1-19
1-19
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
1
1
1.
1.
Coolan
Coolan
t tem
t tem
pera-
pera-
ture is above
ture is above
normal (Gradual
normal (Gradual
Overheat)
Overheat)
(Continued)
(Continued)
16.
16.
Radiat
Radiat
or core is internall
or core is internall
y
y
obstructed or damaged.
obstructed or damaged.
17.
17.
Engine is ov
Engine is ov
er–fue
er–fue
led.
led.
16.
16.
Inspe
Inspe
ct the radiat
ct the radiat
or and clean if
or and clean if
necessary.
necessary.
17.
17.
Check
Check
the fu
the fu
el rat
el rat
e.
e.
Refer
Refer
to Pr
to Pr
ob-
ob-
lem 21. in this troubleshooting
lem 21. in this troubleshooting
chart.
chart.
12.
12.
Coolan
Coolan
t tem
t tem
pera-
pera-
ture is above
ture is above
normal (Sudden
normal (Sudden
Overheat)
Overheat)
1.
1.
Co
Co
ol
ol
an
an
t l
t l
ev
ev
el i
el i
s l
s l
ow
ow
.
.
2.
2.
Fan
Fan
dri
dri
ve o
ve o
r fa
r fa
n co
n co
ntr
ntr
ols
ols
are
are
mal
mal
-
-
functioning.
functioning.
3.
3.
Fan
Fan
dri
dri
ve b
ve b
elt
elt
is l
is l
oos
oos
e, b
e, b
rok
rok
en,
en,
or
or
not correctly aligned.
not correctly aligned.
4.
4.
Rad
Rad
iat
iat
or c
or c
ap(
ap(
s) i
s) i
s inc
s inc
orr
orr
ect
ect
, ma
, ma
l-
l-
functioning, or has low-pressure
functioning, or has low-pressure
rating.
rating.
5.
5.
Rad
Rad
iat
iat
or
or
hos
hos
e i
e i
s
s
col
col
lap
lap
sed
sed
,
,
restricted, or leaking.
restricted, or leaking.
6.
6.
Coo
Coo
lan
lan
t te
t te
mpe
mpe
rat
rat
ure
ure
gau
gau
ge is
ge is
mal
mal
-
-
functioning.
functioning.
7.
7.
Cha
Cha
rge a
rge a
ir co
ir co
ole
ole
r fin
r fin
s, ra
s, ra
dia
dia
tor f
tor f
ins
ins
,
,
or air conditioner condenser fins
or air conditioner condenser fins
are damaged or obstructed with
are damaged or obstructed with
debris.
debris.
8.
8.
V
V
en
en
t li
t li
ne i
ne i
s re
s re
st
st
ri
ri
ct
ct
ed
ed
.
.
1.
1.
Ins
Ins
pec
pec
t th
t th
e eng
e eng
ine
ine
and c
and c
ool
ool
ing s
ing s
ys-
ys-
tem for external coolant leaks.
tem for external coolant leaks.
Repair if
Repair if
necessary
necessary
.
.
Add coolant.
Add coolant.
2.
2.
Che
Che
ck t
ck t
he f
he f
an d
an d
riv
riv
e an
e an
d fa
d fa
n co
n co
n-
n-
trols.
trols.
3.
3.
Che
Che
ck b
ck b
elt
elt
ten
ten
sio
sio
n and
n and
tig
tig
hte
hte
n if
n if
necessary.
necessary.
Replace driv
Replace driv
e belt
e belt
if
if
necessary.
necessary.
4.
4.
Re
Re
pl
pl
ac
ac
e ra
e ra
di
di
at
at
or c
or c
ap
ap
(s
(s
).
).
5.
5.
Ins
Ins
pec
pec
t t
t t
he h
he h
ose
ose
s an
s an
d re
d re
pla
pla
ce a
ce a
ny
ny
defective hoses.
defective hoses.
6.
6.
T
T
est
est
the
the
tem
tem
per
per
atu
atu
re g
re g
aug
aug
e.
e.
Replace the gauge if necessary.
Replace the gauge if necessary.
7.
7.
Ins
Ins
pec
pec
t the c
t the c
har
har
ge ai
ge ai
r coo
r coo
ler
ler
, rad
, rad
ia-
ia-
tor, and air conditioner condenser
tor, and air conditioner condenser
fins.
fins.
Clean if
Clean if
necessary
necessary
.
.
8.
8.
Che
Che
ck v
ck v
ent
ent
lin
lin
e fo
e fo
r re
r re
str
str
ict
ict
ion
ion
.
.
13.
13.
Coolan
Coolan
t los
t los
s –
s –
External
External
continued
continued
1.
1.
Lo
Lo
w c
w c
oo
oo
la
la
nt l
nt l
ev
ev
el
el
.
.
2.
2.
Ex
Ex
te
te
rna
rna
l c
l c
oo
oo
la
la
nt
nt
le
le
ak
ak
.
.
3.
3.
Rad
Rad
iat
iat
or c
or c
ap(
ap(
s) i
s) i
s inc
s inc
orr
orr
ect
ect
, ma
, ma
l-
l-
functioning, or has low-pressure
functioning, or has low-pressure
rating.
rating.
4.
4.
Rad
Rad
iat
iat
or
or
hos
hos
e i
e i
s
s
col
col
lap
lap
sed
sed
,
,
restricted, or leaking.
restricted, or leaking.
1.
1.
Ins
Ins
pec
pec
t th
t th
e eng
e eng
ine
ine
and c
and c
ool
ool
ing s
ing s
ys-
ys-
tem for external coolant leaks.
tem for external coolant leaks.
Repair / replace damaged cooling
Repair / replace damaged cooling
components.
components.
Add
Add
coolant.
coolant.
2.
2.
In
In
sp
sp
ec
ec
t the en
t the en
gi
gi
ne for c
ne for c
ool
ool
ant l
ant l
eak-
eak-
ing from hoses, draincocks, water
ing from hoses, draincocks, water
manifold, jumper tubes, expansion
manifold, jumper tubes, expansion
and pipe plugs, fittings, radiator
and pipe plugs, fittings, radiator
core, air compressor and cylinder
core, air compressor and cylinder
head gaskets, lubricating oil cooler,
head gaskets, lubricating oil cooler,
water pump seal, cylinder block, and
water pump seal, cylinder block, and
cab heater
cab heater
.
.
Repair /
Repair /
replace dam-
replace dam-
aged components.
aged components.
3.
3.
Re
Re
pl
pl
ac
ac
e ra
e ra
di
di
at
at
or c
or c
ap
ap
(s
(s
).
).
4.
4.
Ins
Ins
pec
pec
t t
t t
he h
he h
ose
ose
s an
s an
d re
d re
pla
pla
ce a
ce a
ny
ny
defective hoses.
defective hoses.
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
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