SCANCLIMBER 65H Series Instruction Manual Download Page 6

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T a b l e o f C o n t e n t s

Series-65H Hoist Pos 0

V115E_09.20

TABLE OF CONTENTS

Page 4/5

5. SERVICE AND MAINTENANCE

5.1 Inspections

..............................................................................3

5.1.1 Daily Inspections ............................................................3

5.2

Maintenance and Lubrication

.........................................4

5.2.1 Transmission ....................................................................7

5.2.2 Inspection, Maintenance and Lubrication Points .......8

5.3 Adjustments

............................................................................9

5.3.1 The Brake Motor..............................................................9

5.3.2 The Safety Brake ...........................................................11

5.3.2.1 The Operation of the Safety Brake .................11

5.3.2.2 Adjusting the Safety Brake Pinions ..................12

5.3.3 The Guide Rollers ..........................................................13

5.4.3.1 Replacing the Guide Rollers ............................13

5.4.3.2 The Guide Roller Clearance ............................14

5.4.3.3 The Guide Roller Dimensions ...........................14

5.3.4 Adjusting the Lifting Mechanism Pinions ....................15

5.3.5 The Pinions .....................................................................15

5.3.6 The Mast Section and the Rack ..................................16

5.4 The Safety Brake .......................................................

5.4.1 When the Safety Brake has engaged ........................17

5.4.2 Testing the Safety Brake ..............................................18

5.4.2.1 General information .........................................18

5.4.2.2 Testing the Safety Brake

- relay and PLC control ver.1 .......................................19

5.4.2.3 Testing the Safety Brake KW

- PLC control ver.2 ........................................................21

5.4.3 Adjusting the Safety Brake ..........................................23

5.5 Automatic greasing of the gear rack .....................

5.6 Overload system .......................................................

Summary of Contents for 65H Series

Page 1: ...IMBER OY Turkkirata 26 FI 33960 PIRKKALA FINLAND Tel 358 10 680 7000 Fax 358 10 680 7033 www scanclimber com V115E_09 20 SC Builders Hoist SC2032 65H SC2532 65H SC3232 65H SC2037 65H SC2537 65H SC3237...

Page 2: ...2 T a b l e o f C o n t e n t s Series 65H Hoist Pos 0 V115E_09 20...

Page 3: ...1 GENERAL INFORMATION 1 1 Technical Data 3 1 1 1 Capacity 3 1 1 2 Weights and Dimensions 3 2m Single 4 1 1 3 Weights and Dimensions 3 2m Double 5 1 1 4 Weights and Dimensions 3 7m Single 6 1 1 5 Weigh...

Page 4: ...11 3 4 Closing the Operation 11 3 5 Erection Maintenance or Inspection Operations 12 3 6 Evacuation people from the cage 13 3 6 1 Evacuation people from the cage when the system not responce PLC ver 2...

Page 5: ...the hoist not moving 10 4 4 4 Other Possible Reasons 11 4 5 PLC Programmable Logic Control ver 2 12 4 5 1 The Supply Voltage 14 4 5 2 The Safety Circuit 14 4 5 3 The most common Reasons for the Hoist...

Page 6: ...e Pinions 12 5 3 3 The Guide Rollers 13 5 4 3 1 Replacing the Guide Rollers 13 5 4 3 2 The Guide Roller Clearance 14 5 4 3 3 The Guide Roller Dimensions 14 5 3 4 Adjusting the Lifting Mechanism Pinion...

Page 7: ...Form 8 2 Maintenance Inspection Form 6 THE ERECTION OF THE HOIST See a separate manual 7 DISMOUNTING THE HOIST See a separate manual 5 7 Drive unit and cage adjustment 28 5 7 1 Drive unit adjustment 2...

Page 8: ...following hoists of the series SCANCLIMBER SC2032 65H SC2532 65H SC3232 65H SC2037 65H SC2537 65H SC3237 65H SC2042 65H SC2542 65H SC2047 65H SC2547 65H The identification on the hoist model includes...

Page 9: ...ions 3 2m Double 5 1 1 4 Weights and Dimensions 3 7m Single 6 1 1 5 Weights and Dimensions 3 7m Double 7 1 1 6 Weights and Dimensions 4 2m Single 8 1 1 7 Weights and Dimensions 4 2m Double 9 1 1 8 Wei...

Page 10: ...G e n e r a l i n f o r m a t i o n 2 V115E_09 20 Series 65H Hoist Pos 1...

Page 11: ...31 pers 2500kg or 31 pers 3200kg or 24 pers 3200kg or 27 pers Speed m min 36 or 54 or 90 Max lifting height with anchored mast m 200 Max lifting height free standing m 12 m Distance between anchors m...

Page 12: ...sions of the cage door opening width mm height mm 1490 2000 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 1508 M24x260 10...

Page 13: ...ht mm 1490 2000 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 1508 M24x260 10 9 6 726 765 x726 1508 1508 M24x260 10 9 6 72...

Page 14: ...sions of the cage door opening width mm height mm 1490 2000 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 1508 M24x260 10...

Page 15: ...ons of the cage door opening width mm height mm 1490 2000 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 1508 M24x260 10 9...

Page 16: ...4200 1510 2040 1931 Dimensions of the cage door opening width mm height mm 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 1...

Page 17: ...00 1510 2040 1931 Dimensions of the cage door opening width mm height mm 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 150...

Page 18: ...4700 1510 2040 2104 Dimensions of the cage door opening width mm height mm 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726...

Page 19: ...700 1510 2040 2104 Dimensions of the cage door opening width mm height mm 1490 2000 1490 2000 Dimensions of the mast section square mast mm height mm mounting bolts gear rack module mm 726 765 x726 15...

Page 20: ...7 5 3x15 0 3 x 9 2 3 x 11 3 x 18 5 Supply voltage frequency V Hz 400 50 400 50 400 50 Control voltage frequency V Hz 48 50 24 DC 48 50 24 DC 48 50 24 DC Max starting current A 36 m min 54 m min 90 m...

Page 21: ...cy stop buttons at the ground station in the cage and on the roof X X X Overload detection device X X X Residual current device X X X Landing door gate closed limit switch X X X Landing door locking d...

Page 22: ...s 65H Hoist Pos 1 CAGE Cage L SCXX32 3011 mm SCXX37 3511 mm SCXX42 4011 mm SCXX47 4511 mm Cage Weight SCXX32 1585 kg SCXX37 1758 kg SCXX42 1931 kg SCXX47 2104 kg L 1895 1510 1328 trapdoor 2129 2040 17...

Page 23: ...l i n f o r m a t i o n V115E_09 20 Series 65H Hoist Pos 1 DOORS 1145 321 575 2000 2000 1200 VERTICAL FULL HEIGHT ENTRANCE EXIT DOOR Weight 202 kg EXIT DOOR WITH ELECTRIC HYDRAULIC OPERATED LOAD RAMP...

Page 24: ...r m a t i o n 16 V115E_09 20 Series 65H Hoist Pos 1 1450 BASE FRAME L 2000 Cage length L SCXX32 3598 mm SCXX37 4098 mm SCXX42 4598 mm SCXX47 5098 mm 765 650 650 726 726 MAST SECTION Height 1508 mm Wei...

Page 25: ...20 Series 65H Hoist Pos 1 2705 2705 1475 Hoist L L1 L2 SCXX32 3886 mm 1714 mm 1794mm SCXX37 4387 mm 1991 mm 2044 mm SCXX42 4887 mm 2241 mm 2284 mm SCXX47 5387 mm 2491 mm 2544 mm door door L L L1 L2 GR...

Page 26: ...G e n e r a l i n f o r m a t i o n 18 V115E_09 20 Series 65H Hoist Pos 1 4450 L L1 L2 TWIN...

Page 27: ...19 G e n e r a l i n f o r m a t i o n V115E_09 20 Series 65H Hoist Pos 1 286 1495 1756 2100 2067 DOUBLE LEAF SWING LANDING DOOR with pipeline Weight 98 kg...

Page 28: ...i o n 20 V115E_09 20 Series 65H Hoist Pos 1 A max 50 mm LOCATION OF LANDING DOOR Cage length A SCXX32 1885 mm SCXX37 2135 mm SCXX42 2385 mm SCXX47 3635 mm CAGE with exit door mast center Double leaf s...

Page 29: ...21 G e n e r a l i n f o r m a t i o n V115E_09 20 Series 65H Hoist Pos 1 4363 gate open 1303 305 2849 1547 HORIZONTAL SLIDING LANDING GATE Weight 78 kg...

Page 30: ...E_09 20 Series 65H Hoist Pos 1 LOCATION OF SLIDING GATE Sliding gate ramp door Hoist A B XX32 2450 mm 2590 mm XX37 2700 mm 2840 mm XX42 2950 mm 3090 mm XX47 3200 mm 3340 mm A C 140 B CAGE with ramp do...

Page 31: ...23 G e n e r a l i n f o r m a t i o n V115E_09 20 Series 65H Hoist Pos 1 CABLE GUIDE CABLE GUIDE High speed hoist 90m min Weight 6 6 kg Weight 6 6 kg 294 179 928 1370 294 184 928 1370...

Page 32: ...i n f o r m a t i o n 24 V115E_09 20 Series 65H Hoist Pos 1 CABLE GUIDES FOR TROLLEY High speed hoist 90m min Single weight 7 9 kg 268 184 990 817 266 CABLE GUIDES FOR TROLLEY Single weight 7 9 kg 23...

Page 33: ...ersonnel 6 damage or loss caused by purchaser s acts or omissions causing alternations to the quality or structure of mast climber 7 any such indirect damage or loss as loss of profit and downtime cos...

Page 34: ...G e n e r a l i n f o r m a t i o n 26 V115E_09 20 Series 65H Hoist Pos 1...

Page 35: ...o n s V115E_09 20 Series 65H Hoist Pos 2 2 SAFETY INSTRUCTIONS 2 1 General Information 3 2 2 Before the Operation 4 2 3 Operation 5 2 4 Mounting and Dismounting 6 2 5 Service and Maintenance 7 2 6 In...

Page 36: ...S a f e t y i n s t r u c t i o n s 2 V115E_09 20 Series 65H Hoist Pos 2...

Page 37: ...TY INSTRUCTIONS 2 1 General Information It is allowed to use the hoist only according to the instructions and with the hoist in per fect technical condition Also the operator must be informed about th...

Page 38: ...he instructions and warning signs thoroughly before operating the hoist Only an inspected hoist which is in per fect condition is allowed to be adopted to use The hoist must be checked once a day be f...

Page 39: ...mum number of persons permit ted in the cage Should malfunction occur the hoist must immediately be stopped and withdrawn 2 3 Operation from the use until the fault or defect is re paired The malfunct...

Page 40: ...Make sure that they do not cause any danger Use only appropriate loading device and load fastening device which are in good condition If the surface of wind exposed area is in creased e g when mounti...

Page 41: ...tenance If during the service or repair operations any device or its part connected to the safe ty system is removed it must be reinstalled and tested immediately after finishing the service and repai...

Page 42: ...0 1 2 Safety instructions 1 X X X X X X T_500 2 2 Safety instructions 1 X X X X X X T_501 1 2 User instructions 1 X X X T_501 2 2 User instructions 1 X X X T_15501 1 2 User instructions 1 X X X X T_15...

Page 43: ...F FL F FL F FL T_14503 Loads 4 X X X T_11503 Loads 4 X X T_08503 Loads 4 X Tx503 Loads 4 x x x x x X T_504 Read instructions 1 X X X X X X T_505 Max wind Speed 1 X X X X X X Tx506 Roof warnings 1 X X...

Page 44: ...equency Main fuses Power Brakes Safety device Maximum load 2000 kg or 24 passengers 150 m 400 VAC 3420 kg 1600 kg 470 kg 2003 50 Hz 63 A 22 kW 48 VAC 24 VDC 36 m min 250 Nm UC 3 0 A Max lifting height...

Page 45: ...505 T_ 500 1 2 T_ 500 2 2 T_ 501 1 2 T_ 501 2 2 T_ 512_65 T_ 503 H4 H3 H2 S3 S2 I On Q2 O I 1 2 3 4 5 6 7 8 9 0 Off I S15 S16 S20 EMERGENCY STOP SCXXYY 65H SCANCLIMBER R TYPE SERIAL NO YEAR Speed Volt...

Page 46: ...S a f e t y i n s t r u c t i o n s 12 V115E_09 20 Series 65H Hoist Pos 2 MAX 1000 kg TH_10E...

Page 47: ...ng stickers Tx503 Tx503 SC2532 65H Tx503 SC3232 65H Tx503 SC2037 65H SC2042 65H SC204765H Tx503 SC2542 65H SC2547 65H Tx503 SC2537 65H Tx503 SC3237 65H x24 2000 kg kg Tx503 24 2000 x25 2000 kg kg Tx50...

Page 48: ...HE CAGE UNLESS ALL LANDING GATES DOORS ARE IN CLOSE POSITION GATES DOORS ARE TESTED ONE BY ONE IF GATE IS OPENED WHILE CAGE IS MOVING IT MUST STOP IMMEDIATELY LANDING DOOR SHALL NOT BE POSSIBLE TO OPE...

Page 49: ...ASTENING BOLTS OF LANDING BARS FASTENING BOLTS OF LANDING GATES DOORS MOVEMENT AND TOLERANCES OF GUIDING ROLLERS WIRE ROPES OF VERTICALLY LIFTED CAGE DOORS LUBRICATION OF RACK POSSIBLE OIL LEAKS OF GE...

Page 50: ...HE HOIST SEE ERROR CODE FROM DISPLAY START AND STOP CLOSE DOORS DOOR OR LANDING GATE DOOR AND CAGE DOOR GROUND STATION A AUTO MODE B MANUAL MODE SELECT CONTROL MODE WITH SWITCH S20 CONTROL MODE TURN S...

Page 51: ...T TO THE GROUND STATION CLOSE DOOR DOOR AND CAGE DOOR TURN THE MAIN SWITCH F1 IN THE CONTROL BOX TO POSITION 0 WHEN NECESSARY USE SEPARATE LOCK TO LOCK THIS SWITCH TO PREVENT ILLICIT USE GROUND STATIO...

Page 52: ...IS ON H4 READY THERE ARE PILOT LAMPS AND A LIST OF THE MOST COMMON FAULT SITUATIONS IN THE HOIST CAGE CONTROL PANEL CLOSE DOORS BASE FRAME DOOR OR LANDING GATE DOOR AND HOIST CAGE DOORS PUSH THE BUTTO...

Page 53: ...NTION THE HOIST WILL NOT MOVE IF ANY OF THE LANDING GATES DOORS OR CAGE DOORS IS OPEN THE HOIST WILL NOT MOVE EITHER IF THE ROOF HATCH IS OPEN OR WHEN THERE IS OVERLOAD IN CAGE IF THE POWER SUPPLY IS...

Page 54: ...S a f e t y i n s t r u c t i o n s 20 V115E_09 20 Series 65H Hoist Pos 2 Tx527...

Page 55: ...21 S a f e t y i n s t r u c t i o n s V115E_09 20 Series 65H Hoist Pos 2...

Page 56: ...DO NOT OPEN THE DOORS BEFORE THE HOIST HAS STOPPED ATTENTION Lubrication every 120 hours of work Locking screws class 5 8 Open two locking screws before reset of safety brake grease nipple UC5 01E_12...

Page 57: ...nd SC2037 65 max 5200 min 1350 max 4000 min 1000 2705 4386 SCXX37 3886 SCXX32 Ta512 65 MAX WIND SPEED 12 5 M S DURING ERECTION MAX LOAD 800KG DURING ERECTION READ INSTRUCTION MANUAL ERECTION INSTRUCTI...

Page 58: ...ALL WALL 2135 4000 3457 1400 2750 5150 7806 9200 2135 overhang First anchor max 9 m Pulling anchor Anchor spacing max 15 m Free mast above the topmast anchor max 3 m for TWIN Wind speed 20 m s during...

Page 59: ...Closing the Operation 11 3 5 Erection Maintenance or Inspection Operations 12 3 6 Evacuation people from the cage 13 3 6 1 Evacuation people from the cage when the system not responce PLC ver 2 13 3 6...

Page 60: ...u c t i o n s 2 V115E_09 20 Series 65H Hoist Pos 3 3 10 Hydraulic ramp 21 3 10 1 Opening the Hydraulic Ramp Manually relay and PLC ver 1 22 3 10 2 Opening the Hydraulic Ramp Manually PLC ver 2 23 3 10...

Page 61: ...mast sec tions 4 Check the fastening of the gear racks 5 Check the bolt joints of the anchor age and the ties to the building pipe line and mast 6 Check the support of the pipeline 7 Check the landing...

Page 62: ...hoist is moving the hoist should immediately stop The landing door should not be able to open if the hoist is not standing on the landing The emergency stop buttons are tested one by one The hoist sho...

Page 63: ...upply is in order when the Power supply pilot lamp H1 on the ground station control box door is switched on 5 The hoist is ready for use when the green pilot lamp H4 Ready for use on the hoist control...

Page 64: ...Switch the main switch Q2 on the hoist control panel to position 1 4 The power supply is in order when the Power supply pilot lamp H1 on the ground station control box door is switched on 5 The hoist...

Page 65: ...s switched on 4 The hoist is overloaded when the yel low pilot lamp H63 on the hoist con trol panel OP2 is switched on Re move the overload Q1 Main switch H65 Normal operation H66 Out of service 2xA C...

Page 66: ...omatically 5 In case of emergency hit the Emer gency stop button S1 S21 down and the hoist stops immediately The button locks to its down position The button is released by turning it clock wise and o...

Page 67: ...e PLC sorts landings into sequential order of low to high then low again for landings already passed and stops according to this order Below are two exeptions to this 1 When floor 0 is pressed while g...

Page 68: ...s the button is pushed and stops immediately when the button is released With manual control from the hoist the hoist moves in low ered speed 3 In case of emergency hit the button S1 or S21 Emergen cy...

Page 69: ...and confirm by push ing the key the hoist starts moving and stops au tomatically on the fifth floor Close the door the gate at the ground station or on the landing and the hoist door 3 3 3 PLC Progra...

Page 70: ...erations 3 In case of emergency hit the button Emergency stop down and the hoist stops immediately The button locks to its down position The button is re leased by turning it clockwise and or pulling...

Page 71: ...box OP3 to socket XP1 1 inside the ground station box OP1 Turn switch Recall drive In spection to position 1 and push the button Up S61A and next push the button Down S61B and try to drive If is not p...

Page 72: ...rakes manually Push the brake levers lightly backwards towards the end of the engine The brakes are re leased and the hoist starts moving down wards Do not descend the hoist too fast because in such c...

Page 73: ...ion I Bypass of the safety brake and simul taneously push the button S2 Up The hoist is stopped on the next landing For more information see chapter 4 4 Safety Brake When the safety brake has operated...

Page 74: ...push the button Up S61A and next push the button Down S61B For more information see chapter 4 4 Safety Brake When the safety brake has operated the reason for this must always be thoroughly cleared up...

Page 75: ...e braking distance with full load Lower terminal limit switch is not work ing and only the final limit switch stops the downward movement 3 8 1 1 Bottom Safety Limit Reset Turn the bypass switch S19 i...

Page 76: ...the safe ty limit at the upper end of the mast are not correctly adjusted in relation to each other The distance between these limits is shorter than the braking distance required for the hoist The br...

Page 77: ...sted in relation to each other The distance between these limits is shorter than the braking distance with full load Lower terminal limit switch is not work ing and only the final limit switch stops t...

Page 78: ...and the safe ty limit at the upper end of the mast are not correctly adjusted in relation to each other The distance between these limits is shorter than the braking distance required for the hoist T...

Page 79: ...ition is controlled by limit switches Opening Closing 1 The cage stops at the required land ing automatically The hydraulic ramp lowers automatically after the cage has stopped When the ramp is in the...

Page 80: ...control must be switched to manu al drive with the key switch S55 on the cage roof control box prior to using the hydraulic ramp manually The ramp is lowered manually by turning the key S8 to positio...

Page 81: ...manually by pushing the button Ramp Close Manual S516 The sliding door is locked automatically when the ramp is closed The cage sliding door locking can be opened with an emergency key Attention The r...

Page 82: ...O p e r a t i n g i n s t r u c t i o n s 24 V115E_09 20 Series 65H Hoist Pos 3...

Page 83: ...ply Voltage 8 4 4 2 The Safety Circuit 9 4 4 3 The most common reasons for the hoist not moving 10 4 4 4 Other Possible Reasons 11 4 5 PLC Programmable Logic Control ver 2 12 4 5 1 The Supply Voltage...

Page 84: ...2 V115E_09 20 T r o u b l e s h o o t i n g Series 65H Hoist Pos 4...

Page 85: ...en The landing door gate is open The main switch is not switched on The emergency stop button is pushed etc 4 2 2 Invisible Error The so called invisible error is usually not discoverable with the nak...

Page 86: ...DOOR GROUND LEVEL SIDE IS OPEN 12 SIDE CAGE DOOR IS OPEN 13 ASSEMBLY BRIDGE IS DOWN option 14 ROOF HATCH IS OPEN 15 OVERSPEED SAFETY DEVICE ENGAGED 16 CAGE IN MAST SAFETY LIMIT 17 SAFETY CLAMPS IN US...

Page 87: ...d until the overload pilot lamp is switched off and the ready for use lamp is switched on 3 The yellow pilot lamp H2 Safety cir cuit broken is switched on when for example the hoist door is open and t...

Page 88: ...L F07 GROUND LEVEL DOOR IS OPEN F08 LANDING STOP SENSOR FAULT F09 EMERGENCY STOP CAGE F10 EMERGENCY STOP ROOF F11 CAGE DOOR LANDING SIDE IS OPEN F12 CAGE DOOR GROUND LEVEL SIDE IS OPEN F13 CAGE DOOR L...

Page 89: ...is switched on when for exam ple the hoist door is open and thus the control system s safety circuit discon nected The hoist must not move when operated The more specific reason for the safety circui...

Page 90: ...1 in the ground station control centre is switched on Check that the residual current break er F2 in the ground station control cen tre is switched on Check that the main switch Q2 on the cage control...

Page 91: ...instance the emergency stop button is pushed down the safety circuit is disconnected In this case also the voltage supply for the engines is disconnected and the hoist cage stops its movement or does...

Page 92: ...of the mast The mast bot tom limit S13 the mast top limit S14 When the hoist has reached the upper or lower limit of the mast it can be op erated only in the opposite direction 8 Has the hoist reached...

Page 93: ...ct The Cage Control Box The fuse automat F5 4 F5 6 F6 F6 1 F6 2 F6 3 F6 4 F6 5 F8 F9 F13 has switched off The Hoist s Frequency Converter Box optional equipment The motor circuit breaker F4 1 F4 2 F4...

Page 94: ...Logic Control ver 2 CABINE DOOR 1 IS OPEN OVERLOAD HATCH IS OPEN EMERGENCY STOP CABINE FREQUENCY CONVERTER FAULT MOTOR BREAKER CIRCUIT BREAK GROUND LEVE LANDING DOOR OPEN LANDING STOP SENSOR FAULT CA...

Page 95: ...f and the ready for use pilot lamp is switched on The red pilot lamp of the safety cir cuit is also found at the ground station and on every landing In addition there are three pilot lamps on the cage...

Page 96: ...installations are al lowed to be carried out only by a qualified professional in elec tricity The hoist s safety circuit consists of forced limit switches emergency stop buttons etc which in series f...

Page 97: ...imit of the mast it can be op erated only in the opposite direction 7 Has the hoist reached the safety limit S18 When the hoist has reached the safety limit it does not move at all 8 Has any of the li...

Page 98: ...Cage Control Box The fuse automat F14 F15 F16 F31 F32 F33 has switched off The Hoist s Frequency Converter Box optional equipment The motor circuit breaker F4 1 F4 2 F4 3 The adjusted value of the cir...

Page 99: ...ted which opens the safety circuit Check connection between X1 2 1 and X1 2 1A in OP1 F05 Security Circuit U4 The maintenance door has been opened or the contact of the rope loose switch was activated...

Page 100: ...perature Switch Cabinet 1 The Box OP1 temperature is too cold limit 1 B600 Switch Cabinet T Min Check heaters F44 Temperature Switch Cabinet 2 The switch cabinet temperature is too hot limit 2 B600 Sw...

Page 101: ...action according configuration Check contactors for brakes OP6 K6 and OP6 K6 1 check that the safety contactors OP6 K1 1 and OP6 K1 2 have been activated F56 Phase Change Phase sequence is wrong or ph...

Page 102: ...at is 15 pole Is D Subkabel plugged correctly or damage F83 DSC Change Puls The encoder pulses of the shaft enco der must be exchanged Check encoder connection FKR input 91 and 92 F84 DSC No Pulses Fr...

Page 103: ...ntroller fault can be found in HPG60 device in menu C3 Fault Log C3 FAULT LOG Error memory is accommodated in sub menu C3 in C 31 Error memory prossesses a depth of 200 possible er ror registrations T...

Page 104: ...One locking device contact has opened during travel and opened the safety circuit F14 Voltage 24V ZR The ZKR s 24V DC power supply is in overload conditions resp shorted in the system F16 Voltage 24V...

Page 105: ...the control DAVID 613 F52 Brake shoe monitor The monitor for the brake wear has been activated Reaction according configuration F53 Contactor Stop The monitor for the main and brake relay has been act...

Page 106: ...ulses From the pulse generator of the digital pit copying no impuses come Are the giver and impuls entry correct F85 DSC Floornumber The floor number determined by the learning trip does not agree wit...

Page 107: ...ng shoes enough oil Is the half load OK F105 Dissipator Temperature Temperature Dissipator too high The Inverter is overloaded or the controller casing is too hot Is the power class of the inverter in...

Page 108: ...encoderwire is out of order or too long 30m Please increase the encoder voltage The encoder shield is not connected on both sides Change it immedately The encoderwire is parallel to the motorwire Chan...

Page 109: ...igh The motor is overloaded The motor fan is out of order F125 Command Voltage too low Short cut at the 24V Terminal 24V Terminal is overloaded Short cut at the output terminal 24V Please check soon a...

Page 110: ...order or wrong connected Control the pining Perhaps it is the wrong type of encoder Menu A4 Motor Gearbox Encodersystem The number of pulses are wrong Menu A4 Motor Gearbox Encoder Pulses The encoder...

Page 111: ...rder or the open contact is clewing The switching load is too big Induc tive Please use a contactor to switch big loads like the valve magnet F208 Relay 2 Contactor Internal Relay 2 is out of order or...

Page 112: ...fault description appear on the OP2 control box display Frequen cy converter fault will also be signalled in HPG60 but full error will be display on Fre quency converter front panel in OP6 The fault...

Page 113: ...e START command has been given faulty operation component failure 6 Emergency stop Stop signal has been given from the option board 7 Saturation trip Defective component 8 Unknown fault The frequency...

Page 114: ...4mA control cable is broken or loose signal source has failed 51 External fault Digital input fault 52 Keypad communi cation fault The connection between the control keypad and the frequency converte...

Page 115: ...3 The Guide Rollers 13 5 4 3 1 Replacing the Guide Rollers 13 5 4 3 2 The Guide Roller Clearance 14 5 4 3 3 The Guide Roller Dimensions 14 5 3 4 Adjusting the Lifting Mechanism Pinions 15 5 3 5 The Pi...

Page 116: ...ance Series 65H Hoist Pos 5 5 7 Drive unit and cage adjustment 28 5 7 1 Drive unit adjustment 28 5 7 2 Complete cage adjustment 34 5 7 3 Standard tightening torques 38 5 7 4 Bolt and nut tightening to...

Page 117: ...aintenance oper ations 5 1 1 Daily Inspections Prior to the daily use of the hoist it must be checked both visually and functionally The most important daily check points are presented in chapters 3 1...

Page 118: ...are more than one person working on the hoist always be aware what your fellow worker is doing In case the service work is done underneath the hoist cage fix the safety clamps on top of the drive uni...

Page 119: ...the counter roller Adjust x According to chapter 6 17 Erection 8 That the guide rollers are in proper places condision cle arances wear fixinng and tightening Check the bearings in the guide rollers...

Page 120: ...ils x Test 25 That the hoist s control buttons work on the ground stati on cage landings x Test 26 That the brakes work properly and that the safety brake is in working order x Test 27 Check the condi...

Page 121: ...g into account the conditions in which the hoist is used Do not mix synthetic and miner al oil based lubricants Check the lubricant volume in the transmis sion according to the transmission manu factu...

Page 122: ...8 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5 5 2 2 Inspection Maintenance and Lubrication Points grease machine oil transmission oil 1 1 2 1 1 3 4...

Page 123: ...10 mm which is the mini mum permissible thickness for a friction disc The friction disk is adjusted as follows Unscrew the fastening screws Pull the brake backwards and re place the friction disc Fast...

Page 124: ...10 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5...

Page 125: ...d with a new one The function of the new safety brake must be tested prior to putting the hoist in use Remove the faulty safety brake and replace it with a new one Send the faulty safety brake to the...

Page 126: ...d On the counter roller axle there is an ec centric and by rotating it one can adjust the tooth contact Firstly loosen the four screws with which the safety brake is fastened to the hoist cage Check t...

Page 127: ...de roller lies light ly against the mast pipe Remove the clamps or wedg es securing the cage and tighten the guide roller ax le s fastening screw properly The lower guide rollers are re placed in the...

Page 128: ...ide roller on the opposite side adjusted to the distance of 1 mm After adjusting the guide rollers check also the contact of the gear rack and the pinion Tightening torques The guide roller axles fast...

Page 129: ...e rollers the tooth contact is to be checked if the guide rollers have been adjusted Check that the pinion teeth are right angled between the two gear rack teeth Tighten the counter roller by adjustin...

Page 130: ...climber has a special tool PG170354 for rack checking In the pic ture you can see rack tooth measure ment There shall be a clearance C be tween the rack tooth and the tool If C 0 replace rack Rack too...

Page 131: ...If it is certain that for instance in the me chanic structure of the hoist geared mo tor brake pinions cage guide rollers there are no such damages which would pre vent or endanger the hoist s operat...

Page 132: ...in the load bearing struc ture for instance the pinion gear box or lift ing motor the safety brake must not be re leased before the fault is repaired The use of the hoist prior to releasing of the saf...

Page 133: ...n the cage control panel to po sition 0 Manual control Close the cage doors and the roof hatch Drive the hoist up using the remote con trol button to appr 5 meters Turn the remote control key switch S...

Page 134: ...n and disconnect the remote con trol from the connector X15 Switch the disconnecting switch F1 in the ground station control box to posi tion 0 Adjust the safety brake according to the instructions gi...

Page 135: ...ush button S81A Brake Release and keep it in this po sition the motor brakes are released The cage now falls freely until it reach es the limit speed of about 1 2 m s and the safety brake stops the ca...

Page 136: ...ct Function of the Safety Brake Drive the cage with the remote con trol button to the ground station Switch the Disconnecting switch Q1 in the ground station control box to po sition 0 Remove the safe...

Page 137: ...the bronze nut 4 with 10 mm wrench 2 1 5 4 3 Releasing the Safety Brake When the safety brake has engaged as a re sult of the testing or other reason it has to be released prior to the next use of the...

Page 138: ...5 6 4 4 5 2 3 3 3 6 Install the two screws 3 7 Mount the cover 2 4 Rotate the bronze nut 4 coun ter clockwise unscrew until it rests against the top plate 5 Do not bend the plate Use the special key...

Page 139: ...atic rack lubrication system The automatic lubrication system consists of a grease pump a control unit a grease pipe The pump feeds the lubricant through the pipe to the pinion which spreads the greas...

Page 140: ...stem is first calibrated without load and then with full load Find the circuit board in the electric box Push button SW1 Red LED D20 and yellow LED D21 start to blink Push button SW2 Red LED D20 stays...

Page 141: ...27 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5 Overload system circuit board inside electric box P2...

Page 142: ...of SCXXYY 65 drive unit with cage connected underneath should be divided into stages 1 Drive unit adjustment 2 Complete cage adjustment 8 1 2 3 4 5 6 7 11 12 13 9 10 14 upper counter roller middle co...

Page 143: ...n relation to the rack un der condition that it concern both pinions Evenly put the pressure on the mast pipe by the lower rollers 9 and 10 until the lower pinion is aligned to 0 with the upper pinion...

Page 144: ...30 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5 Picture 3c Picture 3b...

Page 145: ...and pinion tooth of 0 45 0 50 mm at first release the fixing screw of counter roller Pic 4 then push the rack using screws M20 placed on the drive unit plate Picture 5 as long as the proper mesh of r...

Page 146: ...rews Picture 8 Refers to the upper and lower wheels Mesh of rack and center pinion is not ad justable Move the middle counter roller from rack leaving 0 45 0 50mm distance between rack and roller Unsc...

Page 147: ...Series 65H Hoist Pos 5 Side rollers 6 and 12 engage the mast sec tions without clearance Pic 10 Move the roller 5 and 11 to the mast sec tion keeping the clearance 1 mm Picture 10 Tightening torque 12...

Page 148: ...34 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5 5 7 2 Complete cage adjustment 8 1 2 3 4 5 6 7 counter rollers safety brake mediate pinions...

Page 149: ...side bogie rollers 5 and 6 to provide them possibility to move to the extreme po sitions of the axle each side Pic 12 Picture 11 Picture 12 Picture 13 X OK X Evenly put the pressure on the mast pipe...

Page 150: ...middle of their axle it means that they have possibil ity to move to the extreme positions of the axle each side Pic 15 Put the pressure on the mast pipe by the side bogie rollers 7 or 8 depends to wh...

Page 151: ...evenly for upper and lower bogie rollers otherwise side roller horizontal move ment can be reduced to 0 which is not ac ceptable The final task in the cage adjustment is to set correct mesh between t...

Page 152: ...ing torques Information refers to bolts in strength class 8 8 No Bolt or nut type Torque Nm 1 M8 21 2 M10 42 3 M12 72 4 M14 112 5 M16 154 6 M18 235 7 M20 300 Nr Bolt or nut type Description and use To...

Page 153: ...lts 300 Bolt and nut tightening torques MAST SECTION Nr Bolt or nut type Description and use Torque Nm 1 M12 10 9 with LOCTITE 2701 Boogie Rollers 80 86 2 M16 10 9 Boogie Rollers 150 160 3 M16 with LO...

Page 154: ...40 V115E_09 20 Service and maintenance Series 65H Hoist Pos 5...

Page 155: ...Inspection forms V115E_09 20 Series 65H Hoist Pos 8 SC HOIST INSPECTION FORMS INSPECTION FORMS Erection form 3 Daily inspection form 4 Monthly inspection form 5 Semiannual inspection form 7...

Page 156: ...Inspection forms V115E_09 20 Series 65H Hoist Pos 8 SC HOIST INSPECTION FORMS...

Page 157: ...ections Mast section bolts Racks and pinions Wall ties Guiding rollers Safety fences Cage and doors Roof gate and railings Counter weight and ropes Landings and gates doors Control devices Main switch...

Page 158: ...age doors function T 7 Power cable and control cable damages twisting V 8 Function of the emergency stop T 9 Function of the limit swiches ground station cage T 10 Horn and light in the cage T 11 Warn...

Page 159: ...the alarm signal ligh ting and emergency stops T 11 Warning instruction plates positioned and readable V 12 Instruction manual in the box V 13 Check the cable quide fixings and cable guide rubber V T...

Page 160: ...condition V T 23 Check cams V 24 Check lubrication and maintenance point see chapter 5 3 2 in manual V 25 Clean area inside the ground station cage and on the roof V 26 Check the brakes for electric...

Page 161: ...er wiring bridges etc V SEMIANNUAL INSPECTION FORM MONTHLY INSPECTION FORM FORM BELOW DATE _______________________________ ______________________________________ INSPECTOR NOTE FILL UP AND SIGN THIS F...

Page 162: ...cording to chapter 6 17 Erection 8 That the guide rollers are in proper places condision cle arances wear fixinng and tightening Check the bearings in the guide rollers x Visual and test Adjust or rep...

Page 163: ...control buttons work on the ground stati on cage landings x Test 26 That the brakes work properly and that the safety brake is in working order x Test 27 Check the condition wear of the rack and pini...

Page 164: ...Inspection forms V115E_09 20 Series 65H Hoist Pos 8 SC HOIST INSPECTION FORMS...

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SCANCLIMBER 65H Series, Instruction Manual

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