ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL
99
Fastener, Size, Tool Usage, Precautions, Photos
Aggregate to Assemble Instructions
5mm Allen
socket with
Ratchet
12. Magneto Rotor
Starter Clutch to Magneto Rotor
Lubricate one way sprag clutch (c) and
assemble into outer ring (d) with the
collar seating in the groove in the outer
ring.
Position outer ring (d) on magneto rotor
such that the collar of the starter clutch is
facing magneto rotor.
Ensure mounting holes are aligned, insert
6 Nos. Hex socket screws
(M6) (a)
into
magneto rotor
(b)
and tighten outer ring
(c)
to rotor. Tighten the bolts just
sufficiently.
Position idle gear
(a)
against crankcase
with the smaller gear facing outside and
insert idle gear shaft into the boss in upper
crankcase.
Ensure woodruff key is located on the
crankshaft and facing upwards.
Position gear starter clutch
(a)
with the
collar facing outside.
Insert gear starter clutch
(a)
into magneto
rotor
(b)
and rotate anti-clockwise to lock
the gear starter clutch into magneto
rotor.
Locate magneto rotor
(a)
on crankshaft
duly ensuring the slot in the rotor is
positioned correctly on the woodruff key.
Locate special tool
(a)
over FD sprocket
and tighten nut to specified torque.
30 mm Socket
with Torque
wrench
Torque 145 Nm /
14.5 kgf-m
FD sprocket holder with
Torque wrench
Part No: ST-27534-2
b
c
d
a
Summary of Contents for CONTINENTAL GT 650 TWIN 2018
Page 1: ...650 TWIN SERVICE TRAINING MANUAL ...
Page 190: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 189 WIRING HARNESS ABS MODULATOR DOL Connector ...
Page 193: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 192 WIRING HARNESS SIGNALLING SYSTEM ...
Page 194: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 193 WIRING HARNESS ES STARTING SYSTEM ...
Page 195: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 194 WIRING HARNESS EFI SYSTEM IGNITION ...
Page 196: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 195 NOTES ...
Page 197: ...ROYAL ENFIELD 650 TWIN SERVICE TRAINING MANUAL 196 NOTES ...
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