A- 30
A- 30
TX / TXH / TXB 180S - 400L (4/07)
TX / TXH / TXB 180S - 400L (4/07)
on tapered Timken
on tapered Timken
bearings (found on the mast
bearings (found on the mast
and carriage main rollers):
and carriage main rollers):
1.
1.
The b
The b
olt
olt
s and t
s and t
appe
appe
d hol
d hol
es mu
es mu
st be c
st be c
lea
lea
n and
n and
free of oil.
free of oil.
(This can be done
(This can be done
by using a spray
by using a spray
degreaser (Zep Aerosolve
degreaser (Zep Aerosolve
or equivalent) and
or equivalent) and
drying with
drying with
compressed air.)
compressed air.)
2.
2.
Ap
Ap
pl
pl
y L
y L
oc
oc
t
t
it
it
e
e
to bolt threads.
to bolt threads.
3.
3.
Grad
Grad
ual
ual
ly ti
ly ti
ght
ght
en the b
en the b
olt
olt
s usi
s usi
ng a cro
ng a cro
ssi
ssi
ng
ng
pattern.
pattern.
4.
4.
Repeat
Repeat
Step
Step
3 unt
3 unt
il bo
il bo
lts
lts
hold a
hold a
t lea
t lea
st t
st t
he m
he m
ini-
ini-
mum torque value indicated in the torque chart
mum torque value indicated in the torque chart
below.
below.
Stake head at
Stake head at
three places w
three places w
ith a cen-
ith a cen-
ter punch.
ter punch.
5.
5.
Whe
Whe
n bear
n bear
ing
ing
s are re
s are re
mov
mov
ed, it i
ed, it i
s nec
s nec
ess
ess
ary t
ary t
o
o
run a tap in the threaded holes and a die on
run a tap in the threaded holes and a die on
the bolts to remove Loctite
the bolts to remove Loctite
res
res
idue.
idue.
If
If
a die
a die
is not available, use new bolts.
is not available, use new bolts.
mast and carriage main roller assemblies)
mast and carriage main roller assemblies)
Torque
Torque
M
M
i
i
n
n
.
.
M
M
a
a
x
x
.
.
B
B
o
o
l
l
t
t
S
S
i
i
z
z
e
e
f
f
t
t
-
-
l
l
b
b
s
s
(
(
N
N
m
m
)
)
f
f
t
t
-
-
l
l
b
b
s
s
(
(
N
N
m)
m)
5/16 - 18
5/16 - 18
7
7
.
.
5
5
1
1
0
0
8
8
.
.
5
5
1
1
2
2
3/8 - 16
3/8 - 16
1
1
4
4
1
1
9
9
1
1
6
6
2
2
2
2
7/16 - 14
7/16 - 14
2
2
4
4
3
3
3
3
2
2
6
6
3
3
5
5
1/2 - 13
1/2 - 13
3
3
8
8
5
5
2
2
4
4
2
2
5
5
7
7
5/8 - 11
5/8 - 11
7
7
4
4
1
1
0
0
0
0
8
8
1
1
1
1
1
1
0
0
3/4 - 10
3/4 - 10
1
1
3
3
5
5
1
1
8
8
3
3
1
1
5
5
0
0
2
2
0
0
3
3
T
T
orque Chart -
orque Chart -
Nuts and Bolts
Nuts and Bolts
Tightening procedure for Grade 8 countersunk
Tightening procedure for Grade 8 countersunk
flathead bolts with internal hex drive used for
flathead bolts with internal hex drive used for
retaining the slide bearing block housings (found
retaining the slide bearing block housings (found
on the mast and carriage):
on the mast and carriage):
1.
1.
Do No
Do No
t use s
t use s
tar
tar
was
was
her
her
s or an
s or an
y oth
y oth
er ty
er ty
pe of
pe of
“locking” washer with grade 8 bolts.
“locking” washer with grade 8 bolts.
2.
2.
Gen
Gen
ero
ero
usl
usl
y lub
y lub
ric
ric
ate t
ate t
he he
he he
ad and t
ad and t
hre
hre
ads o
ads o
f
f
the bolt with oil before installing.
the bolt with oil before installing.
3.
3.
Gra
Gra
dua
dua
lly t
lly t
ight
ight
en the b
en the b
olt
olt
s usin
s usin
g a cros
g a cros
sin
sin
g
g
pattern until they hold at least the minimum
pattern until they hold at least the minimum
torque value as indicated in the torque chart
torque value as indicated in the torque chart
below.
below.
4.
4.
In or
In or
der t
der t
o ach
o ach
iev
iev
e tor
e tor
que v
que v
alu
alu
es of t
es of t
his m
his m
ag-
ag-
nitude, a high quality hex bit driver tool should
nitude, a high quality hex bit driver tool should
be used.
be used.
5.
5.
In or
In or
der t
der t
o min
o min
imi
imi
ze be
ze be
ndi
ndi
ng st
ng st
res
res
ses i
ses i
n the
n the
tool and thereby increase its life, the length of
tool and thereby increase its life, the length of
the hex bit should be as short as possible
the hex bit should be as short as possible
(e.g., Snap-On
(e.g., Snap-On
“Stubby” length).
“Stubby” length).
Recommended Tor
Recommended Tor
que for Countersunk Flathead Bolts
que for Countersunk Flathead Bolts
with Internal Hex Drive
with Internal Hex Drive
(these torque values applies only to those bolts used to retain
(these torque values applies only to those bolts used to retain
the slide bearing block housings)
the slide bearing block housings)
Torque
Torque
M
M
i
i
n
n
i
i
m
m
u
u
m
m
M
M
a
a
x
x
i
i
m
m
u
u
m
m
B
B
o
o
l
l
t
t
S
S
i
i
z
z
e
e
H
H
e
e
x
x
B
B
i
i
t
t
S
S
i
i
z
z
e
e
f
f
t
t
-
-
l
l
b
b
s
s
(
(
N
N
m
m
)
)
f
f
t
t
-
-
l
l
b
b
s
s
(
(
N
N
m)
m)
5
5
/
/
1
1
6
6
-
-
1
1
8
8
3
3
/
/
1
1
6
6
1
1
3
3
1
1
8
8
1
1
5
5
2
2
0
0
3
3
/
/
8
8
-
-
1
1
6
6
7
7
/
/
3
3
2
2
2
2
0
0
2
2
7
7
2
2
2
2
3
3
0
0
7
7
/
/
1
1
6
6
-
-
1
1
4
4
1
1
/
/
4
4
3
3
0
0
4
4
1
1
3
3
2
2
4
4
3
3
1
1
/
/
2
2
-
-
1
1
3
3
5
5
/
/
1
1
6
6
6
6
5
5
8
8
8
8
7
7
0
0
9
9
5
5
5
5
/
/
8
8
-
-
1
1
1
1
3
3
/
/
8
8
1
1
1
1
0
0
1
1
4
4
9
9
1
1
1
1
5
5
1
1
5
5
6
6
3
3
/
/
4
4
-
-
1
1
0
0
1
1
/
/
2
2
2
2
6
6
5
5
3
3
5
5
9
9
2
2
6
6
5
5
3
3
6
6
6
6
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
Page 5: ...https www forkliftpdfmanuals com...
Page 13: ...1 2 1 2 Rev 11 94 Rev 11 94 https www forkliftpdfmanuals com...
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Page 17: ...https www forkliftpdfmanuals com...
Page 54: ...Hoist Circuit Hoist Circuit https www forkliftpdfmanuals com...
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Page 144: ...o o l l e e r r https www forkliftpdfmanuals com...
Page 193: ...https www forkliftpdfmanuals com...
Page 216: ...Section 15C Section 15C https www forkliftpdfmanuals com...
Page 222: ...Hoist Circuit Hoist Circuit https www forkliftpdfmanuals com...
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Page 290: ...TX TXH TXB 180S 400L 07 TX TXH TXB 180S 400L 07 https www forkliftpdfmanuals com...
