN6552 A 2 This page intentionally left blank 07272B DCN6552 ...

Page 281: ...E CFG DAS RANG PASS CLK MORE VARS Secondary Setup Menu Primary Setup Menu LOW4 HIGH4 CAL MSG1 2 TEST1 CLR1 3 TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode 1 Only appears when warning messages are activated 2 Press to cycle through list of active warning messages 3 Press to clear erase the warning message currently displayed 4 Only appears if reporting range is set for AUTO ran...

Page 282: ...se the warning message currently displayed 4 Only appears if reporting range is set for AUTO range mode 5 Only appears if the optional 02 sensor is installed RANGE RANGE1 RANGE2 STABIL CO2 MEAS CO2 REF MR RATIO PRES SAMP FL SAMPLE TEMP BENCH TEMP WHEEL TEMP BOX TEMP PHT DRIVE SLOPE OFFSET TEST TIME TEST FUNCTIONS Viewable by user while instrument is in SAMPLE Mode Only appears when instrument is s...

Page 283: ... Go To iDAS MENU TREE Fig A 5 Go To SECONDARY SETUP MENU SET SET ACAL1 PREV NEXT SEQ 1 SEQ 2 SEQ 3 PREV NEXT DISABLED ZERO ZERO SPAN SPAN TIMER ENABLE STARTING DATE STARTING TIME DELTA DAYS DELTA TIME DURATION CALIBRATE RANGE TO CAL3 MODE SET2 ENTR EDIT LOW3 HIGH3 PPM UGM MGM PPB SETUP 1 Only appears if a applicable option feature is installed and activated 2 Appears whenever the currently display...

Page 284: ...osen for this DAS channel Selects data point to view PREV NEXT NX10 PV10 PRM PRM DEL EDIT INS Cycles through already active parameters SET EDIT SET SAMPLE MODE PRECISION Cycles through available active parameters AVG MIN MAX INST OFF ON Creates changes name Selects max no of records for this channel PREV NEXT PREV NEXT PREV NEXT PREV NEXT PREV NEXT PARAMETER YES NO YES NO YES NO YES NO Sets the am...

Page 285: ...ER SECURITY HESSEN PROTOCOL COMx E 7 1 RS 485 MULTIDROP ENABLE MODEM ENABLE INTERNET IGNORE ERRORS DISABLE XON XOFF COMMAND PROMPT OFF ON PREV NEXT 300 1200 2400 4800 9600 19200 38400 57760 115200 TEST TEST PORT PREV NEXT JUMP EDIT PRINT DAS_HOLD_OFF CONC PRECISION DYN_ZERO OFF DYN_SPAN OFF CLOCK_ADJ SERVICE_CLEAR TIME_SINCE_SVC SVC_INTERVAL ID ENTER SETUP PASS 818 ALRM ALM1 ALM2 OFF ON Figure A 5...

Page 286: ...TCP PORT is editable regardless of the DHCP state do not change the setting for this property unless instructed to by Teledyne API Customer Service personnel 4 HOST NAME is only editable when DHCP is ON 5 INSTRUMENT IP GATEWAY IP SUBNET MASK are only editable when DHCP is OFF COM1 PREV NEXT JUMP EDIT PRINT DAS_HOLD_OFF CONC PRECISION DYN_ZERO OFF DYN_SPAN OFF CLOCK_ADJ SERVICE_CLEAR TIME_SINCE_SVC...

Page 287: ...RATION MODE IN SPAN CALIBRATION MODE UGM MGM PPB PPM TYPE 1 TYPE 2 CFG ACAL1 SETUP CLK PASS RNGE DAS MORE COMM VARS See Fig A 6 1 Only appears if a valve is installed 2 Only appears when the HESSEN mode is enabled for either COM1 or COM2 COM1 COM2 BAUD RATE PREV NEXT MODE SET SET EDIT OFF ON PREV NEXT 300 1200 2400 4800 9600 19200 38400 57760 115200 TEST TEST PORT See manual for Flag Assignments S...

Page 288: ...NAL AN ALOG VOLTAGE SIGN ALS 55 see Te st M easure ments in ta ble in A 3 SIGNAL I O OFF ON ENTR Start step Test NONE CO2 MEASURE CO2 REFERENCE SAMPLE PRESSURE SAMPLE FLOW SAMPLE TEMP BENCH TEMP WHEEL TEMP1 CHASSIS TEMP PHT DRIVE PREV NEXT ENTR ELECTRICAL TEST Starts Test AOUTS CALIBRATED CONC OUT 1 CONC OUT 2 TEST OUTPUT CAL RANGE REC OFFSET AUTO CAL CALIBRATED 0 1V 1V 5V 10V CURR SET EDIT CAL OF...

Page 289: ...bles it DYN_SPAN OFF ON OFF ON enables remote dynamic span calibration OFF disables it CLOCK_ADJ Sec Day 0 60 60 Time of day clock speed adjustment SERVICE_CLEAR OFF OFF ON ON resets the service interval timer TIME_SINCE_SVC Hours 0 0 500000 Time since last service SVC_INTERVAL Hours 0 0 100000 Sets the interval between service reminders Medium Access Level Setup Variables 929 password LANGUAGE_SE...

Page 290: ...APT ON ON OFF ON enables adaptive filter OFF disables it CO2_DWELL 10 Seconds 0 1 0 1 30 Dwell time before taking each sample CO2_FILT_ADAPT 10 ON ON OFF ON enables CO2 adaptive filter OFF disables it CO2_FILT_SIZE 10 Samples 48 1 300 CO2 moving average filter size CO2_FILT_ASIZE 10 Samples 12 1 300 CO2 moving average filter size in adaptive mode CO2_FILT_DELTA 10 2 0 01 10 Absolute CO2 conc chang...

Page 291: ...s negative concentrations at zero OFF permits negative concentrations DIL_FACTOR 1 0 1 1000 Dilution factor Used only if is dilution enabled with FACTORY_OPT variable DARK_CAL_DURATION Seconds 180 60 4 10 600 Duration of dark cal First two thirds is stabilization period final third is measure period DARK_MEAS_MV mV 0 1000 1000 Dark offset for measure reading DARK_REF_MV mV 0 1000 1000 Dark offset ...

Page 292: ...c 50 5000 3 8 0 1 50000 D A concentration range during electrical test STD_TEMP ºK 321 1 500 Standard temperature for temperature compensation STD_PRESS Hg 28 5 28 7 8 28 8 12 18 28 1 4 1 50 Standard pressure for pressure compensation 48 BENCH_SET ºC Warnings 43 53 0 100 Optical bench temperature set point and warning limits 68 62 19 23 WHEEL_SET ºC Warnings 63 73 57 67 19 23 0 100 Wheel temperatu...

Page 293: ... 3 8 0 01 9999 99 Target CO concentration during internal span calibration of range 1 CO_SLOPE1 1 0 001 999 999 CO slope for range 1 CO_OFFSET1 0 10 10 CO offset for range 1 CAL_BOX_TEMP1 ºC 30 0 100 Calibrated box temperature for range 1 CO_TARG_ZERO2 Conc 0 100 00 999 99 Target CO concentration during zero offset calibration of range 2 CO_TARG_MID1_2 Conc 50 5 300 0 01 9999 99 Target CO concentr...

Page 294: ...0 1 50000 D A concentration range 2 CO2_RANGE 10 15 0 1 500 0 1 2000 16 CO2 concentration range O2_RANGE 14 100 0 1 500 O2 concentration range RS232_MODE BitFlag 0 0 65535 RS 232 COM1 mode flags Add values to combine flags 1 quiet mode 2 computer mode 4 enable security 8 enable hardware handshaking 16 enable Hessen protocol 11 32 enable multi drop 64 enable modem 128 ignore RS 232 line errors 256 ...

Page 295: ... 65535 RS 232 COM2 mode flags Same settings as RS232_MODE BAUD_RATE2 19200 0 300 1200 2400 4800 9600 19200 38400 57600 115200 RS 232 COM2 baud rate MODEM_INIT2 AT Y0 D0 H0 I0 S0 2 B0 N6 M0 E0 Q1 W0 0 Any character in the allowed character set Up to 100 characters long RS 232 COM2 modem initialization string Sent verbatim plus carriage return to modem on power up or manually RS232_PASS Password 940...

Page 296: ...ODE LOW 0 LOW HIGH CO2 10 O2 14 CO range or other gas to calibrate during contact closure or Hessen calibration PASS_ENABLE OFF ON OFF ON enables passwords OFF disables them STABIL_FREQ Seconds 10 120 19 23 1 300 Stability measurement sampling frequency STABIL_SAMPLES Samples 25 2 40 Number of samples in concentration stability reading 2500 PHOTO_TEMP_SET mV Warnings 250 4750 0 5000 Photometer tem...

Page 297: ...t point is not used 30 46 19 23 BOX2_SET 5 OVEN_SET 19 23 ºC Warnings 25 35 41 51 19 23 0 100 Internal box temperature 2 oven set point and warning limits BOX2_CYCLE 5 OVEN_CYCLE 19 23 Seconds 10 0 5 30 Internal box temperature 2 oven control cycle period BOX2_PROP 5 OVEN_PROP 19 23 1 ºC 1 0 5 19 23 0 100 Internal box temperature 2 oven PID proportional coefficient Proportional band is the recipro...

Page 298: ...ient WHEEL_DERIV 2 0 19 23 0 100 100V wheel temperature PID derivative coefficient WHEEL_PROP2 1 ºC 1 0 1 19 23 0 100 200V wheel temperature PID proportional coefficient Proportional band is the reciprocal of this setting WHEEL_INTEG2 0 135 0 035 4 9 12 18 0 01 19 23 0 100 200V wheel temperature PID integral coefficient WHEEL_DERIV2 2 0 19 23 0 100 200V wheel temperature PID derivative coefficient...

Page 299: ...the allowed character set Up to 100 characters long Time of day clock format flags Enclose value in double quotes when setting from the RS 232 interface a Abbreviated weekday name b Abbreviated month name d Day of month as decimal number 01 31 H Hour in 24 hour format 00 23 I Hour in 12 hour format 01 12 j Day of year as decimal number 001 366 m Month as decimal number 01 12 M Minute as decimal nu...

Page 300: ...s Add values to combine flags 1 enable dilution factor 2 zero span valves installed 4 enable conc alarms 8 enable linearity adjustment factor 16 display units in concentration field 32 enable software controlled maintenance mode 64 3 5 span valve installed 128 enable switch controlled maintenance mode 256 compute only offset during zero calibration 512 220 V A C power 1024 non zero offset calibrat...

Page 301: ...5 T300U 300EU 6 Fixed range special 7 E Series internet option 8 T300M 300EM 9 GFC7000E 10 CO2 option 11 Must power cycle instrument for these options to take effect 12 T360U 360EU 13 Riken Keiki special 14 O2 option 15 M320E 16 CO2 PPM sensor 17 TAI protocol 18 T360 360EM 19 M300EU2 20 M320EU 21 Source drift compensation option 22 GFC7002EU 23 M320EU2 24 N2O compensation option 25 T Series extern...

Page 302: ... CELL TEMP WARN O2 sensor cell temperature outside of warning limits specified by O2_CELL_SET variable WSAMPFLOW 6 SAMPLE FLOW WARN Sample flow outside of warning limits specified by SAMP_FLOW_SET variable WSAMPPRESS SAMPLE PRESS WARN Sample pressure outside of warning limits specified by SAMP_PRESS_SET variable WSAMPTEMP 13 SAMPLE TEMP WARN Sample temperature outside of warning limits specified b...

Page 303: ... 10 Concentration stability standard deviation based on setting of STABIL_FREQ and STABIL_SAMPLES RESPONSE 2 RSP 0 20 0 00 SEC Instrument response Length of each signal processing loop Time in parenthesis is standard deviation COMEAS CO MEAS 4125 0 MV Detector measure reading COREF CO REF 3750 0 MV Detector reference reading MRRATIO MR RATIO 1 100 Measure reference ratio AUTOZERO 4 5 AZERO RATIO 1...

Page 304: ...pan calibration CO2OFFSET 7 CO2 OFFSET 0 000 CO2 offset computed during zero span calibration O2SLOPE 10 O2 SLOPE 0 980 O2 slope computed during zero span calibration O2OFFSET 10 O2 OFFSET 1 79 O2 offset computed during zero span calibration CO CO 17 7 PPM 3 CO concentration for current range CO2 7 CO2 15 0 CO2 concentration O2 10 O2 0 00 O2 concentration TESTCHAN TEST 1751 4 MV Value output to TE...

Page 305: ...used to request a message via the RS 232 interface as in T BOXTEMP 2 Engineering software 3 Current instrument units 4 T300U 300EU 5 T300H 300EH 6 Except T360U 360EU APR version 7 M306E 8 Sample pressure or differential pressure flow measurement option 9 GFC7000E 10 O2 option 11 M300EU2 M320EU2 12 External analog input option 13 Except M300EU2 and M320EU configurations 07272B DCN6552 ...

Page 306: ...ddress 321 hex EXT_ZERO_CAL 0 0 go into zero calibration 1 exit zero calibration EXT_SPAN_CAL 1 0 go into span calibration 1 exit span calibration REMOTE_RANGE_HI 2 0 select high range during contact closure calibration 1 select low range 3 5 Spare 6 7 Always 1 Control inputs U14 J1006 pins 1 6 bits 0 5 default I O address 325 hex 0 5 Spare 6 7 Always 1 Control outputs U17 J1008 pins 1 8 bits 0 7 ...

Page 307: ...ference mode 7 Spare B status outputs U27 J1018 pins 1 8 bits 0 7 default I O address 324 hex ST_AUTO_REF 2 0 0 in auto reference mode 1 not in auto reference mode 1 5 Spare ST_CO2_CAL 7 6 0 in CO2 calibration 1 not in CO2 calibration ST_O2_CAL 5 7 0 in O2 calibration 1 not in O2 calibration Front panel I 2 C keyboard touchscreen default I 2 C address 4E hex MAINT_MODE 5 input 0 maintenance mode 1...

Page 308: ...pressure CO_MEASURE 2 Detector measure reading CO_REFERENCE 3 Detector reference reading 4 Temperature MUX SAMPLE_FLOW 5 Sample flow PHOTO_TEMP 6 Photometer detector temperature TEST_INPUT_7 7 Diagnostic test input TEST_INPUT_8 8 Diagnostic test input REF_4096_MV 9 4 096V reference from MAX6241 O2_SENSOR 5 10 O2 concentration sensor 11 Spare CO2_SENSOR 7 12 CO2 concentration sensor 13 Spare 14 DAC...

Page 309: ...ut Data output 4 External analog input board default I 2 C address 5C hex XIN1 17 0 External analog input 1 XIN2 17 1 External analog input 2 XIN3 17 2 External analog input 3 XIN4 17 3 External analog input 4 XIN5 17 4 External analog input 5 XIN6 17 5 External analog input 6 XIN7 17 6 External analog input 7 XIN8 17 7 External analog input 8 1 Hessen protocol 2 T300H 300EH 3 T300U 300EU 4 M320E ...

Page 310: ...ing AZEROW 1 2 Auto zero warning CONCW1 1 3 4 Concentration limit 1 exceeded CONCW2 1 3 4 Concentration limit 2 exceeded SYNCW Sync warning BNTMPW Bench temperature warning WTEMPW Wheel temperature warning O2TMPW 7 O2 sensor cell temperature warning STEMPW 9 Sample temperature warning SFLOWW 6 Sample flow warning SPRESW Sample pressure warning PPRESW 4 Purge pressure warning BTEMPW Internal box te...

Page 311: ...g zero span calibration just before computing new slope and offset PPM CO2ZSC 5 CO2 concentration during zero span calibration just before computing new slope and offset O2ZSCN 8 O2 concentration during zero span calibration just before computing new slope and offset CONC1 Concentration for range 1 PPM CONC2 Concentration for range 2 PPM CO2CNC 5 CO2 concentration O2CONC 8 O2 concentration STABIL ...

Page 312: ...10 External analog input 2 slope eng unit V XIN2OFST 10 External analog input 2 value eng unit XIN3 10 External analog input 3 value Volts XIN3SLPE 10 External analog input 3 slope eng unit V XIN3OFST 10 External analog input 3 value eng unit XIN4 10 External analog input 4 value Volts XIN4SLPE 10 External analog input 4 slope eng unit V XIN4OFST 10 External analog input 4 value eng unit XIN5 10 E...

Page 313: ...H 300EH 2 T300U 300EU 3 M320E 4 GFC7000E 5 M306E 6 Except T360U 360EU APR version 7 The units including the concentration units are always fixed regardless of the current instrument units 8 O2 option 9 M300EU2 M320EU2 10 External analog input option 11 Except M300EU2 and M320EU configurations 07272B DCN6552 ...

Page 314: ...name value Examine or set I O signal LIST NAMES Print names of all diagnostic tests ENTER name Execute diagnostic test EXIT Exit diagnostic test RESET DATA CONFIG exitcode Reset instrument PRINT name SCRIPT Print iDAS configuration RECORDS name Print number of iDAS records REPORT name RECORDS number FROM start date TO end date VERBOSE COMPACT HEX Print DAS records date format MM DD YYYY or YY HH M...

Page 315: ... none 10 Offset for range 1 none 12 Offset for range 2 none 14 Concentration for range 1 during zero span calibration just before computing new slope and offset PPM 16 Concentration for range 2 during zero span calibration just before computing new slope and offset PPM 18 Concentration for range 1 PPM 20 Concentration for range 2 PPM 22 Concentration stability PPM 24 Bench temperature C 26 Bench t...

Page 316: ...External analog input 2 value Volts 138 10 External analog input 2 slope eng unit V 140 10 External analog input 2 offset eng unit 142 10 External analog input 3 value Volts 144 10 External analog input 3 slope eng unit V 146 10 External analog input 3 offset eng unit 148 10 External analog input 4 value Volts 150 10 External analog input 4 slope eng unit V 152 10 External analog input 4 offset en...

Page 317: ...h temperature warning 3 Wheel temperature warning 4 11 Sample temperature warning 5 Sample pressure warning 6 Photometer detector temperature warning 7 System reset warning 8 Rear board communication warning 9 Relay board communication warning 10 Front panel communication warning 11 Analog calibration warning 12 Dynamic zero warning 13 Dynamic span warning 14 Invalid concentration 15 In zero calib...

Page 318: ...Maps to relay output signal 38 MB_RELAY_38 in signal I O list 3 Maps to relay output signal 39 MB_RELAY_39 in signal I O list 20 4 Triggers zero calibration of range 1 on enters cal off exits cal 21 4 Triggers span calibration of range 1 on enters cal off exits cal 22 4 Triggers zero calibration of range 2 on enters cal off exits cal 23 4 Triggers span calibration of range 2 on enters cal off exit...

Page 319: ...Pollution Instrumentation TAPI may result in non compliance with European standard EN 61010 1 Note Due to the dynamic nature of part numbers please refer to the TAPI Website at http www teledyne api com or call Customer Service at 800 324 5190 for more recent updates to part numbers 07272B DCN6552 B 1 ...

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Page 321: ...8 PASS 035280000 ASSY SCRUBBER CO2 CH47 036110300 PCA SYNC DEMOD CO2 BT KB 037250100 ASSY BAND HEATER W TC 037600000 AKIT EXP KIT SODA LIME CH47 037860000 ORING TEFLON RETAINING RING 47MM KB 040010000 ASSY FAN REAR PANEL 040030100 PCA PRESS SENSORS 1X w FM4 041350000 PCA RELAY BOARD CO 042410100 ASSY PUMP INT CO W 800CC FLOW 042410200 ASSY PUMP INT SOX O3 IR 042680000 ASSY VALVE SS 042690000 ASSY ...

Page 322: ...TER KB HW0000020 SPRING HW0000036 TFE TAPE 1 4 48 FT ROLL HW0000090 SPRING SS LONG HW0000101 ISOLATOR HW0000379 SEAL GFC MOTOR HW0000453 SUPPORT CIRCUIT BD 3 16 ICOP KIT000219 AKIT 4 20MA CURRENT OUTPUT OP0000009 WINDOW KB OR0000001 ORING 2 006VT KB OR0000002 ORING 2 023V OR0000025 ORING 2 133V OR0000034 ORING 2 011V FT10 OR0000039 ORING 2 012V OR0000041 ORING 2 136V OR0000047 ORING 2 007V OR00000...

Page 323: ... VALVE 2 WAY 12V 052560000 PCA OPTO INTERRUPTER 052840200 ASSY MOTOR HUB MR7 PURGED E 115V 055010000 ASSY MTR WHL HEATER w THERM 200W 055100200 ASSY OPTION PUMP 240V 058021100 PCA MOTHERBD GEN 5 ICOP 062870000 CPU PC 104 VSX 6150E ICOP KB DS0000025 DISPLAY KB KIT000159 REPLACEMENT RELAY BD M300E SN 100 KIT000180 RETROFIT SYNC DMOD UPDATE M360E KIT000183 REPLACE CO2 FILTER WHEEL ASSY E SERIES PS000...

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Page 325: ..._______________ Please complete the following table PARAMETER DISPLAYED AS OBSERVED VALUE UNITS NOMINAL RANGE Range RANGE PPM 0 10 0 2000 Ppm Stability STABIL PPM 0 15 Ppm With Zero Air CO2 Measure CO2 MEAS mV 3600 4800 Mv CO2 Reference CO2 REF mV 1400 2000 Mv Measure Reference Ratio MR RATIO 2 5 0 02 W Zero Air Pressure PRES INHG 2 Ambient Absolute Sample Flow SAMP FL CC 800 10 Sample Temp SAMPLE...

Page 326: ...ook for the signals annotated on the diagram What are the peak to peak voltages 2v DIV 10 mS 2v DIV 5 mS 5 If possible please include a portion of a strip chart pertaining to the problem Circle pertinent data Thank you for providing this information Your assistance enables Teledyne API to respond faster to the problem that you are encountering OTHER INFORMATION ____________________________________...

Page 327: ...APPENDIX D Wire List and Electronic Schematics D 1 07272B DCN6552 ...

Page 328: ...This page intentionally left blank D 2 07272B DCN6552 ...

Page 329: ... Cal Vlv 042680000 P1 1 Samp Cal Drv Relay PCA 041350000 J7 4 Samp Cal Vlv 042680000 P1 2 12 Relay PCA 041350000 J7 5 Shutoff Valve 042690000 P1 1 Shutoff Vlv Relay PCA 041350000 J7 7 Shutoff Valve 042690000 P1 2 04671 CBL MOTHERBOARD TO XMITTER BD MULTIDROP OPTION GND Motherboard 058021100 P12 2 Xmitter bd w Multidrop 069500000 J4 2 RX0 Motherboard 058021100 P12 14 Xmitter bd w Multidrop 06950000...

Page 330: ...85 Motherboard 058021100 P12 6 CPU PCA 067240000 COM2 7 RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 COM2 1 TX1 485 Motherboard 058021100 P12 7 CPU PCA 067240000 COM2 4 RS GND1 Motherboard 058021100 P12 5 CPU PCA 067240000 COM2 6 RX1 Motherboard 058021100 P12 9 CPU PCA 067240000 485 1 TX1 485 Motherboard 058021100 P12 7 CPU PCA 067240000 485 2 RS GND1 Motherboard 058021100 P12 5 CPU PCA 06724...

Page 331: ... J109 3 AGND Sync Demod 032960000 J3 6 Shield Dark Switch Sync Demod 032960000 J3 4 Motherboard 058021100 J108 16 Sync Error Sync Demod 032960000 J3 7 Motherboard 058021100 J108 4 Etest Sync Demod 032960000 J3 8 Motherboard 058021100 J108 8 06925 CBL ASSY SYNC DEMOD DC POWER DGND Relay PCA 041350000 J15 1 Sync Demod 032960000 J2 1 5V Relay PCA 041350000 J15 2 Sync Demod 032960000 J2 2 AGND Relay P...

Page 332: ...This page intentionally left blank 07272B DCN6552 D 6 ...

Page 333: ...07272B DCN6552 D 7 ...

Page 334: ...ND 6 GND 3 OUT 1 GND 7 U15 LM78L05ACM 8 15V_A 5VREF C14 0 68uf 25V Ceram C15 0 68uf 25V Ceram R4 499K VIN 3 VOUT 2 ADJ 1 U14 LT1084CT C1 100UF 25V C2 100UF 25V C3 100UF 25V DGND TP AGND TP VCC TP 1 2 3 4 5 6 JP6 BM06B SRSS TB mfg JST TDIN TCK TM S TDOUT VCC 15V_A C18 10 35V tantalum L1 4 7UH 15V C17 10 35V tantalum VBIAS 1 2 3 4 5 6 JP4 MICROFIT 6 Pin 15V_A TP 15V_A C19 10 35V tantalum L2 4 7UH 15...

Page 335: ...LF444 9 10 8 U4C LF444 15V_A COREFTOA D COM EASTOA D SYNCERROR R65 16 9K R66 75K R67 80 6K C39 0 1 Poly C25 1 0 Poly 2 3 1 4 11 U4A LF444 R60 200 15V_A D1 2 S1 3 IN1 1 4 13 12 5 U10A DG444 D2 15 S2 14 IN2 16 U10B DG444 D3 10 S3 11 IN3 9 U10C DG444 D4 7 S4 6 IN4 8 U10D DG444 D3 10 S3 11 IN3 9 U8C DG444 D4 7 S4 6 IN4 8 U8D DG444 IO GCK3 1 IO 2 IO 3 GND 4 IO 5 IO 6 IO 7 IO 8 TDIN 9 TM S 10 TCK 11 IO ...

Page 336: ...m C49 0 1 Ceram C52 0 1 Ceram C53 0 1 Ceram C54 0 1 Ceram C55 0 1 Ceram C57 0 1 Ceram C59 0 1 Ceram C60 0 1 Ceram 15V_A 15V_A VCC U2 U4 U4 U2 U5 U5 U7 U8 U8 U8 U10 U10 U10 U12 14 13 12 U4D LF444 C5 10 35V tantalum 3 2 6 1 5 7 4 U9 LF351 R3 39 2k R33 20K R52 100K C65 330PF Ceram 0603 Chip 15V_B 15V_B C66 0 01 100V CERAMIC C38 0 01 100V CERAMIC C51 100 100V ELECTROLYTIC 15V_B F 19 27 Khz V 27 2 VOLT...

Page 337: ...E SERIES Teledyne API 9480 Carroll Park Drive San Diego CA 92121 C9 1uF C12 1uF C11 0 1 ISO_GND ISO_GND C6 1uF C1 2 2uF R3 0 GND ISOV ISOV ISOV ISOV ISO_ 15V VS 1 0V 2 0V 5 VOUT 6 VOUT 7 SOUT 8 SIN 14 U1 DCP010515 TP6 GND TP1 VIN TP2 VOUT TP3 ISO_ 15V TP4 ISO_ 15V TP5 ISO GND C2 0 47 C10 0 1 IOUT C8 1uF 27 13 15 1 2 28 16 14 VS1 VS1 GND1 VS2 GND2 VS2 VIN VOUT U4 ISO124U VOUT C7 1uF VIN D2 ISOV ISO...

Page 338: ...07272B DCN6552 D 12 ...

Page 339: ...his document or any information contained in it may not be duplicated without proper authorization Schematics for PWB 04087 A 1 1 2 Apr 2002 LAST MOD B of CAC 4 30 01 04089 1 2 3 4 5 6 J2 R1 357 R4 2K R2 2K C1 1 0uF 5V TP1 TP2 R3 1 K R7 151K R8 150K R5 150K R6 150K 5V 5V 1 2 3 14 7 U1A MC74HC132A 4 5 6 14 7 U1B MC74HC132A 9 10 8 14 7 U1C MC74HC132A 12 13 11 14 7 U1D MC74HC132A O2 OPB804 O1 OPB804 ...

Page 340: ...HROUGH 1 1 2 3 4 5 6 7 8 9 10 J14 CON10THROUGH DGND 5V AGND 15V AGND 15V 12RET 12V EGND CHS_GND AC_Line AC_Neutral I2C_Vcc 1 2 JP5 HEADER 1X2 DC PWR IN KEYBRD MTHR BRD SYNC DEMOD SPARE 5V 5V 1 2 3 4 K1 SLD RLY 1 2 3 4 K2 SLD RLY 1 2 3 4 K3 SLD RLY I2C_Vcc 1 2 3 JP8 WTCDG OVR C8 10 16 C6 10 16 C1 0 1 R2 20K BENCH HTR SPARE GFC MOTOR 1 2 3 4 J1 CON4 1 2 3 4 5 J3 WHEEL HTR 1 1 2 3 4 5 6 7 8 9 10 J15 ...

Page 341: ...4 D D C C B B A A Title Number Revision Size A Date 6 28 2004 Sheet of File N PCBMGR 04468B sch Drawn By 1 2 3 4 5 6 7 8 JP1 Not Used R1 22 R2 SCH E Series Analog Output Isolator PCA 04467 04468 B 07272B DCN6552 D 15 ...

Page 342: ...VFK 2 25 6 2 2 7 03 9 5 9 352 1 9 5 6 1 2 2 7 6 1 B5 6 7 B 59B567 B5 6 7 B 59B567 VKHHW E 3 VFK 2 9 6 6 6 9 9 9 9 5 95 7 1 287 E 3 VFK 2 9 6 6 6 9 9 9 9 5 95 7 25 9 5 9 352 08 1 7 0308 2 6 1 95 7 7 7 1 1 E 3 VFK 25 9 5 9 352 08 1 7 0308 2 6 1 95 7 7 7 7 0308 08 7 03 2 9 9 9 9 6 1 6 1625 1 E 3 VFK 7 0308 08 7 03 2 9 9 9 9 6 1 2 25 2 1 E 3 VFK 2 25 2 6 1 2 2 2 287 E 3 VFK 6 1 2 2 2 6 1 2 2 2 287 E 3...

Page 343: ...FHUDPLF 73 8 3 5 X FHUDPLF 8 4 4 35 5 8 3 3 5 5 N 8 17 9 6 966 5 6 5 5 6 7 6 8 3 3 5 73 5 1 1 8 5 9 9 1 1 5 6 7 1 8 7 6 72 2 0 X 9 2 25 6 2 2 7 03 9 5 9 352 1 9 5 6 1 2 2 7 6 1 B5 6 7 B5 6 7 B 59B567 9 9 9 9 9 9 9 9 5 8 7 5 N 5 127 167 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 6 6 1 0 52 7 17 4 4 35 5 8 4 4 35 5 8 9 2 54 5 6 5 VPW 8 8 3 5 5 3 167 1 2 1 2 3 5 8 7 VKRUWHG VOGU VLGH 3 VKRUWHG VOGU VLGH 3 6 6 1 9...

Page 344: ...PW 5 127 167 6 5 5 N 73 73 5 73 5 127 167 5 127 167 73 73 9 9 9 95 7 9 9 RP 56 RP 56 56 8 32 5 1 0 7 76 56 1 5 7 576 76 56 1 5 576 9 07 02817 1 2 07 02817 1 2 07 02817 1 2 07 02817 1 2 07 02817 1 2 07 02817 1 2 07 02817 1 2 07 02817 1 2 VLGH RI VZLWFK LV VLGH WRZDUGV SLQ 7 IRU RP 5 IRU RP 9 5 7 576 76 56 1 7 X 9 7 17 80 9 X 9 7 17 80 0 56 7 0 56 7 5 127 167 5 PXVW EH ZLWKLQ RI B 02817 1 2 02817 1 ...

Page 345: ...RFDWHG ZLWKLQ RI 8 6 6 X FHUDPLF 8 23 8 8 23 8 73 1 1 1 1 56 1 9 6 2 6 1 6 6 8 327 7 1 92 1 6 92 287 9 8 7 5 N 5 X FHUDPLF 8 23 8 8 23 8 X FHUDPLF 73 X FHUDPLF 5 5 N 73 9 9 9 9 9 9 8 5 5 9 0 52 7 7 50 2 9 9 1 2 92 7 855 17 2873876 62 7 0 237 21 2 5 6 S S S S S S S S 9 9 9 9 9 9 2 65 1 65 1 8 8 2 9 5 7 2 4 4 4 4 4 4 4 4 8 5 1 2 6 7 352 5 0 6 6 6 6 X FHUDPLF X FHUDPLF X FHUDPLF 5 N 5 73 95 9 9 B 56 ...

Page 346: ... 73 5 5 73 0 52 7 5 0 0 X 9 7 17 80 5 0 3 X FHUDPLF 7 7 7 7 7 5 4 7 7 1 7 7 5 0 7 9 2 6 67 57 7 2 7 706 7 5 06 9 7 7 9 17 5 6 5 6 6 1 25 9 17 7 6 7 1 8 LOLQ 3 X FHUDPLF 51 6 96 1 6 1 1 6 1 1 6 96 9 8 25 9 5 9 352 08 1 7 0308 2 6 1 95 7 7 7 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 9 1 2 13876 51 51 73 95 73 1 5 3 2 0 5 6 6725 6 26 6 3266 72 1 5 LQGXFHV DQ RIIVHW LQ DQDORJ VLJQDO WR JLYH D OLYH IRU VHQVRUV ZLW...

Page 347: ...6 1 1 6 1 1 6 96 9 8 0 52 7 7 7 50 67 5 7 0308 08 7 03 2 9 9 9 9 6 1 9 9 9 1 9 9 9 9 1 9 51 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 1 21 2 287 1 1 8 3 0 X 3 66 36 0867 7 1 2 7 5 8 725 1387 287387 3 16 X 9 7 17 80 5 56 5 5 5 5 5 5 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 7 50 67 5 8 7 7 50 67 5 QVWDOO 7 WKURXJK KROH 25 7 60 EX...

Page 348: ...DUG 3 31 25 8 7 50 2 73 7 50 2 51 8 36 8 8 36 8 36 2 25 2 9 9 21752 13876 7 51 21752 1 7 51 21752 1 7B 9B287 7B 9B287 S S S S S S 51 51 51 S 9 S 9 S 9 S 9 5 5 5 5 5 5 5 5 3ODFH WKHVH WHUPLQDWLRQ UHVLVWRUV DW WKH HQG RI HDFK GDWD OLQH DFK GDWD OLQH VKRXOG EH ODLG RXW DV D GDLV FKDLQ WKH VLJQDO SDVVLQJ IURP RQH WR WKH QH W 07272B DCN6552 D 22 ...

Page 349: ...W RI LOH 1 3 0 5 5 VHULHV 0RWKHUERDUG HQHUDWLRQ 6RXUFH E GGE UDZQ 6FKHPDWLF IRU 6HULHV 0RWKHUERDUG 3 31 2 6 1 73 8 36 2 4 4 4 4 4 4 4 4 8 8 36 7 50 2 6 1 2 9 7 2873876 67 786 2873876 9 2 6 277 5 6 77 86 9 S S S S 7B 9B287 51 8 07272B DCN6552 D 23 ...

Page 350: ... 0RWKHUERDUG 3 31 2 6 1 6 1 4 62 5 5 63 7 5 5 63 7 7 50 2 4 62 5 5 63 7 2 4 4 4 4 4 4 4 4 8 4 62 8 36 5 5 63 7 4 62 8 36 2 4 4 4 4 4 4 4 4 8 7 50 2 8 36 6 1 2 2 2 9 9 9 9 9 9 95 7 7 2873876 21752 2873876 7 51 211 725 62 5 6 7 51 5 5 3 1 50 2873876 2 6 277 2 6 277 2 6 277 2 6 277 S S S S S S 51 51 S 2B 7B5 7 8 8 07272B DCN6552 D 24 ...

Page 351: ... 8 5 7 4 6 10 9 J1 0039300100 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B30B PHDSS LF SN J7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 B30B PHDSS LF SN NI J8 FBMH3216HM501NT FB1 CHASSIS CHASSIS CHASSIS CHASSIS CHASSIS Vgl Make Model J P2 J P3 FEMA GM800480W 1 2 4 5 7 8 10 11 13 14 16 17 1 2 4 5 7 8 10 11 Data Image FG0700...

Page 352: ...12 Vdd 16 Vss 8 U3 PCF8574 S2 SW_46 Maint_SW Lang_Select 5V GND 5V GND 5V FDLY 24 PGND 8 DRVP 17 PGND 7 DRVN 18 VCOM 10 SUP 9 COMP 22 IN 11 VGH 15 REF 20 GND 19 SW 6 DLY2 3 SW 5 FB 1 DLY1 2 FBP 12 FBN 21 ADJ 14 GD 23 CTRL 13 CPI 16 VIN 4 TPS65150PWP HTSNK 25 U2 D1 CD214A B140LF S1 SW_46 Opt Lang Sw Opt Main Sw Vgl 22uF 6 3V C11 JMK316BJ226KL 1 0 C14 GMK107BJ105KA 1 0 C15 GMK107BJ105KA 1 0 C27 GMK1...

Page 353: ...1 8V 14 3 3VCR 15 PWR2 16 OCS2 17 PWR3 18 OCS3 19 PWR4 20 OCS4 21 SDA R1 22 3 3V 23 SCL S0 24 HS IND S1 25 RESET 26 VBUS DET 27 SUS R0 28 3 3V 29 USB 30 USB 31 XTL2 32 CLK IN 33 1 8VPLL 34 RBIAS 35 3 3PLL 36 GND 37 U8 USB2514 AEZG C32 1uF C44 1uF 5V GND 5V 1 D 2 D 3 GND 4 5 J4 USB A_R A 5V GND CHASSIS CHASSIS FBMH3216HM501NT FB5 C34 0 1 C36 0 1uF C33 0 1uF C31 0 1uF R30 100K R29 1K F2 0 5A 6V F1 0...

Page 354: ...3 100 R44 100 Vcc PIN 36 C48 0 01 Vcc PIN 42 C53 0 01 Vcc PIN 48 C54 0 01 C56 0 01 C58 0 01 FBMH3216HM501NT FB15 C61 0 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2 3 4 5 6 7 8 9 10 11 12 13 14 J13 HEADER 7X2 Y0M 8 Y0P 9 Y1M 10 Y1P 11 Y2M 14 Y2P 15 CLKOUT 23 CLKINM 16 CLKINP 17 SHTDN 22 NC 6 VCC 48 VCC 28 VCC 36 VCC 42 LVDS VCC 12 PLLVCC 20 LVDSGND 7 LVDSGND 13 LVDSGND 18 PLLGND 19 PLLGND 21 D0 24 D1 26 ...

Page 355: ...C 14 NC 43 VCC 2 VCC 8 VCC 21 LVDSVCC 37 PLLVCC 29 VLDSGND 42 VLDSGND 36 VLDSGND 31 PLLGND 30 PLLGND 28 U1 SN75LVDS84A CHASSIS 0 CHASSIS 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 J2 Header 22X2 MH3 MH4 2 3 4 5 6 7 8 1 MH1 MH2 9 10 11 12 13 14 15 16 17 18 19 J1 G3168 05000101 00 CHASSIS 3 3V 3 3V VAD0 VAD1 VAD2 VAD3 VA...

Page 356: ...DS3 GRN 1 2 3 4 5 6 7 8 P2 Header 8 1 2 3 4 5 6 U6 SP3050 R10 2 2k L1 47uH TP1 TP3 TP2 8 2 3 5 7 4 6 1 J2 DF11 8DP 2DS 24 SDA SCL 10 9 12 11 1 2 3 4 5 6 7 8 15 16 14 13 J1 CONN_RJ45_LED 5V OUT ISO GND C28 4 7uF R16 1k ATX ATX ARX ARX LED0 LED0 LED1 LED1 VDD2 5 GND2 7 VDD1 4 GND1 1 12 11 14 13 U8 LME0505 1 2 3 4 5 6 7 8 P3 Header 8 R19 75 C18 01 2KV R13 0 R20 75 CHASSIS CHASSIS PRINTED DOCUMENTS AR...

Page 357: ...3 GND 25 RO1 19 RO2 18 RO3 17 RO4 16 RO5 15 U9 SP3243EU GND R12 4 75k GND 1 2 nc 3 nc 4 5 6 U11 NUP2202W1 TXD B RXD B CTS B RTS B DSR B DTR B RI B DCD B MT1 MT HOLE C24 4 7uF C26 1uF C25 0 1uF C22 0 1uF C23 0 1uF C19 0 1uF C20 0 1uF C21 0 1uF DS4 GRN R11 2 2k CHASSIS MT2 MT HOLE R14 0 R15 0 DCD 2 RXD 1 TXD 4 DTR 3 GND 6 DSR 5 RTS 8 CTS 7 RI 10 N C 9 J3 DF11 10DP 2DS 24 V BUS 22 21 19 18 DCD 1 RI 2...

Page 358: ... U4A NC7WZ17P6X ISO GND 5V ISO ISO GND 1 3 2 4 5 6 U2 SMS12 C13 0 1uF C14 0 1uF C12 0 1uF C11 0 01uF BLU DS1 SDA C8 0 1uF C9 0 1uF C2 0 1uF C3 0 1uF C4 0 1uF C5 0 1uF C6 0 1uF C7 0 1uF C10 4 7uF AN CH0 AN CH1 AN CH2 AN CH3 AN CH4 AN CH5 AN CH6 AN CH7 R9 4 99 C27 4 7uF 5V ADC ISO GND ISO GND R3 1K R5 2 2k R6 2 2k 1 3 2 4 5 6 U3 SMS12 3 4 U4B NC7WZ17P6X R4 1K BLU DS2 SCL C15 01 2KV GND1 1 NC 2 VDD1 ...

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