1-27
1-27
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
TX / TXH / TXB 180S - 400L (Rev. 4/23/07)
P
P
r
r
o
o
b
b
l
l
e
e
m
m
C
C
a
a
u
u
s
s
e
e
C
C
o
o
r
r
r
r
e
e
c
c
t
t
i
i
o
o
n
n
35.
35.
Intak
Intak
e mani
e mani
fold
fold
pressure (boost) is
pressure (boost) is
below normal
below normal
1.
1.
Air
Air
int
int
ake
ake
or
or
exh
exh
aus
aus
t l
t l
eak
eak
s.
s.
2.
2.
Air
Air
int
int
ake
ake
sys
sys
tem
tem
is r
is r
est
est
ric
ric
ted
ted
.
.
3.
3.
Cha
Cha
rge
rge
air
air
coo
coo
ler
ler
is r
is r
est
est
ric
ric
ted
ted
or
or
leaking.
leaking.
4.
4.
Ele
Ele
ctr
ctr
onic
onic
fau
fau
lt c
lt c
ode
ode
s are
s are
act
act
ive
ive
.
.
5.
5.
Eng
Eng
ine
ine
pow
pow
er
er
out
out
put
put
is
is
low
low
.
.
1.
1.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 4
on 4
. of
. of
Pro
Pro
ble
ble
m
m
20. in this troubleshooting chart.
20. in this troubleshooting chart.
2.
2.
Che
Che
ck ai
ck ai
r int
r int
ake s
ake s
yst
yst
em f
em f
or re
or re
str
str
ic-
ic-
tions.
tions.
Replace air
Replace air
filter if
filter if
required.
required.
3.
3.
Ins
Ins
pec
pec
t th
t th
e cha
e cha
rge a
rge a
ir co
ir co
ole
ole
r for
r for
air
air
restrictions or leaks.
restrictions or leaks.
4.
4.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 2
on 2
. of
. of
Pro
Pro
ble
ble
m
m
2. in this troubleshooting chart.
2. in this troubleshooting chart.
5.
5.
Ref
Ref
er t
er t
o Pr
o Pr
oble
oble
m 20
m 20
. in
. in
thi
thi
s tr
s tr
ou-
ou-
bleshooting chart.
bleshooting chart.
36.
36.
Lubric
Lubric
ating
ating
oil
oil
consumption is
consumption is
excessive
excessive
1.
1.
Cra
Cra
nkc
nkc
ase
ase
ven
ven
til
til
ati
ati
on s
on s
yst
yst
em i
em i
s
s
plugged.
plugged.
2.
2.
Oil
Oil
does
does
not
not
mee
mee
t sp
t sp
eci
eci
fic
fic
ati
ati
ons
ons
.
.
3.
3.
Oil
Oil
dra
dra
in i
in i
nte
nte
rva
rva
l is
l is
exc
exc
ess
ess
ive
ive
.
.
4.
4.
Ex
Ex
te
te
rn
rn
al
al
oi
oi
l le
l le
ak
ak
.
.
5.
5.
V
V
eri
eri
fy t
fy t
he oi
he oi
l con
l con
sum
sum
pti
pti
on ra
on ra
te.
te.
6.
6.
Oi
Oi
l l
l l
ev
ev
el
el
is
is
to
to
o h
o h
igh
igh
.
.
7.
7.
T
T
urb
urb
och
och
arg
arg
er oi
er oi
l se
l se
al is
al is
lea
lea
kin
kin
g.
g.
8.
8.
Lub
Lub
ric
ric
ati
ati
ng oi
ng oi
l is c
l is c
ont
ont
ami
ami
nat
nat
ed wi
ed wi
th
th
coolant or fuel.
coolant or fuel.
9.
9.
Air c
Air c
omp
omp
res
res
sor i
sor i
s pum
s pum
ping
ping
lub
lub
ric
ric
at-
at-
ing oil into the air system.
ing oil into the air system.
1.
1.
Che
Che
ck
ck
and
and
cle
cle
an
an
the
the
ven
ven
t t
t t
ube.
ube.
2.
2.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 2
on 2
. of
. of
Pro
Pro
ble
ble
m
m
8. in this troubleshooting chart.
8. in this troubleshooting chart.
3.
3.
V
V
eri
eri
fy th
fy th
e corr
e corr
ect o
ect o
il dra
il dra
in int
in int
erv
erv
al.
al.
4.
4.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 5
on 5
. of
. of
Pro
Pro
ble
ble
m
m
8. in this troubleshooting chart.
8. in this troubleshooting chart.
5.
5.
Che
Che
ck
ck
the
the
amo
amo
unt
unt
of
of
oil
oil
add
add
ed
ed
versus the hours of operation.
versus the hours of operation.
6.
6.
Che
Che
ck
ck
the
the
oil
oil
lev
lev
el.
el.
V
V
eri
eri
fy
fy
the
the
oil
oil
pan capacity
pan capacity
.
.
Drain the
Drain the
excess
excess
oil
oil
if necessary
if necessary
.
.
Fill the sys
Fill the sys
tem to the
tem to the
specified level.
specified level.
7.
7.
Che
Che
ck t
ck t
he t
he t
urb
urb
och
och
arg
arg
er c
er c
omp
omp
res
res
-
-
sor and turbine seals.
sor and turbine seals.
8.
8.
Ref
Ref
er t
er t
o Pr
o Pr
oble
oble
m 10
m 10
. in
. in
thi
thi
s tr
s tr
ou-
ou-
bleshooting chart.
bleshooting chart.
9.
9.
Che
Che
ck t
ck t
he ai
he ai
r lin
r lin
es f
es f
or ca
or ca
rbo
rbo
n bui
n bui
ld-
ld-
up and lubricating oil.
up and lubricating oil.
37.
37.
Lubric
Lubric
ating
ating
oil
oil
sludge in the
sludge in the
crankcase is
crankcase is
excessive
excessive
1.
1.
Bul
Bul
k oi
k oi
l su
l su
ppl
ppl
y is
y is
con
con
tam
tam
ina
ina
ted
ted
.
.
2.
2.
Coo
Coo
lan
lan
t t
t t
emp
emp
erat
erat
ure
ure
is
is
bel
bel
ow
ow
normal.
normal.
3.
3.
Cra
Cra
nkc
nkc
ase
ase
ven
ven
til
til
ati
ati
on s
on s
yst
yst
em i
em i
s
s
plugged.
plugged.
4.
4.
Inc
Inc
orr
orr
ect
ect
fue
fue
l gr
l gr
ade
ade
is b
is b
eing
eing
use
use
d
d
or fuel quality is poor.
or fuel quality is poor.
5.
5.
Oil
Oil
does
does
not
not
mee
mee
t sp
t sp
eci
eci
fic
fic
ati
ati
ons
ons
.
.
1.
1.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 2
on 2
. of
. of
Pro
Pro
ble
ble
m
m
33. in this troubleshooting chart.
33. in this troubleshooting chart.
2.
2.
Ref
Ref
er t
er t
o Pr
o Pr
oble
oble
m 16
m 16
. in
. in
thi
thi
s tr
s tr
ou-
ou-
bleshooting chart.
bleshooting chart.
3.
3.
Che
Che
ck
ck
and
and
cle
cle
an
an
the
the
cra
cra
nkc
nkc
ase
ase
breather and vent tube.
breather and vent tube.
4.
4.
Use
Use
the
the
cor
cor
rec
rec
t g
t g
rade
rade
of
of
fue
fue
l.
l.
5.
5.
Ref
Ref
er t
er t
o Co
o Co
rre
rre
cti
cti
on 2
on 2
. of
. of
Pro
Pro
ble
ble
m
m
8. in this troubleshooting chart.
8. in this troubleshooting chart.
https://www.forkliftpdfmanuals.com/
Summary of Contents for TX180S
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Page 13: ...1 2 1 2 Rev 11 94 Rev 11 94 https www forkliftpdfmanuals com...
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Page 144: ...o o l l e e r r https www forkliftpdfmanuals com...
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Page 216: ...Section 15C Section 15C https www forkliftpdfmanuals com...
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Page 290: ...TX TXH TXB 180S 400L 07 TX TXH TXB 180S 400L 07 https www forkliftpdfmanuals com...