9-7
9-7
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
2.
2.
Ens
Ens
ure t
ure t
hat t
hat t
he in
he in
chi
chi
ng va
ng va
lve i
lve i
s not e
s not e
nga
nga
ged
ged
nor sticking.
nor sticking.
Hydraulic Checks.
Hydraulic Checks.
Before checking the torque
Before checking the torque
converter, transmission, and associated hydraulic
converter, transmission, and associated hydraulic
system for pressures and rate of flow, it is essen-
system for pressures and rate of flow, it is essen-
tial that the following preliminary checks be made.
tial that the following preliminary checks be made.
NOTE:
NOTE:
Do not attempt these check
Do not attempt these check
s with cold oil
s with cold oil
.
.
1.
1.
Che
Che
ck
ck
the
the
oil
oil
lev
lev
el i
el i
n th
n th
e tr
e tr
ans
ans
mis
mis
sio
sio
n.
n.
Thi
Thi
s
s
should be done with the oil temperature
should be done with the oil temperature
b180
b180
°
°
F and +200
F and +200
°
°
F (+82
F (+82
F to
F to
+93
+93
F), and the engine operating at idle.
F), and the engine operating at idle.
quarter throttle for 30 seconds, let off accelera-
quarter throttle for 30 seconds, let off accelera-
tor for 10 seconds.
tor for 10 seconds.
5.
5.
Rep
Rep
eat st
eat st
ep 4. unt
ep 4. unt
il the de
il the de
sir
sir
ed con
ed con
ver
ver
ter ou
ter ou
t-
t-
let temperature is reached.
let temperature is reached.
Full throttle stall speeds for an
Full throttle stall speeds for an
excessive length of time will overheat the
excessive length of time will overheat the
converter.
converter.
6.
6.
Whe
Whe
n chec
n chec
kin
kin
g the pr
g the pr
ess
ess
ure
ure
s, al
s, al
way
way
s chec
s chec
k
k
the charge pump and converter out pressures
the charge pump and converter out pressures
first.
first.
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
1
1
.
.
L
L
ow
ow
c
c
l
l
u
u
t
t
c
c
h
h
pressure
pressure
1.
1.
Lo
Lo
w o
w o
il
il
le
le
v
v
el
el
.
.
2.
2.
Clu
Clu
tch
tch
pre
pre
ssu
ssu
re r
re r
egu
egu
lat
lat
ing
ing
val
val
ve
ve
spool is stuck open.
spool is stuck open.
3.
3.
Def
Def
ect
ect
ive
ive
cha
cha
rgi
rgi
ng
ng
pum
pum
p [
p [
240
240
-
-
300 psi (16.6 - 20.7 bar) normal
300 psi (16.6 - 20.7 bar) normal
operating pressure].
operating pressure].
4.
4.
Bro
Bro
ken
ken
or
or
wor
wor
n c
n c
lut
lut
ch
ch
sha
sha
ft
ft
or
or
piston sealing rings.
piston sealing rings.
5.
5.
Clu
Clu
tch
tch
pis
pis
ton
ton
ble
ble
ed v
ed v
alv
alv
e st
e st
uck
uck
open.
open.
1.
1.
Fi
Fi
ll
ll
to
to
pro
pro
pe
pe
r
r
le
le
ve
ve
l.
l.
2.
2.
Cle
Cle
an
an
val
val
ve
ve
spo
spo
ol
ol
and
and
hou
hou
sin
sin
g.
g.
3.
3.
Re
Re
pl
pl
ac
ac
e c
e c
ha
ha
rg
rg
in
in
g p
g p
um
um
p.
p.
4.
4.
Rep
Rep
lac
lac
e se
e se
ali
ali
ng
ng
rin
rin
gs o
gs o
r c
r c
lut
lut
ch
ch
shaft.
shaft.
5.
5.
Cle
Cle
an b
an b
lee
lee
d va
d va
lve
lve
s t
s t
hor
hor
oug
oug
hly
hly
.
.
2.
2.
Lo
Lo
w c
w c
on
on
v
v
er
er
te
te
r
r
charging pump
charging pump
output
output
continued
continued
1.
1.
Lo
Lo
w o
w o
il
il
le
le
v
v
el
el
.
.
2.
2.
Su
Su
ct
ct
io
io
n sc
n sc
re
re
en p
en p
lu
lu
gg
gg
ed
ed
.
.
3.
3.
Air
Air
leak
leak
s at
s at
pum
pum
p in
p in
tak
tak
e ho
e ho
se a
se a
nd
nd
connections or collapsed hose.
connections or collapsed hose.
4.
4.
De
De
fe
fe
ct
ct
iv
iv
e ch
e ch
ar
ar
gi
gi
ng p
ng p
um
um
p.
p.
1.
1.
Fi
Fi
ll
ll
to
to
pro
pro
pe
pe
r
r
le
le
ve
ve
l.
l.
2.
2.
Cl
Cl
ea
ea
n s
n s
uc
uc
ti
ti
on
on
sc
sc
re
re
en
en
.
.
3.
3.
T
T
igh
igh
ten a
ten a
ll co
ll co
nnec
nnec
tio
tio
ns or
ns or
rep
rep
lac
lac
e
e
hose if
hose if
necessary
necessary
.
.
4.
4.
Re
Re
pl
pl
ac
ac
e c
e c
ha
ha
rg
rg
in
in
g p
g p
um
um
p.
p.
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
2.
2.
Lo
Lo
w c
w c
on
on
ve
ve
rt
rt
er
er
charging pump
charging pump
output (Continued)
output (Continued)
5.
5.
Clo
Clo
gge
gge
d tr
d tr
ans
ans
mis
mis
sio
sio
n fi
n fi
lte
lte
r
r
.
.
6.
6.
Def
Def
ect
ect
ive
ive
pre
pre
ssu
ssu
re r
re r
egu
egu
lat
lat
or
or
.
.
5.
5.
Rep
Rep
lac
lac
e tr
e tr
ans
ans
mis
mis
sio
sio
n fi
n fi
lte
lte
r
r
.
.
6.
6.
Rep
Rep
lac
lac
e
e
or
or
rebu
rebu
ild
ild
pre
pre
ssu
ssu
re
re
regulator.
regulator.
3.
3.
No
No
is
is
y
y
co
co
nv
nv
er
er
te
te
r
r
1.
1.
Wo
Wo
rn
rn
co
co
up
up
li
li
ng
ng
ge
ge
ar
ar
s.
s.
2.
2.
Wo
Wo
rn
rn
ch
ch
arg
arg
in
in
g
g
pu
pu
mp
mp
.
.
3.
3.
Wo
Wo
rn o
rn o
r da
r da
ma
ma
ge
ge
d be
d be
ar
ar
in
in
gs
gs
.
.
1.
1.
Re
Re
pl
pl
ac
ac
e c
e c
oup
oup
li
li
ng g
ng g
ea
ea
rs
rs
.
.
2.
2.
Re
Re
pl
pl
ac
ac
e c
e c
ha
ha
rgi
rgi
ng
ng
pu
pu
mp
mp
.
.
3.
3.
A co
A co
mpl
mpl
ete
ete
dis
dis
ass
ass
emb
emb
ly w
ly w
ill
ill
be
be
necessary to determine which
necessary to determine which
bearing is faulty.
bearing is faulty.
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
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