Strautmann Verti-Mix 1251-L Translation Of The Original Operating Instructions Download

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Circuit diagrams

Verti-Mix 951-1651, Verti-Mix 951-L, 1251-L, Verti-Mix 1501 D-3101 D 05.16

173

(A) Control block for basic functions

(B) Control block for hydraulically swivelling blow-out pipe (optional)

(1) Dosage gate

(2) Valve for discharge conveyor for side discharge

(3) Valve for conveyor extension

(4) Height adjustment for conveyor extension

(5) Hydraulic counter-cutters

(6) Hydraulic supporting leg

(7) Hydraulic motor for crossover conveyor

(8) Hydraulic motor for conveyor extension

(9) Hydraulic motor of discharge conveyor for side discharge

(10) Hydraulic motor for crossover conveyor

(11) Dosage gate, straw blower

(12) Dosage gate for straw blower with hydraulically swivelling blow-out pipe

(13) Hydraulic motor for hydraulically swivelling blow-out pipe

(14) Hydraulic motor for straw blower

Summary of Contents for Verti-Mix 1251-L

Page 1: ...Translation of the Original Operating Instructions Fodder mixing wagon Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 65200921 0 000 05 16...

Page 2: ...EC 2006 05 17 EC machinery directive 2006 42 EC 2014 30 EU 2014 02 26 Electromagnetic compatibility Directive 2014 30 EU of the European Parliament and the Council dated 26 February 2014 for harmonis...

Page 3: ...e B Strautmann S hne GmbH u Co KG Bielefelder Stra e 53 D 49196 Bad Laer Phone 49 0 5424 802 30 Fax 49 0 5424 802 64 E mail parts strautmann com Spare parts catalogue online www strautmann elise de Pl...

Page 4: ...rt up in case of doubt the details and information contained in such sub supplier documentation shall prevail In particular observe the safety instructions thus being able to fully benefit from the ad...

Page 5: ...2 Tyre pressure 24 2 6 3 Verti Mix Double 24 2 6 3 1 Dimensions of wagon 25 2 6 3 2 Tyre pressure 27 2 7 Required tractor equipment 28 2 8 Drawbar 30 3 Safety instructions 31 3 1 Correct use 31 3 2 S...

Page 6: ...hitch hook and drawbar lug hitch ring 67 5 4 3 3 Draw pin Piton Fix and drawbar lug hitch ring 67 5 4 3 4 Ball type coupling and shell 67 5 5 Propeller shaft 68 5 5 1 Adjust length of propeller shaft...

Page 7: ...mixing wagon 107 7 1 1 Recommended filling order 109 7 2 Mix fodder components 110 7 2 1 Counter cutters 110 7 3 Fodder discharge 111 7 3 1 Eliminate blockages 112 7 4 Working with the straw blower 1...

Page 8: ...9 9 15 2 1 Marking and period of use of hydraulic hose pipes 149 9 15 2 2 Maintenance intervals 149 9 15 2 3 Inspection criteria for hydraulic hose pipes 150 9 15 2 4 Installation and removal of hydra...

Page 9: ...0 12 1 2 2 With straw blower 172 12 2 Electronic system 174 12 2 1 E control set 174 12 2 1 1 3 function control set 174 12 2 1 2 4 function control set 176 12 2 1 3 7 function control set 178 12 2 1...

Page 10: ...ting instructions Any directional data in these operating instructions refer to the direction of motion 1 4 Applied modes of specification Instructions and responses Activities which have to be carrie...

Page 11: ...he operator e g by pressing An operating element may be an adjusting lever a key button rotary switch key etc 1 6 Activity related safety instructions and important information Activity related safety...

Page 12: ...revented Non observance of the safety instructions marked by CAUTION may cause light or moderate bodily injury or material damage 1 6 2 Important information Important information provides details for...

Page 13: ...arked in these operating instructions and are available at extra cost 2 1 General overview of machine Fig 1 1 Drawbar 2 Propeller shaft 3 Propeller shaft holder 4 Ladder platform 5 Supporting leg 6 Co...

Page 14: ...nd protective devices WARNING Risk to people of being crushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the prote...

Page 15: ...ler shaft 3 Protective sleeve for drive shaft 4 Hose holder for supply lines 5 Ladder platform 6 Protective device for crossover conveyor at the left hand and right hand front 7 Protective device for...

Page 16: ...ompressed air brake brake line yellow only available with optional extra equipment 8 Hydraulic connector for hydraulic brake with hydraulic clutch according to ISO 5676 only with available optional ex...

Page 17: ...r made unrecognizable 1 Type plate with CE symbol 2 Vehicle identification number machine ID number embossed into the frame Fig 7 Information on the type plate 1 Manufacturer 2 CE symbol 3 Vehicle Mac...

Page 18: ...rake kg 6000 7800 10000 10000 Overrun brake kg 6000 7000 Dual line service brake system kg 6000 7800 10000 10000 Admissible tongue load Hydraulic service brake Dual line service brake system kg 1000 1...

Page 19: ...15 0 16 5 Extension height m 0 18 0 36 0 18 0 36 0 18 0 18 0 36 lighting system electro hydraulic control set P t o speed min 1 540 Sound pressure level dB A 84 Actually usable mixing capacity mixing...

Page 20: ...Product description 20 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 2 6 1 1 Dimensions of wagon Fig 9...

Page 21: ...66 2 59 2 77 2 95 F with 250 70 15 5 18 PR Reduction of load capacity m 2 32 2 5 2 68 2 61 2 79 kg 8500 F with 400 60 15 5 14 PR m 2 43 2 61 2 79 F with 400 60 15 5 18 PR Reduction of load capacity m...

Page 22: ...18 0 36 Gross vehicle weight rating when equipped with Hydraulic service brake kg 7760 8700 Admissible axle load when equipped with Hydraulic service brake kg 5260 6200 Admissible tongue load kg 2500...

Page 23: ...ith side discharge on both sides m 2 36 2 48 Height incl tyres C with 250 70 15 5 18 PR m 2 10 2 28 2 46 2 39 2 57 2 75 C with 400 60 15 5 18 PR m 2 16 2 34 2 52 2 45 2 63 2 81 C with 30 x 11 5 14 5 m...

Page 24: ...800 11800 Tandem axle kg 12800 17800 18000 Admissible axle load when equipped with Single axle kg 10000 10000 10000 Tandem axle kg 11000 16000 16000 Admissible tongue load kg 1800 1800 1800 2000 Empty...

Page 25: ...D P t o speed min 1 540 Sound pressure level dB A 85 Actually usable mixing capacity mixing augers having been deducted from the capacity Tab 7 Figures technical data and weights may change due to te...

Page 26: ...ischarge m 2 06 2 26 2 38 2 52 E with side discharge on both sides m 2 16 2 36 2 48 2 62 Height incl tyres single axle F with 8 15 15 14 PR double Middle axle position m m 2 30 2 28 2 48 2 46 2 66 2 6...

Page 27: ...1720 m 2 56 2 74 2 92 2 84 3 02 3 20 3 21 3 39 3 57 Increase of load capacity kg 12800 17800 G Track m 1 52 1 52 1 74 1 94 H Outside wheel width incl standard tyres m 2 03 2 03 2 03 J Container lengt...

Page 28: ...ity of the hydraulic oils before connecting the machine to the hydraulic system of your tractor For details about checking the compatibility of the hydraulic oils contact your agricultural machinery d...

Page 29: ...ure less return line max back pressure in return line 5 bar Conveyor extension 1 double acting control device extend and retract Tab 10 Operation via Bowden cable or electro hydraulic E control Option...

Page 30: ...51 Top linkage with flanged and cranked drawbar lug 40 mm Top linkage with coupling head type 80 Bottom linkage with coupling head type 80 Bottom linkage with flanged drawbar lug type 3394 and fixed s...

Page 31: ...herwise than by means of a tractor equipped with a front loader a yard or wheeled loader a telescopic loader the provided feeding aids such as mineral feed funnel etc directly from the pipe or conveyi...

Page 32: ...1 User s obligation The user is obliged to observe the general national occupational safety accident prevention and environmental protection rules to exclusively have staff operating the machine who...

Page 33: ...uthorised workshops have qualified staff and adequate means tools lifting and supporting equipment at their disposal to carry out this work properly This applies to any work which is not mentioned in...

Page 34: ...es Only operate the machine when all safety and protective devices are properly fixed and in fully operable condition Defective or removed safety and protective devices might cause dangerous situation...

Page 35: ...reasons improper use of the machine improper assembly commissioning operation and maintenance of the machine operation of the machine the safety devices being defective or the safety and protective de...

Page 36: ...o exceed the following values when hitching the machine to the front and or rear of a tractor the gross vehicle weight rating of the tractor the admissible axle loads of the tractor the admissible ton...

Page 37: ...espective national road traffic regulations when carrying out transport journeys on public roads Before carrying out transport journeys check the supply lines for proper connection the lighting system...

Page 38: ...ng and sliding operations The respective movement must automatically stop as soon as the respective operating element is released This shall not apply to continuous movements of devices automatically...

Page 39: ...EMC directive as amended from time to time and bear the CE symbol Never fit the machine with additional work lights without authorisation The manufacturer will not assume any liability or warranty for...

Page 40: ...ainst accidental starting and rolling before carrying out any maintenance cleaning lubrication or setup work on machines powered by propeller shafts or before hitching unhitching them Place the uncoup...

Page 41: ...e tractor with the hitched machine moving when the pressure gauge on the tractor indicates 5 0 bar Drain the air reservoir every day Cover the tractor s hose couplings before carrying out journeys wit...

Page 42: ...equipped with a front loader or by means of a wheeled loader People are not allowed above the fodder mixing wagon e g to fill the mixing container manually from a silo or a hayloft People who are sta...

Page 43: ...d nuts for tightness Retighten loosened screws and nuts Check unscrewed joints for tightness After finishing maintenance work check the safety and protective devices for proper functioning Use appropr...

Page 44: ...instruction s how to avoid the risk e g This risk may cause most serious injuries involving loss of limbs the instruction s how to avoid the risk e g Never reach into the dangerous spot as long as th...

Page 45: ...maintenance work on hydraulic hose pipes 87007126 Risk to any part of the body of being rolled over by the machine due to accidental rolling of the machine parked in unsecured condition This risk may...

Page 46: ...ea between tractor and machine as long as the tractor engine is running and the tractor has not been secured against accidental rolling 87010279 Risk of cuts for fingers and hands due to work on sharp...

Page 47: ...ith pacemakers and implanted defibrillators due to magnetic fields The magnetic fields of the powerful permanent magnets may interfere with the functioning of active electronic implants such as pacema...

Page 48: ...ople keep sufficient safe distance to powered working tools Never open nor remove protective devices as long as the tractor engine the diesel engine is running 3 6 2 Instruction signs An instruction s...

Page 49: ...s for transport of the machine 87007564 Read and observe the chapter Transport Journeys in the operating instructions before travelling on public roads 3 6 3 Placing of warning and instruction signs T...

Page 50: ...0 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 Placing of warning signs at the discharge outlets Side discharge Fig 16 Rear side discharge Fig 17 Rear centre discharge Fig 1...

Page 51: ...L 1251 L Verti Mix 1501 D 3101 D 05 16 51 Side discharge with side discharge conveyor Fig 20 Crossover conveyor with conveyor extension Fig 21 Crossover conveyor Fig 22 With movable crossover conveyo...

Page 52: ...fety instructions and warning signs may cause risk to people environment and machine such as risk to people due to non secured work areas failure of essential machine functions failure of specified me...

Page 53: ...chine for loading and unloading only use a tractor which meets the performance requirements and can safely slow down the machine If the machine is equipped with a compressed air brake system you are o...

Page 54: ...Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 4 1 Verti Mix Fig 26 X Z Lashing and anchorage points Y Application points for lifting device jack 4 2 Verti Mix L Fig 27 X Z Lashing and anchorage point...

Page 55: ...Loading of machine Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 55 4 3 Verti Mix Double Fig 28 X Z Lashing and anchorage points Y Application points for lifting device jack...

Page 56: ...d transport the machine Check the following adjustments when changing the tractor Length of propeller shaft Observe the information in the chapter Adjust length of propeller shaft to tractor page 69 S...

Page 57: ...gross vehicle weight rating of more than 3 t requires an operating licence for travelling on public roads with a gross vehicle weight rating of more than 3 t does not require an operating licence for...

Page 58: ...ross vehicle weight rating of the tractor the admissible axle loads of the tractor the admissible tongue load towing capacity at the coupling device of the tractor These details are registered on the...

Page 59: ...be exceeded that the admissible load bearing capacities of the tyres mounted on the tractor are not exceeded 5 2 2 1 Combination options of coupling devices and drawgears The following table shows adm...

Page 60: ...C value The actual calculated DC value for the combination must be less than or equal to the specified DC value of the coupling device of your tractor and the drawgear of the rigid drawbar trailer If...

Page 61: ...acity The lowest DC value of your tractor s coupling device or of the drawgear of your rigid drawbar trailer determines the admissible towing capacity C of your tractor In case of rigid drawbar traile...

Page 62: ...idental contact with powered unsecured working tools and lifted unsecured machine parts when carrying out work on the machine Therefore the following measures are imperative before carrying out any wo...

Page 63: ...he mounting height of the drawbar Secure the machine against rolling before adjusting the mounting height of the drawbar WARNING Risk of crushing and impact for people if the chassis accidentally lowe...

Page 64: ...to people standing between tractor and machine while the machine is being hitched Make sure that people leave the hazardous area between tractor and machine before approaching the machine Present hel...

Page 65: ...ng 1 Secure the machine against rolling 2 Make sure that people leave the hazardous area between tractor and machine before approaching the machine 3 Reverse tractor and approach the machine 4 Secure...

Page 66: ...wbar by means of the supporting leg until the ball head engages in the shell 5 Lock and secure the holding down device at the bearing block 6 Release the parking brake of the machine 7 Lift the suppor...

Page 67: ...ing Observe the information in the chapter Secure tractor and machine against accidental starting and rolling 3 Remove the holding down device cross bolt above the draw pin 4 Lower the supporting leg...

Page 68: ...propeller shaft parts within the power transmission area between the tractor and the powered machine Only carry out work with the drive unit between tractor and powered machine completely protected T...

Page 69: ...an authorized workshop and adjusted if necessary before coupling the propeller shaft to your tractor for the first time This will prevent propeller shaft compression or insufficient transverse contac...

Page 70: ...he tractor and the machine s p t o shaft before coupling the propeller shaft 5 5 2 Couple propeller shaft to the tractor 1 Clean and lubricate the p t o shaft stub on the tractor 2 Start the tractor e...

Page 71: ...haft off the p t o shaft of the tractor 4 Place the propeller shaft onto the respective holder 1 Fig 33 5 6 Supporting leg WARNING Risk to people of crushing fingers and hands when lifting the support...

Page 72: ...he other hand to unlock and remove the locking bolt Fig 34 4 5 Lift the telescopic quick adjustment of the supporting leg as far as it will go 6 Secure the supporting leg in the lifted transport posit...

Page 73: ...he supporting leg Keep sufficient safe distance to the supporting leg as long as parts are moving Make sure that people leave the hazardous area between tractor and machine before moving the hydraulic...

Page 74: ...re starting work 1 Hitch the fodder mixing wagon to the tractor 2 Completely lubricate the fodder mixing wagon and the propeller shaft Observe the information in the chapter Lubrication of machine pag...

Page 75: ...se pipes WARNING Risk of infection to people due to hydraulic oil squirting out under high pressure and entering the body Make sure that the hydraulic system on the tractor and on the machine has been...

Page 76: ...uble acting control device 2 2 Return pipe to a depressurized return port if possible 5 8 2 Disconnect hydraulic hose pipes CAUTION Risk of burns due to contact with hot hydraulic hose pipe components...

Page 77: ...aulic service brake The hydraulic service brake is connected to a single acting control device or to a double acting control device with open centre position of the tractor The operator must actuate t...

Page 78: ...seat The connected hydraulic brake line must easily give way to any movements during cornering without any stress buckling or chafing must not chafe against external components Check the hydraulic br...

Page 79: ...he automatic reverse function permits direct reversing of the machine as there will be no braking effect with the wheels running backwards Particularly beware when travelling on extreme uphill gradien...

Page 80: ...within your reach The contact breaking cable fixed to the tractor must easily give way to any movements during cornering without any stress buckling or chafing must not chafe against external compone...

Page 81: ...d air reservoir Fig 43 Observance of the maintenance intervals is indispensable for proper functioning of the dual line compressed air brake system Brake pressure regulator The brake pressure regulato...

Page 82: ...ressure released by the trailer brake valve be limited will there be no run on pushes will it be possible to sensitively and gradually slow down the combination of tractor machine will the tractor mac...

Page 83: ...of the service brake system to the current loading condition of the machine 9 Release the parking brake of the machine and or remove the chocks 5 9 3 2 Disconnect brake and feed line WARNING Risk of c...

Page 84: ...hine 3 Swivel the hand lever at the brake pressure regulator to Release position The service brake is released and the machine can be manoeuvred 4 Manoeuvre the machine by means of the manoeuvring veh...

Page 85: ...ing before carrying out transport journeys 1 Remove the hydraulic sleeve 1 from the machine s blanked off connecting piece 2 2 Couple the machine s hydraulic sleeve to the tractor s hydraulic plug of...

Page 86: ...Additionally observe the information in the chapter Basic safety instructions page 35 when hitching and unhitching the machine Check the machine for visible defects during each hitching and unhitching...

Page 87: ...not chafe against external components 1 Secure the machine against rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling page 62 2 Always ch...

Page 88: ...ng unhitching Observe the information in the chapter Operator s obligation page 32 4 Disconnect the electrical supply lines lighting system 5 Disconnect the hydraulic hose pipes Observe the informatio...

Page 89: ...18 5 12 Set conveyor speed The conveyor speed for the crossover conveyor C conveyor discharge conveyor for side discharge is infinitely adjustable The set conveyor speed determines the lateral delive...

Page 90: ...y starts to run in position 2 and approximately reaches its maximum drive speed in position 10 WARNING Risk of becoming entangled being drawn in and wound up by the running crossover conveyor side dis...

Page 91: ...d speed max current 2 5 A 9 Finally turn the control dial and observe the conveyor to check the entire control range Adjust the control range as described in steps 5 8 if necessary With the control di...

Page 92: ...is available A constant power supply of 12 V is required The 3 pole socket must be protected by a fuse of at least 25 A The feed line of the 3 pole socket must have a minimum cable cross section of 4...

Page 93: ...e without connection to tractor Minimum charging time of battery 15 min 0 5 h 30 min 1 0 h 45 min 1 5 h 60 min 2 0 h If the required minimum charging time cannot be reached an additional power supply...

Page 94: ...g bolt 2 in drilled hole 3 Maximum swivelling out of deflector plate 1 Locking bolt 2 in drilled hole 4 Minimum swivelling out of deflector plate 1 1 Remove the split pin 6 and the washer 5 2 Remove t...

Page 95: ...se pipes for oil supply A double acting control device is required on the tractor for each function hydraulic component of the machine Each individual function of the machine is then actuated from the...

Page 96: ...nts requiring continuous action for constant loads e g hydraulic motor of discharge conveyor The operating elements can be set to a maximum of 3 positions Function I Neutral position Function II 6 2 1...

Page 97: ...yor front touch control swivel up to transport position neutral position action stops rear touch control swivel down to working position At the same time the conveyor extension is powered if a conveyo...

Page 98: ...le lever 1 into the required position Beware of the fact that the Bowden cable lever 1 engages in the selected position at the notch after changing gear Fig 61 Extend and retract deflector plate Symbo...

Page 99: ...DIN 9680 is equipped with several operating elements such as key buttons toggle switches and where applicable a control dial The operating elements are in touch control design key buttons in latch in...

Page 100: ...I On Middle ON red control lamp lights up 0 Off latch in OFF red control lamp does not light up Open Close discharge door Symbol Position of key button Discharge door top touch control open neutral po...

Page 101: ...N neutral position discharge conveyor OFF Position of key button Conveyor extension Discharge conveyor top touch control swivel up to transport position neutral position action stops bottom touch cont...

Page 102: ...button Supporting leg top touch control lift to transport position neutral position action stops bottom touch control lower to support position Change mixing auger speed Symbol Position of key button...

Page 103: ...Fig 63 Lock Unlock follow up steering Symbol Position of key button Steering axle top touch control unlock neutral position maintains setting bottom touch control lock Extend and retract deflector pl...

Page 104: ...ON neutral position stops bottom touch control stops Switch straw blower on off Symbol Position of key button Straw blower top latch in design ON neutral position bottom latch in design OFF Straw blo...

Page 105: ...rushed drawn in and becoming entangled due to unprotected powered driving elements during machine operation Start the machine only with the protective devices completely mounted It is not allowed to o...

Page 106: ...cuts becoming entangled and being drawn in if people get into accidental touch with the powered mixing auger Never reach into the mixing container through an open discharge opening with the mixing aug...

Page 107: ...eople are only allowed to fill the mixing container manually if they cannot accidentally fall into the mixing container People are not allowed on a level with or above the feed opening of the mixing c...

Page 108: ...d the filling quantity for one mixing container filling cycle may vary Avoid overloading of the fodder mixing wagon when filling the mixing container In case of overload the individual fodder componen...

Page 109: ...round or cuboid bales 1 Extend the counter cutters into the mixing container 2 Fill round or cuboid bales in at slow mixing auger driving speed 3 Increase the driving speed of the mixing auger after t...

Page 110: ...utters project into the mixing container the larger the slowing down effect Extend the counter cutters into the mixing container only as far as to ensure that the fodder will not get entangled by pile...

Page 111: ...g 67 7 3 Fodder discharge The discharge door must be completely opened when discharging very dry long and highly structured fodder The discharge door must be opened according to the desired discharge...

Page 112: ...ossover conveyor before opening the discharge opening or switching the crossover conveyor on Keep animals away from the hazardous area The fodder discharge can be started after the mixing process has...

Page 113: ...ardous area of the machine 1 Switch the p t o shaft off 2 Completely open the discharge door of the clogged discharge opening if necessary 3 Secure tractor and machine against accidental starting and...

Page 114: ...r too low operating speed may cause blockages 1 Make sure that people and animals leave the hazardous area of the machine the straw blower 2 Set the switchgear to gear level II low driving speed of mi...

Page 115: ...ng 8 Open the cover Fig 68 3 at the blower casing in order to remove e g stones from the blower casing 9 Screw the blow out pipe and the cover to the blower casing as illustrated in Fig 68 before swit...

Page 116: ...of becoming entangled being drawn in and wound up due to the rotating fast bedding roller Keep people and animals away from the rotating fast bedding roller WARNING Risk of injury due to material bei...

Page 117: ...ller 9 1 Close the dosage gate 9 2 Switch the p t o shaft off 9 3 Only switch the crossover conveyor off when the discharge of bedding substrate has been finished 9 4 Switch the fast bedding roller of...

Page 118: ...ereinafter two different procedures for changing gear level by means of the switchgear are described Empty or slightly filled mixing container low amount of load of mixing auger 1 Switch the tractor s...

Page 119: ...s Consider your personal abilities as well as the road cornering traffic visibility and weather conditions the driving characteristics of the tractor as well as the influences exerted by the attached...

Page 120: ...NG Risk of being drawn in getting entangled or risk of impact for people if machine parts swivelled to transport position accidentally move off their transport position during transport journeys Befor...

Page 121: ...st lowering in transport position Swivel the lever transversely to the cable direction Fig 72 1 Fig 73 1 Before fodder discharge Open the stop cock to swivel the conveyor down to its working position...

Page 122: ...rating materials As a basic principle disconnect all electrical electronic plug connections before carrying out service and maintenance work on the machine This shall particularly apply to welding wor...

Page 123: ...tart the machine only with the protective devices completely mounted It is not allowed to open protective devices when the machine is powered as long as the tractor engine is running with the propelle...

Page 124: ...top edge of the mixing container without permission Only enter the mixing container through a discharge opening with the dosage gate completely lifted and secured against accidental lowering WARNING...

Page 125: ...apter Secure tractor and machine against accidental starting and rolling page 62 3 Strip the propeller shaft off the tractor s p t o shaft allowing you to manually rotate the mixing auger via the prop...

Page 126: ...eighing computer etc Do not clean chromium plated components Never aim the cleaning nozzle jet of the pressure washer steam blaster directly at lubrication points and bearings directly at hydraulic co...

Page 127: ...ntenance of machine Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 127 9 3 1 Lubrication plan Observe the included sub supplier documentation for lubrication of the propeller...

Page 128: ...t oil level in the gearboxes WARNING Risk of slipping to people due to leaking oil during topping up of oil oil change Immediately remove fresh oil stains by means of binding agents Change the oil whe...

Page 129: ...ixer gearbox The gearbox es require s check of oil level and topping up if necessary change of gear lubricant oil 9 5 3 1 Check oil level Check the oil of the mixer gearbox after commissioning during...

Page 130: ...p work 1 Park the machine on even ground 2 Turn the diesel engine off and secure the machine against rolling 3 Place a drip tray capacity approx 30 litres beneath the compensating reservoir Fig 76 1 4...

Page 131: ...voir Fill the gear lubricant oil slowly into the mixer gearbox in order to avoid formation of bubbles In case of bubbles forming the mixer gearbox cannot be filled with the required quantity of gear l...

Page 132: ...essary change of gear lubricant oil 9 5 4 1 Check oil level WARNING Risk of injury due to movements of the machine or its working tools Secure the machine against accidental starting rolling and actua...

Page 133: ...stop draining out of the oil drain opening 6 Screw in again and tighten oil drain plug 1 use sealant 7 Remove the inspection plug 3 8 Top up 13 litres of oil through the filler neck 4 until the oil le...

Page 134: ...inst rolling 2 Align the machine in horizontal position 3 Place a drip tray beneath the gearbox capacity approx 2 litres 4 Unscrew oil drain plug 4 and ventilation screw 5 5 Wait for the oil to stop d...

Page 135: ...h blower drive approx 52 litres Never mix different types of hydraulic oil Dispose of used oil according to regulations Contact your oil supplier in case of disposal problems 9 6 1 Admissible hydrauli...

Page 136: ...Fill the required hydraulic oil and the required oil quantity through the filler neck 2 into the hydraulic oil tank The oil level must be visible at the inspection glass 1 Fig 83 9 7 Replace shear bo...

Page 137: ...k Fig 86 9 9 Check Adjust discharge door distance 1 Close the discharge door 2 Secure the machine against accidental starting and rolling 3 Measure the distance X between the discharge door and the mi...

Page 138: ...ing when climbing over the top edge of the mixing container without permission Only enter the mixing container through a discharge opening with the dosage gate completely lifted and secured against ac...

Page 139: ...wer Supports discharge of highly structured mixtures at the discharge opening An extended upper cutting knife can better pick up bale components and re include them in the intensive mixing process Fig...

Page 140: ...etighten the screws 2 4 In addition to the cutting knives a root crop knife 4 can be mounted onto the bottom end of the mixing auger 5 Then remove all foreign objects tools etc from the mixing contain...

Page 141: ...4 5 6 Standard Straw Bales VM 951 VM 951 L VM 1801 D Position Set of knives 1 2 3 4 5 6 7 Standard Straw Bales short knife long knife In these positions extending of cutting knives is most effective...

Page 142: ...on Check the tension of the respective conveyor every day A wrong tension may cause damage to the conveyor A properly tightened conveyor sags by approx 10 to 15 mm in its centre Consider the ambient t...

Page 143: ...Carry out a test run to check whether the conveyor has an equal distance to the frame at the return rollers on both sides If not correct accordingly by turning the clamping nuts 3 7 Retighten the coun...

Page 144: ...gainst accidental starting and rolling Observe the information in the chapter Secure tractor and machine against accidental starting and rolling page 62 2 Unscrew the counter nut 1 at the right hand a...

Page 145: ...eaning aperture by displacing the two nuts 1 in relation to each other Fig 103 5 Now remove the deposits on the interior of the C conveyor 3 or the toothed belt 4 manually or by means of a vacuum clea...

Page 146: ...the counter nut H 2 Remove the two screws P at the adapter G 3 Remove pin M 4 Strip the connecting sleeve F off the sliding pin K Connection to operating element 5 Remove the locking screw A 6 Operate...

Page 147: ...F is jutting out of the adapter G Possibly loosen counter nut H and turn back adapter G 8 Slip the connecting sleeve F onto the sliding pin K 9 Connect connecting sleeve F and sliding pin K by means...

Page 148: ...hapter Basic safety instructions page 38 when carrying out maintenance work on the hydraulic system WARNING Risk of slipping to people due to leaking hydraulic oil during work on the hydraulic system...

Page 149: ...c hose pipes 9 15 2 1 Marking and period of use of hydraulic hose pipes The marking on the fitting provides the following information 1 Identification of the hydraulic hose pipe manufacturer A1HF 2 Da...

Page 150: ...en installing and removing hydraulic hose pipes it is imperative to observe the following information Only use hydraulic hose pipes of the manufacturer Ensure cleanliness Install hydraulic hose pipes...

Page 151: ...ossible Relieve the tyres if the vehicle is not intended to be used for a longer period thus avoiding deformation of the tyres Store loose tyres at a dark place free of oil and other chemicals Do not...

Page 152: ...essary Fig 111 9 17 Brake system and chassis 9 17 1 Check Clean in line filters of compressed air brake system The in line filters incorporated in the hose couplings of the brake and feed line protect...

Page 153: ...g into the casing Ensure that the O ring will not get jammed in the guiding slot during insertion 9 Close the slide 10 Connect the feed and brake line to the tractor 11 Check the in line filters for t...

Page 154: ...lever in pressing direction 3 Press the circlip at the adjusting screw 1 down and set the free travel X by means of the adjusting screw Free travel X 0 1 x length of brake lever Y 4 Check the brake l...

Page 155: ...he machine or of movable machine parts 1 Disconnect the hydraulic hose pipe of the brake system 2 Manually actuate the brake lever in pressing direction 3 Press the circlip at the adjusting screw 1 do...

Page 156: ...l hub bearing changed shop work X Maintenance work 1 Check wheel nuts for tightness retighten if necessary X X X 2 Check clearance of wheel hub bearing have it readjusted if necessary shop work X 3 Ch...

Page 157: ...long life grease 1 Lubricate swing arm bearing not applicable with rubber steel bushings X X 2 Slightly grease slide elements slide ends of springs X X Maintenance work Check all components for damag...

Page 158: ...he brake system Depending on the series the cam bearing may not be sealed on the brake side Fig 116 Fig 117 9 17 8 Lubricate standard slack adjuster WARNING Risk of injury due to movements of tractor...

Page 159: ...between tyres and ground and check the bearing clearance If there is a noticeable bearing clearance have it readjusted shop work Fig 119 9 17 10 Check brake linings WARNING Risk of injury due to move...

Page 160: ...8 20 32 24 40 30 37 28 47 35 M10 23 17 29 21 43 32 55 40 63 47 80 60 75 55 95 70 M12 40 29 50 37 75 55 95 70 110 80 140 105 130 95 165 120 M14 63 47 80 60 120 88 150 110 175 130 225 165 205 150 260 19...

Page 161: ...of wheel nuts M14x1 5 M16x1 5 M18x1 5 M20x1 5 M22x1 5 Nm ADR DIN 130 10 270 20 Ecrous Rondelles 270 20 350 30 450 60 jumel s 270 20 350 30 450 60 M 415 35 575 75 Bec 270 20 350 30 450 60 BPW 270 20 3...

Page 162: ...1 Machine Malfunction Cause Remedy The power requirement is too high shear bolt of the shear bolt coupling in front of the angular gear shears off Cutting knives blunt Sharpen knives Long stalks have...

Page 163: ...ions work irregularly Cable cross sections of feed line too small Select larger cable cross section minimum 4 mm No hydraulic function available Hydraulic hose pipes not correctly connected return pip...

Page 164: ...rative to observe the included operating instructions for the weighing device Malfunction Cause Remedy Device cannot be switched on No power supply Check connecting cable Switch on power supply check...

Page 165: ...ed value Weighing rods not properly installed Always plug only one weighing rod at a time into the terminal box or directly into the weighing computer The displayed value must increase when load is ap...

Page 166: ...Circuit diagrams 166 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 Circuit diagrams 12 1 Hydraulics 12 1 1 Without on board hydraulic system 12 1 1 1 Bowden cable Fig 123...

Page 167: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Page 168: ...Circuit diagrams 168 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 1 2 E control set and weighing and control set Multiscale fi Fig 124...

Page 169: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Page 170: ...Circuit diagrams 170 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 2 With on board hydraulic system 12 1 2 1 Without straw blower Fig 125...

Page 171: ...extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor extension 9 Hydraulic motor of discharge conveyor for side dis...

Page 172: ...Circuit diagrams 172 Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 12 1 2 2 With straw blower A B C...

Page 173: ...ve for conveyor extension 4 Height adjustment for conveyor extension 5 Hydraulic counter cutters 6 Hydraulic supporting leg 7 Hydraulic motor for crossover conveyor 8 Hydraulic motor for conveyor exte...

Page 174: ...et 12 2 1 1 3 function control set Plug Function X1 Power supply S0 XY11 Lift dosage gate S1 XY12 Lower dosage gate XY21 Universal function 1_1 S2 XY22 Universal function 1_2 XY41 Crossover conveyor c...

Page 175: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 175 Fig 126...

Page 176: ...veyor ccw rotation XY11 Lift dosage gate 1 S1 XY12 Lower dosage gate 1 XY21 Lift dosage gate 2 S2 XY22 Lower dosage gate 2 XY51 Universal function 1_1 S3 S5 XY52 Universal function 1_2 XY101 Conveyor...

Page 177: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 177 Fig 127...

Page 178: ...ge gate 2 XY31 Universal function 2_1 S3 XY32 Universal function 2_2 XY51 Universal function 1_1 S5 XY52 Universal function 1_2 XY61 Lift supporting leg Lock steering axle S6 XY62 Lower supporting leg...

Page 179: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 179 Fig 128...

Page 180: ...XY52 Universal function 1_2 XY23 Lift dosage gate of straw blower Swivel blow out pipe S2 XY24 Lower dosage gate of straw blower Swivel blow out pipe XY73 Preselection straw blower S7 XY74 Straw blow...

Page 181: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 181 Fig 129...

Page 182: ...Universal function 2_1 XY32 Universal function 2_2 XY51 Universal function 1_1 XY52 Universal function 1_2 XY61 Crossover conveyor 2 cw rotation XY62 Crossover conveyor 2 ccw rotation XY81 Fast beddin...

Page 183: ...Circuit diagrams Verti Mix 951 1651 Verti Mix 951 L 1251 L Verti Mix 1501 D 3101 D 05 16 183 Fig 130...

Page 184: ...D 3101 D 05 16 Fig 131 1 Power supply 12 24 VDC min 2 x 4 mm 2 Additional display 3 Power unit I O box 4 Power element Core 5 Antenna 6 Terminal box for weighing rods 7 Weighing rods 8 Weighing and co...

Page 185: ...2 Weighing and control set Multiscale 3 Collecting box 4 Weighing rod 5 Signal hooter 6 Additional large scale display 12 4 Connection of lighting system 1 Brake light pink 2 Rear light left hand yell...

Page 186: ...air reservoir 154 Dual line compressed air brake system 81 Hydraulic service brake 77 Hydraulic service brake system 84 Lubricate brake shaft bearing 157 Lubricate standard slack adjuster 158 Maintena...

Page 187: ...operation in case of failure of electrical system 163 Engine output of tractor 28 F Filling 107 Mixing 110 Order 109 Fixed supporting leg 74 Fodder discharge 111 G Gear lubricant oil Check Top up Cha...

Page 188: ...d traffic regulations 57 Rolling of machine Secure machine 62 S Safety Basic safety instructions 35 Depressurise hydraulic system 149 Instruction signs 48 Risks in case of non observance of safety ins...

Page 189: ...capacity 61 Check compatibility 58 Engine output 28 Required equipment 28 Transport journeys 119 Transport of machine Basic safety instructions 37 Type plate 17 Tyres 151 Basic safety instructions 42...

Page 190: ...reigeber Freigabedatum Sprache AxF AxF 23 06 2016 EN Zuordnung PG Futtermischwagen WG Verti Mix Verti Mix L Verti Mix Double Modell 951 1251 1451 1651 951 L 1251 L 1501 Double 1801 Double 2401 Double...

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Strautmann Verti-Mix 1251-L, Translation Of The Original Operating Instructions

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