TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
1-14
1-14
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
1.
1.
En
En
gi
gi
ne w
ne w
il
il
l n
l n
ot
ot
crank or cranks
crank or cranks
slowly
slowly
1.
1.
Bat
Bat
ter
ter
y di
y di
sc
sc
onne
onne
ct s
ct s
wi
wi
tch i
tch i
s tur
s tur
ned
ned
off.
off.
2.
2.
Eng
Eng
ine
ine
dri
dri
ve
ve
uni
uni
ts
ts
are
are
enga
enga
ged
ged
.
.
3.
3.
Bat
Bat
ter
ter
y c
y c
onn
onn
ect
ect
ion
ion
s ar
s ar
e b
e b
rok
rok
en,
en,
loose or corroded.
loose or corroded.
4.
4.
Lo
Lo
w
w
ba
ba
tt
tt
er
er
y
y
ch
ch
ar
ar
ge.
ge.
5.
5.
Bat
Bat
ter
ter
y r
y r
ati
ati
ng
ng
is
is
too
too
low
low
.
.
6.
6.
Oil
Oil
for
for
oper
oper
ati
ati
ng c
ng c
ond
ond
iti
iti
ons
ons
is
is
incorrect.
incorrect.
7.
7.
Oi
Oi
l l
l l
ev
ev
el
el
is
is
to
to
o h
o h
ig
ig
h.
h.
8.
8.
Oil
Oil
tem
tem
per
per
atu
atu
re
re
is
is
too
too
low
low
.
.
9.
9.
Ele
Ele
ctr
ctr
ic s
ic s
hif
hif
ter i
ter i
s not
s not
in th
in th
e neu
e neu
tra
tra
l
l
position.
position.
10.
10.
Circu
Circu
it breaker (CB
it breaker (CB
13, CB14,
13, CB14,
CB15, CB27, CB28 or ECM 30
CB15, CB27, CB28 or ECM 30
amp; Illustrations 1-6 and 6-6 thru
amp; Illustrations 1-6 and 6-6 thru
6-8) is tripped or defective.
6-8) is tripped or defective.
11
11
.
.
Defec
Defec
tive access
tive access
ory power sole-
ory power sole-
noid (L1).
noid (L1).
12.
12.
Defective
Defective
neutral start
neutral start
relay (K9,
relay (K9,
Illustration 6-6).
Illustration 6-6).
13.
13.
Defective
Defective
start assist
start assist
solenoid (L2).
solenoid (L2).
14.
14.
Defec
Defec
tive starter
tive starter
.
.
15.
15.
Defec
Defec
tive igniti
tive igniti
on switch (S1).
on switch (S1).
16.
16.
Blown fu
Blown fu
se (5 amp) to t
se (5 amp) to t
he ECM.
he ECM.
17.
17.
Loose or br
Loose or br
oken wir
oken wir
es / plugs /
es / plugs /
pins between any of the compo-
pins between any of the compo-
nents in Causes 9. thru 16. of this
nents in Causes 9. thru 16. of this
Problem.
Problem.
18.
18.
The TICS emerg
The TICS emerg
ency hydra
ency hydra
ulic
ulic
movement stop has been
movement stop has been
depressed to disable certain
depressed to disable certain
functions.
functions.
1.
1.
T
T
urn ba
urn ba
tte
tte
ry di
ry di
sco
sco
nne
nne
ct sw
ct sw
itc
itc
h on.
h on.
2.
2.
Dis
Dis
eng
eng
age
age
eng
eng
ine
ine
dri
dri
ven
ven
uni
uni
ts.
ts.
3.
3.
Che
Che
ck
ck
for
for
dam
dam
age
age
.
.
Rep
Rep
lac
lac
e,
e,
tig
tig
ht-
ht-
en or clean.
en or clean.
4.
4.
Che
Che
ck el
ck el
ect
ect
rol
rol
yte l
yte l
eve
eve
l and s
l and s
pec
pec
ifi
ifi
c
c
gravity.
gravity.
Recharge or
Recharge or
replace bat-
replace bat-
teries.
teries.
5.
5.
Rep
Rep
lac
lac
e with c
e with c
orr
orr
ect r
ect r
ate
ate
d batt
d batt
ery
ery
.
.
6.
6.
Cha
Cha
nge
nge
oil
oil
and
and
fil
fil
ter
ter
.
.
Ref
Ref
er
er
to
to
the
the
Fuel and Lubricant Specifica-
Fuel and Lubricant Specifica-
tions
tions
in the
in the
Appendices
Appendices
for the
for the
proper type of oil to be used.
proper type of oil to be used.
7.
7.
Che
Che
ck
ck
the
the
oil
oil
lev
lev
el.
el.
V
V
eri
eri
fy
fy
the
the
oil
oil
pan capacity.
pan capacity.
Drain excess
Drain excess
oil if
oil if
necessary.
necessary.
Fill the
Fill the
system to
system to
the
the
specified level.
specified level.
8.
8.
In
In
st
st
al
al
l oi
l oi
l pa
l pa
n he
n he
at
at
er
er
.
.
9.
9.
Pla
Pla
ce el
ce el
ect
ect
ric
ric
shi
shi
fte
fte
r in th
r in th
e neu
e neu
tra
tra
l
l
position.
position.
10.
10.
Reset or
Reset or
replace circuit
replace circuit
breaker(s).
breaker(s).
11.
11.
Replace ac
Replace ac
cessory
cessory
power
power
solenoid
solenoid
(L1).
(L1).
12.
12.
Replace neutral
Replace neutral
start relay
start relay
(K9).
(K9).
13.
13.
Replace start
Replace start
assist solenoid
assist solenoid
(L2).
(L2).
14.
14.
Replace or
Replace or
repair starter
repair starter
.
.
15.
15.
Refer to Com
Refer to Com
ponent 4. of the
ponent 4. of the
Component Troubleshooting
Component Troubleshooting
chart in
chart in
Section 6.
Section 6.
16.
16.
Replac
Replac
e fuse
e fuse
(s).
(s).
17.
17.
Isola
Isola
te and repair
te and repair
.
.
18.
18.
Pull the TICS emerg
Pull the TICS emerg
ency hydr
ency hydr
aulic
aulic
stop to its Out position.
stop to its Out position.
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
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Page 13: ...1 2 1 2 Rev 11 94 Rev 11 94 https www forkliftpdfmanuals com...
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Page 144: ...o o l l e e r r https www forkliftpdfmanuals com...
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Page 216: ...Section 15C Section 15C https www forkliftpdfmanuals com...
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