KAUP T 466 Series Operating Manual Download Page 1

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Operating Manual

Original Operating Manual

Edition 06/15

Subject to modifications

Fork Positioner

T 466ZH

T 466

Fork Positioner with welded-on forks with sideshift

T 466Z

Fork Positioner with welded-on forks

without sideshift

Summary of Contents for T 466 Series

Page 1: ...anual Original Operating Manual 1 Edition 06 15 Subject to modifications Fork Positioner T 466ZH T 466 Fork Positioner with welded on forks with sideshift T 466Z Fork Positioner with welded on forks without sideshift ...

Page 2: ...d on defects 5 1 7 Limits of applicable use 5 2 Safety aspects 6 3 Design 7 3 1 Proper use of the equipment 7 3 2 Improper use 8 4 Installation and checking out 8 4 1 Installation 8 4 1 1 Fork Positioner with sideshift 9 4 1 2 Fork Positioner without sideshift 10 4 2 Checking out 11 4 2 1 Bleeding the hydraulic system 11 4 2 2 Adjustment after putting into service 11 5 Operation 11 5 1 General 11 ...

Page 3: ...n of Conformity Summary 20 Our service department in Aschaffenburg will be happy to answer your technical questions and to provide additional support Technical Support 0049 0 6021 865 395 0049 0 6021 865 284 0049 0 6021 865 352 Orders for spare parts Domestic 0049 0 6021 865205 0049 0 6021 865251 Orders for spare parts Export 0049 0 6021 865344 0049 0 6021 865348 Outside of normal business hours t...

Page 4: ... following symbols are used in this operating manual to highlight details of special importance Identifies details relating to do s and don ts for the purpose of avoiding injury and property damage Specific details relating to the efficient use of the attachment and other advice Lists are denoted by a shadowed box Steps to be performed by the operator are denoted by a black dot 1 In illustrations ...

Page 5: ...onents Inappropriate installation maintenance inspection and servicing Assignment of unqualified or non authorised personnel Claims raised by third parties 1 7 Limits of applicable use KAUP attachments are intended for use under the following climatic conditions Average ambient temperature for continuous operation 25 C Allowable maximum ambient temperature short term up to 1h 40 C Allowable minimu...

Page 6: ...a safe distance away from moving reciprocating or rotating parts of the attachment to avoid danger of crushing pinching or entanglement Notify the responsible department person immediately of changes and faults in operation of the attachment that affect safety The attachment shall be shut down Use aids to vision e g mirrors camera etc where goods being transported obstruct vision Only allow work o...

Page 7: ...ithout sideshift hooks 8 are installed to the clamp body 3 using bolts 7 For model 2 an additional locking device 9 is installed to the clamp body 3 using bolts 10 3 1 Proper use of the equipment Fork positioners are designed for carrying loads on pallets or in skeleton containers Proper use of the machine and or equipment includes the following Observance of the operating manual at all times Obse...

Page 8: ...s not permitted to clamp loads Transporting persons with the load or load handling devices 4 Installation and checking out 4 1 Installation Installation and commissioning should be performed by qualified and authorised personnel only Pay attention to a sufficient load carrying capacity of the lifting means The following are examples of preferred lifting means Capacity 250 kg M16 1200 kg M16 2000 k...

Page 9: ...Operating Manual Original Operating Manual 9 4 1 1 Fork Positioner with sideshift ...

Page 10: ... Mount the lower hooks 2 tightening the screws 5 with a torque of 190 Nm Connect the hose lines 6 and 7 to the hydraulic connectors on the lift truck Before initial operation check the functions and the identification of the attachment with the movement directions of the operating elements operating lever joystick etc Mount the residual carrying capacity notice and identification of the operating ...

Page 11: ... from the fully open to the fully closed position Inspect the hydraulic connections for leakage 4 2 2 Adjustment after putting into service The hydraulic system is under pressure During work on hydraulic components oil spurting out can cause injuries Unload the system in accordance with the operating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil in...

Page 12: ... attachment up to the load to maximum extent Raise the load about 300 mm and tilt the mast backwards Centre the load to the middle of the lift truck during take up and transport 5 3 Driving Ensure that pallets boxes containers and packaging are in good condition Do not drive with the mast tilted forward Take care when driving that neither the attachment nor the load comes into contact with the gro...

Page 13: ...perating instructions of the lift truck manufacturer In the case of injuries caused by high pressure oil inform the works physician and seek out a specialist immediately Screw connections can loosen due to vibration of the attachment During routine maintenance check that screw connections are correctly torqued and replace screws which are visibly damaged Note the following tightening torques which...

Page 14: ...icants approved and recommended by KAUP Greases Note Lithium soap grease NLGI Class 2 e g Avialith 2 Designation DIN51825 K 2 K 30 Complex soap grease NLGI Class 2 e g Turmogrease Gel M 5 Foundry quality Teflon spray e g Wieds or Rivolta Only for plastic sections The specified maintenance schedules can change as a result of the operating conditions such as extreme cold heat and dust or poor ground...

Page 15: ...r Check screw conntections on the hooks 6 on the sideshift components 7 To do so remove the arm adjusting device in the reverse order to that described in section 4 1 and remove the guide rail The screws are accessible from the rear side on the hooks 8 16 on the interlock 17 Replace loose or damaged screws Torque the screws as specified in Chapter 6 1 General 16 17 ...

Page 16: ...s 3 are seated correctly Then fit the fork positioner as described in section 4 1 Replace worn sliders 4 by removing nut 9 from each cylinder 10 Pull the carriage to the side to remove Replace the sliders 4 Push the carriage into clamp body and reinstall nuts 9 of cylinders 10 Replace defective supporting rollers 11 in the hooks 5 by removing the screws 6 Using suitable lifting mean tilt the clamp...

Page 17: ... the thickness of the fork As necessary Bent forks are not safe to operate and their continued use should be prevented Straightening of forks may only be performed by the manufacturer of the fork or by one of his authorised workshops You can increase the service life of forks by using forks especially protected against wear 6 3 3 Identification plate and caution board ...

Page 18: ... without engraved in the material 7 Troubleshooting Troubleshooting should only be performed by qualified and authorised personnel Fault Possible cause Correction Fork Positioner Opening and closing Lack of synchronisation Tolerance of flow divider Move the cylinders until fully open or fully closed and against the stops Movement too slow Insufficient fluid flow from truck s hydraulics Increase fl...

Page 19: ...er one Jerky shifting action Supporting roller defective Replace supporting roller Supporting roller not properly lubricated Lubricate supporting roller Sliders not properly lubricated Lubricate sliders Supporting roller does not rotate Supporting roller defective Replace supporting roller Supporting roller not properly lubricated Lubricate supporting roller Housing scrapes on the conduit Slider i...

Page 20: ... pallets These must not be damaged The attachment must be secured against slipping or tipping over on the support 10 Decommissioning and storage If the attachment is to be stored for an extended period the hydraulic connectors must be sealed against contamination and damage Store the attachment in a clean dry environment 11 Spare parts list not part of the Operating Manual 12 EC Declaration of Con...

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