TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
15-6
15-6
parking brake solenoid of the manifold can be
parking brake solenoid of the manifold can be
manually activated to release the parking brake.
manually activated to release the parking brake.
Death or serious injury could
Death or serious injury could
result from
result from
a runaway truck.
a runaway truck.
Park the truck
Park the truck
on
on
a hard, level surface if possible, block the
a hard, level surface if possible, block the
wheels in both directions to prevent move-
wheels in both directions to prevent move-
ment, and Lock Out & Tag Out the truck.
ment, and Lock Out & Tag Out the truck.
To release the parking brake, fully turn the manual
To release the parking brake, fully turn the manual
override knob in clockwise to release the parking
override knob in clockwise to release the parking
brake.
brake.
NOTE:
NOTE:
The parking
The parking
brake will
brake will
only be released
only be released
if
if
maintaining
maintaining
the service
the service
brakes.
brakes.
Improper
Improper
maintenance procedures may lead to decreas-
maintenance procedures may lead to decreas-
ed service life, decreased performance, or
ed service life, decreased performance, or
brake failure.
brake failure.
Always follow
Always follow
proper pr
proper pr
oce-
oce-
dures for inspection, maintenance, and service
dures for inspection, maintenance, and service
of the brake system as outlined in this manual.
of the brake system as outlined in this manual.
The brakes should be disassembled and inspect-
The brakes should be disassembled and inspect-
ed every 10,000 hours (or 5 years), whichever
ed every 10,000 hours (or 5 years), whichever
occurs first, or when any of the following condi-
occurs first, or when any of the following condi-
tions, listed below
tions, listed below
, occur
, occur
.
.
The suggested brakes
The suggested brakes
inspection interval is based on normal operating
inspection interval is based on normal operating
conditions and may be increased or decreased
conditions and may be increased or decreased
based on actual operating experience
based on actual operating experience
.
.
1.
1.
Bra
Bra
kes ha
kes ha
ve ov
ve ov
erh
erh
eat
eat
ed an
ed an
d / or hy
d / or hy
dra
dra
uli
uli
c
c
tank level has run low.
tank level has run low.
2.
2.
Dir
Dir
ty or c
ty or c
ont
ont
ami
ami
nat
nat
ed hyd
ed hyd
rau
rau
lic f
lic f
lui
lui
d.
d.
3.
3.
Clo
Clo
gge
gge
d or dirt
d or dirt
y hydr
y hydr
aul
aul
ic ret
ic ret
urn fi
urn fi
lte
lte
r with
r with
(apparently) fibrous material.
(apparently) fibrous material.
4.
4.
Out
Out
-of
-of
-th
-th
e-o
e-o
rdi
rdi
nar
nar
y brak
y brak
e nois
e nois
e from o
e from o
ne or
ne or
more service brakes - such as grinding or
more service brakes - such as grinding or
metal-to-metal contact.
metal-to-metal contact.
5.
5.
Abn
Abn
orm
orm
all
all
y lon
y lon
g peda
g peda
l str
l str
oke
oke
, eve
, eve
n wit
n wit
h
h
hydraulic tank fluid level full.
hydraulic tank fluid level full.
6.
6.
Servic
Servic
e brak
e brak
es pu
es pu
lling
lling
to on
to on
e sid
e sid
e or
e or
the ot
the ot
her
her
.
.
Brake Control
Brake Control
System Troubleshootin
System Troubleshootin
g
g
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
1.
1.
No
No
or
or
we
we
ak
ak
se
se
rv
rv
ic
ic
e
e
brakes
brakes
1.
1.
Ai
Ai
r i
r i
n b
n b
ra
ra
ke
ke
sy
sy
st
st
em
em
.
.
2.
2.
Def
Def
ect
ect
ive
ive
ser
ser
vic
vic
e br
e br
ake
ake
val
val
ve.
ve.
3.
3.
Lea
Lea
k in
k in
lin
lin
e be
e be
twe
twe
en t
en t
he m
he m
ani
ani
fol
fol
d
d
and brake housings.
and brake housings.
4.
4.
De
De
fe
fe
ct
ct
iv
iv
e pis
e pis
to
to
n se
n se
al
al
s.
s.
5.
5.
Wo
Wo
rn o
rn o
r da
r da
mag
mag
ed d
ed d
isc
isc
(s)
(s)
ins
ins
ide
ide
brake housing.
brake housing.
6.
6.
Br
Br
ak
ak
es a
es a
re o
re o
ve
ve
rh
rh
ea
ea
ti
ti
ng.
ng.
7.
7.
De
De
fe
fe
ct
ct
iv
iv
e
e
ma
ma
ni
ni
fo
fo
ld
ld
.
.
8.
8.
Ref
Ref
er a
er a
lso
lso
to
to
Pro
Pro
ble
ble
m 7
m 7
. of
. of
the
the
Hydraulic System
Hydraulic System
T
T
roubleshoot-
roubleshoot-
ing
ing
chart in
chart in
Section 22
Section 22
.
.
1.
1.
Ble
Ble
ed t
ed t
he b
he b
rak
rak
e sy
e sy
ste
ste
m (
m (
ref
ref
er t
er t
o
o
Wet Disc Brake Bleeding
Wet Disc Brake Bleeding
in this
in this
section).
section).
2.
2.
Rep
Rep
lac
lac
e s
e s
erv
erv
ice
ice
bra
bra
ke
ke
val
val
ve.
ve.
3.
3.
Ins
Ins
pec
pec
t hy
t hy
dra
dra
uli
uli
c hos
c hos
es a
es a
nd re
nd re
pai
pai
r
r
if needed.
if needed.
4.
4.
Ref
Ref
er t
er t
o th
o th
e dri
e dri
ve a
ve a
xle m
xle m
anu
anu
fac
fac
tur
tur
-
-
er’s manual for isolation of defec-
er’s manual for isolation of defec-
tive piston seals (which side) and
tive piston seals (which side) and
repairs.
repairs.
5.
5.
Ref
Ref
er t
er t
o th
o th
e dri
e dri
ve a
ve a
xle m
xle m
anu
anu
fac
fac
tur
tur
-
-
er’s manual for repairs.
er’s manual for repairs.
6.
6.
Re
Re
fe
fe
r to
r to
Pr
Pr
ob
ob
le
le
m 1.
m 1.
of t
of t
he
he
Wet
Wet
Disc Brakes Cooling System
Disc Brakes Cooling System
Troubleshooting
Troubleshooting
chart in
chart in
Section
Section
15C.
15C.
7.
7.
Re
Re
pa
pa
ir
ir
ma
ma
ni
ni
fo
fo
ld
ld
.
.
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Summary of Contents for TX180S
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