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Strautmann Aperion 2101, Translation Of The Original Operating Instructions

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Strautmann Aperion 2101 Translation Of The Original Operating Instructions Download Page 22

Product description

 

 

 

22 

Aperion 2101, Aperion 2401, Aperion 3401   04.18    

 

 

 

2.5.4 

Hydraulic service brake system 

 

The controlled hydraulic service brake system is connected to the special brake valve of the tractor. If 
the brake pedal on the tractor is pressed, the machine is slowed down. 

The hydraulic service brake system is designed for an admissible maximum speed of 25 km/h or 
40 km/h. 

 

The hydraulic service brake system has not been licensed for 
Germany. 

 

 

(20)  Hydraulic cylinder of braking axle 

 

 

 

Fig. 10 

 

 

 

 

 

2.5.5 

Braking axle 

 

(1) 

Diaphragm brake cylinder 

(2) 

Slack adjuster for brake camshaft 

(3) 

Brake camshaft 

(4) 

Connecting rods for parking brake 

(5) 

Test connection for pressure gauge 

 

 

 

Fig. 11 

 

 

 

 

 

 

Summary of Contents for Aperion 2101

Page 1: ...Translation of the Original Operating Instructions Conveyor belt wagon Aperion 2101 Aperion 2401 Aperion 3401 72400901 a 000 04 18...

Page 2: ......

Page 3: ...etic compatibility directive 2014 30 EU of the European Parliament and the Council dated 26 February 2014 for approximation of laws of the member states on the electromagnetic compatibility and for re...

Page 4: ...30 Fax 49 0 5424 802 64 E mail parts strautmann com Online spare parts catalogue www strautmann elise de Please always refer to the machine ID number 17 digit of your machine when ordering spare parts...

Page 5: ...ty instructions before commissioning After carefully reading the instructions you will be able to fully benefit from the advantages of your recently acquired machine Please make sure that all operator...

Page 6: ...pressure ALB regulator 20 2 5 4 Hydraulic service brake system 22 2 5 5 Braking axle 22 2 6 Steering axle 23 2 6 1 Passive steering axle 23 2 6 2 Steering axle for electro hydraulic forced steering ax...

Page 7: ...ched machines 61 3 4 6 Brake system 61 3 4 6 1 Compressed air brake system 62 3 4 7 Tyres 62 3 4 8 Cleaning service maintenance and trouble shooting 63 3 4 9 Risks due to residual energy 63 3 5 Warnin...

Page 8: ...h ring 99 5 9 1 3 Ball type coupling and shell 100 5 9 2 Disconnect hydraulic hose pipes 100 5 9 3 Disconnect brake system 100 5 9 3 1 Disconnect dual line service brake system 101 5 9 3 2 Disconnect...

Page 9: ...of wheel nuts 140 8 3 8 Check clearance of wheel hub bearing 140 8 3 9 Check brake linings 140 8 3 10 Check brake 141 8 3 11 Check and adjust standard slack adjuster 141 8 3 12 Check automatic slack a...

Page 10: ...failure of electrical system 169 9 4 Emergency manual operation of electro hydraulic forced steering axle system SES 170 10 Disassembly Disposal 171 11 Circuit diagrams 172 11 1 Hydraulic circuit diag...

Page 11: ...2 Keeping of operating instructions The operating instructions must always be kept at the machine s place of operation must always be easily accessible for operating and maintenance staff 1 3 Location...

Page 12: ...all other persons apart from the operator Risk the source of a possible injury or damage to health Manufacturer B Strautmann S hne GmbH u Co KG Machine Conveyor belt wagon Aperion 2101 Aperion 2401 A...

Page 13: ...use most serious bodily injury loss of limbs or long term harm or even death if it is not prevented Non observance of the safety instructions marked by WARNING directly causes most serious bodily inju...

Page 14: ...inity of the machine if possible thus acquainting yourself with the machine in the best possible way The machines illustrated in these operating instructions partly include optional extras which are a...

Page 15: ...3 leaf parabolic springs serve as a compensating rocker arm in the bogie tandem chassis In case of bumps the large swing paths ensure an even load distribution onto both axles 2 2 2 Tandem Tridem chas...

Page 16: ...velling speeds of 40 km h protects material and tyres One nitrogen accumulator on each side ensures the axle suspension and the damping of the machine on the individual wheels The axle suspension can...

Page 17: ...means of a top or bottom hitch Drawgear options for bottom linkage drawbar lug hitch ring for a tow hook hitch hook or a draw pin Piton Fix or shell K80 2 for a ball type coupling 80 Fig 3 Drawgear op...

Page 18: ...of the service brake system and secures the unhitched machine against accidental rolling 2 5 1 Dual line compressed air brake system The brake system consists of a braking axle with a dual line compre...

Page 19: ...e coupling yellow 3 Blank connection for brake line 4 Trailer brake valve 5 ALB regulator mechanical 6 Release valve 7 Operating element for release valve can only be actuated in uncoupled condition P...

Page 20: ...has not been properly set The hydraulic levelling system properly triggers the ALB regulator only with the travelling height properly set Tandem chassis Fig 8 1 Hose coupling with filter feed line re...

Page 21: ...reservoir 8 Double release valve 9 Fork joint round hole 10 Diaphragm brake cylinder 11 Fork joint round hole 12 Double function brake cylinder 13 Fork joint round hole 14 Diaphragm brake cylinder 15...

Page 22: ...tor is pressed the machine is slowed down The hydraulic service brake system is designed for an admissible maximum speed of 25 km h or 40 km h The hydraulic service brake system has not been licensed...

Page 23: ...paved areas The passive steering axle 1 is unlocked and locked from the tractor via remote control Fig 12 Depending on the equipment the passive steering axle is unlocked and locked directly via a si...

Page 24: ...al position Please note that the reduction of the steering angle is not displayed on the control set 1 The maximum steering angle at the drawbar is 42 51 depending on the machine s equipment The value...

Page 25: ...oil supply of the machine s hydraulic system the electro hydraulic control block is connected with the hydraulic system of the tractor Permanent oil circulation between tractor and electro hydraulic...

Page 26: ...nnector Flow line Label Arrows white Background red Hydraulic connector Return line Label Arrows white Background blue Explanation of hydraulic connector symbols P Pressure line red T Tank line blue L...

Page 27: ...ering axle Front panel Flow line 1 green cable tie Close front panel Return line 2 green cable ties Open front panel Covering system Flow line 1 yellow cable tie Close covering system Return line 2 ye...

Page 28: ...ine return line 2 grey cable ties Lift or lower chassis Transport floor Flow line 1 blue cable tie Power transport floor in discharging direction Return line 2 blue cable ties Reverse transport floor...

Page 29: ...pply 3 pole 8 Control cable for easy to use control only with available easy to use control 9 ISOBUS connector for ISOBUS control unit only with available ISOBUS control unit 10 Hydraulic connector fo...

Page 30: ...Tractor Machine Fig 17 1 Electro hydraulic control block at the machine 2 Load sensing control line 3 Adjustable hydraulic pump of tractor 4 Hydraulic connector Return line connected to the free retur...

Page 31: ...04 18 31 2 8 Transport floor The conveyor of the transport floor is guided over rollers and ensures consistent feeding of the loaded material when discharging Fig 18 The feed shaft of the transport fl...

Page 32: ...ing the tailgate the hydraulic cylinders 1 first vertically lift the tailgate 2 out of its locking mechanism 3 The tailgate then swivels upwards to the rear When closing the tailgate it initially lowe...

Page 33: ...Product description Aperion 2101 Aperion 2401 Aperion 3401 04 18 33 2 9 1 Tailgate with grain gate 1 Grain gate 2 Safety bolt Fig 21 2 9 2 Tailgate with potato gate Optional extra 1 Potato gate Fig 22...

Page 34: ...ith a mechanical supporting leg with 2 speed gear a hydraulic supporting leg a mechanical supporting leg in combination with a hydro pneumatic drawbar suspension 2 10 1 Mechanical supporting leg Secur...

Page 35: ...by remote control from the tractor Fig 24 2 10 3 Mechanical supporting leg in combination with hydraulic drawbar suspension Optional extra The mechanical supporting leg 2 only works in combination wi...

Page 36: ...guard Optional extra Two people are required for folding the mechanical underride guard The mechanically folding underride guard is set to the desired height and secured by means of the locking bolt...

Page 37: ...04 18 37 2 12 Beaters Optional extra 1 Beaters Fig 28 2 13 Extensions Optional extra The Aperion conveyor belt wagons can be delivered with different extensions 2 13 1 Rigid extensions 1 The rigid ex...

Page 38: ...Hydraulically telescoping extensions 2 Folding front panel Fig 31 2 14 Front panel Optional extra The conveyor belt wagons can be equipped with a front panel The front panel is opened to reduce the bl...

Page 39: ...transport The covering system consists of two net covered frames which can be swivelled Fig 33 2 16 Traffic related equipment Properly fix and check the traffic related equipment for proper functionin...

Page 40: ...ol 2 Settings for ALB regulator The type plate may include Machine ID number Type Empty weight kg Gross vehicle weight rating kg Admissible tongue load front axle load kg Admissible rear axle load kg...

Page 41: ...th m 6 90 8 10 9 90 F Width m 2 34 2 34 2 34 G Height m 1 50 2 20 1 50 2 20 1 50 2 20 Loading capacity m 24 28 35 incl extensions 700 mm m 35 5 42 52 J Drawgear height Top linkage m 1 06 Bottom linkag...

Page 42: ...Product description 42 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Fig 36...

Page 43: ...he maximum entire width of farming or forestry trailers may be 3 00 m if the maximum width is the sole result of such vehicles being equipped with wide base tyres which at a reference speed of 10 km h...

Page 44: ...Product description 44 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Tyre pressures with 26 5...

Page 45: ...Product description Aperion 2101 Aperion 2401 Aperion 3401 04 18 45 Tyre pressures with 30 5 wheels...

Page 46: ...ineral oils with bio oils Maximum operating pressure 200 bar Delivery rate min 40 l min at 180 bar max 100 l min at 200 bar Hydraulic oil of machine RSL 46 Delivery rate with electro hydraulic forced...

Page 47: ...ns for safe operation of the electro hydraulic forced steering axle system a load sensing capable hydraulic system This is the only way to ensure a sufficient supply of the steering axle s with hydrau...

Page 48: ...ystem 1 double acting control device Hydraulic chassis 1 double acting control device Telescoping extensions 1 double acting control device 2 18 3 4 Control devices with E control Hydraulic component...

Page 49: ...and maintenance work The exclusive use of original Strautmann spare parts Any use beyond this is prohibited and will be regarded as incorrect For any damage resulting from incorrect use the user will...

Page 50: ...in a sound safety related condition the operator shall be obliged to immediately eliminate this defect If this is not part of the operator s scope of tasks or he she lacks adequate expert knowledge t...

Page 51: ...ft coupled the hydraulic system connected as long as tractor and machine are not secured against accidental starting and rolling The operator is only allowed to move the machine or set working tools f...

Page 52: ...situations WARNING Risk of crushing becoming entangled wound up and being drawn in due to powered unprotected driving elements This risk may cause most serious injuries in particular to hands and fin...

Page 53: ...pare and wearing parts or parts approved by B Strautmann S hne GmbH u Co KG such that the operating license according to national and international regulations will remain unaffected If spare and wear...

Page 54: ...tup The machine is only allowed to be operated by one person mainly from the driver seat of the tractor Secure machine against accidental operation Turn the tractor engine off Pull the ignition key ou...

Page 55: ...and weather conditions the driving characteristics of the tractor and the influences exerted by the attached or hitched machine 3 4 1 1 Hitch and unhitch machine WARNING Risk of crushing between trac...

Page 56: ...Risk of crushing being drawn in and becoming entangled during operation of the machine due to powered unprotected driving elements This risk may cause most serious injuries in particular to hands and...

Page 57: ...tem for damage proper functioning and cleanliness the brake and hydraulic system for visible defects whether the parking brake has been completely released the brake system for proper functioning Alwa...

Page 58: ...of the tractor and the machine has been depressurised when connecting and disconnecting the hydraulic hose pipes WARNING Risk of being crushed cut becoming entangled being drawn in and risk of impact...

Page 59: ...ontrol set Additional electrical loads are e g a silage additive pump or additional lighting more than two lamps For additional loads we offer an additional control which triggers these additional loa...

Page 60: ...instructions for the propeller shaft Observe the admissible angular misalignment and the travel of the propeller shaft when cornering Before switching the propeller shaft on check whether the selected...

Page 61: ...G Risk of crushing cuts becoming entangled being drawn in and risk of impact due to improper functioning of the brake system The setting dimension L at the automatic load sensitive brake pressure regu...

Page 62: ...ing the machine by means of a lifting device and securing the machine against accidental lowering by means of safety stands Additionally use solid load distributing supports if necessary Never stand u...

Page 63: ...ractor and attached machines Spare parts must at least comply with Strautmann s specified technical standards which is ensured when using original Strautmann spare parts Carry out the stipulated setti...

Page 64: ...Field 1 shows the pictographic risk description surrounded by a triangular hazard symbol Field 2 shows the pictographic instruction how to avoid the risk Fig 38 Explanation The Order number and Explan...

Page 65: ...azardous area 87007111 Risk of cuts for fingers and hands of shearing and crushing due to moving components This risk may cause most serious injuries including loss of fingers and hands Keep sufficien...

Page 66: ...kV 1 m over 1 up to 110 kV 3 m over 110 up to 220 kV 4 m over 220 up to 380 kV 5 m nominal voltage unknown 5 m 87007123 Risk due to hydraulic oil squirting out under high pressure caused by leaking h...

Page 67: ...en secured against accidental rolling Make sure that people leave the hazardous area between tractor and machine as long as the tractor engine is running and the tractor has not been secured against a...

Page 68: ...en protective devices or mount previously removed protective devices before powering the machine 87010283 Risk due to substances or foreign objects blown away from or out of the machine to people stan...

Page 69: ...for cleaning the machine 87007550 Adjust length of propeller shaft Before commissioning the machine shorten the propeller shaft in order to avoid damage to the tractor and the machine It is imperative...

Page 70: ...ng equipment jack 87006091 This pictograph marks lashing points for fixing lashing equipment when transporting the machine 54100504 Only lift or lower the tailgate with the covering system optional ex...

Page 71: ...tructions Aperion 2101 Aperion 2401 Aperion 3401 04 18 71 3 5 3 Placing of warning and instruction signs The following figure illustrates the position of the warning and instruction signs on the machi...

Page 72: ...nment and the machine may lead to invalidation of any claims for damages In particular non observance of the safety instructions may bring about e g the following risks Risk to people due to non secur...

Page 73: ...Basic safety instructions 4 1 Loading and unloading by means of a tractor WARNING Risk of accident if the tractor is not suitable and the brake system of the machine is not connected to the tractor an...

Page 74: ...loaded and unloaded by means of a crane for this purpose appropriate lifting gear is required not included in the scope of delivery which is to be inserted into the retainers 3 Fig 40 1 Lashing and an...

Page 75: ...with the national road traffic regulations Owner user and driver operator of the vehicle are responsible for observing the legal provisions of the national road traffic regulations WARNING Before sta...

Page 76: ...km h up to 25 km h require an operating license on public roads Farming or forestry trailers are not subject to registration but only to operating license if they fulfil the following criteria Exclusi...

Page 77: ...lity of the tractor the gross vehicle weight rating the admissible axle loads the admissible tongue load at the tractor s coupling point the load capacities of the mounted tyres the admissible towing...

Page 78: ...he tractor and the drawgear at the rigid drawbar trailer are able to take up the towed load of the rigid drawbar trailer towed load axle load Calculate the tractor s admissible towing capacity if nece...

Page 79: ...km h 2000 kg 40 km h Ball type coupling 80 Shell 80 5 2 1 2 Calculate actual DC value for combination to be coupled WARNING Risk to people due to failure of components caused by breaking coupling devi...

Page 80: ...ated DC value for the combination Specified DC values of the tractor s coupling device and the machine s drawgear kN kN The DC value for the coupling device is directly indicated on the type plate of...

Page 81: ...xle load must not be exceeded when charging your rigid drawbar trailer C T x DC g x T DC T Gross vehicle weight rating of your tractor in t see operating instructions vehicle registration certificate...

Page 82: ...onally powered with the machine hitched to the tractor and the tractor engine running if the tractor engine is accidentally started if tractor and machine accidentally roll if lifted machine parts acc...

Page 83: ...not rest on or chafe against other vehicle components With the parking brake released the cable shall slightly sag 1 Swivel the crank handle 1 from resting position 3 by 180 to adjusting position 2 2...

Page 84: ...ease valve 1 is used for actuating and releasing the service brake system and for actuating the spring loaded brake system with the machine unhitched 1 Actuating mechanism for release valve Push in as...

Page 85: ...rdous area between tractor and machine before lifting the hydraulic supporting leg 2 Keep hold of the operating lever at the tractor s control device in Lift position until the supporting leg has been...

Page 86: ...Supporting leg Clockwise Lift Transport position Counterclockwise Lower Support position Fig 46 Secure the crank handle after each use in the crank handle holder Mechanical supporting leg with two ge...

Page 87: ...aged into the borehole and properly locks the supporting leg in its transport position Fig 47 5 6 6 Lower mechanical supporting leg in combination with hydro pneumatic drawbar suspension to support po...

Page 88: ...orised workshop and adjusted if necessary before coupling the propeller shaft to your tractor for the first time This will prevent propeller shaft compression or insufficient transverse contact ratio...

Page 89: ...sible defects during each hitching and unhitching procedure Only in case of load sensing hydraulic system Check the pressure regulator for correct setting Observe the information in the chapter Load s...

Page 90: ...raulic hose pipes at the control block of the machine if the coloured markings dust caps are missing P Pressure line T R S Return line Connect the hydraulic system only after it has been depressurised...

Page 91: ...being drawn in becoming entangled and risk of impact to people if the machine accidentally loosens from the tractor Check whether the coupling device on your tractor is licensed for taking up the mac...

Page 92: ...tor against accidental starting and rolling 10 Fix and secure the cross bolt above the draw pin 11 Release the parking brake 12 Lift the supporting leg to transport position 5 8 2 3 Ball type coupling...

Page 93: ...ease the ball head 6 Connect the supply lines 7 Approach the machine as closely as possible such that the ball head can take up the shell 8 Lower the drawgear by means of the drawbar or the supporting...

Page 94: ...the hydraulic system 5 Connect the brake system 6 Connect the control set with the power supply of the tractor 7 Switch the tractor ignition on The steering computer boots and carries out a power up t...

Page 95: ...lay in case of trouble 8 During initial commissioning Acquaint yourself with the maximum steering angle of your combination of tractor and machine before the first journey Check any free space and pos...

Page 96: ...ng when the pressure gauge of the compressed air brake system on the tractor indicates 5 0 bar 5 8 4 1 Connect dual line service brake system 1 Open the caps of the hose couplings on the tractor 2 Rem...

Page 97: ...ff connecting piece 2 2 Couple the machine s hydraulic sleeve to the tractor s hydraulic plug of the hydraulic brake system 3 Release the parking brake of the machine Fig 55 5 8 4 3 Connect emergency...

Page 98: ...ft 1 Clean and lubricate the p t o shaft on the tractor 2 Hitch the machine to the tractor 3 Check whether the p t o shaft has been switched off 4 Slip the locking mechanism of the propeller shaft ont...

Page 99: ...steering axle if available 10 Uncouple the drawbar 11 Move the tractor forward 5 9 1 Uncouple drawgear 5 9 1 1 Tow hook hitch hook and drawbar lug hitch ring 1 Secure the machine against rolling 2 Lo...

Page 100: ...e control set at the tractor or swivel them to floating position 2 Unlock the hydraulic plugs from the hydraulic sleeves 3 Use the dust caps to protect the hydraulic plugs and the hydraulic sockets ag...

Page 101: ...Uncouple the hydraulic sleeve 4 Slip the hydraulic sleeve onto the machine s blanked off connecting piece 5 9 3 3 Disconnect hydraulic brake system with emergency brake valve 1 Use the parking brake...

Page 102: ...s risk may cause light to serious injuries to hands Do not touch considerably warmed up propeller shaft components particularly do not touch any couplings Clean and lubricate the propeller shaft befor...

Page 103: ...d down by the manoeuvring vehicle 1 Hitch the machine to the braked manoeuvring vehicle 2 Release the parking brake of the machine 3 Swivel the hand lever at the brake pressure regulator 1 to Release...

Page 104: ...ion elements counterclockwise Shop work 1 Secure the machine against accidental rolling if it is not hitched up to the tractor 2 Secure tractor and machine against accidental starting and rolling if t...

Page 105: ...folding position 1 Fold the extensions 1 up 2 Lock the extensions 1 Fig 63 5 11 3 Retract and extend telescoping extensions Set the stop cock to the respective position for retracting and extending t...

Page 106: ...s 2 to adjust the hinge arms 3 Retighten the connecting screws 1 4 Check whether the tailgate is tightly closed The gate is rape tight if there is no light gap noticeable between gate and side panel u...

Page 107: ...Commissioning Aperion 2101 Aperion 2401 Aperion 3401 04 18 107 1 Check The hook 5 must reach around the safety bolt 6 Fig 67...

Page 108: ...t is not hitched up to the tractor 2 Secure tractor and machine against accidental starting and rolling if they are coupled to each other 3 Open the tailgate and secure it against accidental lowering...

Page 109: ...f they are coupled to each other 3 Open the tailgate and secure it against accidental lowering 4 For removal align the dosing unit mount for pallet fork 72207602 1 with the bottom locating boreholes o...

Page 110: ...ding to the label 2 the tailgate is actuated when the lever is in front position and the potato gate when the lever is in rear position Fig 72 5 15 Insert inspection glasses 1 Push the inspection glas...

Page 111: ...tractor via a control set optional extra 6 1 Operation with direct control and forced steering axle system The control set is mounted on the tractor within view and easy reach of the operator serves t...

Page 112: ...or latch in design and a control dial is equipped with several control lamps for monitoring individual operating states Fig 75 The operating elements are in touch control or in latch in design In touc...

Page 113: ...travel mode green control lamp H2 lights up Middle ON green control lamp H1 lights up Bottom OFF With the road travel mode switched on apart from the functions Lock steering axle and Unlock steering...

Page 114: ...osition Telescopic extension Top keep hold of Lift Middle Off Stop Bottom keep hold of Lower 6 2 2 4 Open Close cargo space cover During discharge the tailgate can only be opened when the cargo space...

Page 115: ...tch position Front panel Top keep hold of Close Middle Off Stop Bottom keep hold of Open 6 2 2 6 Close Open tailgate On machines equipped with a potato gate this function serves to operate the potato...

Page 116: ...ly allowed to be reversed for a short time max 3 seconds Check the tension of the transport floor conveyor every day in order to prevent material damage Reverse only for a short time only in case of e...

Page 117: ...lways in unlocked condition The green control lamp H3 lights up as soon as the steering axle is completely locked The green control lamp H3 goes out as soon as the steering axle is no longer locked Fo...

Page 118: ...t stability and tipping over of machine due to incorrect use of the passive steering axle It is imperative to lock the passive steering axle at travelling speeds of more than 40 km h before travelling...

Page 119: ...ol set has been switched off Therefore always pull the plug for the power supply out after completion of work 6 3 3 1 Access to steering computer The steering computer is mounted behind a protective c...

Page 120: ...le has occurred the main menu of the steering computer displays one of the following status messages Display Meaning The axle control of the steering computer is switched on Regular status during trav...

Page 121: ...all other displays of the main menu In most cases the display remains active until the error has been remedied and the steering system has been restarted In case of several active errors the 3 part e...

Page 122: ...nge of parameters settings Access is protected by a password Only the customer service staff is allowed to change parameters Display of software versions Entry of an access code to change basic settin...

Page 123: ...r errors have been entered in the fault memory or the fault memory has been completely deleted Time of first occurrence of error Time of last occurrence of error Frequency of occurrence of error Enter...

Page 124: ...he saved error codes in the list No Error code error code First entry time first entry Last entry time last entry Frequency frequency Example 180 006 00 06 51 14 08 02 36 4 1 2 3 4 5 6 7 8 9 10 11 12...

Page 125: ...to powered transport floor This risk may cause most serious injuries to hands and fingers Keep sufficient safe distance to the transport floor as long as the tractor engine is running with the propel...

Page 126: ...s been completely released the brake system for proper functioning WARNING Risk of dangerous travelling situations due to accidental actuation of hydraulic functions during transport journeys Switch t...

Page 127: ...travelling behind the chopper during maize harvesting Fig 81 7 3 Discharge machine WARNING Risk of crushing impact and being drawn in when opening and closing the tailgate Make sure that people leave...

Page 128: ...emptying 9 Switch the hydraulic drive for the transport floor off 10 Make sure that people leave the swivelling range of the tailgate 11 Close the tailgate 12 Switch the control set off 7 3 2 Hydraul...

Page 129: ...over a clamp silo 3 Make sure that people leave the swivelling range of the tailgate 4 Open the tailgate completely 5 Make sure that people leave the spreading range of the beaters 6 Switch the tracto...

Page 130: ...blems when switching the p t o shaft on 11 Set the proportional controller to a faster level to increase the speed for the transport floor feed for complete emptying 12 Switch the hydraulic drive for...

Page 131: ...ng or falling when carrying out maintenance service and cleaning work on elevated components and assemblies It is imperative to use a safe ladder or a mobile service platform for carrying out maintena...

Page 132: ...ess maintenance work must be carried out at respectively shorter intervals This shall in particular apply to the brakes and chassis Modifications to the maintenance instructions shall be reserved 8 1...

Page 133: ...sport floor driving roller After first journey with loaded material Check the screws and spring clamps of the bogie chassis for tightness and have them retightened if necessary Shop work Daily Check t...

Page 134: ...nal extra Grease the guide rails of the conveyor tensioner Every 250 service hours Check compressed air brake system for tightness The pressure in the compressed air reservoir of the unhitched vehicle...

Page 135: ...xle of the bogie chassis checked for firm seating shop work Have the axle connection at the spring tension casings of the Bogie chassis checked for firm seating shop work Check the bearing bolts at th...

Page 136: ...k adjuster X 5 Lubricate automatic slack adjuster X 6 Have grease of wheel hub bearing changed shop work X Maintenance work 1 Check wheel nuts for firm seating retighten if necessary X X X 2 Check cle...

Page 137: ...life grease until fresh grease comes out of the bearings the cam disc Fig 85 8 3 2 Lubricate spherical bearings of locking steering cylinders Lubricate the lubrication points 2 of the locking steerin...

Page 138: ...ease until fresh grease comes out of the bearings Only use lithium saponified grease with a drop point above 190 C Make sure that no grease or oil enters the brake system Depending on the series the c...

Page 139: ...mes out at the adjusting screw 3 Use a ring wrench to turn the adjusting screw back by about one turn 4 Manually actuate the brake lever several times Automatic readjustment must be easy Actuate the b...

Page 140: ...05 Nm 8 3 8 Check clearance of wheel hub bearing 1 Lift the axle until the tyres are free 2 Release the brake 3 Place two levers between tyres and ground and check the bearing clearance If there is a...

Page 141: ...juster is less than 90 see Fig 94 Only authorised and qualified staff of a service workshop is allowed to carry out the work specified below The manufacturer will not assume any warranty and liability...

Page 142: ...clockwise by about three quarters of a turn At a lever length of 150 mm the minimum free travel must be 50 mm 3 Manually actuate the brake lever several times The automatic readjustment must be easy T...

Page 143: ...dash pots X Maintenance work Check all components for damage and wear visual check X Check travelling height readjust if necessary X Drain condensate from the oil storage tank X Check the oil level in...

Page 144: ...ition that the cylinder and the feed line are always bled shop work Fig 98 8 4 2 Drain condensate Successively carry out the required work for the right hand and left hand machine side 1 Hitch the mac...

Page 145: ...side to be lowered In middle position the line is blocked 3 Slowly turn the lower stop cock 3 to vertical position The preselected vehicle side lowers 4 Turn the lower stop cock 3 back to horizontal...

Page 146: ...h a single acting control device of the tractor 5 Completely lower the dash pots of the chassis With three way cock 1 Set the operating element for the levelling valve at the tractor s control device...

Page 147: ...ts Close drain plug again Check oil and change in case of contamination Quantity when filled Hydraulic oil HLP 46 approx 100ml per oiler Top up oil Level Approximately half filled Reinstall oil reserv...

Page 148: ...e correct distance X between the locating points of the hydraulic cylinders 7 one after another on the right hand and left hand machine side 1 Hitch the machine to the tractor 2 Park the tractor and t...

Page 149: ...mm or until the lower edge of the protective tube 8 is within the upper wide marking 9 The lower narrow marking 10 should be reached with the machine being fully charged 8 Set the operating element fo...

Page 150: ...for handling and disposal of cleaning agents 8 5 1 Cleaning by means of pressure washer steam blaster It is imperative to observe the following when using a pressure washer steam blaster for cleaning...

Page 151: ...tra Only use lithium saponified multi purpose grease of NLGI class 2 Only use grease of the same saponifying criteria Check the filling level in the grease container before each use The level must not...

Page 152: ...Service and maintenance of machine 152 Aperion 2101 Aperion 2401 Aperion 3401 04 18 8 6 3 Lubrication plan of Aperion 2101 Fig 105...

Page 153: ...Service and maintenance of machine Aperion 2101 Aperion 2401 Aperion 3401 04 18 153 8 6 4 Lubrication plan of Aperion 2401 3401 Fig 106...

Page 154: ...on 2401 Aperion 3401 04 18 8 7 Check Top up gear lubricant oil Regularly check the oil level of the individual gearboxes Carry out the first oil change after 50 service hours 8 7 1 Feed gearing 1 Oil...

Page 155: ...Service and maintenance of machine Aperion 2101 Aperion 2401 Aperion 3401 04 18 155 8 7 2 Angular gear 1 Oil filling screw 2 Oil inspection plug 3 Oil drain plug Fig 108...

Page 156: ...or must be retightened by means of the hydraulic pump 1 if the set initial tension is less than the specified tension Reduce the initial tension to the correct value by means of the pressure relief sc...

Page 157: ...earing of the carrying roller For this purpose 1 slightly move the nuts forward or backward thus directing the conveyor away from the respective side Check the movement of the tensioner 3 for smooth a...

Page 158: ...side If the conveyor belt bumps against one side in the rear area of the vehicle this may be caused by a misadjustment of the stripper 1 at the end of the conveyor belt For correct adjustment of the...

Page 159: ...ller chains for the beater drive It is imperative to use a mobile service platform with ladder when carrying out service and maintenance work on the roller chains for the beater drive 8 9 1 Check Reti...

Page 160: ...3 such that the chain tensioner 2 can be turned 5 Readjust the automatic chain tensioners 2 by means of the chuck key 4 Fig 118 Fig 119 until the roller chain 1 is sufficiently tensioned Fig 117 left...

Page 161: ...h the system under operating pressure is not allowed Risk of explosion due to improper work on hydraulic accumulators Welding soldering drilling or other work on hydraulic accumulators which might aff...

Page 162: ...hydraulic hose pipe manufacturer A1HF 2 Date of manufacture of the hydraulic hose pipe 16 07 year month July 2016 period of use expires in July 2022 3 Maximum admissible operating pressure 210 bar Fig...

Page 163: ...ne is not connected to the tractor 1 Disconnect the hydraulic system of the machine from the tractor The machine is depressurised 2 Unscrew the filter casing 3 from the filter head 3 Remove the soiled...

Page 164: ...solid particles The air supply to the brake system should have priority over the protection of the brake system against soiling and shall be ensured in all conditions In case of the filter element be...

Page 165: ...two Phillips screws 4 3 Open the cover 5 by swivelling 4 Remove the filter element 2 from the hose coupling 5 Clean the filter element with benzene or thinner rinse 6 Use compressed air to blow the f...

Page 166: ...air brake system Drain the compressed air reservoir every day before the first journey The compressed air reservoir is situated beneath the machine in front of the axle support Take the ring 2 and pu...

Page 167: ...oupling Switch control device on tractor to pressure All functions extend but cylinders do not retract No return flow to the tractor Check control device on the tractor Function Tailgate sinks during...

Page 168: ...Hydraulic feed function can only temporarily be controlled Loose contact in the electrical system Remedy loose contact Hydraulic feed function cannot be controlled Potentiometer defective Replace pote...

Page 169: ...of failure of the electrical system the solenoids for switching the directional control seat valves can be actuated directly at the electro hydraulic control block via the emergency manual operation f...

Page 170: ...7 Control block with tridem chassis Lock steering axle s 1 Secure tractor and machine against accidental starting and rolling 2 Use a hexagon key SW 3 to screw in the grub screws 1 Screw in the grub s...

Page 171: ...lified staff is allowed to disassemble the machine Machine parts and operating media oils greases etc must be disposed of in accordance with national and international environmental regulations Dispos...

Page 172: ...2401 Aperion 3401 04 18 11 Circuit diagrams 11 1 Hydraulic circuit diagram Tandem Direct control Superstructure of Aperion Fig 128 1 Tailgate 2 Gate 3 Conveyor 4 Front grating 5 Extension 1 6 Extensio...

Page 173: ...erion 3401 04 18 173 Chassis of Aperion Fig 129 1 Drawbar suspension 2 Chassis 3 Passive steering 4 Forced steering axle 5 Rear steering cylinder 6 Pressure switch forced steering axle 15 bar X Direct...

Page 174: ...Circuit diagrams 174 Aperion 2101 Aperion 2401 Aperion 3401 04 18 11 2 Hydraulic circuit diagram Tandem Operation via control set Superstructure of Aperion Fig 130...

Page 175: ...steering 170 bar 8 Conveyor 9 Lower extension 10 Lift extension 11 Lower cover 12 Lift cover 13 Lower front grating 14 Lift front grating 15 Lower tailgate 16 Lift tailgate 17 Lock steering axle 18 St...

Page 176: ...Circuit diagrams 176 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Chassis of Aperion Fig 131...

Page 177: ...rams Aperion 2101 Aperion 2401 Aperion 3401 04 18 177 1 Drawbar suspension 2 Drawbar 3 Passive steering 4 Chassis 5 Pressure switch forced steering axle 15 bar X Direction of motion Additional options...

Page 178: ...Circuit diagrams 178 Aperion 2101 Aperion 2401 Aperion 3401 04 18 11 3 Hydraulic circuit diagram Tridem Direct control Superstructure of Aperion Fig 132...

Page 179: ...rcuit diagrams Aperion 2101 Aperion 2401 Aperion 3401 04 18 179 1 Tailgate 2 Gate 3 Conveyor 4 Front grating 5 Extension 1 6 Extension 2 7 Cover Additional options in brackets Chassis of Aperion Fig 1...

Page 180: ...Chassis 3 Pressure switch lift axle 25 bar 4 Lift axle X Direction of motion 5 Forced steering axle 6 Pressure switch forced steering axle 15 bar 7 Rear 8 Front Additional options in brackets 11 4 Hyd...

Page 181: ...nveyor 8 Lower extension 9 Lift extension 10 Lower cover 11 Lift cover 12 Lower front grating 13 Lift front grating 14 Lower tailgate 15 Lift tailgate 16 Lock steering axle 17 Steering axle unlocked 1...

Page 182: ...Circuit diagrams 182 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Chassis of Aperion Fig 135...

Page 183: ...2101 Aperion 2401 Aperion 3401 04 18 183 1 Drawbar suspension 2 Lift axle 3 Pressure switch lift axle 25 bar 4 Pressure switch forced steering axle 15 bar 5 Rear 6 Front X Direction of motion Additio...

Page 184: ...Circuit diagrams 184 Aperion 2101 Aperion 2401 Aperion 3401 04 18 11 5 Electronic circuit diagram Control set Overview Fig 136...

Page 185: ...ting 7 Lower tailgate 8 Lock steering axle 9 Conveyor backwards 10 Lift side panel 11 Lift cover 12 Lift front grating 13 Lift tailgate 14 Steering axle unlocked 15 Conveyor on 16 Proportional solenoi...

Page 186: ...Circuit diagrams 186 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Circuit diagram Fig 137...

Page 187: ...cover 8 Lift tailgate 9 Lower tailgate 10 Lift front grating 11 Lower front grating 12 Lock steering axle 13 Steering axle unlocked 14 Work light 1 15 Work light 2 16 Work light 3 17 Warning beacon 1...

Page 188: ...Circuit diagrams 188 Aperion 2101 Aperion 2401 Aperion 3401 04 18 11 6 Electronic circuit diagram Forced steering axle system Overview Fig 138...

Page 189: ...2 6 Axle 2 unlocked 7 Wheel sensor left hand Speed1 8 Lock steering axle 9 Proportional solenoid steering A 10 Idler valve axle 2a 11 Pressure switch 1 25 bar in load sensing 12 Safety shutoff valve...

Page 190: ...Circuit diagrams 190 Aperion 2101 Aperion 2401 Aperion 3401 04 18 Circuit diagram Fig 139...

Page 191: ...WM2 Proportional solenoid steering 1A 10 Proportional solenoid steering 1B PWM1 Proportional solenoid steering 1B 11 Weighing sensor drawbar UB Weighing signal drawbar B AE1 Weighing sensor drawbar GN...

Page 192: ...erion 2401 Aperion 3401 04 18 11 7 Connection lighting 1 Brake light pink 2 Rear light left hand yellow 3 Rear light right hand yellow 4 License plate yellow 5 Indicator left hand blue 6 Ground black...

Page 193: ...y means of pressure washer steam blaster 150 Cleaning work 150 Cleaning service maintenance and trouble shooting 63 Combination options of coupling devices and drawgears 79 Commissioning 75 Compressed...

Page 194: ...asses 110 Inspection criteria for hydraulic hose pipes 162 Instruction signs 69 L Lift hydraulic supporting leg to transport position 85 Lift mechanical supporting leg to transport position 86 87 Lift...

Page 195: ...131 Service and maintenance plan Overview 133 Set tailgate 106 Spare and wearing parts auxiliary materials 53 Starting accidental Secure tractor and machine 82 Steering 118 Steering axle 23 Electro h...

Page 196: ...Index 196 Aperion 2101 Aperion 2401 Aperion 3401 04 18...

Page 197: ...Verfasser Freigeber Freigabedatum Sprache AR LB 12 07 2018 englisch Zuordnung PG Conveyor belt wagon WG Aperion Modell Aperion 2101 Aperion 2401 Aperion 3401...

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