TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
22-10
22-10
(14-16 N
(14-16 N
⋅
⋅
m).
m).
FILTER
FILTER
HEAD / BOWL
HEAD / BOWL
ASSEMBL
ASSEMBL
Y
Y
BOLT
BOLT
RETURN
RETURN
FILTER
FILTER
COVER
COVER
Illustration 22-15.
Illustration 22-15.
Hydraulic
Hydraulic
Return
Return
Filter
Filter
Changing The Hydraulic Fluid
Changing The Hydraulic Fluid
(Illustration
(Illustration
22-16)
22-16)
.
.
The hydraulic
The hydraulic
fluid should
fluid should
be changed
be changed
periodically (refer to the
periodically (refer to the
Preventive Maintenance
Preventive Maintenance
chart in the
chart in the
Appendices
Appendices
for hydraulic fluid change
for hydraulic fluid change
interval).
interval).
The hydraulic
The hydraulic
fluid must
fluid must
also be
also be
changed in the event of a catastrophic failure of a
changed in the event of a catastrophic failure of a
hydraulic
hydraulic
component.
component.
Refer
Refer
to the
to the
Fuel and
Fuel and
Lubricant Specifications
Lubricant Specifications
chart in the
chart in the
Appen-
Appen-
dices
dices
for the proper type of fluid to be used and
for the proper type of fluid to be used and
perform the following procedures to change the
perform the following procedures to change the
hydraulic fluid:
hydraulic fluid:
Death or serious injury could
Death or serious injury could
result from
result from
a runaway truck.
a runaway truck.
Park the truck
Park the truck
on
on
a hard, level surface, apply the parking brake,
a hard, level surface, apply the parking brake,
block the wheels in both directions to prevent
block the wheels in both directions to prevent
movement of the truck and Lock-Out &
movement of the truck and Lock-Out &
T
T
ag Out
ag Out
y
y
Plug all hoses when they are
Plug all hoses when they are
disconnected to prevent foreign matter from
disconnected to prevent foreign matter from
entering the hydraulic system.
entering the hydraulic system.
1.
1.
Park t
Park t
he tr
he tr
uck on a ha
uck on a ha
rd, le
rd, le
vel s
vel s
urf
urf
ace
ace
, blo
, blo
ck
ck
the wheels in both directions, apply the park-
the wheels in both directions, apply the park-
ing brake and Lock Out & Tag Out the truck.
ing brake and Lock Out & Tag Out the truck.
2.
2.
Provid
Provid
e a su
e a su
itabl
itabl
e cont
e cont
ainer
ainer
, re
, re
move
move
the
the
drain
drain
plug and drain the hydraulic fluid.
plug and drain the hydraulic fluid.
3.
3.
Rem
Rem
ove t
ove t
he ac
he ac
ces
ces
s cap f
s cap f
rom t
rom t
he hy
he hy
dra
dra
uli
uli
c
c
tank.
tank.
4.
4.
Rem
Rem
ove
ove
the
the
bre
bre
ath
ath
er
er
fil
fil
ter
ter
.
.
5.
5.
Rem
Rem
ove t
ove t
he re
he re
tur
tur
n fi
n fi
lte
lte
r (r
r (r
efe
efe
r to
r to
Hydraulic
Hydraulic
Return Filter Replacement
Return Filter Replacement
for removal pro-
for removal pro-
cedures).
cedures).
6.
6.
Rem
Rem
ove th
ove th
e suct
e suct
ion st
ion st
rai
rai
ner
ner
s from t
s from t
he hyd
he hyd
rau
rau
-
-
lic tank and
lic tank and
clean in solvent.
clean in solvent.
Dry with com
Dry with com
-
-
pressed air.
pressed air.
7.
7.
Aft
Aft
er al
er al
l the f
l the f
lui
lui
d has b
d has b
een dr
een dr
ain
ain
ed fr
ed fr
om th
om th
e
e
tank, remove the access cover(s) and
tank, remove the access cover(s) and
O-ring(s).
O-ring(s).
8.
8.
Steam
Steam
clean
clean
the
the
interi
interi
or o
or o
f th
f th
e hyd
e hyd
raulic
raulic
tank.
tank.
Do Not clean the interior of
Do Not clean the interior of
the hydraulic tank with a flammable solvent;
the hydraulic tank with a flammable solvent;
this can create a serious fire hazard.
this can create a serious fire hazard.
9.
9.
Ins
Ins
tal
tal
l n
l n
ew
ew
ret
ret
urn
urn
fil
fil
ter
ter
.
.
10.
10.
Re-ins
Re-ins
tall suction strain
tall suction strain
ers.
ers.
11.
11.
Re-install acces
Re-install acces
s cover(s)
s cover(s)
and O-ring(s).
and O-ring(s).
Inspect O-ring(s) and replace if necessary.
Inspect O-ring(s) and replace if necessary.
12.
12.
Re-ins
Re-ins
tall the drai
tall the drai
n plug.
n plug.
13.
13.
Install new
Install new
breather filter
breather filter
.
.
14.
14.
Slowly fill tank
Slowly fill tank
with hydraulic fluid
with hydraulic fluid
from the filler
from the filler
filter port (see Illustration 22-16) while inspect-
filter port (see Illustration 22-16) while inspect-
ing for leaks (pay particular attention to the
ing for leaks (pay particular attention to the
access covers).
access covers).
If a leak
If a leak
is detected,
is detected,
repair
repair
before adding
before adding
additional hydraulic
additional hydraulic
fluid.
fluid.
If
If
there are no leaks detected, fill the hydraulic
there are no leaks detected, fill the hydraulic
tank to the FULL mark on the fluid level dip-
tank to the FULL mark on the fluid level dip-
stick (see Illustration 22-16).
stick (see Illustration 22-16).
15.
15.
Inspect hydraulic
Inspect hydraulic
tank fittings
tank fittings
and hoses for
and hoses for
leaks.
leaks.
Tighten
Tighten
connections / bolts
connections / bolts
as required.
as required.
Hydraulic Hose Assemblies and Fittings.
Hydraulic Hose Assemblies and Fittings.
All
All
hydraulic hose assemblies should be checked
hydraulic hose assemblies should be checked
daily for chaf
daily for chaf
fing or
fing or
cracking.
cracking.
Check daily
Check daily
to
to
ensure that there are no loose fittings on the
ensure that there are no loose fittings on the
hydraulic connections.
hydraulic connections.
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
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