ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
89
5. Assembly Upper & Lower
crankcase
Fix 3 dowel pins and apply liquid gasket
properly.
Please ensure all gears in neutral position.
Assemble Lower crankcase over the
upper crankcase properly.
Check for dowels are properly seated
before fixing new special mounting bolts
as per chart given below.
Apply oil (Manual 4, GL 80W90) to bolts
threads before fixing into crankcase.
After tightening as per following sequence
by torque wrench and angular torque.
Please ensure all gears are working and
shifting smooth operation.
NOTE
Ensure not to
apply liquid
sealant near
bearing
journals, oil
orifice / jets
special care to
be taken.
Fastener, Size, Tool Usage, Precautions, Photos
21mm Long
socket, torque
wrench
Liquid sealant
Aggregate to Assemble Instructions
External
circlip plier.
Assemble gear shift shaft with thrust
washer into crankcase hole carefully from
RH side. Another end on LH side insert
washer and then fix by external circlip.
4B. Oil Pressure Switch
Apply Loctite 542 All Round 360
o
in 1st
Three Threads.
Assemble Oil Pressure Switch along with
washer on crankcase.
DO NOT TIGHTEN
FULLY.
Tighten oil pressure switch to specified
torque.
Torque 12 Nm/
1.2 kgf-m
Oil
Pressure
Switch
Crankshaft & Balancershaft
Locking Bolt
DESCRIPTION
PART
QTY.
NUMBER
1
HEX FLANGE BOLT
M8 X 1.25 X 150
575464
2
2 HEX FLANGE BOLT
M8 X 1.25 X 80
575465
9+3
3 HEX FLANGE BOLT
M8 X 1.25 X 120
575070
5
Sl.
No.
Summary of Contents for CONTINENTAL GT 650 TWIN 2018
Page 1: ...650 TWIN SERVICE TRAINING MANUAL ...
Page 190: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 189 WIRING HARNESS ABS MODULATOR DOL Connector ...
Page 193: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 192 WIRING HARNESS SIGNALLING SYSTEM ...
Page 194: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 193 WIRING HARNESS ES STARTING SYSTEM ...
Page 195: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 194 WIRING HARNESS EFI SYSTEM IGNITION ...
Page 196: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 195 NOTES ...
Page 197: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 196 NOTES ...
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