SCOV SV800 Series User Manual Download Page 212

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8 Fault and maintenance SV800/SV800A User Manual

204

LED keyboard

display

LCD keyboard display

Warning

Pages

abnormal

CErr1

CErr1

Class 1 parameter calculation

abnormal

218

CErr2

CErr2

Class 2 parameter calculation

abnormal

218

CErr3

CErr3

Class 3 parameter calculation

abnormal

218

CErr4

CErr4

Class 4 parameter calculation

abnormal

218

CErr5

CErr5

Category 5 parameter

calculation abnormal

218

E2AA

E2AA

E2 interval (A area) read and

write abnormal

217

iPoE

iPoE

Protection type not

recognized in the power

module

217

norUn

norUn

Unready

217

Pdr5t

PdrSt

Power off to reset needed

217

8.2 Faults and solutions

Faults and

corresponding

solutions as below.

LCD keyboard

display

LED keyboard

display

Fault Name

Communication

code

Inverter over-current

Possible causes

Countermeasures

Output cable short circuit or inverter and

motor short circuit to ground

Check input and output wiring

Acc./Dec. time too short (V/F control)

Increase Acc./Dec. time

The load too heavy

Reduce the load or replace drive and motor with larger power

Motor with phase-in capacitor

Remove the phase capacitor

Summary of Contents for SV800 Series

Page 1: ...SV800 Series Intelligent vector inverter Users Manual Ver 1 0 01 Shenzhen SCOV Electric Technologies Co Ltd ...

Page 2: ...nd that if we want to achieve a breakthrough in the core algorithm we must systematically study the solution especially perform algorithmically accurate calculations for the nuances of the theoretical model of the motor and the actual motor parameters the nonlinear loss of the drive circuit and the loss of the connecting wire The practice has proved that the implementation of these methods has ach...

Page 3: ...nverter 7 2 1 4 Product models and specifications 9 2 1 5 Heavy load application and de rating use of frequency inverter 10 2 2 Description of control performance 13 3 Mechanical Installation 19 3 1 Mechanical Installation 19 3 1 1 Installation Environment 19 3 2 Installation direction and space 20 3 2 1 Installation space 20 3 2 2 Installation direction 22 3 3 Installation Guidance 23 3 3 1 Wall ...

Page 4: ...nstallation of EMC input filter on Power supply input 50 4 3 5 Installation of AC input reactor on power supply input 50 4 3 6 Installation of AC output reactor on frequency inverter output 50 4 3 7 Installation of external DC reactor 51 4 3 8 Shielded cable 51 5 Introduction of operation and running 55 5 1 Confirmation before running 55 5 1 1 Wiring check of the frequency inverter 55 5 1 2 The se...

Page 5: ...and integral time constant setting 83 5 5 4 The setting of speed observer and torque observer 84 5 6 5 The setting of speed variable structure control parameters 85 5 5 6 Switching of speed control proportional coefficient 85 6 Function Parameters List 86 6 1 Reading method of function parameters list 86 6 1 1 Representation of icons in parameters list 86 6 1 2 Keyboard LED display character and l...

Page 6: ...quipment parameters 180 7 5 4 F3 Lift and hoist equipment parameters 180 7 6 H Terminals function parameters 181 7 6 1 H0 Multi function input terminals 181 7 6 2 H1 Multi function output terminals 188 7 6 3 H2 Multi function Analog input AI 192 7 6 4 H3 Multi function analog output AO 194 7 6 5 H4 Multi function pulse input and output 195 7 7 L Communication parameters 197 7 7 1 L0 Basic communic...

Page 7: ...rface mode 220 B 1 3 Format of protocol 220 B 1 4 Modbus Functions 220 B 1 5 Register address of control parameters 224 B 1 6 Examples of Modbus communication 225 B 1 7 CRC16 function 227 Appendix C Control Block diagram 228 C 1 Control Block diagram 228 Appendix D A1 application selection and parameter mapping 230 D 1 Application of general speed regulation A1 00 1 230 D 2 Application of air supp...

Page 8: ......

Page 9: ...me no liability or responsibility for any injury damage or loss caused by improper operation 1 1 1 Safety precautions before installation DANGER To avoid damage expanding and injury please don t install the frequency inverter if you find water seepage component missing or damaged Do not install it if the packing list not conform to the product WARNING Do not touch the components with your hands El...

Page 10: ...Otherwise it has risk of damage to the inverter Never connect the braking resistor directly between the DC bus positive terminal 1 or 2 and the negative terminal Otherwise it has risk of fire and damage to the inverter The main circuit terminal wiring screws must be tightened well For the wire diameter please refer to the recommendations in this manual Otherwise it has risk of fire and damage to t...

Page 11: ...rter Do not touch the component body by hand when maintaining inspecting or replacing parts Otherwise it may damage devices by electrostatic The inverter must be treated as industrial waste after it is discarded 1 1 6 Other safety precautions WARNING Insulation inspection of motor When the motor is used for the first time or after being left for a long time and periodically inspected the motor ins...

Page 12: ... a PWM high frequency chopping voltage Adding an output filter output AC reactor or a magnetic ring between the inverter and the motor can effectively reduce electromagnetic noise Please do not install capacitors to improve the power factor on the output side of the inverter which may cause over current or even damage to the inverter Input power supply This series of inverters are not suitable for...

Page 13: ...y our warranty In case of damage to the product during transportation please contact the shipping company immediately Please confirm whether the model of the inverter is consistent with the ordered product You can refer to the MODEL column on the nameplate which on the side of the inverter Nameplate Fig 2 1 Nameplate MODEL INPUT OUTPUT S N Shenzhen SCOV Electric Technologes Co Ltd SV800 7R54G 114P...

Page 14: ... the model SV800 SV800A 7R5 4 G 11 4 P B Inverter Series 2 4 Code 2R2 4R0 5R5 7R5 11 15 18R5 22 30 37 45 55 2 2KW 4 0KW 5 5KW 7 5KW 11KW 15KW 18 5KW 22KW 30KW 37KW 45KW 55KW P Fan or Pump Type Adapted Motor Code G General Type B Built in Braking Unit Voltage Grade AC 230V 3PH AC 480V 5 3PH AC 480V S S Single phase input ...

Page 15: ...cy inverter This section describes the components names of the inverter Plastic housing model Fig 2 3 Components names of the plastic housing model Keyboard Upper fornt cover Cabling board Power terminals TB Board Casing Metal bottom plate Fan Main control board Fan cover Lower front cover ...

Page 16: ...oduction SV800 SV800A User Manual 8 Sheet metal housing model Fig 2 4 Components names of the sheet metal housing model Shell Fan Fan cover Lower front cover Upper front cover Keyboard Power terminals Keyboard Holder ...

Page 17: ...35 11 17 7 5 13 5 5 1 0 15 0 SV800 114G 154PB 154 32 5 48 15 24 11 17 7 5 1 0 15 0 SV800 154G 18R54PB 18r54 38 57 18 5 32 5 15 24 11 1 0 15 0 SV800 18R54G 224PB 224 46 69 22 38 18 5 32 5 15 1 0 15 0 SV800 224G 304PB 304 62 5 93 30 46 22 38 18 5 1 0 15 0 SV800 304G 374P 374 75 5 113 37 62 5 30 46 22 1 0 15 0 SV800 374G 454P 454 92 5 138 45 75 5 37 62 5 30 1 0 15 0 SV800 454G 554P 554 111 166 55 92 ...

Page 18: ...equency is larger than the factory default value 2 1 5 Heavy load application and de rating use of frequency inverter For rated load application The motor is allowed to output a maximum of 1 5 times of the rated torque IN in Table 2 1 is the rated current that can be used continuously when the inverter is not overloaded PN is the typical motor power adapted when there is no overload IMax is the ma...

Page 19: ...t temperature of the inverter altitude and other factors changed or the carrier frequency of the inverter is greater than the factory default value derating using passive is required In addition when the motor is required to run at a very low speed for a long time the carrier frequency must be reduced or the inverter must be derated Derating method as shown in Table 2 2 or you can consult the manu...

Page 20: ...n it needs to run at very low speed with rated output please consult the manufacturer or derating use the inverter by one grade Note The factors affecting the output capability of the inverter are not limited to the above factors if any questions please consult the manufacturer or supplier ...

Page 21: ...ol high precision torque control high dynamic response and high stability Applications with ultra high precision with sensor and ultra high response requirements Such as applications that need high performance speed control high precision torque control high dynamic response high stability or high reliability For all simple applications that need frequency inverter especially for multi motor appli...

Page 22: ...of rated motor speed Dynamic accuracy 0 3 s 100 motor rated torque step 0 1 s 100 motor rated torque step The V F control is applied to applications that not require high dynamic response Constant power interval Five times weak magnetic interval Five times weak magnetic interval V F control operation with maximum frequency 400Hz Wide range debugging 12r min rated motor speed 0r min rated motor spe...

Page 23: ...servo control is performed the motor shaft would has no swing and no vibration Main control function Self learning Motor self learning Full mode and static mode Full mode and static mode Static mode For V F control the primary side resistance of the motor is learned only Inverter self learning Support Support Support Nonlinear parameters self learning is performed under any mode of the frequency i...

Page 24: ... adaptive control makes no practical significance under V F control Anti regenerative overvoltage stall Support Support Support The use of anti regeneration stalls basically prevents overvoltage faults from occurring but cannot be used when it needs braking resistors or active inverters to consume or regenerate regenerative energy Start magnetic field enhancement Support Support High efficiency co...

Page 25: ... Support Support When the motor anti reverse function is enabled it will affect the motor response performance at low speed range Droop control Support Support Support Both vector control and V F control support droop control Output power observer Support Support Support Under V F control the motor output torque is an estimated calculation value so the power observer accuracy and the determination...

Page 26: ...be traversed according to the Acc Dec time Under V F control it has t over frequency protection VF torque limit Support Under V F control the torque limit function is turned off by factory default If the function is needed please set parameters to enable it VF automatic torque boost Support Under V F control when the function is valid the torque boost value will become invalid VF oscillation suppr...

Page 27: ...etal powder oil water and other external objects can not enter the inverter Do not install the inverter on flammable materials such as wood Location without radioactive materials and flammable materials Place without harmful gases and liquids Place with less salt erosion Place without direct sunlight Altitude Less than 1000m derating 1 for each 100 meters when higher than 1000m 1 Note 1 Please do ...

Page 28: ...Table 3 2 Installation clearance requirements Power level Dimensional requirements unit mm 2 2KW 22KW A1 10 B1 200 C1 40 30 37KW A1 50 B1 200 C1 40 45KW A1 50 B1 300 C1 40 Multi inverter installation The SV800 series inverter dissipates heat from the bottom to the top When multiple inverters work together please install them side by side and the upper of the inverter should be aligned Clearance sh...

Page 29: ...n If one row of inverters need to be installed above another row please install insulation guide plate to prevent the heat from the lower row inverters which will cause the temperature of the upper row inverters to raise even over heat and overload fault occurs Measures as shown in Fig 3 3 Fig 3 3 Up and down row installation requirements Power level Space requirement mm 2 2KW 22KW A 10 30 37KW A ...

Page 30: ...A User Manual 22 3 2 2 Installation direction When installing the inverter please install it in a vertical upward direction Other directions such as lying down lying on its side and upside down are forbidden Fig 3 4 Installation Direction ...

Page 31: ...ter vertically to facilitate the upward emission of heat If there are multiple frequency inverters in the cabinet please install them side by side Please refer to Fig 3 3 and install a heat insulation flow guide plate in the case where the upper and lower mounting is required When a mounting bracket is required the material of the mounting bracket must be flame retardant For applications with meta...

Page 32: ...y according to the directions 1 and 2 in Fig 3 6 and lift the keyboard body in the direction 3 3 4 2 Installation of the keyboard Install and press the keyboard in the direction 1 as shown in Fig 3 7 until you hear a click Do not install the keyboard from any other direction otherwise it will cause poor contact of the keyboard Fig 3 6 Keyboard Disassembly Fig 3 7 Keyboard Installation 1 1 2 3 ...

Page 33: ... 3 1 3and remove the keyboard firstly Step 2 Press the hook in both sides of the lower front cover in the direction of 1 as shown in Fig 3 8 and lift it up in the direction 2 to remove the lower front cover Step 3 Press the hook in both sides of the upper front cover in the direction of 1 as shown in Fig 3 9 and lift in the direction 2 to remove the upper front cover Fig 3 8 Remove the lower front...

Page 34: ...en tilt the cover 15 degrees and pull it out in the direction as shown in the figure 3 5 2 2 Cover installation After the wiring of the main circuit terminal and the control circuit terminal is completed insert the buckle of the cover plate into the slot of the housing and tighten the two screws at the bottom of the cover plate then the cover plate is installed As shown in Fig 3 10 Fig 3 10 Instal...

Page 35: ...SV800 SV800A User Manual 3 Mechanical Installation 27 3 6 SV800 appearance and installation dimensions Fig a Fig b B A 2Xd D W H A D H 4Xd B w ...

Page 36: ...3 Mechanical Installation SV800 SV800A User Manual 28 Fig c Fig d B W H1 A H D 4Xd A 4Xd H H1 W B A 2 D A 2 ...

Page 37: ...172 106 143 5 2 Fig a SV800A 1R52GB SV800A 2R22GB SV800A 0R754G 1R54PB SV800A 1R54G 2R24PB SV800A 2R24G 4R04PB SV800 2R24GB 115 205 215 125 177 5 2 Fig b SV800 4R04G 5R54PB SV800 5R54G 7R54PB 140 240 255 155 187 7 SV800 7R54G 114PB SV800 114G 154PB 190 315 335 210 202 7 SV800 154G 18R54PB SV800 18R54G 224PB 160 415 412 430 260 230 9 Fig c SV800 224G 304PB SV800 304G 374P 180 465 462 480 290 253 10...

Page 38: ...340 302 10 SV800 904G 1104P 300 680 660 705 420 343 11 SV800 1104G 1324P SV800 1324G 1604P SV800 1604G 1854P 300 950 930 975 470 395 11 SV800 1854G 2004P 350 1040 1020 1070 580 425 12 SV800 2004G 2204P SV800 2204G 2504P SV800 2504G 2804P 500 1315 1290 1350 720 445 12 Fig d SV800 2804G 3154P SV800 3154G 3554P SV800 3554G 4004P SV800 4004G 4504P SV800 4504G 5004P 1800 1855 840 615 Fig e SV800 5004G ...

Page 39: ...es inverters can be directly installed on the electric control cabinet The installation opening size is shown in Fig 3 12 but you need to pay attention to the accuracy of the opening When the keyboard of the sheet metal model is externally used the keyboard holder can also be directly installed on the electric control cabinet What s more we provide external keyboard holder that is convenient for o...

Page 40: ...nical Installation SV800 SV800A User Manual 32 Fig 3 13 SV800 keyboard holder outlook and installation dimensions 95 150 103 159 56 157 33 117 71 4 5 77 182 5 Standard keyboard holder External keyboard holder ...

Page 41: ...se inverter 0 75kW 2 2kW main circuit terminals Fig 4 2 SV800A 1PH 0 75KW 2 2KW Inverter Main circuit terminals SV800A three phase inverter 0 75kW 2 2kW main circuit terminals Fig 4 3 SV800A 3PH 0 75KW 2 2KW Inverter Main circuit terminals Circuit Breaker MCCB Contactor MC Cooling fan Power supply AC Output Reactor Motor M t1 means main circuit terminals L2 AC230V L3 AC230V s1 AC Input Reactor r1 ...

Page 42: ...t terminals Fig 4 4 SV800 2 2KW 22KW Inverter Main circuit terminals SV800 three phase frequency inverter 30kW 75kW main circuit terminals Fig 4 5 SV800 30KW 75KW Inverter Main circuit terminals SV800 three phase frequency inverter90kW 160kW main circuit terminals Figure 4 6 SV800 90KW 160KW Inverter Main circuit terminals ...

Page 43: ... 35 SV800 three phase frequency inverter185kW 400kW main circuit terminals Fig 4 7 SV800 185KW 400KW Inverter Main circuit terminals SV800 three phase frequency inverter450kW 630kW main circuit terminals Fig 4 8 SV800 450KW 630KW Inverter Main circuit terminals ...

Page 44: ...nal the grounding resistance should 10 ohms 4 1 2 Main circuit wiring precautions 1 Input power L1 L2 L3 or R S T The wiring on the input side of the frequency inverter has no phase sequence requirements The specifications and installation methods of external power wiring must comply with local regulations and related IEC standards 2 DC bus terminals 1 and Please note that terminals 1 and of DC bu...

Page 45: ...rrent occurs which will cause frequency inverter over current protection When the motor cable length is greater than 100m an AC output reactor must be installed near the inverter 6 Grounding terminal PE The terminal must be reliably grounded The resistance of the grounding wire must be less than 0 1Ω Otherwise the inverter may work abnormally or even be damaged Do not connect the grounding termina...

Page 46: ...R54G 7R54PB 5 5 7 5 13 17 4 1 2 SV800 7R54G 114PB 7 5 11 17 24 4 2 5 SV800 114G 154PB 11 15 24 32 5 6 2 5 SV800 154G 18R54PB 15 18 5 32 5 38 6 2 5 SV800 18R54G 224PB 18 5 22 38 46 10 4 0 SV800 224G 304PB 22 30 46 62 5 10 4 0 SV800 304G 374P 30 37 62 5 75 5 16 4 0 SV800 374G 454P 37 45 75 5 92 5 25 10 5 SV800 454G 554P 45 55 92 5 111 35 10 5 SV800 554G 754P 55 75 111 146 50 10 5 SV800 754G 904P 75 ...

Page 47: ... cable for main circuit input and output mm2 Torque N m SV800 3154G 3554P 315 355 600 660 150 2 85 SV800 3554G 4004P 355 400 660 740 185 2 85 SV800 4004G 4504P 400 450 740 820 240 2 85 SV800 4504G 5004P 450 500 820 920 270 2 200 SV800 5004G 5604P 500 560 920 990 270 2 200 SV800 5604G 6304P 560 630 990 1160 300 2 200 ...

Page 48: ... GND External 10V power supply 10V auxiliary power output Maximum output is 50mA 24V COM External 24V power supply 1 Provide 24V power supply to external device the maximum output is 200mA 2 When driving DI1 DI6 with external signal external 24V power supply can be connected S8025 S10 TB10 A B PW DI1 DI2 DI3 DI4 DI5 DI6 10V AI1 AI2 24V COM DO1 DO2 CM HDO HDI COM PE GND AO1 AO2 COM PE V 1A 1B 1Z PE...

Page 49: ...3 position 2 Input impedance 20KΩ for 0 10V or 10V 10V input Digital input DI1 PW Digital input 1 Photoelectric converter is internal and functions of each DI can be programmed by parameters Input conditions maximum DC30V 8mA Please refer to note 1 DI2 PW Digital input 2 DI3 PW Digital input 3 DI4 PW Digital input 4 DI5 PW Digital input 5 DI6 PW Digital input 6 HDI PW High speed pulse input Beside...

Page 50: ...t A signal PG Closed Loop Encoder Interface Non standard 1B 1B Encoder 1 output B signal 1Z 1Z Encoder 1 outputs Z signal PG encoder terminal 2A 2A Encoder 2 output A signal Position Closed Loop Encoder Interface Non standard 2B 2B Encoder 2 output B signal 2Z 2Z Encoder 2 outputs Z signal PE Shield terminal Encoder shield grounding Note 1 The default setting of the digital input port is common co...

Page 51: ...SV800 SV800A User Manual 4 Electrical wiring and precautions 43 Fig 4 10 control board terminals layout S8025 S10 M10 CN3 CN2 CN1 ...

Page 52: ...on Graphic symbol Function descriptions 0 10V AO1 0 10V voltage output 0 20mA AO1 0 20mA current output 0 10V AI1 0 10V voltage input 0 20mA AI1 0 20mA current input 0 10V AI2 0 10V voltage input 0 10V AI2 10V 10V voltage input COM COM network connects with PE and grounding well Dangling COM network disconnected from PE 0 10V 0 20mA S1 0 10V 0 20mA 0 10V 0 20mA S2 0 10V 0 20mA 0 10V 0 10V S3 0 10V...

Page 53: ...al 4 Electrical wiring and precautions 45 Switching terminals Select position Graphic symbol Function descriptions GND GND connect with PE and grounding well Dangling GND network disconnected from PE EMI GND J2 EMI Dangling ...

Page 54: ...que command input AI2 GND AI1 Twisted shielded cable Grounded near the inverter DI1 COM DI3 DI4 DI5 DI1 DI2 PW PB Inverter S T R COM J1 J2 COM GND Max 100kHz SV800 DI2 DI3 DI4 DI5 DI6 Multi funcation AO2 AI2 Symbol indicates main circuit terminals TA TB TC 24V DO1 24V 24V 0 10V 10V 10V L1 M t1 s1 r1 Cooling fan DI6 HDI High pulse input HDO High pulse output COM Max 100kHz indicates control circuit...

Page 55: ...nverter Inverter External control signal Shielded Cable 4 7k External control signal 24V External 24V power PE COM Internal 24V supply PW Shielded Cable PE 24V PW DI1 4 7k DI2 DI6 4 7k DI3 4 7k DI4 DI1 DI5 External control signal 4 7k DI4 4 7k 4 7k 4 7k DI5 4 7k 4 7k DI2 DI6 4 7k DI3 4 7k Inverter External control signal Shielded Cable Shielded Cable Internal 24V Supply 4 7k External 24V Supply Ex...

Page 56: ...r Manual 48 Note The default setting is 24V open collector input and no need external 24 HDI supports open collector signals which larger than 18V default For pulse signals need to larger than 9V input and the maximum pulse that HDI can receive is 100KHz ...

Page 57: ...ow voltage power grids facilities that are not directly connected through intermediate transformers and provide power to civil buildings Second class environment The second environment includes all facilities other than those low voltage supply networks that directly connected to civil buildings C1 level Equipment The rated voltage of the electric drive system is less than 1000 V and used in the f...

Page 58: ...nly restrict the interference of electromagnetic noise in the surrounding environment on the inverter but also prevents the interference from the inverter on the surrounding equipment The SV800 series inverter satisfies the requirements of category C2 only with an EMC filter installed on the power input side The installation precautions are as follows When using the filter please use it strictly a...

Page 59: ...se package when the external DC reactor is shipped When the user installing it the short circuit copper bar between the terminal 2 and 1 of the frequency inverter main circuit should be removed firstly Please install the DC reactor between 2 and 1 and the terminals have no polarity After the DC reactor installed well the short circuit copper bar between 2 and 1 no needed Note special requirements ...

Page 60: ...e it is recommended to use the twisted pair shielded control line and ground the shield reliably Cable wiring requirements 1 The motor cables must be laid far away from other cables Several frequency inverter motor cables can be laid side by side 2 The motor cables the input power cables and the control cables are recommended be distributed in different ducts To avoid electromagnetic interference ...

Page 61: ...l inverters need to be installed each inverter should be provided with a leakage circuit breaker The factors that will affect the leakage current as follows Frequency inverter capacity Carrier frequency The type and length of motor cable EMI filter When the leakage current generated by the frequency inverter causes the leakage breaker to action the following steps should to be done Increasing the ...

Page 62: ...with magnetic rings Add a safety capacitor to the interfered signal port or wind the signal cable with magnetic rings Common ground connection between equipments Communication interference Connect the motor housing to the PE terminal of the inverter Connect the PE terminal of the inverter to the PE of the power grid Add safety capacitors box to the power input cables and wind the cables with magne...

Page 63: ...wiring of peripheral equipment input filter DC reactor braking resistors are correct 3 Whether the optional cards model as same as the ordered product Installation site and installation method 4 Is the inverter installation site correct 5 Is the inverter installed mode correctly Input Voltage and Output Voltage 6 Whether the power supply voltage within the input voltage specification of the invert...

Page 64: ...hether the resistance overload protection can cut off the power supply of the frequency inverter 18 Whether the output side is connected with phase feeding capacitor whether the input side is connected with noise filter and leakage circuit breaker Control circuit wiring 19 Whether used twisted shield wire for the wiring of the inverter control circuit 20 Whether the shield of the shielded wire con...

Page 65: ...controlled motor nameplate 5 Whether the parameters of the motor nameplate conflict with the input range of the motor parameter group Motor parameters self learning check 6 Whether the controlled motor has design manual If so please input electrical parameters according to the manual and perform static self learning 7 Whether the motor is separated from the load before self learning 8 Whether the ...

Page 66: ...ch to the sequence of the speed sensor signal wiring 17 Whether the running direction and speed interval of the motor correct 18 Whether the motor self learning completed 19 Whether the setting of the protection parameters correct 20 Does the carrier frequency of the inverter need to be modify Whether the motor need to run at a state with low speed and large torque V F control mode check 21 Whethe...

Page 67: ...nter Enter the menu level by level and confirm the parameter value MULT Multi funct ion button Depends on the selection of A0 11 and choose different functions SHIFT Shift key In level 0 menu it used to display parameters by cycle During modifying parameters it used to shift the bits to be modified RUN Run key In keyboard operation mode it used to run the inverter ALM MON A Hz RPM V RUN REV MD MEN...

Page 68: ...ta or function code Clockwise Rotation increase Increase data or function code Characters meaning Displayed characters Characters meaning Displayed characters Characters meaning Displayed characters Characters meaning Displayed characters 0 0 8 8 G G q Q 1 1 9 9 H H r r 2 2 A A i i S 5 3 3 b b J J t t 4 4 C C L L U U 5 5 d d n n v v 6 6 E E o o y Y 7 7 F F P P 5 2 2 Description of LED indicators L...

Page 69: ...ard operation command source indicator Normal On Terminal operation command source indicator Normal Off Communication operation command source indicator Flashing Running indicator Pre excitation or DC braking indicator Multi function indicator Reverse rotation command indicator A Hz RPM V A Hz RPM V A Hz RPM V A Hz RPM V A Hz RPM V ALM MON MON MON RUN RUN MD REV ...

Page 70: ...Level 1 menu display A0 b0 etc Level 2 menu display A0 00 b0 01 etc Level 3 menu display A0 04 setting value 2 etc Running state display Level 0 menu dispaly Password correct Password Verification With password protection STOP MEUN ENTER MEUN Initial state display when power on Level 0 menu display Without password protection MEUN Level 3 menu display MEUN MEUN RUN Level 2 menu display ENTER ENTER...

Page 71: ... 8 Press SHIFT three times and shift the flicker to the bit of the left first 0 9 Rotate the knob clockwise and change 0 to 5 10 Press ENTER key it will save the modified parameter value and display the next function code E1 01 If press MENU key the modified parameter value would be gave up and it will display the function code E1 00 11 Press MENU key it will display E1 function code group number ...

Page 72: ...el menu to display the current function group number A0 2 Press the ENTER key to display the current function code A0 00 3 Rotate the knob clockwise to increase A0 00 to A0 07 4 Press ENTER key and it will display 0 5 Turn the knob clockwise and change 0 to 1 6 Press ENTER key it will display ULoAd and start to upload characters 7 After the uploading finished the keyboard will display A0 08 8 Pres...

Page 73: ... knob clockwise for 2 or 3 times and make the display becomes 2 or 3 2 means motor parameters included and 3 means motor parameters not included 6 Press ENTER key it will display dLoAd and start to download characters 7 After the downloading character finished the keyboard displays A0 08 8 Press MENU key it will display A0 function code group number 9 Press MENU key again it will back to the 0 lev...

Page 74: ...play U0 00 5 Press ENTER to display the value of the current function code U0 00 0 40 6 Press ENTER it will display U0 01 7 Press ENTER again it will display the value of the current function code U0 01 0 8 Press MENU button to display the U0 01 function code 9 Press MENU button again it will display the U0 function code group number 10 Press the MENU button it will back to the initial display sta...

Page 75: ...keyboard The keyboard can be directly connected to the inverter through crystal head and can also be externally connected to the inverter with a standard 8 line network wire Fig 5 8 Illustration of an external keyboard ALM MON A Hz RPM V RUN REV MD MENU ESC ENTER MULT JOG SHIFT MONI RUN STOP RES FWD REV ...

Page 76: ...tants required for driving the motor The direct current mode self learning algorithm just detects the primary side resistance of the motor and the frequency inverter nonlinear parameters etc We tested all the frequency inverter well before send the frequency inverter to the customers As the characteristic of the driven motor cannot be predicted after leaving the factory the user needs to perform m...

Page 77: ...rning First using or after replaced motor Pulleys and gears can be removed Y Y Y Y Y Y N N N N N N N N End Carrier frequency changes Perform DC mode self learning Perform DC mode self learning Performed full mode self learning Motor wiring changes Load can be removed Set b1 08 to b1 16 Perform DC mode self learning Try to remove motor load Complete self learning Enter experience parameters manuall...

Page 78: ...nverter types changed Therefore please replace the inverter or the main control board with same type do not involve changes in the inverter type When perform parameters self learning the required implementation conditions the detection parameters and the motor running state 4 pole variable frequency motor as example are shown in Table 5 1 Start Y N The control board works well before replaced Repl...

Page 79: ...ance b1 08 or b2 08 Motor secondary side resistance b1 09 or b2 09 Motor leakage inductance b1 10 or b2 10 Motor mutual inductance b1 11 or b2 11 Motor inductance saturation compensation coefficient b1 12 b1 13 or b2 12 b2 13 Motor iron loss conductance b1 14 or b2 14 Motor mechanical loss coefficients b1 15 b1 16 or b2 15 b2 16 Self learning motor state Due to the mechanical symmetry deviation of...

Page 80: ...repare Content List No Parameter Name Content or Set range Remarks Frequency inverter model confirmation U5 00 Inverter model Indicates inverter voltage level and power for example 380V 7 5kw it will display 7R54 Motor type and control mode confirmation A0 04 Control mode setting The self learning algorithm varies with the control mode Inverter carrier frequency selection A0 05 Carrier frequency s...

Page 81: ... mechanical brake It mainly detects the primary side resistance of the motor the motor wiring resistance b1 08 or b2 08 the nonlinear parameters of the frequency inverter etc Just the primary side resistance of the motor can be observed and debugged the observations of other parameters require authorization The operational procedure of the DC mode self learning as shown in Table 5 3 Table 5 3 DC m...

Page 82: ... the correctness of the detected self learning data 5 3 4 Instructions of induction motor Full mode self learning Induction motor full mode self learning includes motor rotation self learning so please remove the load or mechanical brake before start self learning If the motor connected with light load or gearbox and the like the full mode self learning can not be finished normally Even the self l...

Page 83: ... detected data No Parameter name Content and monitoring authority Unit b1 08 First motor primary side resistance Depends on motor type m Ω b1 09 First motor secondary side resistance Depends on motor type m Ω b1 10 First motor leakage inductance Depends on motor type m H b1 11 First motor mutual inductance Depends on motor type m H b1 12 First motor inductance saturation compensation coefficient 1...

Page 84: ...he second motor correctly The steps as below Step 1 Complete parameters self learning of the first motor correctly For more details please refer to the above instructions of the first motor self learning Step 2 Complete the switching of the second motor correctly as shown in Tables 5 7 Table 5 7 Second Motor Switching No Parameter name Content and monitoring authority Remark b0 00 Induction motor ...

Page 85: ...elf learning The steps are shown in Table 5 9 Table 5 9 Second motor self learning procedure Steps Operational content DC mode self learning 1 Set b0 00 and H0 xx correctly 2 Switch the terminals of the second motor to the output U V and W of the frequency inverter through contactor or relay 3 Connect the inverter power terminals R S T to the 3 PH power supply set the second motor nameplate etc 4 ...

Page 86: ...ta in different self learning modes of the second motor are shown in Tables 5 10 Table 5 10 second motor self learning detected data No Parameter name Content and monitoring authority Unit DC mode self learning b2 08 Second motor primary side resistance Depends on motor type m Ω Full mode self learning b2 08 Second motor primary side resistance Depends on motor type m Ω b2 09 Second motor secondar...

Page 87: ...f learning preparation is completed tUnd tUn tUn The first motor full mode self learning preparation is completed tUn tUnd2 tUnd2 The second motor DC mode self learning preparation is completed tUnd2 tUn2 tUn 2 The second motor full mode self learning preparation is complete tUn 2 tUn tUn During Self Learning process tUn tUnEd tUnEd Self learning Completed tUnEd tUnEr tUnEr Self learning data abno...

Page 88: ...s that self learning data abnormal self learning result abnormal the self learning cannot be completed normally and the self learning process is actively stopped At this time it is necessary to analyze the cause of the self learning abnormality Check whether the inverter model and motor nameplate parameters set correctly or not whether the wiring between the inverter and the motor is abnormal deal...

Page 89: ...nload function you must also perform self learning and update the related feature parameters of the motor and the inverter 5 4 2 Carrier frequency setting and modification Frequency inverter carrier frequency is the modulation carrier frequency of the PWM signal which is the core parameter of the inverter output voltage The SV800 series inverter algorithm supports range from 1 0 kHz to 15 0 kHz of...

Page 90: ... and the motor has not changed you can switch arbitrarily between different control modes If you do not perform full mode self learning or only perform DC mode self learning and run in V F control mode when need to switch to vector control full mode self learning or the motor electrical parameters correctly enter needed before drive the motor 5 5 Speed control and regulator parameter debugging Spe...

Page 91: ... parameters or increase the gear meshing degree Because the intelligent control algorithm is used the general inertia parameter of the operating conditions does not need to be adjusted to ensure system stability and speed Responsiveness is taken into account If the speed observer or torque observer is eliminated the speed control is a typical PI control mode Note The setting unit of d0 02 d0 05 is...

Page 92: ...ons If you need to significantly improve the speed dynamic accuracy you can refer to the above methods to adjust it Note The speed loop speed control is different from the normal PI control If you change the speed control proportional coefficient the regulator integration time constant will also be adjusted Therefore you just need to adjust the speed control proportional coefficient during the deb...

Page 93: ...by d0 12 The minimum value of the speed control parameter The variable structure control in the speed control has strong robust performance Generally no adjustment is needed the factory value can be maintained 5 5 6 Switching of speed control proportional coefficient Parameter d0 13 speed control proportional gain 2 is a spare speed control proportional gain which can be selected through parameter...

Page 94: ...modified attributes of each parameter in each control mode Table 6 1 Function parameters table icon description Icon Contents ALL Indicates the parameters valid for all control modes IM SVC Indicates the parameters valid for Induction Motor SVC mode IM VC Indicates the parameters valid for Induction Motor VC mode IM VF Indicates the parameters valid for Induction Motor V F Control Mode Indicates t...

Page 95: ... Remarks A0 Basic parameters A1 Customer application parameters b0 Induction motor basic parameters b1 The first induction motor parameters b2 The second induction motor parameters d0 Speed control debugging parameters d1 Command input selection parameters d2 Run module control parameters d3 Torque control module parameters d4 V F control parameters E0 Speed frequency upper and lower limit paramet...

Page 96: ... function analog output parameters H4 Multi function pulse input and output parameters L0 Basic communication parameters P0 Basic protection parameters U0 Status monitor parameters U1 Fault tracking parameters U2 Fault record parameters U3 Control monitor parameters U4 Application monitor parameters U5 Maintenance monitor parameters ...

Page 97: ...etting 2 ALL The factory value determined by inverter type and generally not need to adjust Note In order to ensure the control accuracy when changing the carrier frequency during vector control static self learning must be performed again For details refer to 5 3 Self learning of Induction Motors Factory default Depends on inverter type Range 1 0 15 0 A0 06 0006H Initialization ALL 0 No parameter...

Page 98: ...0000 0xFFFF Bit00 Inverter temperature Bit01 Motor temperature Bit02 Set pressure constant pressure water supply Bit03 Feedback pressure constant pressure water supply Bit04 Inverter output frequency 1 After acceleration and deceleration Bit05 Set mechanical speed Bit06 Output mechanical speed Bit07 Set linear speed Bit08 Output line speed Factory default 0x0000 Range 0x0000 0xFFFF A0 10 000AH Dis...

Page 99: ...ation selection ALL 0 User defined 1 General speed regulation 2 Air supply exhaust fan 3 Constant pressure water supply one inverter one pump one inverter two pumps 4 20 Reserved Factory default 1 Range 0 20 1 A1 01 0101H Varies by application selection 2 A1 02 0102H Varies by application selection A1 03 0103H Varies by application selection Varies by application selection A1 49 0131H Varies by ap...

Page 100: ...tory default 0 Range 0 1 b0 04 1004H Motor temperature sensor type IM SVC IM VC IM VF 0 PT100 Default 1 PT1000 Factory default 0 Range 0 1 b0 05 1005H Motor temperature detection input selection IM SVC IM VC IM VF 0 Without input 1 AI1 2 AI2 3 AI3 Reserve Factory default 0 Range 0 3 b1 First induction motor parameters No Name Content Set value b1 00 1100H First motor rated power IM SVC IM VC IM VF...

Page 101: ...r secondary side resistance IM SVC IM VC The setting range is determined by the inverter model Determined with the model m Ω b1 10 110AH First motor leakage inductance IM SVC IM VC The setting range is determined by the inverter model Determined with the model m H b1 11 110BH First motor mutual inductance IM SVC IM VC The setting range is determined by the inverter model Determined with the model ...

Page 102: ...ge Determined with the model b2 06 1206H Second motor cooling method IM SVC IM VC IM VF 0 Self cooling fan 1 Forced cooling fan or water cooling Factory default 0 Range 0 1 b2 07 1207H Second motor PG pulse number IM VC For speed sensors with orthogonal coding only if other speed sensor signals are converted to orthogonal coding characteristics it can be set to Enable Factory default 1024 Range 60...

Page 103: ...gain IM SVC IM VC Factory default 15 Range 3 100 d0 01 3001H First motor speed control integral time constant IM SVC IM VC Factory default 40ms Range 20ms 10000ms d0 02 3002H First motor speed control rotation inertia IM SVC IM VC Factory default 10 gm Range 0 gm 65535 gm d0 03 3003H Second motor speed control proportional gain IM SVC IM VC Factory default 15 Range 3 100 d0 04 3004H Second motor s...

Page 104: ...0 d0 12 300CH The Min threshold of variable structure control parameters automatically adjust IM SVC IM VC SVC control mode factory default 20 Range 0 100 VC control mode factory default 100 Range 0 100 d0 13 300DH Speed control proportional gain 2 IM SVC IM VC Factory default 15 Range 0 100 d0 14 300EH Speed control proportional gain selection IM SVC IM VC 0 The default speed control gain dependi...

Page 105: ...ID 9 Communication setting 10 SPI communication setting Factory default 0 Range 0 10 d1 02 3102H Auxiliary frequency speed command input selection ALL 0 Auxiliary frequency invalid 1 Keyboard digital setting by E1 01 Keyboard potentiometer valid 2 Keyboard digital setting by E1 01 Keyboard potentiometer invalid 3 AI1 4 AI2 5 Reserved 6 Pulse setting HDI 7 Multi segment instructions 8 Simple PLC 9 ...

Page 106: ...y 3 Min Main Auxiliary Factory default 0x00 Range 0x00 0x34 d1 06 3106H Jog command input ALL 0 Keyboard control 1 Terminal control 2 Communication command control Factory default 0 Range 0 2 d1 07 3107H Torque command selection IM SVC IM VC 0 Keyboard parameter setting d3 01 1 AI1 2 AI2 3 Reserved 4 Pulse setting HDI 5 Communication setting Factory default 0 Range 0 5 d1 08 3108H Torque compensat...

Page 107: ...ctory default 180 Range 300 0 d2 04 3204H Torque Limit Value of Forward regenerating IM SVC IM VC Factory default 180 Range 0 300 d2 05 3205H High efficiency control selection IM SVC IM VC 0 OFF 1 ON Factory default 0 Range 0 1 d2 06 3206H Stop mode selection ALL 0 Free stop 1 Deceleration stop 2 Deceleration DC Braking Stop In vector control if the control mode is torque control such as d2 00 1 4...

Page 108: ...hin 10 seconds for SVC mode 1 ON 2 OFF_1 Factory default 0 Range 0 2 d2 14 320EH Pre excitation mode selection IM SVC IM VC 0 AC pre excitation with speed sensor 1 DC pre excitation Factory default 1 Range 0 1 d2 18 3212H Droop control selection ALL 0 OFF 1 ON Factory default 0 Range 0 1 d2 19 3213H Droop start speed frequency ALL Factory default 0 0 Range 0 0 100 0 d2 20 3214H Droop Rate Switchin...

Page 109: ...ult 0 0min Range 0 0min 6500 0min d2 30 321EH Mechanical Speed Coefficient ALL Set the mechanical speed U0 31 120 U0 00 d2 30 motor poles No Output mechanical speed U0 32 U0 01 d2 30 Factory default 100 0 Range 0 1 999 9 d2 31 321FH Line speed coefficient ALL Set the load line speed U0 33 120 U0 00 d2 31 60 motor poles No Output load line speed U0 34 U0 01 d2 31 60 Factory default 100 0 Range 0 1 ...

Page 110: ...y E0 01 It only valid for VF control Start by speed tracking for vector control Factory default 1 Range 0 2 d4 05 3405H Restart interval for V F control IM VF Factory default 0 100s Range 0 100s 10 000s d4 06 3406H Torque limit at motoring side IM VF When torque limit function used since the torque is estimated in V F control mode so the accuracy is not high Please use vector control when need acc...

Page 111: ...ltage level 0 230V 400V voltage level 0 460V E0 The upper and low limit speed frequency No Name Content Set value E0 00 4000H Upper limit speed frequency ALL When A0 13 1 0 01Hz resolution the limit is 199 99Hz When A0 13 0 0 1Hz resolution the limit is 400 0Hz Set A0 13 2 1r Minimum resolution the limit is 14700r min Set upper limit frequency according to the application conditions Factory defaul...

Page 112: ...peed frequency 5 ALL 5th speed for multi speed command and the simple PLC command Factory default 30 00Hz Range E0 02 E0 02 E1 05 4105H Speed frequency 6 ALL 6th speed for multi speed command and the simple PLC command Factory default 40 00Hz Range E0 02 E0 02 E1 06 4106H Speed frequency 7 ALL 7th speed for multi speed command and the simple PLC command Factory default 45 00Hz Range E0 02 E0 02 E1...

Page 113: ...6 ALL 16th speed for multi speed command and the simple PLC command Factory default 50 00Hz Range E0 02 E0 02 E1 16 4110H Jog speed frequency ALL Factory default 0 80Hz Range E0 02 E0 02 E2 Acc Dec time selection No Name Content Set value E2 00 4200H Acc Dec time selection during operation ALL 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Factory default 0 Range 0 3 E2 01 420...

Page 114: ...ed control Factory default Determined with the model Range 0 0s 3600 0s E2 08 4208H Acc time 4 ALL Acc time of 4th speed in Multi speed control and the UP frequency increase rate when UP DOWN function valid Factory default Determined with the model Range 0 0s 3600 0s E2 09 4209H Dec time 4 ALL Dec time of 4th speed in Multi speed control and the DOWN frequency decrease rate when UP DOWN function v...

Page 115: ...ed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 17 4211H Dec time 8 ALL Dec time of 8th speed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 18 4212H Acc time 9 ALL Acc time of 9th speed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 19 4213H Dec time 9 ALL Dec time of 9th spee...

Page 116: ...eed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 26 421AH Acc time 13 ALL Acc time of 13th speed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 27 421BH Dec time 13 ALL Dec time of 13th speed in Multi speed control Factory default Determined with the model Range 0 0s 3600 0s E2 28 421CH Acc time 14 ALL Acc time of 14...

Page 117: ...s E2 34 4222H S curve Enable ALL 0 OFF 1 ON Factory default 0 Range 0 1 E2 35 4223H S curve Acc start time 1 ALL Factory default 0 1s Range 0 0s 60 0s E2 36 4224H S curve Acc arrival time 1 ALL Factory default 0 1s Range 0 0s 60 0s E2 37 4225H S curve Dec start time 1 ALL Factory default 0 1s Range 0 0s 60 0s E2 38 4226H S curve Dec arrival time 1 ALL Factory default 0 1s Range 0 0s 60 0s E2 39 42...

Page 118: ...lt 0 Range 0 1 E3 06 4306H UP DOWN speed frequency command memory selection ALL 0 Normal mode 1 Save when Stop 2 Save when Power off Factory default 0 Range 0 2 E3 07 4307H UP DOWN upper limit speed frequency ALL Factory default 10 00Hz Range E3 08 E0 02 E3 08 4308H UP DOWN low limit speed frequency ALL Factory default 0 00Hz Range E0 02 E3 07 E3 09 4309H Speed deviation limit function selection A...

Page 119: ... 0 0 3600 0 E4 05 4405H Simple PLC Step 3 Operation Time ALL Factory default 0 0 Range 0 0 3600 0 E4 06 4406H Simple PLC Step 4 Operation Time ALL Factory default 0 0 Range 0 0 3600 0 E4 07 4407H Simple PLC Step 5 Operation Time ALL Factory default 0 0 Range 0 0 3600 0 E4 08 4408H Simple PLC Step 6 Operation Time ALL Factory default 0 0 Range 0 0 3600 0 E4 09 4409H Simple PLC Step 7 Operation Time...

Page 120: ...igits Simple PLC Acc Dec time selection of Step 4 Same as above Factory default 0x0000 Range 0x0000 0x3333 E4 20 4414H Simple PLC Acc Dec time selection Step 5 8 ALL Units Digits Simple PLC Acc Dec time selection of Step 5 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Tens Digits Simple PLC Acc Dec time selection of Step 6 Same as above Hundreds Digits Simple PLC Acc Dec time...

Page 121: ...ction ALL 0 Invalid 1 Universal PID control valid Factory default 0 Range 0 1 F0 01 5001H PID given channel selection ALL 0 Parameter setting F0 02 1 AI1 analog input 2 AI2 analog input 3 Reserved 4 Pulse setting HDI 5 Communication setting Communication address 0x6003 6 Multiple instructions setting Factory default 0 Range 0 6 F0 02 5002H PID target value setting ALL 0 0 100 0 Factory default 50 ...

Page 122: ...H PID reverse cutoff speed frequency ALL Factory default 0 00Hz Range 0 00Hz E0 02 F0 12 500CH PID setting filter time ALL Factory default 0 00 Range 0 00 600 00s F0 13 500DH PID feedback filter time ALL Factory default 0 00s Range 0 00s 60 00s F0 14 500EH PID output filter time ALL Factory default 0 00s Range 0 00s 60 00s F0 15 500FH Proportional gain KP2 ALL Factory default 20 0 Range 0 0 100 0 ...

Page 123: ...of two output deviations ALL Factory default 1 00 Range 0 00 100 00 F0 24 5018H Reverse Max of two output deviations ALL Factory default 1 00 Range 0 00 100 00 F0 25 5019H PID integral attribute ALL Units digits Integral separated 0 Invalid 1 Valid Tens digits Stop the integration when the output reaches the limit 0 Continue 1 Stop Factory default 0x00 Range 0x00 0x11 F0 26 501AH PID feedback disc...

Page 124: ...setting ALL Factory default 0 20MPa Range 0 00MPa F1 02 F1 02 5102H Pressure range ALL Factory default 1 00MPa Range 0 00MPa 10 00MPa F1 03 5103H Sleep frequency ALL Factory default 30 00Hz Range 0 00Hz E0 02 F1 04 5104H Sleep delay time ALL Factory default 0 0s Range 0 0s 3600 0s F1 05 5105H Wake up pressure ALL Factory default 0 00MPa Range 0 00MPa F1 01 F1 06 5106H Wake delay time ALL Factory d...

Page 125: ...e pressure gauge or pressure sensor Factory default 0 Range 0 20 0 F1 15 510FH Water shortage protection ALL 0 No protection 1 With sensor water shortage protection 2 Without sensor water shortage protection Factory default 0 Range 0 2 F1 16 5110H Water shortage protection current ALL When F1 15 2 the output current threshold of judging water shortage Factory default 80 Range 10 150 F1 17 5111H Wa...

Page 126: ...ange 0 300 F3 02 5302H Release brake delay time ALL Factory default 3 0s Range 0 0s 3600 0s F3 03 5303H Brake frequency value ALL Factory default 3 00Hz Range 0 00Hz 50 00Hz F3 04 5304H Brake delay time ALL Factory default 3 0s Range 0 0s 3600 0s F3 05 5305H Emergency brake Enable ALL 0 Invalid 1 Valid Factory default 0 Range 0 1 F3 06 5306H Release brake frequency value ALL Factory default 3 00Hz...

Page 127: ...keeping 20 Fault reset 21 External fault input Normal open 22 External fault input Normal closed 23 Speed increase command UP 24 Speed decrease command DOWN 25 Clear the set of UP DOWN 26 Prohibit Drooping function 27 DC braking command 28 Pre excitation command 29 Reserved 30 Reserved 31 Select Second motor 32 Reserved 33 Reserved 34 Triggered into the next step in Simple PLC 35 Speed frequency c...

Page 128: ...on 51 Switch Running command to the keyboard 52 Switch Running command to terminal 53 Switch Running command to communication Factory default 0 Range 0 53 H0 12 700CH Polarity selection ALL Bit0 bit5 Relating DI1 DI6 Bitx 0 Positive logic Bitx 1 Negative logic Factory default 0x0000 Range 0x0000 0x003F H0 13 700DH Multi function input terminals filter time 1 ALL Factory default 0 010s Range 0 000s...

Page 129: ... 10 Absolute torque detected 11 Reserved 12 Overload pre alarm 13 Reserved 14 During reverse running 15 Reserved 16 Inverter running 17 In failure 18 Speed limiting 19 Torque limiting 20 Ready to run 21 Upper limit speed arrives 22 Low limit speed arrives 23 Under voltage status output 24 Reserved 25 FCL activated 26 Reserved 27 Reserved 28 Reserved 29 The running time arrives 30 Motor overheat wa...

Page 130: ... Range 0 0 100 0 H1 08 7108H Detection speed 2 ALL According to E0 02 to set Factory default 0 0 Range 100 0 100 0 H1 09 7109H Speed detection amplitude ALL According to E0 02 to set Factory default 0 0 Range 0 0 40 0 H1 10 710AH Torque detection instruction Bipolarity ALL Factory default 0 Range 305 305 H1 11 710BH Torque Detection Instruction Absolute Value ALL Factory default 0 Range 0 305 H1 1...

Page 131: ...H2 03 7203H AI2 range selection ALL 0 0 10V 1 10 10V Factory default 0 Range 0 1 H2 04 7204H AI2 gain setting ALL 300 0 300 0 100 relating to10V of AI2 Factory default 100 0 Range 300 0 300 0 H2 05 7205H AI2 bias setting ALL 300 0 300 0 100 relating to10V of AI2 Factory default 0 0 Range 300 0 300 0 H2 09 7209H AI1 filter time ALL Factory default 0 100s Range 0 000s 10 000s H2 10 720AH AI2 filter ...

Page 132: ...LL 0 0 10V 1 Reserved 2 4 20mA Factory default 0 Range 0 2 H3 02 7302H AO1 gain setting ALL 300 0 300 0 100 relating to 10V of AO1 Factory default 100 0 Range 300 0 300 0 H3 03 7303H AO1 bias setting ALL 0 0 300 0 100 relating to 10V of AO1 Factory default 0 0 Range 0 0 300 0 H3 04 7304H AO1 filter time ALL 0 00 10 00 Factory default 0 10s Range 0 00s 10 00s H3 05 7305H Multi function AO2 function...

Page 133: ...t 0 0 Range 100 0 100 0 H4 03 7403H HDI filter time ALL Factory default 0 10s Range 0 00s 2 00s H4 04 7404H HDI Min input frequency ALL Factory default 1Hz Range 1Hz 10kHz H4 05 7405H Multi function pulse output HDO function ALL 0 No function 1 The set speed command 2 Motor speed 3 Inverter output frequency 4 Inverter output current 5 Inverter output voltage 6 DC bus voltage 7 Torque command 8 Inp...

Page 134: ...L0 01 9001H Data Format ALL 0 No parity 8 N 1 1 Even parity 8 E 1 2 Odd parity 8 O 1 Factory default 0 Range 0 2 L0 02 9002H Local address ALL 0 Broadcast address 1 247 Factory default 1 Range 0 247 L0 03 9003H Response delay ALL Factory default 5ms Range 1ms 20ms L0 04 9004H Communication timeout ALL 0 0 Invalid Factory default 0 0s Range 0 0s 20 0s L0 05 9005H Communication mode selection ALL 0 ...

Page 135: ...ect Adjust the parameter to modify the degree of overload The inverter overload protection is non adjustable Factory default 100 Range 20 300 P0 04 C004H Over torque protection IM SVC IM VC 0 OFF 1 ON Factory default 0 Range 0 1 P0 05 C005H Over torque protection action value IM SVC IM VC Factory default 150 Range 110 305 P0 06 C006H Over torque protection reference torque IM SVC IM VC Factory def...

Page 136: ...etection filter time ALL 0 0s 10 0s 0 0s means Not detect Factory default 5 0s Range 0 0s 10 0s P0 17 C011H Output loss phase detection Enable ALL 0 Invalid 1 Valid Factory default 0 Range 0 1 P0 18 C012H Fan control selection ALL 0 Fan runs when the inverter is in standby 1 Fan not run when the inverter is in standby Factory default 1 Range 0 1 P0 19 C013H Short circuit relay detection Enable ALL...

Page 137: ...0 bit11 corresponding to DI1 DI12 multi function input terminal U0 10 F00AH Output terminal status bit0 bit2 relating to DO1 DO3 multi function output terminals bit3 bit4 relating to M1 M2 multi function relay output terminals U0 11 F00BH Operation status U0 12 F00CH Fault status U0 13 F00DH Related input voltage of AI1 V U0 14 F00EH Related input voltage of AI2 V U0 15 F00FH Related input voltage...

Page 138: ...19H Driving module version U0 26 F01AH Constant pressure water supply target pressure MPa U0 27 F01BH Constant pressure water supply feedback pressure MPa U0 28 F01CH Inverter output frequency After acceleration and deceleration Hz U0 29 F01DH Rectifier module temperature 160kW U0 30 F01EH Frequency adjustment factor U0 31 F01FH The set mechanical speed r min U0 32 F020H Output mechanical speed r ...

Page 139: ...curs bit0 bit11 relating to DI1 DI12 U1 11 F10BH Output terminal status when fault occurs bit0 bit2 relating to DO1 DO3 and bit3 bit4 relating to M1 to M2 U1 12 F10CH Operating state when fault occurs U1 13 F10DH Cumulative running time when fault occurs Hour U1 14 F10EH Heat sink temperature when fault occurs U1 15 F10FH Motor temperature when fault occurs U1 16 F110H The set speed frequency at t...

Page 140: ...lating to DI1 DI12 U1 25 F119H Output terminal status at the last 1st fault bit0 bit2 relating to DO1 DO3 and bit3 bit4 relating to M1 to M2 U1 26 F11AH Operating status at the last 1st fault U1 27 F11BH Cumulative run time at the last 1st fault Hour U1 28 F11CH Heat sink temperature at the last 1st fault U1 29 F11DH Motor temperature at the last 1st fault ...

Page 141: ... content U2 09 F209H The 10th fault content U2 10 F20AH Cumulative run time at the 1st fault Hour U2 11 F20BH Cumulative run time at the 2nd fault Hour U2 12 F20CH Cumulative run time at the 3rd fault Hour U2 13 F20DH Cumulative run time at the 4th fault Hour U2 14 F20EH Cumulative run time at the 5th fault Hour U2 15 F20FH Cumulative run time at the 6th fault Hour U2 16 F210H Cumulative run time ...

Page 142: ...01 F301H Speed control dynamic accuracy 0 01 ms U3 02 F302H U phase DC bias U3 03 F303H V phase DC bias U3 04 F304H W phase DC bias U3 05 F305H Motor maximum output torque 1 U3 06 F306H Command word U3 07 F307H Status word U5 Maintenance monitoring No Name Unit U5 00 F500H Inverter voltage level and power For 380V 7 5KW inverter LED display 7R54 ...

Page 143: ...sh Reserved Note Only valid for LCD keyboard No Name Set range Factory default A0 01 User password setting 0 65535 0 Used to set the user password When the parameter setting value is not equal to 0 it means that the user has set the password After the password setting is successful and takes effect each time you enter the menu you must enter the password correctly otherwise you cannot enter the pa...

Page 144: ...ol With accurate motor parameter self learning and intelligent motor control algorithms even if the motor without rotor position or speed feedback signals it can also provide accurate and stable control effects The speed range is from 12r min to the rated speed of the motor 1 Close loop vector control IM VC VC control mode is the normal closed loop vector control mode and can be used for variable ...

Page 145: ...No parameters initialized 1 All parameters initialized All parameters except the A2 group manufacturer parameters are initialized All parameters are restored to the factory defaults after initialization completed Please note the backup of the motor group parameters b1 00 b1 16 and b2 00 b2 16 have been obtained by self learning 2 Application parameter initialization All parameters initialized exce...

Page 146: ...Through the keyboard multi function key you can complete the running command channel switching from keyboard Terminal Communication bit15 Set speed command Motor speed Inverter output frequency Inverter output current Current control mode Inverter output voltage DC Bus Voltage Output power Input pulse frequency AI3 VDC AI2 VDC AI1 VDC Running state Output terminals status Input terminal status Con...

Page 147: ...s r min the Min resolution is 0 1 and the Max of E0 02 is 14700r min 7 1 2 A1 Customer application parameters A1 group parameters are mainly used to set customer application parameters which is convenient for viewing and modifying common parameters of the application site No Name Set range Factory default A1 00 Application selection 0 20 1 A1 01 A1 49 Varies by application selection Varies by appl...

Page 148: ...upply exhaust fan For details refer to Appendix D for the manufacturer mapped function parameters 3 Constant pressure water supply one inverter one pump one inverter two pumps The user set the use for constant pressure water supply For details refer to Appendix D for the manufacturer s mapped function parameters 4 20 Reserved ...

Page 149: ... is set to 1 and the multi function input terminal with select the second motor function is ON it will select the second motor otherwise still the first motor parameters valid Please refer to the 5 4 4 Second Induction motor self learning description 0 The first motor The electric motor selected by default 1 The second motor The second motor is selected in combination with the multi function termi...

Page 150: ...ge of operation time and output power so the related parameters of the motor equivalent circuit have changed which will cause the speed or torque control accuracy of the controlled motor to change and affect the control performance Therefore by detecting the temperature of the motor and setting the insulation level of the motor the electrical parameter values of the motor can be determined as the ...

Page 151: ... of the inverter Determined with model A b1 03 First motor rated speed E 00 25 E 00 Determined with model r min b1 04 First motor pole number selection 2 12 4 b1 05 First motor rated frequency b1 03 b1 04 120 7 0 b1 03 b1 04 120 50 0Hz b1 06 First motor cooling method 0 1 0 b1 07 First motor PG pulse number 60 3600 1024 For V F control the first induction motor nameplate parameters setting range a...

Page 152: ... of power motor which may not match the nameplate of the motor being driven The motor nameplate parameters are initialized to during vector control regardless of vector or V F control mode please perform motor self learning as much as possible No Name Set range Factory default b1 08 First motor primary side resistance Determined with the model Change with the model m Ω b1 09 First motor secondary ...

Page 153: ...cording to the motor design sheet Motor self learning should be performed at room temperature as much as possible Especially when running in SVC control mode it may cause the static accuracy of speed control to decrease It is no longer necessary or recommended to repeat the self learning after the motor self learning is performed during debugging The electrical parameters of the motor obtained in ...

Page 154: ... Name Set range Factory default b2 00 Second motor rated power 0 Rated power Determined with model kW b2 01 Second motor rated voltage 220V 140V 230V 380V 280V 460V Determined with model V b2 02 Second motor rated current 0 to 150 of the inverter rated current Determined with model A b2 03 Second motor rated speed 400r min 24000r min Determined with model r min b2 04 Second motor pole number selec...

Page 155: ...d the second motor can be set separately It also includes the selection and debugging of the speed observer torque observer variable structure control functions selection and setting of spare speed loop proportional factor No Name Set range Factory default d0 00 First motor speed control proportional gain 3 100 15 d0 01 First motor speed control integral time constant 20ms 10000ms 40 ms d0 02 Firs...

Page 156: ...nal gain selection 0 2 0 The parameter d0 13 speed control proportional gain 2 is a spare speed control proportional gain which can be selected through parameter d0 14 speed control proportional gain selection or multi function terminal or communication For details please refer to 5 6 6 Switching of speed control proportional coefficient 7 3 2 d1 Command input selection This group of parameters is...

Page 157: ...ter content The pulse signal specification 0KHz 100KHz The high speed pulse signal can only be connected to the high speed pulse terminal HDI 6 Multi segment instructions When multi speed commands is selected as the speed frequency command source different combinations of multi function input terminals are required to correspond to different set speed frequency values The multi function input term...

Page 158: ...he value of E1 01 and can be modified by operating the potentiometer on the keyboard and setting of function code E1 01 2 Keyboard digital setting by E1 01 Keyboard potentiometer invalid The set frequency can only be modified by modifying the function code E1 01 The potentiometer on the keyboard is invalid 3 AI1 4 AI2 5 Reserved 6 Pulse setting HDI 7 Multi segment instructions 8 Simple PLC 9 PID 1...

Page 159: ...xiliary frequency source The multi function terminal speed frequency command switching can be used to switch the main and auxiliary frequency When it s valid the frequency in d1 02 is selected otherwise the frequency in d1 01 is selected 3 Switch between the main frequency source and the calculation value of main and auxiliary source The multi function terminal speed frequency command switching ca...

Page 160: ...The torque command value provided by AI Voltage signal 0 10V 10V 10Vor current signal 0 20mA or 4 20mA can be selected The Max range corresponds to 300 rated torque 3 Reserved 4 Pulse setting HDI Pulse signal specification 0KHz 100KHz high speed pulse signal can only be connected to high speed pulse terminal HDI 5 Communication setting Modbus communication provides torque command value For details...

Page 161: ...pensation For details please refer to the Appendix Communication section No Name Set range Factory default d1 09 Shuttle speed control selection 00 11 01 Units digit Save after power off 0 Not save The shuttle speed not save when power off 1 Save Save shuttle speed when power off Tens digit positive negative 0 No negative value during adjusting 1 Positive and negative value both valid No Name Set ...

Page 162: ...d when judging 2 Torque command positive priority mode It will select the larger value as the actual torque command between the torque output of the speed loop adjuster the torque input command Positive and negative symbol considered when judging 3 Torque Control Mode ATR The motor torque is controlled 4 Speed torque control switching mode The control mode can be switched by multi function termina...

Page 163: ...ted when the power of inverter and motor confirmed When the four quadrant torque limit value exceeds this effective value the inside of the algorithm will be limited to the maximum effective value When the motor is switched through the multi function terminal H0 XX 31 the Max output torque effective value U3 05 of the activated motor will be recalculated When the motor output torque limit value is...

Page 164: ...ding to the set deceleration time 2 Deceleration DC brake stop When the stop command input or jog command is canceled it will decelerate to d2 07 stop speed frequency according to the set deceleration time and then enter the DC braking mode from AC mode The braking time is set in d2 08 DC braking time In vector control the braking current is set by d2 09 DC braking current 100 corresponds to the r...

Page 165: ... the inverter is not stopped During forward rotation when reverse run command provided the motor will decelerate to forward E0 01 and maintains the speed 2 Prohibit reverse direction running Regardless of the direction of the running command the motor is prohibited from running in the opposite direction the rotation direction with output voltage sequence U V W is forward direction Under reverse co...

Page 166: ...r The function used with the multi function input terminal H1 XX 28 For details refer to the multi function input terminal description 0 AC pre excitation Speed sensor needed for this mode 1 DC pre excitation The schematic diagram of the pre excitation mode is shown in Fig 7 6 Fig 7 6 Schematic diagram of pre excitation mode dc Speed command curve DC Bus voltage wave nmin V Command P0 00 10V max t...

Page 167: ... when the speed is higher than the value in d2 19 It maintains at the setting value when the output frequency less than the set value d2 20 The switching speed frequency point of different droop rates When the set frequency is higher than the switching frequency it will calculate the droop amount according to the set frequency otherwise it will calculate the droop amount according to the switching...

Page 168: ...e of the rated torque of the motor d2 25 The Max loss at the Max frequency E0 00 As shown in Fig 7 8 Fig 7 8 Mechanical loss compensation No Name Set range Factory default d2 26 Timing function selection 0 1 0 When it s valid the inverter starts timing when it starts When it reaches the current running time set by d2 29 the output of the multi function output terminal with the running time arrival...

Page 169: ...l selected the run time arrival function it outputs the run time arrival ON signal No Name Set range Factory default d2 30 Mechanical speed coefficient 0 1 999 9 100 0 The set mechanical speed and output mechanical speed can be monitored in parameters U0 31 and U0 32 the formula as follows The set mechanical speed U0 31 120 U0 00 d2 30 Number of motor poles The output mechanical speed U0 32 U0 01 ...

Page 170: ... parameters V F control related parameters group No Name Set range Factory default d4 00 V F torque boost mode 0 1 0 d4 01 Torque boost 0 0 20 0 Determined with the model d4 00 V F torque boost mode 0 Manual boost The boost value set in d4 01 It suitable for one inverter drivers multiple motors mode 1 Automatic boost When automatic boost mode selected the inverter automatically determines the torq...

Page 171: ...n gradually until the motor rotation is stable But too large gain may also cause instability of motor rotation No Name Set range Factory default d4 04 Start mode selection 0 2 1 d4 05 Restart interval for V F control 0 100s 10 000s 0 100s Set the restart time after the inverter stops in d4 05 For the starting of large power motor the free start mode may fail due to residual magnetic flux in the mo...

Page 172: ...4 VF curve frequency 2 d4 12 d4 16 0 00Hz d4 15 VF curve voltage 3 220V 0V 230V 380V 0V 460V 0V d4 16 VF curve frequency 3 d4 14 d4 18 0 00Hz d4 17 VF curve t voltage 4 220V 0V 230V 380V 0V 460V 0V d4 18 VF curve frequency 4 d4 16 b1 05 0 00Hz The V F curve can be set with the above parameters Straight line quadratic curve or polyline can be selected according to the load characteristics Straight ...

Page 173: ...der vector control Under SVC vector control the motor control algorithm supports 12r min lowest speed Min 0r min for VC control The motor will stop when the speed command is less than the lowest speed For V F control E0 02 can be set as Max 400 0Hz Note When torque control mode selected in d2 00 the parameter setting is invalid 7 4 2 E1 Speed frequency instructions Multi speed and simple PLC multi...

Page 174: ...og Acc Dec time set in E2 04 E2 05 When multi speed selected each speed has its own independent Acc Dec time like 1st speed corresponds to Acc Dec time 1 For UP DOWN function the change rate of the UP or DOWN frequency command determined by Acc Dec time 4 E2 08 E2 09 No Name Set range Factory default E2 34 S curve Enable 0 1 0 0 OFF 1 ON S curve is valid The specific time setting of S curve is det...

Page 175: ...ion description 167 Acc Dec curve and S curve Acc Dec are shown in Fig 7 12 Fig 7 12 Acc and Dec curve nmax S curve Acc start time S curve Dec arrival time S curve Dec start time S curve Acc arrival time Deceleration time t Acceleration time n ...

Page 176: ...rameter is set to zero The jump function is mainly used for avoiding the mechanical resonance point or the non safe speed interval during the operation of the motor Details as shown in Fig 7 13 Fig 7 13 Jump speed No Name Set range Factory default E3 05 UP DOWN selection 0 1 0 E3 06 UP DOWN speed frequency command memory selection 0 2 0 E3 07 UP DOWN upper limit speed frequency E3 08 E0 02 10 00Hz...

Page 177: ...t range Factory default E3 09 Speed deviation limit function selection 0 1 0 E3 10 Positive deviation speed 0 0 100 0 5 0 E3 11 Negative deviation speed 100 0 0 0 5 0 0 OFF 1 ON The function is used when the transmission mechanism does not allow the speed changes steeply It used to set the speed deviation limit during acceleration or deceleration just valid for vector control The value in E3 10 an...

Page 178: ... running at the final speed after the single cycle completed until Stop command entered a11 V7 a7 V10 V6 a8 V8 V5 500ms width pulse V4 V0 a0 a4 V3 a10 a1 a5 V2 a9 a2 a6 V1 d9 a3 V13 V12 V9 a13 V11 d13 d12 a14 t0 t1 t2 t3 d15 a15 t9 V14 t15 V15 Run command PLC cycle arrival V0 a14 d12 V10 V6 V2 a9 Run command a2 V15 a6 V13 V12 V9 V5 PLC cycle arrival V1 d9 t0 t1 t2 t3 a3 d15 a7 a13 V11 V8 V4 500ms ...

Page 179: ... The simple PLC operation status not saved when power off Restart from the first step when run again 1 Save when power off The simple PLC operation status saved when power off It can be restarted from the saved status No Name Set range Factory default E4 02 Simple PLC running time unit setting 0 2 0 0 Second 1 Minute 2 Hours The unit of the running time for each step in simple PLC V13 V12 V9 V5 PL...

Page 180: ... 22 Simple PLC Acc Dec Time for each step 0x0000 0x3333 0x0000 Units Digits Simple PLC Acc Dec time selection of Step 1 0 Acc Dec time 1 1 Acc Dec time 2 2 Acc Dec time 3 3 Acc Dec time 4 Tens Digits Simple PLC Acc Dec time selection of Step 2 Same as above Hundreds Digits Simple PLC Acc Dec time selection of Step 3 Same as above Thousands Digits Simple PLC Acc Dec time selection of Step 4 Same as...

Page 181: ...d 4 Pulse setting HDI The PID target value adjusted by HDI high speed pulse 0KHz 100KHz available high speed pulse signal can only be connected to HDI terminal 5 Communication setting The PID target value set by the upper devices through Modbus communication 6 Multiple instructions setting The PID target value set by E1 00 E1 15 it s percentage value of the multi speed command relating to E0 00 No...

Page 182: ...tial time Td1 0 000s 10 000s 0 000s Kp Increasing the gain Kp can increase the dynamic response of the system However if too large Kp the system is prone to oscillation Steady state error cannot be eliminated by proportional gain control alone Ti Decreasing the integration time Ti can increase the system s dynamic response However if Ti is too small the system has large overshoot and is prone to o...

Page 183: ...f feedback amount being disturbed but too large filter time will reduce the response performance of the system No Name Set range Factory default F0 15 Proportional gain Kp2 0 0 100 0 20 0 F0 16 Integration time Ti2 0 01s 10 00s 2 00s F0 17 Differential time Td2 0 000s 10 000s 0 000s Refer to F0 06 F0 07 F0 08 for the details No Name Set range Factory default F0 18 PID initial value 0 0 100 0 0 0 T...

Page 184: ...ID parameters If the deviation value is between F0 21 and F0 22 the PID Parameters will linear transfer between two sets of PID parameters Fig 7 18 PID parameter switching 3 Reserved No Name Set range Factory default F0 23 Forward Max of two output deviations 0 00 100 00 1 00 F0 24 Reverse Max of two output deviations 0 00 100 00 1 00 It s the forward and reverse maximum limit of the deviation of ...

Page 185: ...F0 27 PID feedback disconnection detection time 0 0s 20 0s 0 0s It used to judge whether the PID feedback signal is disconnection When the feedback value less than F0 26 and it lasts the time set in F0 27 setting value the inverter gives PID feedback loss fault No Name Set range Factory default F0 28 PID Calculating at Stop state 0 1 0 0 Invalid No PID calculation at Stop state 1 Valid For PID gen...

Page 186: ...s the range of the remote pressure gauge or pressure sensor No Name Set range Factory default F1 03 Sleep frequency 0 00Hz E0 02 30 00Hz F1 04 Sleep delay time 0 0s 3600 0s 0 0s F1 05 Wake up pressure 0 00MPa F1 01 0 00MPa F1 06 Wake delay time 0 0s 3600 0s 0 0s When the system feedback pressure is within the target pressure range and the inverter running frequency is below the value in F1 03 the ...

Page 187: ... 0 20 0 0 0 For single pump control when the feedback pressure target pressure F0 10 F1 14 and meets the sleep condition the inverter will enter sleep state When F1 14 0 the inverter will enter sleep state when it meets the sleep condition No Name Set range Factory default F1 15 Water shortage protection 0 2 0 F1 16 Water shortage protection current 10 150 80 F1 17 Wake up delay time after water s...

Page 188: ...l No Name Set range Factory default F3 03 Brake frequency value 0 00Hz 50 00Hz 3 00Hz F3 04 Brake delay time 0 0s 3600 0s 3 0s When the output frequency is less than or equal to the frequency set in F3 03 during shutdown it will output brake signal after the time set in F3 04 No Name Set range Factory default F3 05 Emergency brake Enable 0 1 0 When the function is enabled if the Stop command valid...

Page 189: ... the setting is unsuccessful 0 No function 1 Forward Jog running Forward Jog running controlled by DI For the setting please check d1 06 E2 01and E1 16 2 Reverse Jog running Fig 7 19 Jog running controlled by DI 3 Forward running 4 Reverse running Forward or Reverse running controlled by DI For related setting please refer to d1 00 E2 00 and function Acc Dec time selection 1 2 5 Three wire operati...

Page 190: ...nals Three wire control mode 1 Run command Stop 1 1 1 0 Stop K1 Forward Run 0 1 K1 K2 Reverse Run 0 0 DI1 Forward Run K2 DI2 Reverse Run SV800 COM SV800 Run command Stop 1 1 DI2 Forward Reverse Direction 1 0 Stop COM K1 Forward Run 0 1 K1 DI1 Running Enable K2 K2 Reverse Run 0 0 0 SB3 COM 1 SB2 1 DI1 Forward Run SB1 DI2 Reverse Run SB1 Stop 0 0 SB2 Stop 0 SB3 Forward Run 0 Run command Reverse Run ...

Page 191: ...rol 11 Multi speed command 1 12 Multi speed command 2 13 Multi speed command 3 14 Multi speed command 4 Total 16 speeds can be selected by DI with multi speed command 1 4 function For details please refer to Table 7 1 Table 7 1 Multi speed selection Selected Speed Multi speed command 1 Multi speed command 2 Multi speed command 3 Multi speed command 4 E1 00 OFF OFF OFF OFF E1 01 ON OFF OFF OFF E1 0...

Page 192: ...ime Select 2 E2 02 E2 03 Acc Dec Time 1 OFF OFF E2 04 E2 05 Acc Dec Time 2 ON OFF E2 06 E2 07 Acc Dec Time 3 OFF ON E2 08 E2 09 Acc Dec Time 4 ON ON Note It also has influence on the Acc Dec time of operation and Jog running 17 S curve Acc Dec time 1 selection 18 S curve Acc Dec time 2 selection The setting of S curve Acc Dec time please refer to Table 7 3 Table 7 3 S curve Acc Dec Time selection ...

Page 193: ...king command provided by DI it has some difference with the DC braking mode during deceleration When the DI valid the inverter outputs DC braking current and start the braking function Under vector control the DC braking current set in d2 09 For V F control the braking voltage set in d4 02 When the DI changes to invalid after braking time set in d2 08 the inverter blocks the output 28 Pre excitati...

Page 194: ...urce For details please refer to d1 05 36 Main speed frequency command switches to digital setting When the terminal valid the frequency set in E1 00 is selected as main frequency otherwise it determined by d1 01 37 Auxiliary speed frequency command switches to digital setting When the terminal valid the frequency set in E1 01 is selected as auxiliary frequency otherwise it determined by d1 02 38 ...

Page 195: ...When the DI is valid the inverter will stops according to the stop mode set in d2 06 45 Water shortage protection When F1 15 1 and the DI is valid the inverter will give water shortage A 19 alarm 46 Water enough signal input When F1 15 1 and the DI is valid water shortage A 19 alarm would be reset 47 49 Reserved 50 Brake open confirmation During the controlling of mechanical brake in lift or hoist...

Page 196: ...tion code 5 in multi function terminal 7 6 2 H1 Multi function output terminals No Name Set range Factory default H1 00 Multi function output terminal DO1 0 40 0 H1 01 Multi function output terminal DO2 0 40 0 H1 03 Multi function output terminal M1 0 40 35 H1 04 Multi function output terminal M2 0 40 0 0 No function 1 End of Simple PLC multi step operation When one cycle of simple PLC completed i...

Page 197: ...9 Torque detected When the output torque larger than the value in H1 10 it outputs ON signal 10 Absolute torque detected When the absolute value torque output larger than the value in H1 11 it outputs ON signal 12 Overload pre alarm When the output current is larger than the value of H1 12 it outputs ON signal 14 During reverse running When the output speed is negative it outputs ON signal Fig 7 2...

Page 198: ...utputs ON signal 23 Under voltage status output When the inverter bus voltage less than the under voltage level it outputs ON signal and the keyboard displays LU alarm 25 FCL activated When the inverter is in the FCL protection it outputs ON signal 29 The running time arrives When the timing function selected and the running time reaches the time set in d2 29 it outputs ON signal 30 Motor overheat...

Page 199: ...nge Factory default H1 07 Detection speed 1 0 0 100 0 0 0 H1 08 Detection speed 2 100 0 100 0 0 0 Used to set the detection speed level which is percentage value of E0 02 No Name Set range Factory default H1 09 Speed detection amplitude 0 0 40 0 0 0 The amplitude used with multi function DO Speed arrives together it s percentage value of E0 02 No Name Set range Factory default H1 10 Torque detecti...

Page 200: ...t Other functions as same as H1 00 7 6 3 H2 Multi function Analog input AI No Name Set range Factory default H2 00 Analog input AI1 range selection 0 2 0 0 0 10V The negative input signal is limited to 0V 1 Reserved 2 4 20mA Please put the S2 dip switch on the right position when select voltage or current signal in H2 00 Factory default is voltage signal No Name Set range Factory default H2 01 AI1...

Page 201: ...tting 300 0 300 0 100 0 H2 05 AI2 bias setting 300 0 300 0 0 0 100 0 relating to 10V signal No Name Set range Factory default H2 09 AI1 filter time 0 000s 10 000s 0 100s H2 10 AI2 filter time 0 000s 10 000s 0 100s Increasing filter time of AI can increase the anti interference ability but the response will become slow No Name Set range Factory default H2 12 The Min detection of AI 0 000V 1 000V 0 ...

Page 202: ...oltage or current signal selected in H3 01 No Name Set range Factory default H3 02 AO1 gain setting 300 0 300 0 100 0 H3 03 AO1 bias setting 0 0 300 0 0 0 For the setting method please refer to Fig 7 30 Fig 7 30 AO analog output Xmax The required Max output of AO No Name Set range Factory default H3 04 AO1 filter time 0 00s 10 00s 0 10s H3 05 Multi function AO2 function selection 0 12 0 Please ref...

Page 203: ...voltage 0 00 10 00V 9 AI2 input signal Converted to voltage 0 00 10 00V 10 AI3 input signal Converted to voltage 0 00 10 00V 11 Input pulse frequency 0 H4 00 12 Motor output torque 0 Motor Max output torque 7 6 5 H4 Multi function pulse input and output No Name Set range Factory default H4 00 Pulse input HDI range setting 0 10KHz 100 00KHz 20 00KHz Used to set the Max range of high speed pulse inp...

Page 204: ...e frequency of the highs peed pulse output terminal Table 7 6 Pulse output function Set value Function Range 0 No function 1 The set speed command 0 Upper limit speed frequency 2 Motor speed 0 Upper limit speed frequency 3 Inverter output frequency 0 Upper limit speed frequency 4 Inverter output current 0 2 times motor rated current 5 Inverter output voltage 0 motor rated voltage 6 DC bus voltage ...

Page 205: ...mat 0 2 0 0 No parity 8 N 1 1 Even parity 8 E 1 2 Odd parity 8 O 1 No Name Set range Factory default L0 02 Local address 0 247 1 0 is the broadcast address available address 1 247 No Name Set range Factory default L0 03 Response delay 1ms 20ms 5ms The response delay time of the inverter to the upper device No Name Set range Factory default L0 04 Communication timeout 0 0s 20 0s 0 0s The detection ...

Page 206: ...ed setting 0 150 120 P0 02 Negative side over speed setting 150 0 120 P0 01 and P0 02 is a percentage value of E0 00 When the output frequency larger than the set value the inverter will stop and display oS alarm and the motor stop freely No Name Set range Factory default P0 03 Motor overload protection 20 300 100 100 relates to the rated current of the driven motor When P0 0 100 the protection le...

Page 207: ...e protection is selected in P0 04 After compensated the mechanical loss when the motor output torque exceeds P0 06 the over torque counter starts to count When the output torque exceeds the value in P0 05 the inverter allowed to run for 1 minute Then it will display ot blocks the output and the motor stops freely Motor over torque protection time calculation Over torque time S 60 P0 05 P0 06 torqu...

Page 208: ...7Hz 1 67Hz 3 33Hz The speed control error function selected by P0 07 it only effective for vector control When the estimated speed or detected speed exceeds the speed command with the amplitude in P0 08 or P0 09 the inverter will stop and display SC alarm and the motor stops freely When the speed loop control or the speed sensor is abnormal and the load torque exceeds the torque limit value the pr...

Page 209: ...ection filter time 0 0s 10 0s 0 0s It s the filter for input loss phase detection The input loss phase detection is invalid when the value of P0 16 is 0 No Name Set range Factory default P0 17 Output loss phase detection Enable 0 1 0 0 Invalid 1 Valid V F control when not motor connect to U V W it not detect loss phase detection No Name Set range Factory default P0 18 Fan control selection 0 1 0 0...

Page 210: ...t detection fault 212 EF EF External terminal fault input 212 EPr EPr Parameter saving failure 212 Er 34 Er 34 Parameter calculation fault 1 Special for manufacturer 216 Er 35 Er 35 Parameter calculation fault 2 Special for manufacturer 216 FbL FbL PID feedback loss fault 214 FCLoL FCLoL FCL fast current limiting overload fault 214 GF GF Short circuit to ground 211 IGbt1 iGbt1 U phase module prote...

Page 211: ...tracking failure 214 5EtE SEtE Parameter setting error 215 tUnEr tUnEr Motor self learning failure 212 U5Er USEr User setting fault 215 Warning code list is shown in Table 8 2 Table 8 2 Warning code list LED keyboard display LCD keyboard display Warning Pages A 12 A 12 Special for factory 1 218 A 13 A 13 Special for factory 2 219 A 14 A 14 Special for factory 3 219 A 19 A 19 Water shortage 219 A 2...

Page 212: ...bnormal 217 iPoE iPoE Protection type not recognized in the power module 217 norUn norUn Unready 217 Pdr5t PdrSt Power off to reset needed 217 8 2 Faults and solutions Faults and corresponding solutions as below LCD keyboard display LED keyboard display Fault Name Communication code oC oC Inverter over current 1 Possible causes Countermeasures Output cable short circuit or inverter and motor short...

Page 213: ...heck the signal wiring and separate from the main circuit wiring LCD keyboard display LED keyboard display Fault Name Communication code oU oU DC Bus Overvoltage 2 Possible causes Countermeasures Output cable short circuit or short circuit to ground Check output wiring Dec time too short Increase Dec time Use anti regeneration stall function d2 13 Select energy consume braking P0 00 and use brakin...

Page 214: ... using Power supply board or main control board abnormal Replace power board or main control board LCD keyboard display LED keyboard display Fault Name Communication code iGbt2 iGbt2 V phase module protection 4 Possible causes Countermeasures Same as iGbt1 Same as iGbt1 LCD keyboard display LED keyboard display Fault Name Communication code iGbt3 IGbt3 W phase module protection 5 Possible causes C...

Page 215: ...speed sensor parameters b1 07 b2 07 or adjust wiring Motor nameplate parameters not set properly Modify the motor nameplate parameters b1 b2 LCD keyboard display LED keyboard display Fault Name Communication code oH1 oH1 Inverter overheat 8 Possible causes Countermeasures The inverter ambient environment temperature too high Reduce ambient temperature or inverter de rating use Inverter cooling fan...

Page 216: ...ot supported LCD keyboard display LED keyboard display Fault Name Communication code EPr EPr Parameter save failure 12 Possible causes Countermeasures Parameters save failure Seek technical support from manufacturer LCD keyboard display LED keyboard display Fault Name Communication code LU LU DC bus under voltage 14 Possible causes Countermeasures Input power supply instantaneous power failure Mak...

Page 217: ...Communication code oS o5 Over speed fault 18 Possible causes Countermeasures Over speed setting not correct Correct setting parameters P0 01 P0 02 Improper setting of speed control gain and causes excessive overshoot Adjust the speed control gain d0 00 d0 05 Load torque is less than torque command in torque control mode Correct set torque command Speed detection interference causes malfunction Che...

Page 218: ... parameters Modify the motor nameplate parameters b1 b2 LCD keyboard display LED keyboard display Fault Name Communication code CPy CPY Parameter copy failure 21 Possible causes Countermeasures The version in the keyboard not match with the main control board Keep same version for parameters download Communication between the main control board and the keyboard abnormal Check if the communication ...

Page 219: ...king fault 25 Possible causes Countermeasures Motor nameplate parameters setting abnormal Correctly set the motor nameplate parameters Self learning parameter input abnormal Input motor parameters correctly and perform full mode self learning Abnormal voltage detection signal Check if the inverter voltage detection is correct or replace the control board when cannot confirm Abnormal current detect...

Page 220: ...on too large Make sure the input power supply normal LCD keyboard display LED keyboard display Fault Name Communication code rF rF Bypass relay contactor fault 32 Possible causes Countermeasures Relay contactor works abnormal Check the abnormal causes and replace the relay when cannot confirm Relay control signal is abnormal Check the abnormal causes and replace the control board when cannot confi...

Page 221: ...rmeasures Motor nameplate parameters not set Correctly set the motor nameplate parameters Not perform self learning Perform full mode self learning Self learning is not complete Perform full mode self learning No DC mode self learning is performed after carrier change Perform DC mode self learning Motor nameplate self learning operation and protection parameters are improperly set Enter the motor ...

Page 222: ...d display LED keyboard display Warning Name CErr0 CErr0 Type 0 parameter calculation abnormal Possible causes Countermeasures Motor nameplate parameters set error Set motor nameplate parameters correctly No self learning or self learning error Perform full mode self learning Motor operating range conflicts with protection parameter settings Set the operating parameters correctly Improper set motor...

Page 223: ...yboard display Warning Name CErr5 CErr5 Type 5 parameter calculation exception Possible causes Countermeasures Same as Type 0 parameter calculation abnormal Same as Type 0 parameter calculation abnormal LCD keyboard display LED keyboard display Warning Name A 20 A 20 Not perform motor self learning Possible causes Countermeasures Not perform DC mode self learning under vector control when the carr...

Page 224: ...nd motor terminals is firm Confirm that the insulation resistance of inverter and motor is up to standard 8 4 2 Wearing parts replacement The wearing parts of the inverter mainly include cooling fans and electrolytic capacitors for filtering Its life is closely related to the environment and maintenance conditions The general life time as follows Table 8 4 fans electrolytic capacitor life tables D...

Page 225: ...f the regeneration process to the entire working process Common application occasions Elevator Unwinding and Rewinding Centrifuge Accidental brake load General occasions Braking rate 20 30 20 30 50 60 5 10 Table A 1 is the guidance data Users can choose different resistance values and power according to the actual situation However the resistance value must not be less than the recommended value i...

Page 226: ...R54G 2R24PB 150W 220Ω SV800A 2R24G 4R04PB 250W 200Ω SV800 2R24GB 250W 200Ω SV800 4R04G 5R54PB 300W 130Ω SV800 5R54G 7R54PB 400W 90Ω SV800 7R54G 114PB 500W 65Ω SV800 114G 154PB 800W 43Ω SV800 154G 18R5PB 1000W 32Ω SV800 18R54G 224PB 1300W 25Ω SV800 224G 304PB 1500W 22Ω SV800 304G 374P 2500W 16Ω Optional SV800 374G 454P 3 7 kW 12 6Ω SV800 454G 554P 4 5 kW 9 4Ω SV800 554G 754P 5 5 kW 9 4Ω SV800 754G ...

Page 227: ...SV800 SV800A User Manual Appendix A Braking 219 Fig A 2 Applicable to inerter with external braking unit ...

Page 228: ...on codes Function code Function code meaning 0x03 Read inverter function code parameters or status parameters 0x06 Write single parameter of the inverter not save after power off 0x08 Line diagnosis 0x10 Write multiple parameters of the inverter not save after power off 0x41 Write single parameter of the inverter save after power off 0x43 Write multiple parameters of the inverter save after power ...

Page 229: ...72 C2 0x22 H3 0x73 C3 0x23 H4 0x74 d0 0x30 L0 0x90 d1 0x31 P0 0xC0 d2 0x32 U0 0xF0 d3 0x33 U1 0xF1 d4 0x34 U2 0xF2 E0 0x40 U3 0xF3 E1 0x41 Control parameter 0x60 E2 0x42 The application layer protocol data units of each function code are as follows Function code 0x03 Read register contents The request format is as follows Application layer data unit Data length bytes Range Local address 1 1 247 Fu...

Page 230: ...sters content 2 0x0000 0xFFFF Check CRC 0x0000 0xFFFF The answer format is as follows Application layer data unit Data length bytes Range Local address 1 1 247 Function code 1 0x06 OR 0x41 Register address 2 0x0000 0xFFFF Number of registers 2 0x0000 0xFFFF Check CRC 0x0000 0xFFFF Function code 0x10 or 0x43 Write multiple function code parameters or control parameters The request format is as foll...

Page 231: ...address 2 0x0000 0x0030 Number of registers 2 0x0000 0xFFFF Check CRC 0x0000 0xFFFF The sub function codes supported by line diagnostics are as follows Sub function code Data request Data response Sub function code meaning 0x0001 0x0000 0x0000 Reinitialize the communication to disable the no reply mode 0xFF00 0xFF00 Reinitialize the communication to disable the no reply mode 0x0003 New tail frame ...

Page 232: ...communication setting 0x6007 Motoring torque 0x6008 Braking torque 0x6009 Speed positive side limit 0x600A Speed negative side limit 0x600B DO terminal communication given The control command words definition is as follows Control command word 0x6000 Value Meaning Function description bit0 0 Running commands invalid Invalid 1 Running commands valid Start inverter bit1 0 Forward Direction setting 1...

Page 233: ... 6 Examples of Modbus communication Function code parameters reading example Read 1 Inverter Digital Setting Frequency Inverter Response Setting Frequency 50 00Hz Address Function code Register address Number of registers Register contents Check Request 0x01 0x03 0x4100 0x0001 No 0x9036 Answer 0x01 0x03 No 0x02 0x1388 0xB512 Write single function code parameter example Start 1 inverter running in ...

Page 234: ...000 0x0010 0x9606 Answer 0x01 0x06 0x6000 0x0010 0x9606 Write multiple function code parameter examples Start 1 inverter forward rotation set the inverter frequency 50 00Hz Address Function code Register address Number of registers Content bytes Register contents Check Request 0x01 0x10 0x6000 0x0002 0x04 0x0001 0x1388 0x073B Answer 0x01 0x10 0x6000 0x0004 No No 0xDFCA ...

Page 235: ...nction CRC16 checkout value calculating function written by C language Uint16 CRC16 const Uint16 data Uint16 len Uint16 crcValue 0xffff Uint16 i while len crcValue data for i 0 i 8 i if crcValue 0x0001 crcValue crcValue 1 0xa001 else crcValue crcValue 1 return crcValue ...

Page 236: ...ency limiting E1 02 AI1 AI2 AI3 Auxiliary frequency invalid 0 E1 00 0 1 d1 03 0 d1 04 1 2 3 4 5 6 7 8 9 Main frequency Pulse setting HDI Multi segment instructions Simple PLC Communication setting PID Main frequency switchover to E1 00 setting Keyboard setting by E1 00 Potentiometer valid Keyboard setting by E1 00 Potentiometer invalid Auxiliary frequency switchover to E1 01 setting Auxiliary freq...

Page 237: ...PID initial value F0 18 Proportional gain Kp Integration gain Integration suspend Ti 0 1 0 1 0 1 0 1 0 1 1 0 Differential gain PID suspend Clear integration Td F0 25 Units digit PID integral attribute PID integral attribute F0 25 Tens digit PID output limiting PID integral limiting Positive Negative F0 04 PID deviation limit F0 10 Hold time finish Filter time F0 14 PID record value 0 1 2 3 4 5 6 A...

Page 238: ... mode setting 2 V F control 0 SVC vector control 1 A0 04 A1 02 Run command input selection 0 Keyboard control 1 Terminal control 2 Communication control d1 00 A1 03 Main frequency command input selection 0 Keyboard parameter E1 00 setting Keyboard potentiometer valid 1 Keyboard parameter E1 00 setting keyboard potentiometer invalid 2 AI1 3 9 Refer to the detailed description d1 01 A1 04 Frequency ...

Page 239: ...ency 0 80Hz E1 16 A1 19 DI3 function 1 Forward jog operation Refer to Chapter 7 for details H0 02 A1 20 DI4 function 20 Fault reset Refer to Chapter 7 for details H0 03 A1 21 AI1 signal type 0 0 10V 1 4 20mA S2 switch needs to be set to current side H2 00 A1 22 AO1 function 3 Inverter output frequency Refer to Chapter 7 for details H3 00 A1 23 Prohibit Reversal Mode Selection 0 OFF 2 Prohibit reve...

Page 240: ...et according to requirements E2 03 A1 08 DI1 function 3 Forward running Refer to Chapter 7 for details H0 00 A1 09 M1 relay function 35 Running including DC braking Refer to Chapter 7 for details H1 03 A1 10 TA TB TC relay function 17 Inverter failure Refer to Chapter 7 for details H1 13 A1 11 Upper limit frequency 50 00Hz Set according to requirements E0 00 A1 12 Low limit frequency 0 00Hz E0 01 ...

Page 241: ...l Appendix D A1 application selection and parameter mapping 233 A1 21 AO1 output function 3 Inverter output frequency Refer to Chapter 7 for details H3 00 A1 22 Motor overload protection setting 100 P0 03 A1 23 A1 49 Reserved ...

Page 242: ...0 A1 08 Closed loop operation control selection 0 Invalid Need to be set to 1 Universal PID control valid F0 00 A1 09 PID given channel selection 0 Parameter setting given F0 02 Refer to Chapter 7 for details F0 01 A1 10 PID feedback channel selection 0 AI1 analog input Refer to Chapter 7 for details F0 03 A1 11 Constant pressure water supply mode selection 0 Invalid 1 One Inverter one Pump 2 One ...

Page 243: ...p to power supply 1 H1 04 A1 26 Upper limit frequency 50 00Hz Set according to requirements E0 00 A1 27 Low limit frequency 0 00Hz E0 01 A1 28 Max frequency 50 00Hz E0 02 A1 29 PID Proportional Gain KP1 20 0 F0 06 A1 30 PID integration time TI1 2 00S F0 07 A1 31 Prohibit Reversal Mode Selection 0 OFF 2 Prohibit reverse running d2 11 A1 32 DI4 function 20 Fault reset Refer to Chapter 7 for details ...

Page 244: ... Customer Name Detailed address Tel Mobile Serial No Application devices Description of the fault Maintenance time and content Repair person Y M D Contact Product model Date of purchase Customer Information Product information Fault details This product has been inspected by our quality control and quality assurance department Its performance parameters conform to the User Manual standard attached...

Page 245: ... product without communication with our company and caused product failure 2 3Broken due to force majeure such as earthquake lightning abnormal voltage fire flood or other natural disasters 2 4Application in harsh environmental conditions beyond the manual such as gas corrosion salt erosion and metal dust pollution 2 5 Damage caused by bad keeping falling down from high place or other extrinsic fa...

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