IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions first
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
Installation Instructions
1
Muffler Canister
8” S1R
1
Muffler Clamp
S1R Vertical
1
Slip-on Tube
005-38604S
1
Fender Bracket
005-19904B
2
Lighted License Plate Bolt
005-8504LTZ
1
Turn Signals (set of 2)
005-88T2
6
Butt Splice Connectors
005-BS1614
1
Zip Tie
005-ZT458B
1
Zip Tie Tab
005-ZTM4
1
Muffler Bracket
005-328-B
2
8x40mm Socket Head Cap Screw
005-SH840
4
6mm Flange Nut
005-FN6
1
8x25mm Flange Bolt
005-SH825
3
8mm Flange Nut
005-FN8
1
T20 Torx Screw Hex Key
005-9-15820
1
Permatex Anti-Seize
031-P09175
1
Spacer
005-S-8
2
Spring 45mm
005-S45
1
TBR Sticker Kit
015-10212
1
Spring Puller
005-SP
Kawasaki
ZX-6R
PART# 005-3860405-S1
Parts List
1.
Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
rear stand or ideally a service lift.
2.
Remove side covers and seat.
3.
Remove rear passenger seat.
4.
Remove OEM rear fender. You will reuse the fender
bolts.
5.
Remove rear exhaust cover.
6.
Remove exhaust valve cables from servo under
seat. Use a wrench to hold server wheel in place or
internal gears may break.
*Keep servo plugged
into harness but cables
will not be used.
7.
Remove OEM muffler assembly. Leave OEM gasket in
header outlet for use with TBR slip tube.
8.
Remove sound box.
9.
Attach TBR muffler to slip-on tube using supplied springs.
Apply a thin coat of assembly lube between muffler
and tube.
10. Remove both rear set mounting bolts and replace with
supplied 8x40mm socket head cap screw.
11. Attach the supplied mounting bracket to the inside of
frame and secure in place with the supplied 8mm flange
nuts. Bracket should be installed as shown in picture.
