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Siemens SITRANS VP300, Operating Instructions Manual

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Siemens SITRANS VP300 Operating Instructions Manual Download Page 154

Service and maintenance 

 

9.2 Service and maintenance 

 

SITRANS VP300 with or without HART 

152

 

Operating Instructions, 03/2011, A5E01258666-03 

 

WARNING 

 

Enclosure open 
Danger of explosion in hazardous areas as a result of hot components and/or charged 

capacitors inside the device.  
Proceed as follows to open the device in a hazardous area: 
1.

 

Isolate the device from power. 

2.

 

Observe the wait time specified in Chapter "Technical data (Page 155)" or on the 

warning sign before opening the device. 

Exception: Devices having the type of protection "Intrinsic safety Ex i" may also be opened 

in an energized state in hazardous areas. 

 
 

WARNING 

 

Dust layers above 5 mm 
Danger of explosion in hazardous areas. Device may overheat du to dust build up. 

 

Remove any dust layers in excess of 5 mm. 

 

Cleaning the enclosure 

●  Clean the outside of the enclosure and the display window using a cloth moistened with 

water or a mild detergent. 

●  Do not use aggressive cleaning agents or solvents. Plastic components or painted 

surfaces could be damaged. 

9.2

 

Service and maintenance 

The positioner is maintenance-free to a large extent. 

Summary of Contents for SITRANS VP300

Page 1: ...oners SITRANS VP300 6DR63 Operating Instructions 03 2011 www siemens com processautomation Subject to change without prior notice A5E01258666 03 Siemens AG 2011 Siemens AG Industry Automation IA Sensors and Communication Process Instrumentation 76181 KARLSRUHE GERMANY www siemens com processinstrumentation SITRANS A5E01258666 A5E01258666 ...

Page 2: ......

Page 3: ...___________________ ___________________ ___________________ SITRANS Electropneumatic positioners SITRANS VP300 with or without HART Operating Instructions 6DR63 03 2011 A5E01258666 03 Introduction 1 Safety instructions 2 Description 3 Installing mounting 4 Connection 5 Operate 6 Commissioning 7 Alarm error and status messages 8 Service and maintenance 9 Technical data 10 Dimension drawings 11 Spar...

Page 4: ...elevant documentation for the specific task in particular its warning notices and safety instructions Qualified personnel are those who based on their training and experience are capable of identifying risks and avoiding potential hazards when working with these products systems Proper use of Siemens products Note the following WARNING Siemens products may only be used for the applications describ...

Page 5: ...difications 12 2 3 Requirements for special applications 12 2 4 Use in areas subject to explosion hazard 13 3 Description 15 3 1 Application 15 3 2 Structure 16 3 2 1 Overview of structure 16 3 2 2 Design of a control valve 18 3 2 3 Design of the nameplate 19 3 3 Mode of operation 20 3 3 1 Mode of operation overview 20 3 3 2 Local operation 20 3 3 3 Operator control and monitoring with the SIMATIC...

Page 6: ...tional position feedback module without explosion protection 48 5 1 3 3 Optional alarm module without explosion protection 48 5 1 4 Connecting device with type of protection intrinsic safety Ex i 50 5 1 4 1 Device intrinsic safety Ex ia ib 50 5 1 4 2 Optional position feedback module intrinsic safety Ex ia ib 51 5 1 4 3 Optional alarm module intrinsic safety Ex ia ib 52 5 2 Pneumatic connection 53...

Page 7: ... 7 4 9 Min number of response preambles 125 6 2 5 5 Security main menu 126 6 2 6 6 Language main menu 127 6 2 6 1 6 Language selection 127 7 Commissioning 129 7 1 Basic safety instructions 129 7 2 General information on commissioning 131 7 3 Preparing for commissioning 132 7 4 Settings on the pneumatic block 134 7 5 Autom initialization 136 7 6 Manual initialization 138 7 7 Device replacement 140 ...

Page 8: ...Position feedback module 162 11 Dimension drawings 163 12 Spare parts Accessories 165 12 1 Order data 165 12 2 Spare parts 165 12 3 Scope of delivery of small part sets 166 12 4 Accessories 167 A Appendix 169 A 1 Certificate 169 A 2 Technical support 169 A 3 Environmental protection 170 A 4 Total overview of all parameters 171 B List of abbreviations 179 B 1 Abbreviations for VP300 positioners 179...

Page 9: ...maintenance engineers 1 2 History The following table shows the most important changes in the documentation compared with the previous edition Edition Remark 01 05 2009 First edition 02 12 2009 Changes in form 03 03 2011 Explosion protection by housing Ex n Ex tD Optional modules Position feedback module alarm module 1 3 Product information The programming manual is an integral part of the CD whic...

Page 10: ...See also Return procedure Page 153 1 5 Transportation and storage To guarantee sufficient protection during transport and storage observe the following Keep the original packaging for subsequent transportation Devices replacement parts should be returned in their original packaging If the original packaging is no longer available ensure that all shipments are properly packaged to provide sufficien...

Page 11: ...ment or legal relationship The sales contract contains all obligations on the part of Siemens as well as the complete and solely applicable warranty conditions Any statements regarding device versions described in the manual do not create new warranties or modify the existing warranty The content reflects the technical status at the time of publishing Siemens reserves the right to make technical c...

Page 12: ...Introduction 1 6 Notes on warranty SITRANS VP300 with or without HART 10 Operating Instructions 03 2011 A5E01258666 03 ...

Page 13: ...or symbols from the device Always keep the information and symbols in a completely legible state 2 1 2 Warning symbols on the device Symbol Explanation of the warning symbols on the device Consult operating instructions 2 1 3 Laws and directives Observe the test certification provisions and laws applicable in your country during connection assembly and operation These include for example National ...

Page 14: ...fications WARNING Improper device modifications Danger to personnel system and environment can result from modifications to the device particularly in hazardous areas Only carry out modifications that are described in the instructions for the device Failure to observe this requirement cancels the manufacturer s warranty and the product approvals 2 3 Requirements for special applications Due to the...

Page 15: ...cuits for hazardous systems They are trained or instructed in maintenance and use of appropriate safety equipment according to the pertinent safety regulations WARNING Unsuitable device for the hazardous area Danger of explosion Only use equipment that is approved for use in hazardous area and labelled accordingly Make sure that the device is suitable for the area of use WARNING Loss of the safety...

Page 16: ...Safety instructions 2 4 Use in areas subject to explosion hazard SITRANS VP300 with or without HART 14 Operating Instructions 03 2011 A5E01258666 03 ...

Page 17: ...cation and an alarm module with digital inputs and outputs are also available Also available as an option is a module for position feedback which outputs the valve position using a 4 to 20 mA signal Device versions Positioners can be supplied For single and double acting actuators For non hazardous applications For use as an intrinsically safe device Ex ia or Ex n With and without HART communicati...

Page 18: ...on without any external piping If the interface of the actuator does not correspond with the VDI VDE 3847 directive the positioner is mounted using the adapter block of the corresponding mounting kit An overview of the mounting kits can be found in the FI 01 catalog With the SITRANS VP300 position detection is carried out on a non contacting basis using a magnet and sensors in the positioner The m...

Page 19: ...ording to VDI VDE 3847 requires only a magnet clamp for position detection and no additional mounting kit Digital inputs In its standard form the electropneumatic positioner has two digital inputs DI 1 and DI 3 Digital input DI 1 can be parameterized and assumes e g the following tasks Blocking the actuator Moving the actuator Digital input DI 3 is only used to move the actuator into a safety posi...

Page 20: ... A5E01258666 03 3 2 2 Design of a control valve Pneumatic linear actuator Positioner Valve Electrical connection Figure 3 1 Positioner attached to linear actuator Pneumatic part turn actuator Positioner Mounting block with integrated air duct Figure 3 2 Positioner attached to part turn actuator ...

Page 21: ...ware version Serial number Consult operating instructions Order number Degree of protection Figure 3 3 Nameplate design basic device example LD 7 7 E D E F G H ATEX IECEx marking for hazardous area D Category for operating range FM CSA marking for hazardous area E Type of protection F Group G Temperature class H Device protection level Figure 3 4 Design additional plate explosion proof devices exa...

Page 22: ...d operate the positioner as well as change between automatic and manual mode On the display you can follow the positioner s settings and feedback In manual mode the actuator can be adjusted over the entire range See also Operating modes Page 26 3 3 3 Operator control and monitoring with the SIMATIC PDM configuration software Use the SIMATIC PDM configuration software for convenient operation monit...

Page 23: ...oring functions The electropneumatic positioner has different monitoring functions The monitoring functions detect the changes to the actuator and valve and compare these with the defined limits If a limit is exceeded the display shows the corresponding diagnostic message The message can provide valuable information regarding the status of the actuator or valve The measuring data to be determined ...

Page 24: ...design of the device ODUP XQLW RSWLRQDO 0LFURFRQWUROOHU 7HPSHUDWXUH DFTXLVLWLRQ 3RVLWLRQ DFTXLVLWLRQ 3RVLWLRQ IHHGEDFN PRGXOH RSWLRQDO XWWRQV LVSOD LJLWDO LQSXW 6HWSRLQW DFTXLVLWLRQ 57 PRGHP Z 6DIHW VKXWGRZQ RDG FRQWURO LPLWLQJ 3QHXPDWLF EORFN 3QHXPDWLF EORFN DFWLYDWLRQ 57 FRXSOHU 1 5 0 520 3520 2 2 2 Figure 3 5 Block circuit diagram for the electropneumatic positioner function block diagram ...

Page 25: ...signment for optional alarm module Fixing screw for attaching the positioner as per VDI VDE 3847 Adjuster for actuator size Adjuster for behavior of device in case of sudden failure of pneumatic auxiliary power Purging air selector Sound absorber at exhaust air outlet Buttons Terminals for display module Terminal 6 7 setpoint input Iw 4 to 20 mA Terminal 9 10 digital input DI 1 Terminal 81 82 digi...

Page 26: ...6 03 Back view Venting of housing Exhaust pneumatic block Ventilation of pneumatic positioning actuator with sound absorbers Output Actuating pressure Y2 238 Input Supply air Pz 9 Output Actuating pressure Y1 138 Indent as mounting aid Markers for magnet clamp part turn actuators Figure 3 7 Back view of positioner ...

Page 27: ... input DI 3 Terminal 61 62 analog output Iy 4 to 20 mA optional position feedback module Display module Switch for activating digital input DI 3 for safe shutdown Optional position feedback module Terminal 51 52 digital output DO 3 Terminal 41 42 digital output DO 2 Terminal 31 32 digital output DO 1 Terminal 11 12 and 21 22 digital input DI 2 Optional alarm module Controller module Sensors for co...

Page 28: ...positioner compares the setpoint position with the actual position The positioner moves the actuator until the actual and setpoint value correspond or until the deviation reaches the parameterizable deadband If it is not possible to reach the deadband an error message is provided It is not possible to manually move the actuator Manual mode Note Failure of power supply Once the power supply returns...

Page 29: ...occur as a result of the lever Risk of injury when working on control valves due to the high operating force of the pneumatic drive Do not reach into the range of motion of the lever following mounting of the positioner and mounting kit WARNING Impermissible accessories and spare parts Danger of explosion in areas subject to explosion hazard Only use original accessories or original spare parts Ob...

Page 30: ...tioner in such a way that the position detection cannot be influenced by additional external magnetic fields or ferromagnetic parts For the non initialized device the position display shows you how the position detection is influenced by an applied field Move the interference source toward and away from the positioner and observe the displayed position CAUTION Unsuitable compressed air Device dama...

Page 31: ...ugh improper mounting Before installing ensure there is no visible damage present on the device Make sure that process connectors are clean and suitable gaskets and glands are used Mount the device using suitable tools Refer to the information in Chapter Technical data Page 155 for example installation torques requirements NOTICE Loss of degree of protection Damage to device if the enclosure is op...

Page 32: ...iver PZ2 Pozidriv size 2 for housing and grounding terminals Flat headed screwdriver 0 6 x 3 5 for connection terminals Torx screwdriver TX10 for PCB covers and cable anchors Torx screwdriver TX20 for settings on the pneumatic block Allen key 3 for magnet clamp linear actuator Allen key 5 for device fastening Wrench SW15 for sound absorber Wrench SW19 for magnet clamp part turn actuator Wrenches S...

Page 33: ...ng surface with fastening threads and coding pin to assist with mounting process Integrated air passages Optional mounting surface for installation of a solenoid valve without tubing If the interface of the actuator does not correspond with the VDI VDE 3847 directive the positioner is mounted using the adapter block of the corresponding mounting kit An overview of the mounting kits can be found in...

Page 34: ...t clamp Procedure 1 Prior to mounting the positioner remove the cover foil from the pneumatic connections 2 Attach magnet clamp to the spindle of the actuator with fixing screws Align magnet clamp as shown on the picture 3 Align the positioner To do this use the indent as a mounting guide see picture in section Dimensions for OPOS interface VDI VDE 3847 Page 31 4 Fasten the positioner on the inter...

Page 35: ...ive axis of the actuator see picture in section Dimensions for OPOS interface VDI VDE 3847 Page 31 3 Fasten the positioner on the interface Tighten fixing screws with a torque of 8 Nm This will result set the gap dimensions specified in the above figure 4 Check whether the gap dimensions for the magnet clamp are correct 4 3 3 Mounting kits WARNING Missing equipotential bonding in areas with combus...

Page 36: ...to install the option modules Overview diagram WARNING Loss of explosion protection Danger of explosion in areas subject to explosion hazard or device damage Devices in explosion protected versions with the serial number A B1 B2 B3 are not permitted for the installation of optional modules Check the serial number on the nameplate of the device see Design of the nameplate Page 19 ...

Page 37: ...5 Module cover Snap fits Fixing screws Alternative blank cover for alarm module Display module Alarm module Position feedback module Pneumatic block Rack Enclosure base Figure 4 4 Installing option modules Procedure 1 Remove the housing cover by loosening the four screws The screws are captive and cannot fall out of the screw joint ...

Page 38: ...UTION Observe the following prior to working on the control valve Danger of injury Prior to working on the control valve you must move the control valve into the safety position Make sure that the valve has actually reached the safety position If you only suspend the pneumatic auxiliary power for the positioner the safety position may only be reached after a certain waiting time 3 Remove the modul...

Page 39: ...RANS VP300 with or without HART Operating Instructions 03 2011 A5E01258666 03 37 5 Remove the blanking cover to install the alarm module 6 Remove the module cover Result Installation of option modules is prepared 4 4 2 Alarm module Figure 4 5 Alarm module ...

Page 40: ...he respective parameters to activate and parameterize the output of alarms and fault messages In addition to the digital outputs the alarm module is also equipped with a dual functionality digital input DI 2 Depending on the selected parameters the DI 2 is for example used to block the actuator or move it to its end position Features The alarm module has the following features Available in two dev...

Page 41: ...Installing mounting 4 4 Installing option modules SITRANS VP300 with or without HART Operating Instructions 03 2011 A5E01258666 03 39 ...

Page 42: ...The position feedback module is potentially separated from the basic device Thanks to the dynamic control this module can report the arising operational faults automatically such as a processor fault or power failure The operational fault is reported when the output current supplies 3 6 mA The current actuator position is indicated only after a successful initialization Features The position feedb...

Page 43: ...ng option modules SITRANS VP300 with or without HART Operating Instructions 03 2011 A5E01258666 03 41 2 Install the position feedback module on the display module 3 Fasten the position feedback module on the display module with screws ...

Page 44: ...ith or without HART 42 Operating Instructions 03 2011 A5E01258666 03 4 Place the display module back into the device See also Preparing to install the option modules Page 34 4 4 4 Finishing installation of option modules Procedure Result Option modules are installed ...

Page 45: ...be found in the certificates in Chapter Technical data Page 155 or on the nameplate WARNING Unsafe extra low voltage Danger of explosion in areas subject to explosion hazard due to voltage flashover Connect the device to an extra low voltage with safe isolation SELV WARNING Connecting device in energized state Danger of explosion in areas subject to explosion hazard Connect devices in hazardous ar...

Page 46: ...ondensation in the device Damage to device through formation of condensation if the temperature difference between transportation or storage and the mounting location exceeds 20 C 68 F Before taking the device into operation let the device adapt for several hours in the new environment CAUTION Ambient temperature too high Damage to cable sheath At an ambient temperature 60 C 140 F use heat resista...

Page 47: ...rew joint Housing cover Fixing screws Connecting the device 1 Guide the connecting cable through the cable screwing 2 Connect the wires to the relevant connecting terminals with a torque of 0 5 Nm observe the polarity when doing this Two ground terminals are available for connecting equipotential bonding conductors In the case of devices without explosion protection only the outer grounding termin...

Page 48: ...Instructions 03 2011 A5E01258666 03 DI 3 GLVDEOH HQDEOH P XV P Cable gland Terminals Ground terminals Figure 5 1 Electric connection See also Required tools Page 30 Closing the device Fasten the housing cover with the four fixing screws on the positioner 1P Housing cover Fixing screws ...

Page 49: ... explosion protection Connection values can be found in section Technical data Page 155 P Z Power supply setpoint 4 to 20 mA Digital sensor Switch contact or short circuit jumper Terminals for optional position feedback module Display module DI Digital input Figure 5 2 Device connection without explosion protection See also Optional position feedback module without explosion protection Page 48 ...

Page 50: ...nnection values can be found in section Technical data Page 155 8DX Auxiliary voltage Measurement value detection 4 to 20 mA Terminals for position feedback module Display module Uaux Auxiliary voltage UH Figure 5 3 Position feedback module without explosion protection 5 1 3 3 Optional alarm module without explosion protection Connection values can be found in section Technical data Page 155 ...

Page 51: ... Operating Instructions 03 2011 A5E01258666 03 49 2 2 2 9 1 8DX 8DX 8DX Digital sensor Auxiliary voltage Switch contact or short circuit jumper Alarm module DI DO Uaux Digital input Digital output Auxiliary voltage UH Figure 5 4 Alarm module without explosion protection ...

Page 52: ...b Connection values can be found in section Technical data Page 155 P Z Non hazardous area Potentially explosive atmosphere Zone 1 Power supply setpoint 4 to 20 mA Digital sensor Switch contact or short circuit jumper Terminals for optional position feedback module Display module DI Digital input Figure 5 5 Device connection intrinsic safety Ex ia ib See also Optional position feedback module intr...

Page 53: ...dule intrinsic safety Ex ia ib Connection values can be found in section Technical data Page 155 8 8DX Non hazardous area Potentially explosive atmosphere Zone 1 Auxiliary power Measurement value detection 4 to 20 mA Terminals for position feedback module Display module Uaux Auxiliary voltage UH Figure 5 6 Position feedback module intrinsic safety Ex ia ib ...

Page 54: ...m module intrinsic safety Ex ia ib Connection values can be found in section Technical data Page 155 2 2 2 9 1 Non hazardous area Potentially explosive atmosphere Zone 1 Digital sensor Switching amplifier Switch contact or short circuit jumper Alarm module DI DO Digital input Digital output Figure 5 7 Alarm module intrinsic safety Ex ia ib ...

Page 55: ...ordance with section Technical data Page 155 Procedure In the case of integrated mounting with the OPOS Interface VDI VDE 3847 interface the pneumatic connections are already connected Mounting of the positioner is described in section Mounting on actuator with OPOS interface VDI VDE 3847 Page 31 Connect the supply air directly at the input of the actuator intended for this purpose If the interfac...

Page 56: ...Connection 5 2 Pneumatic connection SITRANS VP300 with or without HART 54 Operating Instructions 03 2011 A5E01258666 03 ...

Page 57: ...local user interface or using HART communication If you operate the device using the local user interface you have a read only access via HART communication Note Change to measurement view If you do not press a button for 10 minutes the display automatically changes to the measurement view The following picture is also found on the cover of the positioner This picture depicts a schematic represent...

Page 58: ...anual mode Manually moving the actuator in manual mode Selecting values and options in parameters Changing values and options in parameters Changing between automatic and manual mode Changing back from parameters into navigation view and then to measurement view Figure 6 2 Display and buttons Display description and button functionality Note Temperature dependency of the display If you operate the...

Page 59: ...gation view Parameter view Example change actuator type from factory setting Linear 60 mm 2 36 to Part turn 1 Changing from measurement view to navigation view using 2 Use to navigate up to parameter 1 1 1 Actuator type Page 62 3 Select Part turn in parameter 1 1 1 Actuator type Page 62 4 Confirm change with Note The active selection is highlighted in black 5 Reject change with ...

Page 60: ...nit Measured value actual position Status message e g Maintenance alarm Manual mode Status message symbol Setpoint Measured value name Figure 6 3 Example display in measurement view See also Changing operating mode Page 61 2 1 8 Display mode Page 74 Status messages Page 145 6 1 3 Description of navigation view Navigation view Menu display Use to step one level down in the menu Use to step one leve...

Page 61: ... Parameters that are used to start a function A function can be canceled with An error symbol and corresponding plain text is then output in the display The change is aborted when cancellation results from an error or by selecting see also section Error messages Page 149 Parameters that are read only Symbol means The write protection is activated Symbol is always displayed if a parameter is read o...

Page 62: ...he relevant item whose value you want to change By default the most recently set value is always shown Each item can be individually adjusted 2 To change the digit press or The digits 0 to 9 can be set 3 To exit the parameter and apply the value press until the view changes Example Set value for start position in partial stroke test to 1 0 Navigate to menu 3 5 2 1 Start position Page 99 Go to the ...

Page 63: ...oner does not react to the setpoint input by the 4 to 20 mA signal The flashing hand symbol in the display and the Manual mode status message indicates that you are in manual mode The button functions in manual mode are as follows Use and to move the actuator Use to change to the navigation view and then further to the parameter view Use to change from manual mode to automatic mode Automatic mode ...

Page 64: ...Tight closing 1 3 4 Nominal stroke 1 1 3 Initialize 1 3 5 Actual position 1 2 Manual initialization 1 3 6 Travel time 1 2 1 Actuator type 1 3 7 Adopt values 1 2 2 Tight closing 1 4 Reset 1 2 3 Initialize 1 4 1 Reset initialization 1 3 Device replacement 1 4 2 Factory setting 1 3 1 Actuator type 1 4 3 Stroke calibration 6 2 1 1 1 1 Automatic initialization Initialization runs automatically In the p...

Page 65: ...ve seat with the maximum actuator force The tight closing function is activated on one end or for both end positions Make sure that the valve is not damaged when utilizing the tight closing function The values for the lower and upper tight closing limits are factory set The pre set values can be changed with the following two parameters 2 1 3 Lower tight closing limit Page 72 2 1 4 Upper tight clo...

Page 66: ...ialization canceled will then be shown in the display The previous status is restored when cancellation results from an error or by pressing See also Alarm error and status messages Page 143 3 3 Initialization values Page 92 6 2 1 2 1 2 Manual initialization The actuator travel or angle of rotation of the actuator can be set manually The remaining parameters are determined automatically like with ...

Page 67: ...aximum actuator force The tight closing function is activated on one end or for both end positions Make sure that the valve is not damaged when utilizing the tight closing function The values for the lower and upper tight closing limits are factory set The pre set values can be changed with the following two parameters 2 1 3 Lower tight closing limit Page 72 2 1 4 Upper tight closing limit Page 73...

Page 68: ... An automatic initialization that could impair running operation will not take place To do so you only set the most important characteristics for the positioner e g nominal stroke and actual position and start the control function Initialize the new positioner as soon as possible after device replacement in order to ensure the following properties Optimum adjustment of the positioner to the mechan...

Page 69: ...etting options Off Up Down Up and down Purpose Achieving optimum valve operation Description If the setpoint falls below the value for the lower tight closing limit or exceeds the value for the upper tight closing limit the valve is moved into the valve seat with the maximum actuator force The tight closing function is activated on one end or for both end positions Make sure that the valve is not ...

Page 70: ...r part turn actuator in Description Obtain the nominal stroke from the nameplate of the actuator if indicated or determine it by other means by measuring referring to the data sheet etc 1 3 5 Actual position Requirements You have blocked the actuator and made a note of the actual position of the actuator The compressed air is switched off Factory setting Linear actuator 0 0 part turn actuator 0 0 ...

Page 71: ... set the positioner to the initialized status Description Select OK to accept the changed values The values set above come into effect The positioner can now be set to automatic mode If you select Cancel the values are not accepted but remain in the parameters 6 2 1 4 1 4 Reset This menu provides the following options Delete the initialization values Reset to factory settings Repeat stroke calibra...

Page 72: ...er is thus in the condition it is in on delivery i e the positioner is not initialized Exception Settings in 5 Security main menu Page 126 and in 6 Language main menu Page 127 are not reset to factory setting 1 4 3 Stroke calibration Factory setting Cancel Purpose To re calibrate the stroke Description The previously used values for the upper and lower end positions are cleared The positioner then...

Page 73: ...racteristic curve 2 2 Inputs outputs 2 4 2 1 0 Turning point 2 2 1 DI 1 Function 2 4 2 2 5 Turning point 2 2 2 DI 1 Direction of action 2 2 3 DI 2 Function 2 4 2 21 100 Turning point 2 2 4 DI 2 Direction of action 2 4 3 Controller parameters 2 2 5 DO 1 Function 2 4 3 1 Controller self tuning 2 2 6 DO 1 Pulse length 2 4 3 2 Dynamic 2 2 7 DO 2 Function 2 4 3 3 Kp Up 2 2 8 DO 3 Function 2 4 3 4 Kp Do...

Page 74: ...etpoint falls below the value for the lower tight closing limit or exceeds the value for the upper tight closing limit the valve is moved into the valve seat with the maximum actuator force The tight closing function is activated on one end or for both end positions Make sure that the valve is not damaged when utilizing the tight closing function The values for the lower and upper tight closing li...

Page 75: ...ing the target position for tight closing at top Description Use this parameter to set the value for the upper tight closing position Once this position is reached the valve moves into the valve seat with the maximum actuator force The tight closing function has a fixed hysteresis of 1 The value of the tight closing limit must always be smaller than the value of the upper tight closing limit Unit ...

Page 76: ...travel range limit Page 73 2 1 7 Valve direction of action NOTICE Changing the valve direction of action Do not change the valve direction of action in control mode Otherwise the positioner may interpret an incorrect actual value Factory setting Standard Setting option Standard Inverted Purpose To set a direction of action for the valve which differs from the standard Description Standard For an i...

Page 77: ... UDQJH OLPLW 0HFKDQ VWURNH DFWXDO YDOXH bPP PP PP PP PP PP 6HWSRLQW LVSOD DFWXDO YDOXH LVSOD VHWSRLQW The following picture shows the Position setting when the actuator travel is limited Stroke or part turn angle 0 100 based on the endstops of the valve RZHU WUDYHO UDQJH OLPLW 8SSHU WUDYHO UDQJH OLPLW 0HFKDQ VWURNH DFWXDO YDOXH PP PP PP PP PP PP 6HWSRLQW LVSOD DFWXDO YDOXH LVSOD VHWSRLQW The follo...

Page 78: ... magnet positions 6 2 2 2 2 2 Inputs outputs In this menu you can adjust the digital inputs and outputs to your signal concept Note On SIL application the individual functions are predefined and cannot be changed The following table contains an overview of the menus and parameters 2 2 1 DI 1 Function 2 2 5 DO 1 Function 2 2 2 DI 1 Direction of action 2 2 6 DO 1 Pulse length 2 2 3 DI 2 Function 2 2...

Page 79: ...en signal is applied the valve is moved to the lower travel range limit 0 setpoint The position approached is independent of the setpoint direction and corresponds to setpoint 0 Applies to Standard setting in 2 4 1 1 Direction Page 83 Move to 100 When signal is applied the valve is moved to the upper travel range limit 100 setpoint The position approached is independent of the setpoint direction a...

Page 80: ...DI 2 is active when the contact on terminal 21 22 is closed or when there is voltage on terminal 11 12 signal status Low Inverted Digital input DI 2 is active when the contact on terminal 21 22 is open or when there is voltage on terminal 11 12 signal status High 2 2 5 DO 1 Function Factory setting Deviation Options Maintenance required Maintenance demanded Maintenance alarm DI 1 Digital input DI ...

Page 81: ...nput Reports an active signal from digital input 2 DI 3 Digital input Reports an active signal from digital input 3 A1 Alarm limit Reports when A1 limit is exceeded or fallen below A2 Alarm limit Reports when A2 limit is exceeded or fallen below Control deviation Reports a maintenance alarm for a general valve fault persistent control deviation Not in automatic mode Reports that the positioner is ...

Page 82: ...ption Use this parameter to set the length of the pulse used to report a successful partial stroke test in SIL mode 2 2 7 DO 2 Function and 2 2 8 DO 3 Function Requirements Alarm unit is installed Factory setting With DO 2 Function A1 with DO 3 Function A2 Options Maintenance required Maintenance demanded Maintenance alarm DI 1 Digital input DI 2 Digital input DI 3 Digital input A1 Alarm limit A2 ...

Page 83: ...nput Reports an active signal from digital input 2 DI 3 Digital input Reports an active signal from digital input 3 A1 Alarm limit Reports when A1 Limit is exceeded or fallen below A2 Alarm limit Reports when A2 limit is exceeded or fallen below Control deviation Reports a maintenance alarm for a general valve fault persistent control deviation Not in automatic mode Reports that the positioner is ...

Page 84: ...s determined in initialization 2 3 2 A1 Direction of action Factory setting Off Setting options Off Min Max Purpose Adapting whether a message is to be issued if the alarm limit is fallen below Min or exceeded Max 2 3 3 A2 Alarm limit Factory setting 90 0 Setting range 0 0 100 0 Purpose Specifying the response threshold for Alarm A2 Description Use this parameter to set the point as of which an al...

Page 85: ...equirements of the application The following table contains an overview of the menus and parameters 2 4 1 1 Direction 2 4 1 5 Characteristic curve 2 4 1 2 Limiting setpoint rate 2 4 1 6 Current 0 2 4 1 3 Setpoint rate up 2 4 1 7 Current 100 2 4 1 4 Setpoint rate down 2 4 1 1 Direction Factory setting Standard Setting options Standard Inverted Purpose Change direction of setpoint Description Use th...

Page 86: ... 2 4 1 3 Setpoint rate up Requirements The On option is set in the 2 4 1 2 Limiting setpoint rate Page 83 parameter Factory setting 100 0 s Setting range 0 1 100 0 s Purpose To suppress rapid changes of the setpoint 2 4 1 4 Setpoint rate down Requirements The On option is set in the 2 4 1 2 Limiting setpoint rate Page 83 parameter Factory setting 100 0 s Setting range 0 1 100 0 s Purpose To suppre...

Page 87: ...sks such as heating and cooling applications or solutions for partial load and full load operation can be accomplished in this way The master controller of the higher level system sends the setpoint through two positioners connected in series electrically The same setpoint current flows through the two positioners Each positioner operates in the specified range depending on the settings in the Cur...

Page 88: ...ith 20 line segments which thus provides a reflection of the valve characteristic curve The following table contains an overview of the menus and parameters 2 4 2 1 0 turning point 2 4 2 12 55 turning point 2 4 2 2 5 turning point 2 4 2 13 60 turning point 2 4 2 3 10 turning point 2 4 2 14 65 turning point 2 4 2 4 15 turning point 2 4 2 15 70 turning point 2 4 2 5 20 turning point 2 4 2 16 75 turn...

Page 89: ...acteristic Page 84 Linear Setpoint turning point example 2 4 2 6 25 turning point 45 0 Tight closing example 2 1 2 Tight closing Page 72 Up 2 1 4 Upper tight closing limit Page 73 85 0 2 4 1 5 Characteristic Page 84 Free characteristic curve Control range Tight closing example 2 1 2 Tight closing Page 72 Up 2 1 4 Upper tight closing limit Page 73 75 0 Setpoint Control range Setpoint 2 4 2 x 1 to 2...

Page 90: ...o set the dynamic behavior of the positioner To this end the controller parameters must be adjusted to the actuator The controller is adjusted during the initialization process During the initialization the following parameters are determined from the marginal conditions in which the controller is used and then automatically saved in the controller If the standard initialization does not conform t...

Page 91: ...f tuning See also 2 4 3 1 Controller self tuning Page 88 1 1 3 Initialize Page 63 2 4 3 3 Kp Up Conditions Positioner is initialized Setting range 0 001 100 000 Purpose Proportional gain in opening direction A value change will become effective immediately Canceling is not possible 2 4 3 4 Kp Down Conditions Positioner is initialized Setting range 0 001 100 000 Purpose Proportional gain in closing...

Page 92: ...to your requirements 2 5 1 Contrast Requirements None Factory setting 3 Setting range 0 6 Purpose To adjust the legibility of the display Description Use this menu to set the contrast of the display If operating at temperatures below 20 C the positioner s liquid crystal display becomes sluggish and the display repeat rate is reduced considerably 2 5 2 Orientation Factory setting Standard Setting o...

Page 93: ...annot be changed The corresponding allocation is set out below Menu Designation Adjustable Yes No 3 1 1 TAG Yes 3 1 2 Long TAG Yes 3 1 3 Descriptor Yes 3 1 4 Message Yes 3 1 5 Measuring point Yes 3 1 6 Installation date Yes 3 1 7 Manufacturer Factory setting Siemens No 3 1 8 Product name Factory setting SITRANS VP300 No 3 1 9 Order number No 3 1 10 Serial number No 3 1 11 Hardware version No 3 1 1...

Page 94: ...tpoint current 3 4 2 Number of direction changes 3 4 10 General valve fault 3 4 3 Number of fault messages 3 4 11 Slipstick effect 3 4 4 A1 Number of alarms 1 3 4 12 Shift lower endstop 3 4 5 A2 Number of alarms 2 3 4 13 Shift upper endstop 3 4 6 Reset counters 3 4 14 Reference value of position 3 4 7 Operating hours 3 4 15 Average value of position 3 4 8 Operating hours since last initialization ...

Page 95: ...f action Page 82 Purpose The indicated value shows how often alarm 1 has been set off 3 4 5 A2 Number of alarms 2 Requirement Alarm is activated by means of the parameter 2 3 4 A2 Direction of action Page 82 Purpose The indicated value shows how often alarm 2 has been set off 3 4 6 Reset counters Purpose The following counters can be reset Number of strokes Number of direction changes Number of fa...

Page 96: ...70 2 4 3 1 Controller self tuning Page 88 3 4 9 Setpoint current Purpose Display of setpoint current in mA 3 4 10 General fault of control valve Purpose The indicated value in percent provides an indication of the actual dynamically determined deviation from normal behavior See also 3 6 1 General fittings error Page 106 3 4 11 Slipstick effect Purpose The indicated value shows the step height due ...

Page 97: ...ing activation of the function in the 3 6 7 Average position value Page 113 menu For this purpose an average position value is calculated for the time set in the 3 6 7 2 Time basis Page 115 parameter and subsequently saved This is the reference position value which is displayed here 3 4 15 Average value of position Purpose Indication of last average position value calculated Description Following ...

Page 98: ...PST Overview The menu can be used to indicate the actual status of the partial stroke test The following table contains an overview of the menus and parameters 3 5 1 1 Reference status 3 5 1 6 Stroke time 3 5 1 2 SIL mode 3 5 1 7 Total time 3 5 1 3 Test status 3 5 1 8 Last test 3 5 1 4 Current start position 3 5 1 9 Next test 3 5 1 5 Breakaway time 3 5 1 1 Reference status Purpose Indicates the re...

Page 99: ...by an amount equivalent to the magnitude of the start tolerance 3 5 1 5 Breakaway time Requirements A partial stroke test has been performed Factory setting 0 0 s Display range 0 0 100 0 Purpose Indicates the breakaway time of the lastpartial stroke test Description Breakaway time is the time that the valve requires until a movement is discontinued The breakaway time is measured after a valve move...

Page 100: ...itions A partial stroke test has been performed Factory setting 0 hours Display range 0 8760 Purpose Indicates the time elapsed since the last partial stroke time in hours 3 5 1 9 Next test Conditions Partial stroke test is activated Factory setting 0 hours Display range 0 8760 Purpose Indicates the time remaining until the next partial stroke test will be initiated automatically 3 5 2 PST Basic s...

Page 101: ...sition Description Example You have set 50 as the start position and 2 as the start tolerance This means that during operation a partial stroke test is only initiated between an actual position of 48 and 52 3 5 2 3 Stroke amount Factory setting 10 0 Setting range 0 1 100 0 Purpose Specifying the stroke amount by which the actuator is to be moved out and back within a range of 0 1 to 100 0 3 5 2 4 ...

Page 102: ...oke speed Description This parameter limits the stroke speed during the partial stroke test It enables the desired speed to be set in s 3 5 2 7 Pause Factory setting 0 0 s Setting range 0 0 100 0 Purpose Setting of a time for which the valve pauses at the target value during the partial stroke test Description This parameter allows the setting of a pause time in order to influence the motion chara...

Page 103: ...The tight closing function is set to Up and down in the event of a fault independent of the previous setting in the Tight closing parameter 3 5 2 9 DO 1 Pulse length Requirements Alarm unit is installed Factory setting 2 Setting options 1 s 2 s 5 s Purpose To output message dynamically Description SIL function The pulse length of digital output DO 1 can be alternatively set using the 2 2 6 DO 1 Pu...

Page 104: ...e 3 5 4 4 Threshold stroke time 3 5 4 2 Threshold breakaway time 3 5 4 5 Total time 3 5 4 3 Stroke time 3 5 4 6 Threshold total time 3 5 4 1 Breakaway time Requirements Reference stroke has been initiated 3 5 3 Initiate reference stroke Page 101 Factory setting 0 0 s Display range 0 0 100 0 Purpose Indicates the breakaway time of the reference stroke Description Breakaway time is the time that the...

Page 105: ...Total time Requirements Reference stroke has been initiated 3 5 3 Initiate reference stroke Page 101 Factory setting 0 0 s Display range 0 0 100 0 Purpose Indicates the total time of the reference stroke Description The total time includes the complete motion sequence of a partial stroke test from the outset including the breakaway time stroke time adjustable pause time and return time to the star...

Page 106: ... 24 hours Setting range 1 8760 Purpose Set the time in hours after which the partial stroke test is to be reinitiated 3 5 6 2 Activation Factory setting Off Setting option Off On Purpose Activating or deactivating the partial stroke test after the specified time interval See also 3 5 6 1 Time Page 104 3 5 7 Trigger test Conditions Reference stroke has been executed Purpose Start the partial stroke...

Page 107: ...tor 3 3 6 2 1 Activation 3 6 7 Average value of position 3 6 2 2 Basic limit value 3 6 7 1 Activation 3 6 2 3 Factor 1 3 6 7 2 Time basis 3 6 2 4 Factor 2 3 6 7 3 State 3 6 2 5 Factor 3 3 6 7 4 Threshold 1 3 6 3 Shift lower endstop 3 6 7 5 Threshold 2 3 6 3 1 Activation 3 6 7 6 Threshold 3 3 6 3 2 Threshold 1 3 6 7 7 Start 3 6 3 3 Threshold 2 3 6 8 Lower temperature limit 3 6 3 4 Threshold 3 3 6 8...

Page 108: ... error messages their causes and measures for elimination can be found in section Status messages Page 145 3 6 1 General fittings error This menu is used to make settings regarding dynamic monitoring of the fittings behavior With the test activated the actual progression of the position is compared with the expected progression of the position This comparison enables conclusions regarding the corr...

Page 109: ...y setting With 3 6 1 3 Factor 1 5 With 3 6 1 4 Factor 2 10 With 3 6 1 5 Factor 3 15 Setting range 0 1 100 0 Identical setting range for each factor 3 6 2 Stiction This menu is used to make the settings for monitoring the stiction of the final control element slipstick The so called slip jumps indicate excessive stiction Note Wrong interpretation for travel times under a second Travel timesless tha...

Page 110: ... limit value and the Factors apply to your application 3 6 2 2 Basic limit value Requirements Activation of the monitoring function 3 6 2 1 Activation Page 108 Factory setting 1 0 Setting range 0 1 100 0 Purpose Define basic limit value for the permissible stiction 3 6 2 3 Factor 1 to 3 6 2 5 Factor 3 Requirements Monitoring function is activated 3 6 2 1 Activation Page 108 Factory setting With 3 ...

Page 111: ...r monitoring the lower endstop With this parameter activated the positioner detects shifting of the lower endstop The test is always carried out when the valve is in the Tight closing Down position It checks whether the lower endstop has changed as compared to its value during initialization Please check whether the thresholds apply to your application 3 6 3 2 Threshold 1 to 3 6 3 4 Threshold 3 Re...

Page 112: ...endstop Note Detection of errors The monitoring of the upper endstop is particularly used for detecting wear and tear in a valve A maintenance message is also output if the thresholds of the upper endstop are exceeded as a result of a magnet clamp movement The current value is displayed in percent in 3 4 13 Shift upper endstop Page 95 If one of the three parameterizable thresholds exceeds this val...

Page 113: ...t damaged when utilizing the tight closing function The values for the lower and upper tight closing limits are factory set The pre set values can be changed with the following two parameters 2 1 4 Upper tight closing limit Page 73 2 1 3 Lower tight closing limit Page 72 3 6 5 Number of strokes This menu is used to make settings regarding the monitoring of the travel integral The total distance tr...

Page 114: ...he positioner may undergo by default 3 6 5 3 Factor 1 to 3 6 5 5 Factor 3 Conditions Monitoring function is activated 3 6 5 1 Activation Page 112 Factory setting With 3 6 5 3 Factor 1 1 With 3 6 5 4 Factor 2 2 With 3 6 5 5 Factor 3 5 Setting range 0 1 40 0 Identical setting range for each factor 3 6 6 Number of direction changes This menu is used to make settings regarding the monitoring of change...

Page 115: ...how many changes in direction the positioner may undergo by default 3 6 6 3 Factor 1 to 3 6 6 5 Factor 3 Requirements Monitoring function is activated 3 6 6 1 Activation Page 113 Factory setting With 3 6 6 3 Factor 1 1 With 3 6 6 4 Factor 2 2 With 3 6 6 5 Factor 3 5 Setting range 0 1 40 0 Identical setting range for each factor 3 6 7 Average position value Introduction In this menu you can make th...

Page 116: ...ned duration for the average value of the valve position in the Time basis parameter 3 Set the values in the Thresholds parameters above which the positioner is to output a maintenance message Refer to the description of the 3 stage diagnostics concept in section 3 6 Settings Page 105 4 Start the average position value calculation using the Start function Tip In this parameter you can also interru...

Page 117: ...ion of average position value Description During the test position and average reference value are always compared at the end of a time interval If the actual average position value passes a threshold the positioner initiates an error message Check whether the settings in the parameters Time basis and State are correct and whether the Thresholds apply to your application 3 6 7 2 Time basis Require...

Page 118: ... Off The function is not active Ready Activation parameter is set to On Start the monitoring function with the Start parameter Reference measurement Reference position value is currently being determined First measurement Reference value was determined The next value the average position value is now determined Valid value A valid average position value is available Pause Measurement interrupted b...

Page 119: ...ence position value or the average position value is generated You can also see here whether the calculation is currently set to Pause 3 6 8 Lower limit temperature This menu is used to make all settings regarding monitoring of the lower temperature limit The actual temperature in the housing interior is measured on a continuous basis and compared with the corresponding thresholds If one of the th...

Page 120: ...setting range for each threshold 3 6 9 Upper limit temperature This menu is used to make all settings regarding monitoring of the upper temperature limit The actual temperature in the housing interior is measured on a continuous basis and compared with the corresponding thresholds If one of the three parameterizable thresholds exceeds this value during the test a maintenance message is output by t...

Page 121: ...set the temperature unit C or F The selected temperature unit then also applies to all other temperature related parameters or values 3 6 9 3 Threshold 1 to 3 6 9 5 Threshold 3 Requirements Monitoring function is activated 3 6 9 1 Activation Page 118 Factory setting With 3 6 9 3 Threshold 1 75 C With 3 6 9 4 Threshold 2 80 C With 3 6 9 5 Threshold 3 90 C Setting range 40 0 90 0 C 90 0 194 0 F Iden...

Page 122: ...s the operating hours counter on an hourly basis whereby the counter is assigned to a corresponding travel range The histogram statistics allow conclusions with regard to past operating conditions and in particular are used to assess the control property of the control circuit and entire fitting A histogram contains a class division over the entire measuring range of a variable and shows how much ...

Page 123: ...es represent a time period of 30 minutes 8 hours 5 days 2 months 30 months Note Trend period is too short If less than 20 values are available for a trend because the measurement period was not long enough the incomplete trend curve is drawn right aligned That is no curve is drawn from the lower limit to the time for which the first measured value is available If no value is available at all the d...

Page 124: ...is mean the following Trend Lower limit Upper limit Unit Position 0 100 Deviation of control 10 10 Stiction 0 10 Lower endstop 5 5 Upper endstop 5 5 Temperature 40 40 85 185 C F Deadband 0 5 6 2 3 8 3 8 Temperature This menu is used to enter the current temperatures inside the housing of the field device You can also access temperature related information Actual temperature Minimum temperature Max...

Page 125: ...3 8 3 Minimum Setting range Read only Purpose Temperature indicator Description This value indicates the minimum temperature inside the housing of the field device and is continuously determined and saved like a slave pointer The minimum temperature can be displayed in C or F depending on the setting 3 8 4 Unit Factory setting C Setting option C F Purpose Change over of displayed temperature unit ...

Page 126: ...ry setting HART Read area HART PA FF Purpose Read protocol settings Description This parameter is used at the factory to store the protocol that will be used 6 2 4 2 4 2 Short address Factory setting 0 Setting range 0 63 Purpose Specify the number to be assigned to the positioner as a short address 6 2 4 3 4 3 Long address Purpose Permanently preassigned string of digits Can be read directly on th...

Page 127: ...on that corresponds to the field device 6 2 4 6 4 8 Min number of request preambles Factory setting 5 Setting range 2 20 Purpose Define minimum number of preambles of a HART message frame from the HART master to the positioner 6 2 4 7 4 9 Min number of response preambles Factory setting 5 Setting range 2 20 Purpose Define number of preambles of a HART message frame from the positioner to the HART ...

Page 128: ...r 5 1 1 Enable Protection has been activated 5 1 2 Log in Displayed when access management has been activated with parameter 5 1 1 Enable Protection Factory setting is 0000 When logging in for the first time you must log in as a SUPER USER with 4711 5 1 3 Log out Access management is active All parameters are read only and cannot be adjusted 5 1 4 PIN change Only possible if you are logged as a Su...

Page 129: ... VP300 with or without HART Operating Instructions 03 2011 A5E01258666 03 127 6 2 6 6 Language main menu 6 2 6 1 6 Language selection Factory setting English Setting range English Deutsch Español Français Italiano 中文 Purpose Language selection ...

Page 130: ...Operate 6 2 Parameter description SITRANS VP300 with or without HART 128 Operating Instructions 03 2011 A5E01258666 03 ...

Page 131: ...on other devices in the system into account WARNING Loss of explosion protection Danger of explosion in hazardous areas if the device is open or not properly closed Close the device as described in Chapter Connecting the device Page 45 WARNING Opening device in energized state Danger of explosion in areas subject to explosion hazard Only open the device in a de energized state Check prior to commi...

Page 132: ...om penetrating the device Only set the purging air selector to IN again when all water has been discharged from the compressed air line WARNING Commissioning and operation with pending error If an error message appears correct operation in the process is no longer guaranteed Check the gravity of the error Correct the error If the device is faulty Take the device out of operation Prevent renewed co...

Page 133: ...r part turn angle Determination of the travel times for the actuator Adjustment of the control parameters to the dynamic performance of the actuator Autom initialization Page 136 Manual initialization Use this initialization type to adjust the device to drives with soft end stops To do so the actuator travel or part turn angle can be set manually The other parameters are then set automatically by ...

Page 134: ...d pneumatically as described in section Pneumatic connection Page 53 The supply pressure matches the positioner s requirements section Technical data Page 155 Setting in parameter 2 1 7 Valve direction of actions corresponds to the pneumatic actuator you are using You have to change the parameter when you use the Masoneilan Camflex II actuator for example Note Level of the supply pressure In order...

Page 135: ...language is displayed The language for the display is set The language setting must only be made once 6 Switch to the measurement view by pressing the button until the display shows the following 7 Move the actuator alternately to both endstops using and 8 Adhere to the action in the position feedback If no fault message is shown when moving the actuator you have fixed the positioner correctly Res...

Page 136: ...er for behavior of device in case of sudden failure of pneumatic auxiliary power Figure 7 1 Pneumatic block schematic Procedure Adjuster for purging air selector purge air 1 SXUJH DLU 287 Factory setting IN Turn the adjuster to IN to vent the instrument air to the inside and flush the inside of the device Turn the adjuster to OUT to vent the instrument air to the outside Procedure Adjuster for act...

Page 137: ... to 20 s Third grid 3 s to 20 s Fourth grid 3 s very small actuators Turn the adjuster to the required grid setting Procedure Adjuster for behavior of device in case of failure of pneumatic auxiliary power hold exhaust H KDXVW DFWXDWRU KROG SRVLWLRQ S Turn the adjuster to exhaust acutator to exhaust the actuator Factory setting Turn the adjuster to hold position to hold the last position of the ac...

Page 138: ... to initialize the positioner automatically proceed as follow 1 To change from the measurement view into the navigation view press You are in the 1 Quick Start main menu 2 Click four times The display shows the following 3 Select the actuator type with or 4 Confirm the selection with The set actuator type is displayed The factory setting is Linear 60 mm 5 If required set the tight closing function...

Page 139: ... in the menu 1 Quick Start 1 1 Autom initialization 1 2 3 Initialize The progress bar in the display indicates the initialization progress Once the initialization process has been successfully completed the display will show the symbol 9 Switch to the measurement view by pressing the button until the display shows the following Result Commissioning of the positioner is complete The initialization ...

Page 140: ...d as follow 1 To change from the measurement view into the navigation view click You are in the 1 Quick Start main menu 2 Use and to switch to the menu 1 2 Manual initialization 1 2 1 Actuator type Edit 3 Select the actuator type with or The factory setting is Linear 60 mm 2 36 4 Confirm the selection with The set actuator type is displayed 5 If required set the tight closing function Use and to s...

Page 141: ... close In dialog window 4 6 upper endstop set the relative upper limit up to which the valve is to open Hold down or for approx two to three seconds The actuator will begin to move at first slowly then with increasingly faster Move the actuator along with the value shown in the display in small increments by briefly pressing or a few times Note The value for the upper endstop must be larger than t...

Page 142: ...r this reason an automatic or manual initialization should be carried out as soon as possible NOTICE Deferred initialization Initialize the new positioner as soon as possible The following properties can be ensured only after initializing Optimum adjustment of the positioner to the mechanical and dynamic properties of the actuator Non deviating position of endstops Correctness of the maintenance d...

Page 143: ... the positioner s electronics are defective measure the actual position value with a ruler or protractor at the actuator or valve Convert the read value into Note down the converted value 3 Dismount the current device from the actuator 4 Mount the new device to the actuator 5 Go to the main menu 1 Quick Start and then to the menu 1 3 Device replacement 6 Manually enter the values for actuator type...

Page 144: ...t to the to factory setting The positioner is thus in the condition it is in on delivery i e the positioner is not initialized 1 4 3 Stroke calibration The values previously used for the upper and lower end positions are deleted The positioner then determines the endstops as well as the travel times again by moving the actuator Procedure 1 Open the parameter Press 2 Press Start Press 3 Select the ...

Page 145: ... of symbols and text The symbol displays the type and severity of the alarm The symbol for the most serious alarm will flash The following picture shows an example of how the device outputs messages If more than one alarm is active simultaneously in automatic mode the associated symbols and texts are displayed alternately The manual mode symbol is displayed in manual mode and in the not initialize...

Page 146: ...nterval you specified for maintenance has been exceeded Perform maintenance on the device promptly Maintenance required Maintenance is recommended Process value alarm One or more process values are creating a problem Therefore the device is not measuring any process values Process value warning There is a problem with one or more process values For this reason measured values are produced but they...

Page 147: ...f compressed air Check the valve condition immediately Error message disappears when the position is back in the predetermined range or the function is deactivated 3 6 1 General fittings error Page 106 Check the valve status promptly Control valve fault Indicates a faulty valve Increased stiction Valve no longer moves smoothly but with a jerky motion Possible causes Overtightened stuffing box cont...

Page 148: ...ow upper endstop Upper endstop exceeded Indicates a faulty valve seat or valve plug Limit for line integral exceeded in 100 strokes Possible cause The total distance covered by the control valve is over the defined limit Check the condition of the valve and actuator e g stuffing box membrane immediately The error message disappears when the stroke counter is reset or the thresholds are increased 3...

Page 149: ...verage Indicates an error in the process or a faulty valve Permissible device temperature fallen below exceeded Note nn stands for the actual temperature measurement Check the ambient temperature and the device function immediately Control function failure is possible Check ambient conditions temperature and trend The error message disappears if the temperature returns to the permissible range or ...

Page 150: ...eded Alarm limit A2 exceeded Limit for Alarm 1 or Alarm 2 has been exceeded Possible causes The valve position exceeds the limit for Alarm 1 or Alarm 2 Depending on the alarm function parameterization Alarm 1 or Alarm 2 is activated when this limit is exceeded or fallen below Check process conditions valve and supply air pressure DI 1 active DI 2 active Activated digital inputs take precedence ove...

Page 151: ...nt 0 and 2 4 1 7 Current 100 Page 85 are at least 4 mA apart Travel range limits too close Possible cause Span between travel range limits is too narrow Make sure that the values entered in the parameters 2 1 5 Lower travel range limit Page 73 and 2 1 6 Upper travel range limit Page 74 are at least 10 apart HART setpoint Digital setpoint via HART Cause The device has been switched via HART to a mo...

Page 152: ...vement range Use a combination of magnet clamp and extension set which is suitable for your total stroke or mount the positioner centrally to the magnet clamp s movement range Stroke range exceeded Possible cause The positioner is fitted below the center of the magnet clamp s movement range Use a combination of magnet clamp and extension set which is suitable for your total stroke or mount the pos...

Page 153: ...es or original spare parts Observe all relevant installation and safety instructions described in the instructions for the device or enclosed with the accessory or spare part WARNING Improper connection after maintenance Danger of explosion in areas subject to explosion hazard Connect the device correctly after maintenance Close the device after maintenance work Refer to Chapter Connecting the dev...

Page 154: ... warning sign before opening the device Exception Devices having the type of protection Intrinsic safety Ex i may also be opened in an energized state in hazardous areas WARNING Dust layers above 5 mm Danger of explosion in hazardous areas Device may overheat du to dust build up Remove any dust layers in excess of 5 mm Cleaning the enclosure Clean the outside of the enclosure and the display windo...

Page 155: ...tamination With this declaration you warrant that the device replacement part has been carefully cleaned and is free of residues The device replacement part does not pose a hazard for humans and the environment If the returned device replacement part has come into contact with poisonous corrosive flammable or water contaminating substances you must thoroughly clean and decontaminate the device rep...

Page 156: ...Service and maintenance 9 3 Return procedure SITRANS VP300 with or without HART 154 Operating Instructions 03 2011 A5E01258666 03 ...

Page 157: ...axis Bump half sine according to DIN EN 60068 2 29 03 95 250 m s 820 ft s 6 ms 1000 shocks axis Noise controlled digitally according to DIN EN 60068 2 64 04 2008 10 200 Hz 1 m s Hz 3 28 ft s Hz 200 500 Hz 0 3 m s Hz 0 98 ft s Hz Climate class According to DIN EN 60721 3 4 Storage 1K3 Transport 2K4 Operation 1 4K4 but 40 to 85 C 40 to 185 F 1 At 20 C 4 F the display refresh rate of the display is l...

Page 158: ...versions Single acting 10 3 Electrical specifications Electrical data Basic device without explosion protection Basic device with explosion protection Ex ia ic nA tb Setpoint input Iw 2 wire connection terminals 6 7 Rated signal range 4 20 mA Current to maintain the auxiliary power supply 3 8 mA Required load voltage UB load resistance at 20 mA Without HART 6DR630 max 6 5 V 325 Ω 7 5 V 375 Ω With ...

Page 159: ...DI 3 terminals 81 82 can be activated with switch for safety shutdown Input resistance 20 kΩ Switch in enable position Signal status 0 Safety shutdown 0 4 5 V or unwired Signal status 1 normal control operation 13 30 V Switch in disable position Normal operation safety shutdown inactive 0 30 V or unwired For connecting to circuits with the following peak values ia ic Ui 30 V Ii 100 mA Pi 1 W Ci 22...

Page 160: ...OS Interface VDI VDE 3847 How does it work OPOS Interface VDI VDE 3847 Range of stroke linear actuator 3 60 mm 0 12 2 36 3 150 mm 0 12 5 91 for selected actuators see Catalog FI 01 section Electropneumatic positioners Ordering data SITRANS VP300 Angle of rotation part turn actuator 30 120 Mounting method On the linear actuator See catalog FI 01 section Electropneumatic positioners Order data SITRA...

Page 161: ...3 good engineering practice SEP CE conformity The applicable directives and standards applied with their revision levels can be found in the EC declaration of conformity on the Internet Explosion protection Ex markings Explosion protection in accordance with ATEX IECEx FM CSA Zone 1 II 2 G Ex ia IIC T6 T4 Gb FM CSA IS Class I Divison 1 ABCD IS Class I Zone 1 AEx ib IIC Intrinsic safety ia Zones 21...

Page 162: ...t 70 C 158 F the contrast of the display is limited 10 7 Option modules Option modules Without explosion protection With explosion protection Ex ia ic nA Explosion protection in accordance with ATEX IECEx ia ic Zone 1 II 2 G Ex ia IIC Zone 2 II 3 G Ex ic IIC Zones 21 22 II 2 D Ex ia IIIC nA Zone 2 II 3 G Ex nA IIC Installation point Zones 1 2 21 22 Permissible ambient temperature for operation tak...

Page 163: ...3 V short circuit proof 2 1 mA 1 For connecting to circuits with the following peak values ia ic Ui 15 5 V Ii 25 mA Pi 64 mW Ci 16 nF Li 78 µH nA tb Un 15 5 V In 25 mA 1 digital input circuit terminals 11 12 electrically isolated from the basic device Signal status Low 4 5 V or open High 13 V For connecting to circuits with the following peak values ia ic Ui 25 2 V Ii 155 mA Pi 1 W Ci 5 nF Li negl...

Page 164: ...ng thresholds for supply to EN 60947 5 6 UH 8 2 V Ri 1 kΩ 10 9 Position feedback module Without explosion protection With explosion protection Ex ia ic nA Position feedback module 6DR6003 8J 6D6003 6J 1 DC output for position feedback 2 wire connection Rated signal range 4 20 mA protected against polarity reversal Dynamic range 3 6 20 5 mA Fault current 1 2 4 to 3 6 mA External load RB kΩ UH V 12 ...

Page 165: ...RT Operating Instructions 03 2011 A5E01258666 03 163 Dimension drawings 11 s 0 0 Dimensions mm inches Figure 11 1 Dimensional drawing of linear actuator s 0 0 Dimensions mm inches Figure 11 2 Dimensional drawing of part turn actuator ...

Page 166: ...Dimension drawings SITRANS VP300 with or without HART 164 Operating Instructions 03 2011 A5E01258666 03 3 Dimensions mm inches Figure 11 3 Dimensional drawing of back VDI VDE 3847 interface ...

Page 167: ...e on the Internet Process instrumentation catalogs http www siemens com processinstrumentation catalogs 12 2 Spare parts Spare parts Description Order number Cover for basic device 6DR6003 1C Manometer steel with bar Mpa psi scale thread G1 8 6DR6003 3MG1 Manometer steel with bar Mpa psi scale thread 1 8 27 NPT 6DR6003 3MN1 Small part set 6DR6003 1X Note See catalog FI01 Field device for process a...

Page 168: ...e Screw type blank cap 3 Cable gland blue 3 Cable gland gray 3 Template for mounting kit for linear actuators 2 Springs for holder support for display module 3 Sliding plate for mounting kit for linear actuators 2 Torx screws for affixing the plastic cover of the display module 4 Screws for ground terminals 2 Screws for fastening the magnet to linear actuators 4 Screws for cover 4 Screws for faste...

Page 169: ...hread 1 8 27 NPT 6DR6003 1MG1 6DR6003 1MN1 Manometer double acting 1 Aluminum block connection G manometer steel bar Mpa psi scale thread G1 8 Aluminum block connection 18 NPT manometer steel bar Mpa psi scale thread 1 8 27 NPT 6DR6003 2MG1 6DR6003 2MN1 Shut off module single acting and double acting 1 Module aluminum 6DR6003 8L Module for solenoid valve interface to VDI VDE 3845 and VDI VDE 3847 ...

Page 170: ...Spare parts Accessories 12 4 Accessories SITRANS VP300 with or without HART 168 Operating Instructions 03 2011 A5E01258666 03 ...

Page 171: ...chnical support is available in the Internet at Technical Support http www siemens com automation csi service Service Support on the Internet In addition to our documentation we offer a comprehensive knowledge base online on the Internet at Services Support http www siemens com automation service support There you will find The latest product information FAQs downloads tips and tricks Our newslett...

Page 172: ...tion siemens com partner A signpost to the documentation of the various products and systems is available at Instructions and Manuals http www siemens com processinstrumentation documentation See also SITRANS VP300 product information on the Internet http www siemens com sitransvp300 A 3 Environmental protection Recycling Devices described in this programming manual can be recycled owing to the lo...

Page 173: ...6 Language Quick Start Automatic initialization 1 1 1 1 1 Actuator type 1 1 2 Tight closing 1 1 3 Initialize Manual initialization 1 2 1 2 1 Actuator type 1 2 2 Tight closing 1 2 3 Initialize Device replacement 1 1 3 1 3 1 Actuator type 1 3 2 Actuator direction 1 3 3 Tight closing 1 3 4 Nominal stroke 1 3 5 Actual position 1 3 6 Travel time 1 3 7 Adopt values 1 4 Reset 1 4 1 Reset initialization 1...

Page 174: ...Function 2 2 4 DI 2 Direction of action 2 2 5 DO 1 Function 2 2 6 DO 1 Pulse width 2 2 7 DO 2 Function 2 2 8 DO 3 Function 2 3 Limit values 2 3 1 A1 Alarm limit 2 3 2 A1 Direction of action 2 3 3 A2 Alarm limit 2 3 4 A2 Direction of action 2 4 Extended setup 2 4 1 Setpoint 2 4 1 1 Direction 2 4 1 2 Limiting setpoint rate 2 4 1 3 Setpoint rate up 2 4 1 4 Setpoint rate down 2 4 1 5 Characteristic cu...

Page 175: ... 3 2 Parameters changed from factory setting 3 3 Initialization values 3 3 1 Travel range 3 3 2 Travel time up 3 3 3 Travel time down 3 3 4 Lower endstop 3 3 5 Upper endstop 3 4 Results 3 4 1 Number of strokes 3 4 2 Number of direction changes 3 4 3 Number of fault messages 3 4 4 A1 Number of alarms 1 3 4 5 A2 Number of alarms 2 3 4 6 Reset counters 3 4 7 Operating hours 3 4 8 Operating hours sinc...

Page 176: ...5 Ramp mode 3 5 2 6 Rate 3 5 2 7 Pause 3 5 2 8 Failure reaction 3 5 2 9 DO 1 Pulse length 3 5 3 Initiate reference stroke 3 5 4 PST reference 3 5 4 1 Breakaway time 3 5 4 2 Threshold breakaway time 3 5 4 3 Stroke time 3 5 4 4 Threshold stroke time 3 5 4 5 Total time 3 5 4 6 Threshold total time 3 5 5 Activate SIL mode 3 5 6 PST interval 3 5 6 1 Time 3 5 6 2 Activation 3 5 7 Initiate test 3 5 8 Sto...

Page 177: ...1 Activation 3 6 5 2 Basic limit value 3 6 5 3 Factor 1 3 6 5 4 Factor 2 3 6 5 5 Factor 3 3 6 6 Number of direction changes 3 6 6 1 Activation 3 6 6 2 Basic limit 3 6 6 3 Factor 1 3 6 6 4 Factor 2 3 6 6 5 Factor 3 3 6 7 Average value of position 3 6 7 1 Activation 3 6 7 2 Time basis 3 6 7 3 Status 3 6 7 4 Threshold 1 3 6 7 5 Threshold 2 3 6 7 6 Threshold 3 3 6 7 7 Start 3 6 8 Lower temperature lim...

Page 178: ...Deviation 3 7 2 2 1 30 minutes 3 7 2 2 2 8 hours 3 7 2 2 3 5 days 3 7 2 2 4 2 months 3 7 2 2 5 30 months 3 7 2 3 Stiction 3 7 2 3 1 30 minutes 3 7 2 3 2 8 hours 3 7 2 3 3 5 days 3 7 2 3 4 2 months 3 7 2 3 5 30 months 3 7 2 4 Lower endstop 3 7 2 4 1 30 minutes 3 7 2 4 2 8 hours 3 7 2 4 3 5 days 3 7 2 4 4 2 months 3 7 2 4 5 30 months 3 7 2 5 Upper endstop 3 7 2 5 1 30 minutes 3 7 2 5 2 8 hours 3 7 2...

Page 179: ...lue 3 8 2 Min value 3 8 3 Max value 3 8 4 Unit 4 Communication 4 1 Protocol 4 2 Short address 4 3 Long address 4 4 Manufacturer s ID 4 5 Product ID 4 6 Device revision 4 7 Universal revision 4 8 Min number of Request Preambles 4 9 Min number of response preambles Security Access management 5 1 5 1 1 Enable protection 5 1 2 Log in 5 1 3 Log out 5 1 4 PIN change 5 1 5 Disable protection 5 1 6 Reset ...

Page 180: ...Appendix A 4 Total overview of all parameters SITRANS VP300 with or without HART 178 Operating Instructions 03 2011 A5E01258666 03 ...

Page 181: ...tion International degree of protection long form in accordance with DIN Ingress protection long form common in USA NAMUR Standards working group for measurement and control technology in the chemicals industry Association of users in process conductor technology µC Microcontroller One Chip computer system NEMA National Electrical Manufacturers Association US standards institution National Electri...

Page 182: ...List of abbreviations B 1 Abbreviations for VP300 positioners SITRANS VP300 with or without HART 180 Operating Instructions 03 2011 A5E01258666 03 ...

Page 183: ...cting a positioner and a pneumatic linear or part turn actuator The OPOS interface is based on VDI VDE 3847 This interface features safe positioner replacement during operation by means of an integrated blocking This applies in particular to safety related applications Option button radio button Multiple radio buttons or option button Radio buttons are standard elements of an user interface A radi...

Page 184: ...Glossary SITRANS VP300 with or without HART 182 Operating Instructions 03 2011 A5E01258666 03 ...

Page 185: ...de of operation 22 C Certificate 169 Certificates 11 Certification 169 Commissioning Preparing 132 Compressed air 28 Connection electrical 18 23 Controller module Picture 25 Correct usage 12 Customer Support Hotline 169 D Device replacement 140 Device version 15 Diagnostics concept 106 Digital display 23 Digital input 15 17 23 25 148 Function 77 Digital output 15 25 Function 80 Direction change 11...

Page 186: ...iagnostics 91 Quick Start 62 Setting 71 Maintenance alarm 106 Maintenance concept 106 Maintenance demanded 106 Maintenance message 106 Maintenance required 106 Manual initialization 64 131 138 Manual mode 20 61 Measurement view 58 Message text See error message 145 Messages Status messages 58 145 Microcontroller 21 Monitoring function 21 Mounting variants Overview 31 N Navigation view 58 O Operati...

Page 187: ...grity Level SIL 15 safety instrumented system SIS 15 Scope of delivery 8 Security 126 Select options in parameter 59 Service 169 Setpoint 58 Processing 83 Setpoint rate 84 Setting Monitoring 105 Shutdown function safe with SIL 15 Signal concept 106 Small part set 166 Special application 71 Status messages 58 145 Stiction 107 Super PIN 126 Supply pressure Level 132 Support 170 Symbol 59 143 T Tempe...

Page 188: ...Index SITRANS VP300 with or without HART 186 Operating Instructions 03 2011 A5E01258666 03 ...

Page 189: ......

Page 190: ...oners SITRANS VP300 6DR63 Operating Instructions 03 2011 www siemens com processautomation Subject to change without prior notice A5E01258666 03 Siemens AG 2011 Siemens AG Industry Automation IA Sensors and Communication Process Instrumentation 76181 KARLSRUHE GERMANY www siemens com processinstrumentation SITRANS A5E01258666 A5E01258666 ...

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