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Q2 Q2A, Technical Manual

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Q2 Q2A Technical Manual Download Page 340

8.4 Replace a Cooling Fan and Circulation Fan

340

SIEPYEUOQ2A01G AC Drive Q2A Technical Manual

4.

Safety the fan cable to the hook.

A - Hook

B - Fan cable

5.

Reattach the drive cover.

6.

Energize the drive and set

o4-03 = 0 [Fan.Oper Setting = 0 h]

to reset the cooling fan operation time.

◆

Replace Fans (Models 4453 to 4675)

WARNING!

Electrical Shock Hazard. Electrical Shock Hazard. Do not examine, connect, or disconnect wiring on an energized

drive. Before servicing, disconnect all power to the equipment and wait for the time specified on the warning label at a minimum.
The internal capacitor stays charged after the drive is de-energized. The charge indicator LED extinguishes when the DC bus
voltage decreases below 50 Vdc. When all indicators are OFF, measure for dangerous voltages to make sure that the drive is
safe. If you do work on the drive when it is energized, it will cause serious injury or death from electrical shock.

CAUTION!

Burn Hazard. Do not touch a hot drive heatsink. De-energize the drive, wait 15 minutes minimum, and make sure

that the heatsink is cool to replace the cooling fans. Failure to obey can cause minor to moderate injury.

NOTICE:

Follow cooling fan replacement instructions. Replace all fans when performing maintenance to help ensure maximum

useful product life. Improper fan replacement could cause damage the drive.

■

Remove a Fan

1.

Remove the drive cover.

CAUTION!

Crush Hazard. Only loosen the cover screws. Do not fully remove the cover screws. Make sure that the

covers do not fall. Missing cover screws can cause the cover to fall and cause injury.

2.

Unplug the fan cables from the fan connectors.

A - Fan unit
B - Fan connector

C - Fan cable

Figure 8.48 Circulation Fan Components

3.

Loosen the fan unit screws and slide the slide panel to the left.

Note:

To remove the fan unit, it is only necessary to loosen the Screws B.

Summary of Contents for Q2A

Page 1: ...Q2A Driving Quality Technical Manual Item code Q2A Axxxx xxx 200 V class 0 55 kW to 110 kW 400 V class 0 55 kW to 315 kW...

Page 2: ...This Page Intentionally Blank 2 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 3: ...tall the Keypad to a Control Panel or Another Device 39 Connect the Keypad from a Remote Location 39 Install Outside of Control Panel 39 Install Inside Control Panel 40 External Dimensions of Keypad 4...

Page 4: ...Output Signals for MFAO Terminals AO1 AO2 98 Switch ON Termination Resistor for Modbus Communications 99 3 7 Connect the Drive to a PC 100 3 8 External Interlock 101 3 9 Braking Resistor Installation...

Page 5: ...Analog Gauge 134 Set Monitoring Items to be Shown as a Trend Plot 135 Show Monitor Items as a Trend Plot 137 Change Parameter Settings 137 Examine Manual Setup Parameters 138 Save a Backup of Paramet...

Page 6: ...223 5 6 Safe Disable Input 224 Safe Disable Specifications 224 Safety Precautions 224 Using the Safe Disable Function 225 6 Network Communications 231 6 1 Field Bus Network Support 232 6 2 Modbus Com...

Page 7: ...Output Fault 313 The Starting Torque Is Not Sufficient 313 The Motor Rotates after the Drive Output Is Shut Off 313 The Output Frequency Is Lower Than the Frequency Reference 314 The Motor Is Making a...

Page 8: ...11 2 A INITIALIZATION 413 A1 INITIALIZATION 413 A2 MANUAL SELECTION 414 11 3 b APPLICATION 415 b1 OPERATION MODE SELECT 415 b2 DC INJ SHORT CKT BRAKE 416 b3 SPEED SEARCH 417 b4 TIMER 418 b5 PID CONTRO...

Page 9: ...FREQ REGULATION 475 n3 HIGHSLIP OVEREXCITATION BRAKE 476 n4 ADV OPEN LOOP VECTOR TUNING 476 n5 FEED FORWARD CONTROL 477 n6 ONLINE TUNING 477 n7 SIMPLE VECTOR TUNING 478 n8 PM MOTOR CONTROL TUNING 478...

Page 10: ...NING 584 C1 ACCEL DECEL 584 C2 JERK CONTROL 589 C3 SLIP COMPENSATION 590 C4 TORQUE COMPENSATION 594 C5 ASR SPEED REGULATION 596 C6 DUTY AND CARRIER 604 12 4 d REFERENCE 608 d1 FREQUENCY REFERENCE 608...

Page 11: ...PROTECTION 795 L9 DRIVE PROTECTION 2 803 12 9 n SPECIAL 804 n1 HUNTING PREVENTION 804 n2 AFR AUTO FREQ REGULATION 806 n3 HIGHSLIP OVEREXCITATION BRAKE 807 n4 ADV OPEN LOOP VECTOR TUNING 810 n5 FEED FO...

Page 12: ...12 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 13: ...utions This chapter gives information about important safety precautions for the use of this product Failure to obey these precautions can cause serious injury or death or damage to the product or rel...

Page 14: ...ied by the instructions The figures in this manual are examples only All figures do not apply to all products included in this manual The manufacturer can change the products specifications and conten...

Page 15: ...r Only let authorized persons install wire maintain examine replace parts and repair the drive Failure to obey can cause death or serious injury Do not remove covers or touch circuit boards while the...

Page 16: ...ment or equipment with missing parts Failure to obey can cause damage to the drive and connected equipment If it is necessary to use disinfectant or to debug wood material for packaging use a method o...

Page 17: ...cause a life or death situation loss of human life or a serious accident or physical injury About Registered Trademarks CANopen is a registered trademark of CAN in Automation CIA CC Link is a registe...

Page 18: ...i 2 Legal Information 18 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 19: ...Manual 19 1 Receiving This chapter gives information about the different drive models and features and how to examine the drive when you receive it 1 1 Model Number and Nameplate Check 20 1 2 Features...

Page 20: ...ake sure that you received the correct model Contact your supplier if you receive the incorrect drive model or if the drive does not operate correctly Nameplate A Mass B Drive software version C The a...

Page 21: ...at standard specifications Derate the current in applications that Increase the carrier frequency Have high ambient temperature Install drives side by side Use C6 01 ND HD Duty Selection to select No...

Page 22: ...18 5 38 4044 18 5 39 22 44 4060 22 45 30 59 6 4075 30 60 37 74 9 4089 37 75 45 89 2 4103 45 91 55 103 4140 55 112 75 140 4168 75 150 90 168 4208 90 180 110 208 4250 110 216 132 250 4296 132 260 160 29...

Page 23: ...01 1 Maximum Applicable Motor Output HP Rated Output Current A Maximum Applicable Motor Output HP Rated Output Current A 4044 25 34 30 40 4060 30 40 40 52 4075 40 52 50 65 4089 50 65 60 77 4103 60 77...

Page 24: ...ero Servo Control 1 No No Locks servos without an external position controller to prevent movement caused by external force Speed Search 1 Yes Immediately estimates or detects motor speed and directio...

Page 25: ...nal Stationary and Line to Line Resistance Rotational Stationary and Line to Line Resistance Automatically tunes electrical motor parameters Torque Limits 2 Yes Yes Yes Controls maximum motor torque t...

Page 26: ...Closed Loop Current Vector Control with speed controller Open Loop Current Vector Control Main Applications General purpose variable speed control for PM motors Applications in which a high level of r...

Page 27: ...he V f higher than the setting value during deceleration to increase motor loss and decrease deceleration time Overvoltage Suppression Function 5 7 Yes Yes Yes Yes Adjusts speed during regeneration to...

Page 28: ...1 2 Features and Advantages of Control Methods 28 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 29: ...drive 2 1 Safety Precautions 30 2 2 Installation Environment 33 2 3 Installation Position and Distance 34 2 4 Moving the Drive 36 2 5 Remove and Reattach the Keypad 38 2 6 Install the Keypad to a Con...

Page 30: ...power supply to automatically turn off when the protective ground wire disconnects Users can also connect a protective ground wire that has a minimum cross sectional area of 10 mm2 copper wire or 16...

Page 31: ...drive components before hanging the drive vertically Failure to obey can cause serious injury or death from falling equipment Prevent more than 1 96 m s2 0 2 G vibration and impact to a hanging drive...

Page 32: ...otors Use the rated output current to select an applicable drive When the distance between the motor and drive is long use a wire that can connect the motor to the drive without a reduction in motor t...

Page 33: ...materials or flammable materials including wood Harmful gas or fluids Salt Direct sunlight Keep wood and other flammable materials away from the drive Altitude 1000 m 3281 ft maximum Note Derate the o...

Page 34: ...s sufficient space for wiring and airflow A 50 mm 2 in minimum B 30 mm 1 2 in minimum on both sides C 120 mm 4 7 in minimum above and below D Airflow direction Figure 2 2 Installation Distances for On...

Page 35: ...A Technical Manual 35 Note Align the tops of drives that have different dimensions to help when replacing cooling fans Remove the top protective covers of all drives when mounting UL Type 1 enclosure...

Page 36: ...ING Crush Hazard Prevent more than 1 96 m s2 0 2 G vibration and impact to a hanging drive Failure to obey can cause death or serious injury from falling equipment WARNING Crush Hazard Do not try to f...

Page 37: ...Q2A01G AC Drive Q2A Technical Manual 37 NOTICE If you attach a horizontal wire to the drive the wire can scratch and damage the drive if touches the drive Use a jig or pad to prevent damage to the dri...

Page 38: ...orrect operation Remove the Keypad 1 Push down the tab on the top of the keypad then pull the keypad forward and remove it from the drive Figure 2 7 Remove the Keypad 2 Pull the keypad connector out f...

Page 39: ...d does not extend farther than the front of the control panel Phillips screwdriver 2 M3 M4 Installation support set A for mounting with screws model 900 192 933 001 Phillips screwdriver 2 M3 Wrench M4...

Page 40: ...o 6 46 lb in A Keypad B M3 screws C Control panel Figure 2 12 Mount to the Outside of Control Panel 4 Use the remote control extension cable to connect the keypad to the drive A Remote control extensi...

Page 41: ...d Figure 2 14 Panel Cut Out Dimensions to Attach Inside Control Panel Table 2 3 Panel Cut out Dimensions mm in W H W1 H1 d 64 0 5 2 52 0 02 130 5 12 45 1 77 105 0 5 4 13 0 02 4 8 0 12 2 Remove the key...

Page 42: ...lied with the installation support set and tighten them to a tightening torque of 0 98 to 1 33 N m 8 67 to 11 77 lb in A M4 screws B Control panel Figure 2 17 Mount Mounting Bracket to the Interior of...

Page 43: ...nel or Another Device SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 43 External Dimensions of Keypad Figure 2 19 Exterior and Mounting Dimensions Table 2 4 Exterior Dimensions mm W H D D1 D2 R 1 W1 W2...

Page 44: ...d and remove the keypad connector then insert the end of the keypad connector that has the tab into the keypad connector holder on the front cover A Keypad B Keypad connector C Holder Figure 2 20 Remo...

Page 45: ...ed on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all...

Page 46: ...e drive and other peripheral devices then reattach the front cover Note Wire the grounding terminals first main circuit terminals next and control circuit terminals last DANGER Electrical Shock Hazard...

Page 47: ...s or signal lines between the front cover and the drive before you reattach the cover Figure 2 30 Reattach the Front Cover 3 Reattach the keypad to the original position 4 Wire the drive and other per...

Page 48: ...ith the holes on the top of the drive to attach the top protective cover Note Attach the top protective cover and point the mark on the upper surface of the top protective cover away from the front of...

Page 49: ...bracket 2 Figure 2 35 Attach Conduit Bracket 2 4 Attach the front cover Attach the Protective Cover of Drive Models 2110 4075 Attach the Top Protective Cover Align the hooks on the rear of top protec...

Page 50: ...to 11 77 lb in A Screw holes on sides B Conduit bracket 1 C Screws A D Screws B Figure 2 37 Attach Conduit Bracket 1 Figure 2 38 shows the locations of the screw holes on the bottom of the drive A Fr...

Page 51: ...lb in to 11 77 lb in and lift bracket 3 a short distance A Conduit bracket 3 Figure 2 41 Attach Conduit Bracket 3 Attach the Protective Cover of Drive Models 2138 4089 4103 Attach the Top Protective...

Page 52: ...t bracket 1 with the screw holes on the drive Tighten the included screws to a tightening torque of 3 92 N m to 4 90 N m 34 70 lb in to 43 37 lb in to attach the bracket to the drive A Screw holes on...

Page 53: ...duit bracket 3 with the screw holes on conduit bracket 2 Tighten the screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in and lift bracket 3 a short distance A Conduit brack...

Page 54: ...he included screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in to attach the stay bracket to the base A Stay bracket B Base C Screw Figure 2 50 Assemble Conduit Bracket 1...

Page 55: ...screw holes on the bottom of the drive A Front of drive B Screw holes on bottom Figure 2 52 Locations of Screw Holes on Bottom 3 Align the screw holes on conduit bracket 2 with the screw holes on con...

Page 56: ...ghtening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in and lift bracket 3 a short distance A Conduit bracket 3 Figure 2 55 Attach Conduit Bracket 3 Attach the Protective Cover of Drive Mode...

Page 57: ...tay bracket B Base C Screw Figure 2 57 Assemble Conduit Bracket 1 2 Align the screw holes on conduit bracket 1 with the screw holes on the drive and push the bracket into position Use the screws to at...

Page 58: ...crews to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb in to 11 77 lb in A Conduit bracket 2 Figure 2 60 Attach Conduit Bracket 2 Attach the Protective Cover of Drive Models 2360 4371 Attach the...

Page 59: ...Bracket B Base C Screws Figure 2 62 Assemble Conduit Bracket 1 2 Align the screw holes on conduit bracket 1 with the screw holes on the drive and push the bracket into position Use the screws to atta...

Page 60: ...crew holes on bottom Figure 2 64 Locations of Screw Holes on Bottom 3 Align the screw holes on conduit bracket 2 with the screw holes on conduit bracket 1 Tighten the screws to a tightening torque of...

Page 61: ...about external dimensions and installation procedure External Heatsink An attachment is necessary to install drive models smaller than 2082 200 V class and 4060 400 V class with the heatsink outside o...

Page 62: ...ions mm in W H D1 D2 W1 W2 W3 W4 H1 H2 H3 H4 H5 A B d1 2004 2006 2010 2012 2018 2021 2030 2042 1 140 5 51 294 11 57 138 5 43 38 1 50 102 4 02 102 4 02 16 0 63 3 0 12 282 11 10 23 0 91 6 0 24 26 1 02 6...

Page 63: ...24 134 5 28 233 9 17 M5 4023 1 140 5 51 294 11 57 138 5 43 73 2 87 102 4 02 102 4 02 16 0 63 3 0 12 282 11 10 23 0 91 6 0 24 26 1 02 6 0 24 134 5 28 233 9 17 M5 4031 4038 1 180 7 09 329 12 95 134 5 28...

Page 64: ...2 9 Installation Methods 64 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 65: ...Terminal Block Wiring 82 3 5 Control Circuit Wiring 88 3 6 Control I O Connections 96 3 7 Connect the Drive to a PC 100 3 8 External Interlock 101 3 9 Braking Resistor Installation 102 3 10 Drive Wiri...

Page 66: ...ge drives when necessary Failure to obey can cause death or serious injury from falling equipment Do not try to flip over a hanging drive or leave a hanging drive unattended Failure to obey can cause...

Page 67: ...ects such as watches or rings Failure to obey can cause death or serious injury Always use a type B Residual Current Monitor Residual Current Device RCM RCD where a residual current operated protectiv...

Page 68: ...ibration will increase Install vibration proof rubber on the motor base or use the frequency jump function to avoid the frequency that is resonating the machine The motor may require more acceleration...

Page 69: ...Wire the drive for 3 Wire sequence If these three conditions are correct the motor can rotate in reverse when energizing the drive The drive is wired for 3 Wire sequence The drive is set for a 2 Wire...

Page 70: ...ive outputs a fault during fault restart when you use the fault restart function set L5 02 2 Fault Reset Select Enable Fault Output to de energize the drive Be careful when you use a cut off sequence...

Page 71: ...nal power supply NOTICE Do not close the circuit between terminals D24V and D0V Failure to obey will cause damage to the drive Sinking Mode Install a jumper between terminals DIC and D24V NOTICE Do no...

Page 72: ...acitors in the drive Run and Stop the motor as much as possible with the drive The drive can fail if users frequently turn the drive ON and OFF with the MC on the power source side to Run and Stop the...

Page 73: ...ration of Main Circuit Terminal Block Figure 3 3 Configuration of Main Circuit Terminal Block for Drive Models 2004 2042 4002 4023 Figure 3 4 Configuration of Main Circuit Terminal Block for Drive Mod...

Page 74: ...Technical Manual Figure 3 6 Configuration of Main Circuit Terminal Block for Drive Model 4060 Figure 3 7 Configuration of Main Circuit Terminal Block for Drive Model 2110 4075 Figure 3 8 Configuratio...

Page 75: ...cal Manual 75 Figure 3 9 Configuration of Main Circuit Terminal Block for Drive Models 2138 4103 Figure 3 10 Configuration of Main Circuit Terminal Block for Drive Models 2169 2211 4140 4168 Figure 3...

Page 76: ...ive Models 4453 4675 Main Circuit Terminal Functions Table 3 1 Main Circuit Terminal Functions Terminals Model Function 2004 2082 4002 4044 2110 2138 4060 4168 2169 2415 4208 4675 R L1 Main circuit po...

Page 77: ...ng Use terminals B1 and to connect braking units to drives that have built in braking transistors models 2004 to 2138 and 4002 to 4168 Use terminals 3 and to connect braking units to drives that do no...

Page 78: ...sary to adjust the overcurrent detection Refer to L8 27 OverCurr Det Gain on page 799 for more information Ground Wiring Follow the precautions to wire the ground for one drive or a series of drives W...

Page 79: ...s section show the different schematics of the drive main circuit The connections change when the drive capacity changes The DC power supply for the main circuit also supplies power to the control cir...

Page 80: ...80 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual Figure 3 16 Drive Main Circuit Configuration for Drive Models 2110 to 2138 4060 to 4168 Figure 3 17 Drive Main Circuit Configuration for Drive Models 21...

Page 81: ...Electrical Installation 3 3 3 Main Circuit Wiring SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 81 Figure 3 18 Drive Main Circuit Configuration for Drive Models 2360 to 2415 4302 to 4675...

Page 82: ...ent or crushed wires Remove the damaged end of the wire before you use it Incorrect connections can cause death or serious injury from fire Do not solder stranded wire Soldered wire connections can be...

Page 83: ...3 N m M5 1 Bit SF BIT SL 1 2X6 5 70 PHOENIX CONTACT Wire Gauge 25 mm2 AWG 10 TSD M 3NM 1 2 3 N m Wire Gauge 25 mm2 AWG 10 Wire Gauge 30 mm2 AWG 8 Wire Gauge 30 mm2 AWG 8 4 1 4 5 N m 2 3 M6 Bit SF BIT...

Page 84: ...e Wiring Cover Note Different drive models have different wiring cover shapes Remove only the areas from the wiring cover that apply to the wired terminal The drive will not keep its IP20 protective l...

Page 85: ...ped wire length and tightening torque as specified by the manufacturer Use tools that fit the shape of the screw head to tighten and loosen the terminal block screws Make sure that there are no loose...

Page 86: ...cover that apply to the wired terminal The drive will not keep its IP20 protective level if areas that do not apply to the wired terminal are removed Tightly hold the cutaway section when removing pi...

Page 87: ...EPYEUOQ2A01G AC Drive Q2A Technical Manual 87 6 Attach the wiring cover and terminal block cover to their initial positions and tighten the screws on the terminal block cover Figure 3 32 Reattach the...

Page 88: ...ction gives information about wiring the control circuit Control Circuit Connection Diagram Wire the drive control circuit as shown in Figure 3 33 Figure 3 33 Control Circuit Connection Diagram 1 To o...

Page 89: ...als WARNING Sudden Movement Hazard Correctly wire the control circuits and make sure that control circuits operate correctly after connecting the wires Drives with untested control circuits can cause...

Page 90: ...ct 10 V to 10 V 100 to 100 input impedance 20 k 0 V to 10 V 100 input impedance 20 k 4 mA to 20 mA 100 0 mA to 20 mA 100 input impedance 250 AI2 MFAI2 Combined to terminal A1 AI3 MFAI3 PTC input Auxil...

Page 91: ...put Supplies backup power to the drive control circuit keypad and option board 21 6 VDC to 26 4 VDC 700 mA A0V External 24 V power supply ground 0 V Serial Communication Terminals This chapter contain...

Page 92: ...nals 1NO 1NC 1CM 2NO 2CM 3NO 3CM 4CO 4CM from other control circuit wiring The drive and connected equipment will malfunction or the drive can trip because of incorrect wiring NOTICE Use a class 2 pow...

Page 93: ...it WARNING Fire Hazard Tighten all terminal screws to the correct tightening torque Connections that are too loose or too tight can cause incorrect operation and damage to the drive Incorrect connecti...

Page 94: ...mance Prepare the wire ends of shielded twisted pair wires as shown in Figure 3 40 to use an analog reference from an external frequency setting potentiometer to set the frequency Connect the shield t...

Page 95: ...bus communications termination resistor OFF B Jumper switch S5 AO1 AO2 Sets terminals AO1 and AO2 to voltage or current output AO1 V voltage output AO2 V voltage output C DIP switch S1 1 AI1 Selects t...

Page 96: ...drive operation and damage to the drive or connected circuits Use for sourcing mode The load impedance changes the voltage level of the pulse train output signal Load Impedance RL k Output Voltage VMP...

Page 97: ...nd the internal external power supply for the MFDI terminals The default setting for the drive is internal power supply sinking mode NOTICE Do not close the circuit between terminals D24V and D0V Fail...

Page 98: ...Signal Level Select 2 4 mA to 20 mA 0 to 100 input impedance 250 H3 05 AI3 Signal Level Select 3 0 mA to 20 mA 0 to 100 input impedance 250 Note Set H3 02 H3 10 3 AI1 Function Selection AI2 Function...

Page 99: ...Signal Level Select 0 0 V to 10 V H4 08 AO2 Signal Level Select 1 10 V to 10 V Current output H4 08 AO2 Signal Level Select 2 4 mA to 20 mA Switch ON Termination Resistor for Modbus Communications Wh...

Page 100: ...SB port You can use a USB cable USB 2 0 type A mini B to connect the drive to a type A USB port on a PC After you connect the drive to the PC you can use Q2Edit software to monitor drive performance a...

Page 101: ...ive Ready is OFF and the drive ignores Run commands The drive is de energized During a fault There is problem with the control power supply There is a parameter setting error that will not let the dri...

Page 102: ...t size to dissipate the power that is necessary to decelerate the load in the correct time Before you run the drive make sure that the braking circuit can dissipate the energy for the set deceleration...

Page 103: ...n CDBR Type To install a CDBR type braking unit connect terminal 3 on the drive to terminal on the braking unit Then connect terminal on the drive to terminal on the braking unit Terminal 2 on the dri...

Page 104: ...otection To prevent overheating the dynamic braking option set a sequence to de energize the drive at the trip contacts of the thermal overload relay Figure 3 55 Power Supply Interrupt for Overheat Pr...

Page 105: ...the drive before you wire the main circuit terminal Failure to obey can cause death or serious injury Install a Residual Current Monitoring Detection RCM RCD When the drive output does switches at hig...

Page 106: ...ng resistors and set a fault contact output for the braking resistor unit to disconnect drive main power through an input contactor Incorrect braking circuit protection can overheat the resistors and...

Page 107: ...frequency or increase the tripping level of the thermal overload relay Nuisance tripping because of high drive carrier frequency High carrier frequency PWM drives make current waveforms that can incr...

Page 108: ...onnect a thyristor converter for example a DC drive to the same power supply system you should use an AC reactor regardless of the conditions of the power supply The main circuit terminal block for th...

Page 109: ...A surge protective device decreases the surge voltage that is generated from switching an inductive load near the drive Inductive loads include Magnetic contactors Electromagnetic relays Magnetic valv...

Page 110: ...ary Side Connect a Noise Filter to the Output Side Secondary Side A noise filter on the output side of the drive decreases inductive noise and radio frequency interference A Power supply B Drive C Noi...

Page 111: ...ecrease Radio Frequency Interference The drive input lines and output lines generate radio frequency interference Use noise filters on input and output sides and install the drive in a steel box to de...

Page 112: ...ide branch circuit protection as specified by the National Electric Code NEC the Canadian Electric Code Part I CEC and local codes Table 3 17 Factory Recommended Branch Circuit Protection 200 V Class...

Page 113: ...ed loads is recommended Branch Circuit Protection for 400 V Class ND Use the fuses specified in this document to prepare the drive for use on a circuit that supplies not more than 100 000 RMS symmetri...

Page 114: ...ies not more than 100 000 RMS symmetrical amperes and 480 Vac when there is a short circuit in the power supply The built in short circuit protection of the drive does not provide branch circuit prote...

Page 115: ...ed Current Manufacturer EATON Bussmann Input Voltage 460 V Input Voltage 460 V 4250 110 150 110 150 207 FWH 600A 4296 132 175 150 200 248 FWH 700A 4371 160 200 185 250 300 FWH 800A 4389 200 250 220 30...

Page 116: ...drive and motor is longer than 50 m 164 ft use parameter C6 02 Carrier Frequency Selection to decrease the carrier frequency 6 Correctly ground the drive 7 Tighten main circuit and grounding terminal...

Page 117: ...ing Checklist SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 117 Checked No Item to Check 10 Make sure that control circuit wiring is not longer than 50 m 164 ft 11 Make sure that Safe Disable input wir...

Page 118: ...Use a motor that provides insulation correct for PWM drives Failure to obey can cause a short circuit or ground fault from insulation deterioration High Speed Operation If you operate a motor more tha...

Page 119: ...use these configurations in applications with heavy loads for example conveyors or elevators To restart a coasting motor that is rotating faster than 200 Hz in V f Control first use the Short Circuit...

Page 120: ...damage the capacitors A split phase start or a repulsion start can burn out the starter coils because the internal centrifugal switch is not activated Motors with Brakes If you use a drive to operate...

Page 121: ...afety Precautions 122 4 2 User Interface Elements 123 4 3 Start up Procedures 126 4 4 Items to Check before Starting Up the Drive 130 4 5 Keypad Operation 131 4 6 Auto Tuning 147 4 7 Test Run 156 4 8...

Page 122: ...al shock WARNING Electrical Shock Hazard Do not operate equipment when covers are missing Some figures in this section include drives without covers or safety shields to more clearly show the inside o...

Page 123: ...ion Errors A fault or alarm during Auto Tuning The light turns off during regular drive operation There are no alarms or faults C microSD Card Insertion Slot The insertion point for a microSD card D F...

Page 124: ...sertion point for a USB cable USB 2 0 type A mini B Use the USB cable to connect the drive to a PC K RJ 45 Connector Connects to the drive using an RJ 45 8 pin straight through UTP CAT5e cable or keyp...

Page 125: ...ming Mode in the default setting Set b1 08 RUN PRG Mode Selection to accept or reject a Run command from an external source while in Programming Mode Set b1 08 1 NoRUN Program to reject the Run comman...

Page 126: ...r your application This section gives information about only the most basic settings Flowchart A Connect and Run the Motor with Minimum Setting Changes Flowchart A shows a basic start up sequence to c...

Page 127: ...dure Figure 4 4 Induction Motor Auto Tuning and Test Run Procedure 1 Be sure to release the holding brake before doing Inertia Tuning 2 In ASR Tuning the drive will automatically tune Feed Forward con...

Page 128: ...er set F1 05 Enc1 Rotat Selection before starting Auto Tuning 2 If you replace the encoder do Z Pulse Offset Tuning WARNING Crash Hazard Test the system to make sure that the drive operates safely aft...

Page 129: ...facturer set E5 01 PM Mot Code Selection FFFF 2 Be sure to release the holding brake before doing Inertia Tuning 3 In ASR Tuning the drive will automatically tune Feed Forward control and KEB Ride Thr...

Page 130: ...ntrol Circuit Terminal Wiring Turn OFF the inputs from all devices and switches connected to the drive control circuit terminals Control Circuit Terminal Status Turn OFF the inputs from all devices an...

Page 131: ...otor 3 Release to stop the motor Change Motor between Forward Reverse Run You can change the direction of motor rotation when operating the drive from the keypad 1 Push to illuminate The LO RE key is...

Page 132: ...iew Push or to select another group of monitors to display Set Custom Monitors You can select and register a maximum of 12 monitoring items to regularly show on the keypad This procedure shows how to...

Page 133: ...om monitors only to Custom Monitor 1 and Custom Monitor 2 the screen will show only two monitors Push for 2 s to toggle between 3 line view and 6 line view To remove monitors from the Custom Monitor l...

Page 134: ...monitor as an analog gauge 1 Push to show the HOME screen Note appears in the upper right hand corner of the screen when in HOME mode If is not shown on push to show on 2 Push 3 Push or to select Mon...

Page 135: ...t 1 Scale Max Min Scale Value Select Monitor Items to Show as a Trend Plot The procedure in this section shows how to show the frequency reference monitor as a trend plot 1 Push to show the HOME scree...

Page 136: ...default Push Min Max to move between the minimum value and maximum value 13 Push to keep the changes 14 Push If necessary use the same procedure to set Custom Monitor 2 Set the Time Scale for the Tre...

Page 137: ...is paused Change Parameter Settings Do the steps in this procedure to set parameters for the application This example shows how to change the setting value for C1 01 Accel Time 1 1 Push to show the H...

Page 138: ...eters to the keypad The keypad can store parameter setting values for a maximum of four drives in different storage areas Making backups of the parameter settings can save time when setting parameters...

Page 139: ...hen the write process is complete Note Different settings and conditions will change the keypad display A A1 02 Control Method settings B o2 04 Drive KVA Selection settings 2 or 3 digits C Presence of...

Page 140: ...ill show the End message when the write process is complete Check Modified Parameters This procedure will show all parameters that were changed from their defaults as the result of Auto Tuning or sett...

Page 141: ...sary information for Auto Tuning Figure 4 7 Motor Nameplate Example WARNING Sudden Movement Hazard Remove all persons and objects from the area around the drive motor and load before starting Auto Tun...

Page 142: ...Auto Tuning Successful at the bottom of the screen and push To change a parameter push or to select the parameter to change then push to show the Parameter setting screen Auto Tuning is complete Note...

Page 143: ...en push or to change the value 8 When you are done changing the value push 9 Push or to select the hour or minute then push or to change the value 10 When you are done setting the time push The proced...

Page 144: ...shown on push to show on 3 Push 4 Push or to select Monitor Diagnostics then push 5 Push or to select Data Logger then push 6 Push or to select Yes or No then push Yes Data logging starts No Data log...

Page 145: ...appears in the upper right hand corner of the screen when in HOME mode If is not shown on push to show on 2 Push 3 Push or to select Configuration then push 4 Push or to select Backlight then push 5...

Page 146: ...onnected to the drive and write those parameters to a different drive as specified by the settings of o3 06 AutoBackup Selection and o3 07 AutoBackup Lapse Note Set o3 06 1 AutoBackup Selection Enable...

Page 147: ...If a Safe Disable input signal is input to the drive during Auto Tuning Auto Tuning measurements will not complete successfully If this occurs cancel the Auto Tuning then do it again The following tab...

Page 148: ...more than 30 of the motor duty rating the drive will not correctly calculate the motor parameters and the motor can operate incorrectly When the load is 30 or less of the motor duty rating you can do...

Page 149: ...ld cause serious injury Do rotational motor parameter tuning or look at the motor test report or nameplate to enter the values manually Make sure that the motor magnetic brake is released Connect the...

Page 150: ...omatically measures the necessary motor parameters When operating the motor with a light load after Auto Tuning The drive can automatically calculate the motor parameter settings necessary for torque...

Page 151: ...drive stays stopped for approximately 1 minute During this time the drive automatically measures the necessary motor parameters PM Static R Autotune T2 01 2 After Auto Tuning the wiring distance betw...

Page 152: ...n A1 02 7 Control Method PM CLVector Table 4 11 Input Data for PM Motor Auto Tuning Input Data Unit Auto Tuning Method Value of PM AutoTune Mode Select Encoder Offset Autotune 3 PM Rotary Autotune 4 A...

Page 153: ...utions rpm T4 04 Motor Rated Revolutions rpm T4 05 Motor Rated Frequency Hz T4 06 Motor Rated Voltage V T4 07 Motor Rated Current A T4 08 Motor Rated Capacity kW T4 09 Motor Poles Number Control Tunin...

Page 154: ...identifies the load inertia and optimizes the speed loop gain and feed forward gain to get a high level of control capability You can set the speed response without thinking about the load which incr...

Page 155: ...nertia Acceleration Time n5 03 FF Control Gain 1 The drive automatically sets C1 08 Decel Time 4 only when C1 11 Ac Dec Switch Frequency 0 2 When L2 29 1 KEB Method Single KEB1 Ride Thru the drive wil...

Page 156: ...show the HOME screen If Home is not shown on push Back to show Home on 2 Push to illuminate the LOCAL REMOTE indicator 3 Push to show d1 01 Reference 1 and set it to 6 00 Hz 4 Push The RUN indicator...

Page 157: ...screen If Home is not shown on push Back to show Home on 2 Set d1 01 Reference 1 to 6 00 Hz 3 Push to illuminate the LOCAL REMOTE indicator 4 Push The RUN indicator illuminates and the motor runs at 6...

Page 158: ...value If hunting or oscillation occur increase the setting value 200 ms 2 100 1000 ms Torque at low speeds 10 Hz or lower is not sufficient Hunting or oscillation C4 01 Trq Comp Gain If torque at low...

Page 159: ...increase the n2 03 AFR Time 2 value by the same ratio 150 ms 150 750 ms Torque or speed response are slow Hunting or oscillation C4 02 Trq Comp Delay Time If torque or speed response are slow decreas...

Page 160: ...Hunting or oscillation T1 01 Auto tuning Mode Selection Make sure that the output of the drive and the motor are connected correctly Decouple the motor and machine and do Rotational Auto Tuning 0 The...

Page 161: ...g value Note When operating a single motor or with a minimum amount of inertia setting this value too high can cause motor oscillation 1 Near to the actual load inertia ratio There is too much current...

Page 162: ...response are slow increase the setting value in increments of 5 00 If hunting or oscillation occur decrease the setting value 20 00 10 00 50 00 1 High speed C5 02 ASR ITime 1 Low speed C5 04 ASR ITim...

Page 163: ...tting value in increments of 10 ms 4 ms 4 to 20 ms 1 Step out E9 SIMPLE VECTOR SETTINGS parameters Refer to the motor nameplate or test report and set E9 SIMPLE VECTOR SETTINGS parameters correctly Os...

Page 164: ...A1 02 1 Check No Description 5 Set Enc1 Pulse Count PPR correctly and make sure that encoder pulse counting direction is correct 6 Set ASR PGain 1 and ASR ITime 1 Table 4 27 Open Loop Vector Control A...

Page 165: ...ut Set DIP Switch S1 2 on the drive to V Set H3 09 0 1 AI2 Signal Level Select 0 to 10V Lower Limit at 0 10 to 10V Bipolar Reference Set H3 10 4 AI2 Function Selection Freq Ref BIAS Current input Set...

Page 166: ...4 9 Test Run Checklist 166 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 167: ...pter gives information about how to make the machines and devices that use this product comply with European standards and UL standards 5 1 Safety Precautions 168 5 2 European Standards 170 5 3 UL Sta...

Page 168: ...ring do not come into contact with the drive case Failure to obey could cause death or serious injury Only let authorized persons install wire maintain examine replace parts and repair the drive Failu...

Page 169: ...e and circuit boards Failure to obey can cause ESD damage to the drive circuitry Do not connect or disconnect the motor from the drive while the drive is supplying voltage Incorrect equipment sequenci...

Page 170: ...ards for machinery Machinery Directive This product displays the CE Mark in accordance with the Low Voltage Directive the EMC Directive and the Machinery Directive Table 5 1 Harmonized Standard Europe...

Page 171: ...Standards Compliance 5 5 2 European Standards SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 171 EU Declaration of Conformity...

Page 172: ...5 2 European Standards 172 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 173: ...Standards Compliance 5 5 2 European Standards SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 173...

Page 174: ...5 2 European Standards 174 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 175: ...Standards Compliance 5 5 2 European Standards SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 175...

Page 176: ...5 2 European Standards 176 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 177: ...chines and devices incorporating this product to comply with the CE Low Voltage Directive Area of Use Install this product in a location with overvoltage category III and pollution degree 2 or less Th...

Page 178: ...ain circuit 3 The control circuit is a Safety Extra Low Voltage circuit Separate this circuit from other circuits with reinforced insulation Make sure that the Safety Extra Low Voltage circuit is conn...

Page 179: ...1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 1 2 2 5 2 5 16 2 5 16 18 M5 2 3 2 5 19 8 22 3 B1 B2 2 5 2 5 4 2 5 4 10 M4 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 1 2 1 5 10 6 13 3 2010 R L1...

Page 180: ...10 2 5 16 2 5 16 18 M5 2 3 2 5 19 8 22 3 B1 B2 2 5 2 5 4 2 5 4 10 M4 1 5 1 7 13 5 15 10 6 10 M5 2 0 2 5 17 7 22 1 2042 R L1 S L2 T L3 10 2 5 10 2 5 10 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 2 5 10 2...

Page 181: ...2 W T3 35 16 35 25 35 27 M6 8 9 71 80 1 50 25 50 25 50 27 M8 10 12 89 107 B1 B2 25 6 25 6 25 21 M6 3 3 5 27 31 16 16 25 M6 5 4 6 0 47 8 53 1 2138 R L1 S L2 T L3 50 16 50 50 27 M6 8 9 71 80 U T1 V T2 W...

Page 182: ...5 310 U T1 V T2 W T3 120 2P 70 150 2P 150 2P M12 35 310 1 120 2P 95 185 2P 185 2P M12 35 310 3 70 2P 50 95 2P M12 35 310 120 120 240 M12 32 40 283 354 2415 R L1 S L2 T L3 120 2P 70 150 2P 150 2P M12 3...

Page 183: ...4 2 5 4 10 M4 Slotted 1 5 1 7 13 5 15 2 5 4 2 5 10 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4005 R L1 S L2 T L3 2 5 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 2 5 2 5 10 2 5 10 10 M...

Page 184: ...1 5 1 7 13 5 15 2 5 4 2 5 10 M5 Phillips slotted combo 2 0 2 5 17 7 22 1 4023 R L1 S L2 T L3 6 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 4 2 5 10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15...

Page 185: ...10 2 5 10 10 M4 Slotted 1 5 1 7 13 5 15 16 10 25 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4075 R L1 S L2 T L3 25 2 5 25 2 5 25 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 25 2 5 25 2 5 25 18 M5...

Page 186: ...x socket cap WAF 6 mm 8 9 71 80 35 25 50 M8 Hex bolt slotted 9 0 11 79 7 97 4 4208 R L1 S L2 T L3 50 2P 25 95 2P 70 95 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 50 2P 25 95 2P 70 95 2P M10 Hex...

Page 187: ...4P 95 4P M12 Hex self locking nut 35 310 150 50 150 M12 Hex bolt slotted 32 40 283 354 4568 R L1 S L2 T L3 R1 L11 S1 L21 T1 L31 120 4P 70 150 4P 150 4P M12 Hex self locking nut 35 310 U T1 V T2 W T3...

Page 188: ...WH 80B 2030 FWH 125B 2042 FWH 150B 2056 FWH 200B 2070 FWH 225A 2082 FWH 225A FWH 250A 1 Drive Model Semiconductor Protection Fuse Rated Current Manufacturer EATON Bussmann 2110 FWH 225A FWH 250A 1 213...

Page 189: ...Model Fuse Manufacturer Bussmann Model Quantity 2004 FWH 45B 2 2006 FWH 45B 2 2010 FWH 45B 2 2012 FWH 50B 2 2018 FWH 80B 2 2021 FWH 80B 2 2030 FWH 125B 2 2042 FWH 150B 2 2056 FWH 200B 2 2070 FWH 250A...

Page 190: ...FWH 1600A 2 1 A fuse with a large rated current for applications with repeated loads is recommended EMC Directive Drives with built in EMC filters models 2xxxB 2xxxC 4xxxB 4xxxC were tested in accorda...

Page 191: ...ve and motor wiring or put the wires through a metal conduit The maximum wiring length between the drive and motor is 10 m 32 8 ft Keep the cable between the drive and motor as short as possible Keep...

Page 192: ...2004 2006 4002 and 4004 install a DC reactor Ground Wiring WARNING Electrical Shock Hazard Do not remove covers or touch circuit boards while the drive is energized Failure to obey can cause death or...

Page 193: ...ernal EMC filter move the screws from ON to OFF and then tighten to the specified torque Completely removing the screws or tightening the screws to an incorrect torque may cause drive failure NOTICE M...

Page 194: ...Q2A Technical Manual A SW ON B Screw OFF Figure 5 8 EMC Filter Switch Location 2004 2042 4002 4023 A SW ON B Screw OFF Figure 5 9 EMC Filter Switch Location 2056 4031 4038 A SW ON B Screw OFF Figure 5...

Page 195: ...ive Q2A Technical Manual 195 A SW ON B Screw OFF Figure 5 11 EMC Filter Switch Location 2110 2211 4075 4168 A SW ON B Screw OFF Figure 5 12 EMC Filter Switch Location 2257 2313 4208 4296 A SW ON B Scr...

Page 196: ...t complies with European standards as specified by the manufacturer Use this procedure to install an EMC noise filter to make machinery and devices added to the drive comply with the EMC Directive 1 I...

Page 197: ...Cable clamp conductive Figure 5 16 Ground the Shield A Grounding surface Remove any paint or sealant B Enclosure panel C Metal plate D Drive E Ground the shield F Motor G Motor cable Braided shield c...

Page 198: ...MC Directive before turning on the EMC filter or if there is high resistance grounding If the EMC filter is switched ON without the neutral point being grounded or if there is high resistance groundin...

Page 199: ...ons for compliance with UL standards Area of Use Installation Environment Overvoltage category III and pollution degree 2 or less IEC EN 60664 Ambient Temperature Enclosed wall mounted type UL Type 1...

Page 200: ...tted driver or a hex tool will be necessary to wire the screw clamp terminal Use applicable tools as specified by the recommended conditions in the product manual If you use power tools to tighten the...

Page 201: ...l options for example a DC reactor or braking resistor to terminals 1 2 3 B1 and B2 Failure to obey can cause death or serious injury Refer to Notes on Wire Gauges and Tightening Torques on page 77 fo...

Page 202: ...B2 14 14 10 2 5 6 0 14 10 2 5 6 0 10 M4 1 5 1 7 13 5 15 10 14 8 2 5 10 M4 1 2 1 5 10 6 13 3 2018 R L1 S L2 T L3 10 14 6 2 5 16 14 6 2 5 16 10 M4 1 5 1 7 13 5 15 U T1 V T2 W T3 10 14 6 2 5 16 14 6 2 5...

Page 203: ...2 5 50 8 1 10 50 20 M6 5 5 5 45 49 B1 B2 8 14 8 2 5 10 14 8 2 5 10 10 M4 1 5 1 7 13 5 15 6 8 6 10 16 M6 5 4 6 0 47 8 53 1 2070 R L1 S L2 T L3 1 14 1 2 5 50 6 1 16 50 20 M6 5 5 5 45 49 U T1 V T2 W T3...

Page 204: ...5 70 1 2 0 50 70 28 M8 8 9 71 80 4 4 1 0 25 50 M8 9 0 11 79 7 97 4 2211 R L1 S L2 T L3 250 2 250 35 120 2 0 250 70 120 37 M10 12 14 107 124 U T1 V T2 W T3 300 2 300 35 150 3 0 300 95 150 37 M10 12 14...

Page 205: ...cable gauges 2 Remove insulation from the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lbf in to 40 lbf in...

Page 206: ...10 10 M4 Slotted 1 5 1 7 13 5 15 10 14 8 M4 Phillips slotted combo 1 2 1 5 10 6 13 3 4009 R L1 S L2 T L3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13 5 15 U T1 V T2 W T3 14 14 6 14 6 10 M4 Slotted 1 5 1 7 13...

Page 207: ...B1 B2 10 14 8 14 8 10 M4 Slotted 1 5 1 7 13 5 15 8 10 6 M6 Phillips slotted combo 5 4 6 0 47 8 53 1 4038 R L1 S L2 T L3 6 14 3 8 3 18 M5 Slotted 2 3 2 5 19 8 22 3 U T1 V T2 W T3 8 14 4 10 4 18 M5 Slot...

Page 208: ...7 8 53 1 4103 R L1 S L2 T L3 1 0 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 U T1 V T2 W T3 1 6 2 0 2 2 0 27 M6 Hex socket cap WAF 5 mm 8 9 71 80 1 2 0 2 4 0 2 4 0 27 M8 Hex socket cap WAF 6 m...

Page 209: ...P M10 Hex self locking nut 20 177 2 2 350 M10 Hex bolt slotted 18 23 159 204 4296 R L1 S L2 T L3 3 0 2P 3 4 0 2P 2 0 4 0 2P M10 Hex self locking nut 20 177 U T1 V T2 W T3 3 0 2P 3 4 0 2P 2 0 4 0 2P M1...

Page 210: ...the ends of wires to expose the length of wire shown 3 For wire gauges more than AWG 8 tighten to a tightening torque of 4 1 N m to 4 5 N m 36 lb in to 40 lb in 4 Terminals and 1 have two screws The...

Page 211: ...50 2360 1 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 12 TD 323 TD 312 TP 080 250 2P 250 2P R150 12 TD 325 TD 313 TP 150 350 2P R200 12 TD 327 TD 314 TP 200 2415 1 M12 R60 12 YF 1 YET 300...

Page 212: ...00 10 TD 228 TD 214 TP 100 4371 1 M12 R60 12 YF 1 YET 300 1 TD 321 TD 311 TP 060 3 0 2P 80 12 TD 323 TD 312 TP 080 250 2P 250 2P R150 12 TD 325 TD 313 TP 150 350 2P R200 12 TD 327 TD 314 TP 200 4389 1...

Page 213: ...s not provide branch circuit protection The user must provide branch circuit protection as specified by the National Electric Code NEC the Canadian Electric Code Part I CEC and local codes Table 5 13...

Page 214: ...el Maximum Applicable Motor Output kW HP Input Voltage 460 V Maximum Applicable Motor Output kW HP Input Voltage 460 V Input Current Rating A Semiconductor Protection Fuse Rated Current Manufacturer E...

Page 215: ...4 18 5 25 18 5 25 50 5 FWH 200B 4060 22 30 22 30 43 1 FWH 225A 4075 30 40 30 40 58 3 FWH 250A 4089 37 50 37 50 71 5 FWH 275A 4103 45 60 45 60 86 5 FWH 275A 4140 55 75 55 75 105 FWH 300A 4168 75 100 75...

Page 216: ...ent FLA E5 03 PM Mot Rated Current FLA or E9 06 Motor Rated Current E2 01 Mot Rated Current FLA No Hex Name Description Default Range E2 01 030E Mot Rated Current FLA Sets the motor rated current in a...

Page 217: ...items to calculate motor overload tolerance and supply overload protection for the motor Output current Output frequency Motor thermal characteristics Time characteristics If the drive detects motor o...

Page 218: ...0 The speed control for this motor is 10 to 100 when at 100 load Operating slower than 10 speed at 100 load will cause motor overload Load Tolerance Cooling Capability Overload Characteristics at 100...

Page 219: ...designed to withstand increased temperatures during continuous operation in the low speed range 0 2 base frequency The motor operates continuously at 0 2 to 100 rated speed Operating slower than 0 2 s...

Page 220: ...t Range L1 03 0482 Motor oH AL Reaction Select Sets drive operation when the PTC input signal entered into the drive is at the oH3 Motor Overheat Alarm detection level 3 0 3 0 Ramp Stop The drive ramp...

Page 221: ...Coast Stop The output turns OFF and the motor coasts to stop Fault relay output terminal 1NO 1CM turns ON and 1NC 1CM turns OFF 2 Fast Stop C1 09 The drive stops the motor in the deceleration time set...

Page 222: ...bstances contained in the product will not leak outside of the product during normal use within this period and will have no serious impact on the environment the human body or property The environmen...

Page 223: ...ards Compliance 5 5 5 RoHS SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 223 5 5 RoHS 5 25 RoHS RoHS 2016 1 26 SJ T 11364 2014 6 6 15 5 19 Pb Hg Cd Cr VI PBB PBDE SJ T 11364 GB T 26572 GB T 26572 RoHS...

Page 224: ...ations for the Safety Function Item Description Input output Input 2 Safe Disable input H1 H2 Signal ON level 18 Vdc to 28 Vdc Signal OFF level 4 Vdc to 4 Vdc Output 1 MFDO safety monitor output for e...

Page 225: ...h the Safe Disable function is in operation Failure to obey could cause serious injury or death WARNING Sudden Movement Hazard Remove the pre installed wire links between terminals H1 HC and H2 HC to...

Page 226: ...Drives To Use the Drive Internal Power Supply Figure 5 28 shows an example of how to connect Safe Disable contacts From the terminals HC SN of drive 1 supply the power for the Safe Disable function fo...

Page 227: ...28 Connection Example to Use the Internal Power Supply To Use 24 V External Power Supply Figure 5 29 shows an example of how to connect Safe Disable contacts These conditions limit the number of unit...

Page 228: ...drive Use this formula to calculate the number of units to connect n Number of units to connect Iomax Maximum current that the power supply can supply 234 mA for the internal power supply IMFDI Curre...

Page 229: ...g run close the circuit between terminals H1 HC and H2 HC to disable Safe Torque Off after clearing the Run command Enter the Stop command then enter the Run command when terminals H1 and H2 are ON or...

Page 230: ...e drive first complete all necessary wiring to start the drive then test the Safe Disable input with these steps Keep a record of the test results When the two input channels are OFF Open make sure th...

Page 231: ...SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 231 6 Network Communications 6 1 Field Bus Network Support 232 6 2 Modbus Communications 233...

Page 232: ...communications Install a separately sold communication option on the drive to support other network communications Available Communication Options The following field bus networks are compatible with...

Page 233: ...ive before you start signal communications to make sure that the master uses the correct address numbers A Master PLC B Slave drive Figure 6 1 PLC and Drive Connection Example Communication Specificat...

Page 234: ...5 01 to H5 12 H5 01 Mbus Address H5 02 Mbus BaudRate H5 03 Mbus Parity H5 04 Mbus Error Stop H5 05 Mbus Fault Detection Selection H5 06 Mbus Tx Wait Time H5 09 Mbus CE Detect Time H5 10 Mbus 0025H Uni...

Page 235: ...8 are linked by a logical OR operation Drive Control Select the external command that sets the frequency references and motor run stop with Modbus communications Use the following information to set t...

Page 236: ...um wait time it will trigger a communications error or the drive will ignore the command Figure 6 5 Minimum Wait Time to Send a Message You must set the timer in the master to measure the length of ti...

Page 237: ...m the drive is also 2 bytes Error Check Error check uses the CRC 16 method to detect transmission errors Use the procedure in this section to calculate CRC 16 Command Data When the drive receives data...

Page 238: ...1111 1110 0110 0111 1111 1111 0011 0011 1111 1111 1010 0000 0000 0001 1001 0011 1111 1110 0100 1001 1111 1111 0010 0100 1111 1111 1010 0000 0000 0001 1000 0100 1111 1110 0100 0010 0111 1111 0010 0001...

Page 239: ...e PLC to set Forward run in the drive of slave 1 with a 60 00 Hz frequency reference Note The number of bytes set in the command message set the data quantity 2 during the command message The response...

Page 240: ...code DA 2 Starting No Upper 00 Register status 0F Register status 0F 3 Lower 01 Data in holding register 1 selected with H5 25 Upper 17 Data in holding register 1 selected with H5 25 Upper 17 4 Data Q...

Page 241: ...Lower 29 Lower ED Note The number of bytes set within the response message sets twice the number of data contained in the command message The response message uses the same formula Writing to Non Cons...

Page 242: ...l enable the data on the RAM at the same time This process saves the parameter changes until you de energize the drive 0910 This updates the data on the RAM but does not write data to the EEPROM This...

Page 243: ...nications error 7 De energize the drive 8 Disconnect the wire jumper between terminals DI6 and D0V Set terminal DI6 to its initial function Self Diagnostics is complete and the drive returns to its us...

Page 244: ...Torque compensation 0 1 signed 0006 PID setpoint 0 01 signed 0007 Setting for the multi function analog monitor output terminal 1 10 V 4000 H 0008 Setting for the multi function analog monitor output...

Page 245: ...e day of the week Sunday 00 Monday 01 Tuesday 02 Wednesday 03 Thursday 04 Friday 05 Saturday 06 Regis ter No Hex Description 3006 Date Setting Setting range 0101 to 1231 decimal the default value at e...

Page 246: ...eedback Loss PGoH Encoder PG Hardware Fault oS Overspeed dEv Speed Deviation bit B During Uv Undervoltage detection bit C Uv1 DC Bus Undervoltage Uv2 Control Power Undervoltage Uv3 Soft Charge Answerb...

Page 247: ...bit 2 Speed agreement 1 During agreement bit 3 User defined speed agreement 1 During agreement bit 4 Frequency Detection 1 1 Output frequency L4 01 bit 5 Frequency Detection 2 1 Output frequency L4 01...

Page 248: ...o Minor fault description for more information on the minor fault codes 0080 0097 Use with U2 FAULT U3 FAULT HISTORY Refer to U MONITORS for details and refer to Fault Trace Fault History Descriptions...

Page 249: ...F oH4 Motor Overheat Fault PTC Input Regis ter No Hex Description 00C2 Fault Description 5 bit 0 CE Modbus Communication Error bit 1 bUS Option Communication Error bit 2 3 Reserved bit 4 CF Control Fa...

Page 250: ...t A rUn Motor Switch during Run bit B Reserved bit C CALL Serial Comm Transmission Error bit D UL3 Undertorque Detection 1 bit E UL4 Undertorque Detection 2 bit F SE Modbus Test Mode Error Regis ter N...

Page 251: ...D CPF29 On Delay Error bit E CPF30 BB On Error bit F CPF31 ASIC Code Error Regis ter No Hex Description 00D2 CPF Contents 3 bit 0 CPF32 ASIC Startup Error bit 1 CPF33 Watch dog Eror bit 2 CPF34 Power...

Page 252: ...00DF Reserved Regis ter No Hex Description 00E0 oFb3x Description CN5 B bit 0 oFb30 COM ID Error bit 1 oFb31 Type Code Error bit 2 oFb32 SUM Check Error bit 3 oFb33 Option Receive Time Over bit 4 oFb3...

Page 253: ...CE Bluetooth Communication Error bit 6 F Reserved 00EF 00FA Reserved 00FB Output current Note The unit of display is different for different models 2004 to 2042 4002 to 4023 0 01 A 2056 to 2415 4031 t...

Page 254: ...1 002F EF12 ExFault DI12 0030 Includes oFx Fault Hardware Fault Fault Code Hex Name 0032 dv1 Z Pulse Fault 0033 dv2 Z Pulse Noise Fault Detection 0034 dv3 Inversion Detection 0035 dv4 Inversion Preven...

Page 255: ...Err 013C oFA41 Drive Receive Time Over 4 Fault Code Hex Name 013D oFA42 CtrlResSel 2Err 013E oFA43 Drive Receive Time Over 5 0201 oFb00 Option Not Compatible with Port 0202 oFB01 Option Fault Connecti...

Page 256: ...EF0 Option Card External Fault 001B rUn Motor Switch during Run 001D CALL Serial Comm Transmission Error 001E UL3 Undertorque Detection 1 001F UL4 Undertorque Detection 2 0020 SE Modbus Test Mode Erro...

Page 257: ...Method A1 03 Init Parameters A1 04 Password Input A1 05 Password Setting E1 03 V f Pattern Selection o2 04 Drive KVA Selection Writes the read only data 23 DC Bus Undervoltage Write Error During Uv D...

Page 258: ...6 2 Modbus Communications 258 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 259: ...Alarms and Errors 262 7 3 List of Fault Minor Fault Alarm and Error Codes 263 7 4 Faults 266 7 5 Minor Faults Alarms 285 7 6 Parameter Setting Errors 296 7 7 Auto Tuning Errors 301 7 8 Backup Functio...

Page 260: ...ices if the cause is not known Failure to obey can cause death or serious injury and damage to the drive Only let authorized persons install wire maintain examine replace parts and repair the drive Fa...

Page 261: ...tatic discharge ESD procedures when touching the drive and circuit boards Failure to obey can cause ESD damage to the drive circuitry Do not connect or disconnect the motor from the drive while the dr...

Page 262: ...the motor Some alarms let the user select a motor stopping method If the drive detects a minor fault the terminal set to H2 01 to H2 03 4 Multi Function Digital Output 1 to Multi Function Digital Outp...

Page 263: ...PF16 to CPF24 0091 to 0099 CPF26 to CPF38 009B to 00A7 CPF40 to CPF45 00A9 to 00AE Illuminated Fault 268 CPF06 0087 Illuminated Fault 268 CPF25 009A Illuminated Fault 268 CPyE Copy Function Error 305...

Page 264: ...305 nSE 0052 Illuminated Fault 273 oC 0007 Illuminated Fault 273 oFA00 0101 Illuminated Fault 274 oFA01 0102 Illuminated Fault 274 oFA02 0103 Illuminated Fault 274 Display Hex ALM LED Type Ref oFA03...

Page 265: ...93 qAL3 004B Flashing Alarm 293 qAL4 0071 Flashing Alarm 293 qAL5 0072 Flashing Alarm 293 qFL 004A Illuminated Fault 281 qFL1 0049 Illuminated Fault 281 qFL2 004B Illuminated Fault 281 Display Hex ALM...

Page 266: ...5 0 DB IGBT Protection Disable The braking transistor in the drive is broken Replace the entire drive Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions bUS Option Communicat...

Page 267: ...requency reference to the minimum output frequency and stop the Run command when the drive stops deceleration The drive is trying to ramp to stop a machine that cannot do ramp to stop or on a machine...

Page 268: ...Terminal Board not Connected The terminal board is not correctly connected to the drive 1 De energize the drive 2 Correctly connect the terminal board to the drive 3 Re energize the drive Note Do a F...

Page 269: ...ts this error if the torque reference and acceleration are in opposite directions the speed reference and actual motor speed are more than 30 different for the number of times set to F1 18 Dev3 Mode S...

Page 270: ...rrectly set the MFDI Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions EF2 External Fault Terminal DI2 MFDI terminal DI2 caused an external fault through an external device...

Page 271: ...ite Error There was a problem with the EEPROM hardware Re energize the drive If the fault stays replace the control board or the drive For information about replacing the control board contact the man...

Page 272: ...ol board or the drive For information about replacing the control board contact the manufacturer or your nearest sales representative Note The drive detects this fault if a current short to ground was...

Page 273: ...und to make a short circuit Examine the motor main circuit cable for damage and repair short circuits Measure the resistance between the motor main circuit cable and the ground terminal If there is el...

Page 274: ...ompatible with Port The option card connected to connector CN5 A is not compatible Connect the option card to the correct connector Note Encoder option cards are not compatible with connector CN5 A No...

Page 275: ...Make sure that the option card is correctly connected to the connector 3 If the problem continues replace the option card Note Do a Fault Reset to clear the fault Code Name Causes Possible Solutions o...

Page 276: ...vel Measure the ambient temperature Increase the airflow in the control panel Install a cooling device cooling fan or air conditioner to lower the ambient temperature Remove objects near the drive tha...

Page 277: ...the rated current L1 01 Motor Cool Type for OL1 Calc is set incorrectly Set L1 01 in as specified by the motor qualities for a drive dedicated motor The V f pattern does not fit the motor qualities E...

Page 278: ...ve started the motor overload protection Do a Fault Reset to clear the fault L5 07 OL1 4 Auto Reset Select disables the Auto Restart function Code Name Causes Possible Solutions oL3 Overtorque Detecti...

Page 279: ...Method set in F1 03 Overspeed Detection Selection Code Name Causes Possible Solutions ov Overvoltage Deceleration time is too short and regenerative energy is flowing from the motor into the drive Se...

Page 280: ...ing torque The drive input power voltage is changing too much Examine the input power for problems Make the drive input power stable If the input power supply is good examine the magnetic contactor on...

Page 281: ...o clear the fault Code Name Causes Possible Solutions qFL5 Q2pack Fault 5 There was a fault in the Q2pack program Examine the Q2pack program and remove the cause of the fault This is not a drive fault...

Page 282: ...fault Code Name Causes Possible Solutions SEr Speed Search Retries Exceeded The speed search related parameters are set incorrectly Decrease the value set in b3 10 Speed Det Gain for Estimation Incre...

Page 283: ...cal Weakening Detection 2 The drive detected undertorque as specified by the conditions for mechanical weakening detection set in L6 08 MechF Enable Examine the machine for deterioration Note Do a Fau...

Page 284: ...ales representative Note The drive detects this error if the control power supply voltage decreases Do a Fault Reset to clear the fault Fault trace is not available for this fault Code Name Causes Pos...

Page 285: ...no device around the keypad uses the same radio bandwidth 2400 MHz to 2480 MHz and prevent radio interference Note The drive detects this error when using the Bluetooth LCD keypad to operate the driv...

Page 286: ...unications cable Electrical interference caused a communication data error Examine the control circuit lines main circuit lines and ground wiring and decrease the effects of electrical interference Ma...

Page 287: ...s this error the drive will operate the motor as specified by the stopping method set in F1 04 Speed Dev Detection Select Code Name Causes Possible Solutions dnE Drive Disabled A terminal set for H1 x...

Page 288: ...utions EF4 External Fault Terminal DI4 MFDI terminal DI4 caused an external fault through an external device 1 Find the device that caused the external fault and remove the cause 2 Clear the external...

Page 289: ...tact the manufacturer or your nearest sales representative Note If the drive detects this error the terminal assigned to H2 01 H2 02 and H2 03 4 Multi Function Digital Output 1 Multi Function Digital...

Page 290: ...n the keypad The drive is connected to USB The number of log communication files is more than 1000 The micro SD card does not have available memory space The line number data in a log communication fi...

Page 291: ...rmistor wiring that detects motor temperature is defective Correct wiring errors A fault occurred on the machine Example The machine is locked Examine the machine and remove the cause of the fault The...

Page 292: ...fied by the Stopping Method set in F1 03 Overspeed Detection Selection Code Name Causes Possible Solutions ov DC Bus Overvoltage There are surge voltages in the input power supply Connect a DC reactor...

Page 293: ...specified by the Stopping Method set in F1 02 PGOpen Detection Select Code Name Causes Possible Solutions qAL1 Q2pack Alarm There was an error in the Q2pack program Examine the Q2pack program and rem...

Page 294: ...Digital Output 2 and Multi Function Digital Output 3 Alarm will be ON Code Name Causes Possible Solutions TrPC IGBT Maintenance Time 90 The IGBT is at 90 of its expected performance life Replace the I...

Page 295: ...acturer or your nearest sales representative The drive input power transformer is too small and voltage drops when the power is switched on Check for an alarm when a molded case circuit breaker Leakag...

Page 296: ...utions oPE03 Multi Function Input Setting Err The settings for these parameters do not agree Terminal DI1 to DI8 Function Selection H1 01 to H1 08 Terminal D1 to DF Function Selection F3 10 to F3 25 V...

Page 297: ...nput option card to the drive These settings were entered while H1 xx 9 Ext Ref 1 2 b1 15 1 Analog Input H3 02 0 AI1 Function Selection Frequency Reference or H3 10 0 AI2 Function Selection Set H3 02...

Page 298: ...set at the same time H3 02 H3 06 H3 10 H7 30 10 PID SetPoint H6 01 2 PID SP Value The following parameters are set at the same time H3 02 H3 06 H3 10 H7 30 10 PID SetPoint b5 18 1 b5 19 PID SP Selecti...

Page 299: ...ectly to satisfy the conditions Code Name Causes Possible Solutions oPE11 Carrier Frequency Setting Error The following parameters are set at the same time C6 05 Carrier Freq Proportional Gain 6 C6 04...

Page 300: ...er pulses Set F1 01 correctly The calculation encoder signal frequency at maximum speed is more than 20 kHz Decrease the value set for E1 04 Max Output Frequency and make sure that the output frequenc...

Page 301: ...is incorrect Do Auto Tuning again and set the correct rated current shown on the motor nameplate Code Name Causes Possible Solutions End4 Adjusted Slip Calculation Error The Auto Tuning results were n...

Page 302: ...eplate data entered during Auto Tuning is incorrect Make sure that the input motor nameplate data is correct Do Auto Tuning again and correctly set the motor nameplate data Code Name Causes Possible S...

Page 303: ...its between the wires Check and turn ON any magnetic contactors used between motors Replace the control board or the drive For information about replacing the control board contact the manufacturer or...

Page 304: ...able range 1 Make sure that the input motor nameplate data is correct 2 Do Auto Tuning again and correctly set the motor nameplate data Code Name Causes Possible Solutions Er 21 Z Pulse Correction Err...

Page 305: ...ible Solutions CPyE Error Writing Data Parameter restore did not end correctly Restore the parameters Code Name Causes Possible Solutions CSEr Control Mode Mismatch The keypad is broken Replace the ke...

Page 306: ...UOQ2A01G AC Drive Q2A Technical Manual Code Name Causes Possible Solutions vFyE Parameters do not Match The parameters that are backed up in the keypad and the parameters in the drive are not the same...

Page 307: ...the Troubleshooting tables to remove the fault Note 1 To find the faults that were triggered check the fault history in U2 02 Previous Fault To find information about drive status such as frequency c...

Page 308: ...the keypad does not show Rdy go back to the Home screen The drive stopped was pushed and changed the Run command source to the keypad Do one of these two Push Re energize the drive Note Set o2 01 0 LO...

Page 309: ...W Switch two motor cables U V and W to reverse motor direction A Forward Rotation Direction B Load Shaft Figure 7 1 Forward Rotating Motor Note Refer to the motor specifications and make sure that the...

Page 310: ...oad is too heavy Increase the acceleration time Examine the mechanical brake and make sure that it is fully releasing Decrease the load to make sure that the output current stays less than the motor r...

Page 311: ...for the analog inputs that set the frequency reference Reduce the value set in n4 70 Speed Comp LowFrequency PID control is enabled If PID control is not necessary set b5 01 0 PID Enable Disabled Not...

Page 312: ...et to terminals AI1 AI2 and AI3 are applicable The load is more than the internal torque limit as specified by the drive rated current Replace the drive with a larger capacity model The Load Falls Whe...

Page 313: ...ROL parameters PID Output Fault Causes Possible Solutions There is no PID feedback input Examine the MFAI terminal settings See if H3 02 H3 10 H3 06 F AI1 Function Selection AI2 Function Selection AI3...

Page 314: ...ot necessary to limit the current level of stall during acceleration adjust L3 02 3 If this does not solve the problem set L3 01 2 General Purpose The motor is rotating at this speed b2 01 ZSpd DCI Th...

Page 315: ...bout how to examine and maintain drives in use how to replace cooling fans and other parts and how to store drives 8 1 Safety Precautions 316 8 2 Inspection 318 8 3 Maintenance 321 8 4 Replace a Cooli...

Page 316: ...to more clearly show the inside of the drive Replace covers and shields before operation Use drives only as specified by the instructions Failure to obey can cause death or serious injury Always groun...

Page 317: ...roduct made by the user Make sure that all connections are correct after you install the drive and connecting peripheral devices Failure to obey can cause damage to the drive Comply with proper wiring...

Page 318: ...al shock Recommended Daily Inspection Examine the items in the following table each day to make sure that the components do not wear out or fail Make a copy of this checklist and put a check mark in t...

Page 319: ...le parts and it could be necessary to replace the drive Diodes IGBT Power Transistor Examine for dust or other unwanted material collected on the surface Use a vacuum cleaner to remove unwanted partic...

Page 320: ...Area Inspection Points Corrective Action Checked General Make sure that the keypad shows the data correctly Examine for dust or other unwanted material that collected on components in the area If you...

Page 321: ...rts When you replace these parts make sure that you use manufacturer approved replacement parts for the applicable model and design revision number of your drive Table 8 7 Standard Replacement Period...

Page 322: ...e 50 The IGBTs are at 50 of their performance life estimate Check the load carrier frequency and output frequency TrPC IGBT Maintenance Time 90 The IGBTs are at 90 of their performance life estimate R...

Page 323: ...e for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not tou...

Page 324: ...he fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 8 4 Install the Cooling Fan Note When you install the coolin...

Page 325: ...icators are OFF measure for dangerous voltages to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION...

Page 326: ...ches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of drive Figure 8 10 Install the Cooling Fan Note When you install...

Page 327: ...he time specified on the warning label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 5...

Page 328: ...Install a Fan Reverse the removal procedure to install a cooling fan 1 Connect the drive and the fan connector Figure 8 16 Connect the Power Supply Connector 2 Align the notches on the fan with the p...

Page 329: ...he internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF measure for dangero...

Page 330: ...ling Fan Install a Fan Reverse the removal procedure to install a cooling fan 1 Connect the drive and the fan connector Figure 8 22 Connect Connector 2 Align the notches on the fan with the pins on th...

Page 331: ...trical Shock Hazard Do not examine connect or disconnect wiring on an energized drive Before servicing disconnect all power to the equipment and wait for the time specified on the warning label at a m...

Page 332: ...pull up the back side of the guard A Fan finger guard Figure 8 27 Remove the Fan Finger Guard 2 Pull the cooling fan straight up from the drive Disconnect the power supply connector and remove the fa...

Page 333: ...nt of drive Figure 8 30 Install the Cooling Fan Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the drive 3 Put the cable in the recess of the...

Page 334: ...to make sure that the drive is safe If you do work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink...

Page 335: ...the fan connector Figure 8 36 Connect Connector 2 Align the notches on the fan with the pins on the drive and install the cooling fan in the drive A Notch on fan B Alignment pins on drive C Front of...

Page 336: ...er guard into the holes on the drive Note When you install the cooling fan make sure that you do not pinch cables between the fan finger guard and the drive A Front of drive B Insertion area C Connect...

Page 337: ...s Do not fully remove the cover screws Make sure that the covers do not fall Missing cover screws can cause the cover to fall and cause injury 1 Unplug the fan cable from the hook A Fan unit B Hook C...

Page 338: ...move the fan A Cooling Fan Figure 8 44 Remove the Cooling Fan Install Circulation Fans Reverse the removal procedure to install a circulation fan 1 Connect the drive and the fan connector A Cooling Fa...

Page 339: ...n unit base Figure 8 46 Install the Cooling Fan Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the fan unit base 3 Put the fan unit into the s...

Page 340: ...o work on the drive when it is energized it will cause serious injury or death from electrical shock CAUTION Burn Hazard Do not touch a hot drive heatsink De energize the drive wait 15 minutes minimum...

Page 341: ...ce a Cooling Fan and Circulation Fan SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 341 A Screws A B Screws B C Slide panel Figure 8 49 Slide the Slide Panel 4 Remove the fan unit and the slide panel at...

Page 342: ...Fan unit base D Circulation Fans Figure 8 51 Remove the Cooling Fan Install a Fan Reverse the removal procedure to install a cooling fan 1 Connect the drive and the fan connector A Cooling Fan B Fan...

Page 343: ...an B Fan unit base C Circulation Fans Figure 8 53 Install the Cooling Fan Note When you install the cooling fan make sure that you do not pinch cables between the cooling fan and the fan unit base 3 P...

Page 344: ...fan cable to the fan connector A Fan unit B Fan connector C Fan cable Figure 8 54 Connect Cooling Fan Connectors 6 Reattach the drive cover 7 Energize the drive and set o4 03 0 Fan Oper Setting 0 h t...

Page 345: ...ard cooling fan unit C Fan connector Figure 8 55 Circulation Fan Components 2 Loosen the circuit board cooling fan unit screws and slide the circuit board cooling fan unit up Note To remove the fan un...

Page 346: ...ircuit board cooling fan in the fan unit then use the screws to safety the circuit board cooling fan to the fan unit base Tighten the M4 screws to a tightening torque of 0 98 N m to 1 33 N m 8 67 lb i...

Page 347: ...rive Q2A Technical Manual 347 3 Connect the fan cable to the fan connector A Fan cable B Circuit board cooling fan unit C Fan connector Figure 8 60 Connect Cooling Fan Connectors 4 Reattach the drive...

Page 348: ...label at a minimum The internal capacitor stays charged after the drive is de energized The charge indicator LED extinguishes when the DC bus voltage decreases below 50 Vdc When all indicators are OFF...

Page 349: ...driver torque ratchet or torque wrench for the screws A slotted driver or a hex tool will be necessary to wire the screw clamp terminal Use applicable tools as specified by the recommended conditions...

Page 350: ...IT HEX 6 50 PHOENIX CONTACT 8 12 N m 2 3 M10 Hex socket cap WAF 8 mm Bit SF BIT HEX 8 50 PHOENIX CONTACT 12 14 N m 2 3 1 When wiring drive models 2056 and 4089 and smaller select the correct tools for...

Page 351: ...to fully open the terminal block opening Note The terminal block openings ship from the factory as fully open Figure 8 68 Loosen Terminal Block Screws 3 Put a wire with prepared ends into the main ci...

Page 352: ...e cutaway section of the wiring cover as the section may fly out in unpredictable directions Make sure that the clipped section does not cause damage to the wires If you use wires that are not specifi...

Page 353: ...e 8 74 Safety the Terminal Block 3 Install the front cover and the keypad to their initial positions 4 Check o2 04 Drive KVA Selection Note When you save parameter information in a keypad that you ins...

Page 354: ...he battery remains in use even when power to the drive has been shut off Be sure to also remove the battery in the keypad when the drive will be shut off for long periods of time Replace the battery w...

Page 355: ...osive Gas Do not keep the drive in locations with corrosive gas For example chemical plants refineries and sewage plants Salt Damage Do not keep the drive in salty locations For example locations near...

Page 356: ...8 7 Storage Guidelines 356 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 357: ...SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 357 9 Disposal 9 1 Safety Precautions 358 9 2 Disposal Instructions 359...

Page 358: ...d injury Do not disassemble batteries Do not expose batteries to heat or fire Improper handling may result in batteries bursting and igniting which could cause fire and injury Sudden Movement Hazard D...

Page 359: ...microSD card from the keypad before you discard the drive We recommend that customers physically destroy the microSD card in a shredder or use data wipe software to fully erase the card WEEE Directiv...

Page 360: ...9 2 Disposal Instructions 360 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 361: ...0 2 Model Specifications 200 V Class 363 10 3 Model Specifications 400 V Class 366 10 4 Drive Specifications 372 10 5 Drive Derating 375 10 6 Drive Watt Loss 380 10 7 Leakage Current for Built in Filt...

Page 362: ...VA The maximum applicable motor output The rated input current The rated output capacity The rated output current Table 10 1 Drive Duty Modes Duty Rating C6 01 Setting Application Default Carrier Freq...

Page 363: ...Z Open Loop Vector Control EZOLV 120 Hz Closed Loop V f Control CL V f Closed Loop Vector Control CLV Advanced Open Loop Vector Control for PM AOLV PM and Closed Loop Vector Control for PM CLV PM 400...

Page 364: ...or PM OLV PM 590 Hz Measures for Harmonics DC reactor External options Standard internal characteristics Braking Device Braking Transistor Standard internal characteristics EMC Filter EMC Filter IEC61...

Page 365: ...ector Control for PM AOLV PM and Closed Loop Vector Control for PM CLV PM 400 Hz V f Control V f Open Loop Vector Control OLV and Open Loop Vector Control for PM OLV PM 590 Hz Measures for Harmonics D...

Page 366: ...1 ND 1 7 2 4 3 8 5 5 6 1 8 8 11 17 Rated Output Current A 460 V HD 1 8 3 4 4 8 5 5 7 2 9 2 14 8 18 ND 2 1 4 1 5 4 7 1 8 9 11 9 17 5 23 4 460 V HD 1 6 2 1 3 4 4 8 6 9 7 6 11 14 ND 2 1 3 4 8 6 9 7 6 11...

Page 367: ...must be equal to or more than the motor rated current 3 Assumes the value at the rated output current The input current rating changes when the power supply transformer input reactor wiring connectio...

Page 368: ...f Open Loop Vector Control OLV and Open Loop Vector Control for PM OLV PM 590 Hz Measures for Harmonics DC Reactor External options Standard internal characteristics Braking Device Braking Transistor...

Page 369: ...ut Current A 460 V HD 112 150 180 216 260 304 371 ND 140 168 208 250 296 371 389 460 V HD 96 124 156 180 240 302 361 ND 124 156 180 240 302 361 414 Overload Tolerance HD 150 of the rated output curren...

Page 370: ...V motor ratings as specified in NEC Table 430 250 The rated output current of the drive output amps must be equal to or more than the motor rated current 3 Assumes the value at the rated output curren...

Page 371: ...Loop Vector Control OLV and Open Loop Vector Control for PM OLV PM 590 Hz Measures for Harmonics DC Reactor Standard internal characteristics Braking Device Braking Transistor External options EMC Fil...

Page 372: ...ency Setting Resolution Digital inputs 0 01 Hz Analog inputs 1 2048 of the maximum output frequency 11 bit signed Output Frequency Resolution 0 001 Hz Frequency Setting Signal Main speed frequency ref...

Page 373: ...trigger the overload protection function within the overload tolerance if the output frequency is less than 6 Hz Do not allow the overload more than once every ten minutes Overvoltage Protection 200 V...

Page 374: ...oltage in these conditions Installing the drive at 2000 m 6562 ft or lower Installing the drive between 2000 m to 4000 m 6562 ft to 13123 ft and grounding the neutral point on the power supply Contact...

Page 375: ...33 0 33 0 33 0 29 3 24 8 20 2 42 38 4 33 29 4 24 9 20 4 2056 47 0 47 0 47 0 43 4 38 9 34 4 56 52 4 47 43 4 38 9 34 4 2070 60 0 60 0 60 0 56 0 51 0 46 70 66 0 60 56 0 51 0 46 0 2082 75 0 75 0 75 0 68 6...

Page 376: ...ating ND2 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 2 kHz 5 kHz 8 kHz 10 kHz 12 5 kHz 15 kHz 4002 2 1 1 9 1 6 1 4 1 1 0 9 2 1 2 0 1 8 1 7 1 5 1 4 4004 2 8 2 5 2 1 1 8 1 4 1 1 3 0 2 8 2 5 2 3 2 0 1 8 40...

Page 377: ...11 2 9 1 6 9 2021 17 5 17 5 16 8 14 7 12 6 10 4 21 0 18 9 16 8 14 6 12 5 10 4 2030 25 0 25 0 24 0 21 0 18 0 15 0 30 0 27 0 24 0 21 0 18 0 15 0 2042 33 0 33 0 31 2 25 7 20 2 14 7 42 0 36 6 31 2 25 8 20...

Page 378: ...89 0 292 5 453 0 296 7 4568 453 0 340 7 568 0 372 0 4675 605 0 455 0 675 0 455 0 Table 10 18 AOLV PM Carrier Frequency and Rated Current Derating 460 V Model Rated Current A Heavy Duty Rating HD2 Norm...

Page 379: ...8 515 0 337 5 4675 Altitude Derating Install the drive in a location that with an altitude of 1000 m 3281 ft or lower Derate the output current by 1 for each 100 m 328 ft to install the drive in alti...

Page 380: ...680 892 2169 145 5 275 820 1095 2211 180 5 314 991 1305 2257 215 5 398 1252 1650 2313 283 5 502 1643 2145 2360 346 5 582 1978 2560 2415 415 5 644 2359 3003 Table 10 20 Drive Watt Loss Normal Duty Mod...

Page 381: ...801 4103 91 8 237 779 1016 4140 112 5 300 956 1256 4168 150 5 486 1274 1760 4208 180 5 446 1432 1878 4250 216 5 558 1464 2022 4296 260 5 692 2061 2753 4371 304 5 824 2346 3170 4389 371 5 777 2212 2989...

Page 382: ...4005 5 4 2 48 31 79 4007 7 1 2 52 44 96 4009 8 9 2 42 58 100 4012 11 9 2 57 84 141 4018 17 5 2 82 144 226 4023 23 4 2 108 185 293 4031 31 2 138 222 360 4038 38 2 145 270 415 4044 44 2 168 335 503 4060...

Page 383: ...2 64 112 176 4023 21 2 87 158 245 4031 27 2 109 188 297 4038 34 2 116 234 350 4044 40 2 137 296 433 4060 52 2 133 379 512 4075 65 2 156 450 606 4089 77 2 180 569 749 4103 96 2 229 698 927 4140 124 2...

Page 384: ...8 2 2030 18 2 2042 18 2 2056 18 2 2070 74 7 Model Leakage Current mA 2082 74 7 2110 78 1 2138 85 1 2169 85 1 2211 85 1 2257 98 4 2313 98 4 2360 98 4 2415 98 4 400 V Class Model Leakage Current mA 4002...

Page 385: ...138 5 43 38 1 50 102 4 02 102 4 02 248 9 76 6 0 236 1 6 0 063 5 0 197 M5 3 5 7 72 2018 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 236 1 6 0 063 5 0 197 M5 3 8 8 38 202...

Page 386: ...7 8 16 4009 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76 6 0 236 1 6 0 063 5 0 197 M5 3 7 8 16 4012 140 5 51 260 10 24 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 248 9 76...

Page 387: ...2 W1 W2 H1 H2 t1 t2 d 2056 180 7 09 300 11 81 202 7 95 134 5 28 68 2 68 140 5 51 140 5 51 284 11 18 8 0 315 1 6 0 063 1 6 0 063 M5 6 13 23 Table 10 28 400 V class IP20 Model Dimensions mm in Weight kg...

Page 388: ...87 3 43 192 7 56 192 7 56 335 13 19 8 0 315 2 3 0 091 2 3 0 091 M6 8 5 18 74 2082 220 8 66 350 13 78 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 335 13 19 8 0 315 2 3 0 091 2 3 0 091 M6 9 5 20 95 Tabl...

Page 389: ...ht kg lb W H D D1 D2 W1 W2 W5 max H1 H2 H4 t1 t2 d 2110 240 9 45 400 15 75 280 11 02 166 6 54 114 4 49 195 7 68 186 7 32 12 0 472 375 14 76 17 5 0 689 17 5 0 689 2 3 0 091 2 3 0 091 M6 19 41 90 Table...

Page 390: ...02 166 6 54 114 4 49 170 6 69 165 6 50 12 0 472 424 16 69 16 0 630 29 1 14 21 0 827 2 3 0 091 2 3 0 091 M6 22 48 51 Table 10 34 400 V class IP20 Model Dimensions mm in Weight kg lb W H D D1 D2 W1 W2 W...

Page 391: ...5 1 12 20 5 0 807 2 3 0 091 2 3 0 091 M8 35 77 18 2211 264 10 39 543 21 38 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 12 0 472 516 20 31 17 5 0 689 28 5 1 12 20 5 0 807 2 3 0 091 2 3 0 091 M8 36 79...

Page 392: ...54 260 10 24 160 6 30 218 8 58 218 8 58 18 0 709 659 25 94 28 1 10 43 5 1 71 28 5 1 12 4 5 0 177 4 5 0 177 M10 61 134 51 Table 10 38 400 V class IP20 Model Dimensions mm in Weight kg lb W H D D1 D2 W...

Page 393: ...44 1 73 30 1 18 4 5 0 177 4 5 0 177 M12 106 233 73 2415 440 17 32 800 31 50 472 18 58 254 10 00 218 8 58 370 14 57 370 14 57 20 0 787 757 29 80 28 1 10 44 1 73 30 1 18 4 5 0 177 4 5 0 177 M12 112 246...

Page 394: ...44 88 480 18 90 260 10 24 220 8 66 450 17 72 450 17 72 225 8 86 225 8 86 20 0 787 1093 43 03 25 5 1 00 43 5 1 71 30 5 1 20 4 5 0 177 4 5 0 177 M12 198 436 59 4568 510 20 08 1140 44 88 480 18 90 260 10...

Page 395: ...300 11 81 176 6 93 138 5 43 38 1 50 102 4 02 102 4 02 260 10 24 248 9 76 6 0 236 40 1 57 1 5 0 059 1 6 0 063 5 0 197 M5 4 8 82 4007 140 5 51 300 11 81 211 8 31 138 5 43 73 2 87 102 4 02 102 4 02 260...

Page 396: ...UL Type 1 Model Dimensions mm in Weight kg lb W H D D1 D2 W1 W2 H0 H1 H2 H3 H4 t1 t2 d 4031 180 7 09 340 13 39 202 7 95 134 5 28 68 2 68 140 5 51 140 5 51 300 11 81 284 11 18 8 0 315 40 1 57 1 5 0 05...

Page 397: ...00 V Class UL Type 1 Model Dimensions mm in Weight kg lb W H D D1 D2 W1 W2 H0 H1 H2 H3 H4 t1 t2 d 4044 220 8 66 400 15 75 227 8 94 140 5 51 87 3 43 192 7 56 192 7 56 350 13 78 335 13 19 8 0 315 50 1 9...

Page 398: ...or and Mounting Dimensions Diagram 4 Table 10 45 400 V Class UL Type 1 Model Dimensions mm in Weight kg lb W H D D1 D2 W1 W2 W3 max H0 H1 H2 H3 H5 t1 t2 d 4075 244 9 61 500 19 69 280 11 02 166 6 54 11...

Page 399: ...pe 1 Model Dimensions mm in Weight kg lb W H D D1 D2 W1 W2 W3 max H0 H1 H2 H3 H5 t1 t2 d 4089 259 10 20 580 22 83 280 11 02 166 6 54 114 4 49 170 6 69 165 6 50 10 0 394 450 17 72 424 16 69 16 0 630 13...

Page 400: ...mensions mm in Weight kg lb W H D D1 D2 W1 W2 W3 max H0 H1 H2 H3 H5 t1 t2 d 4140 268 10 55 700 27 56 335 13 19 186 7 32 149 5 87 190 7 48 182 7 17 10 0 394 543 21 38 516 20 31 17 5 0 689 157 6 18 20 5...

Page 401: ...d 4208 316 12 44 915 36 02 420 16 54 260 10 24 160 6 30 218 8 58 218 8 58 16 0 630 700 27 56 659 25 94 28 1 102 215 8 46 28 5 1 122 4 5 0 177 4 5 0 177 M10 66 145 53 4250 316 12 44 915 36 02 420 16 5...

Page 402: ...H5 t1 t2 d 4371 444 17 48 1045 41 14 472 18 58 254 10 00 218 8 58 370 14 57 370 14 57 18 0 709 800 31 50 757 29 80 28 1 102 245 9 65 30 1 181 4 5 0 177 4 5 0 177 M12 119 262 40 Knock Out Hole Dimensi...

Page 403: ...4038 Model Dimensions mm in D D1 D2 D3 W W1 d4 d5 4031 4038 67 5 2 66 86 5 3 41 60 2 36 34 1 34 54 2 13 46 5 1 83 35 1 38 44 1 73 4044 4060 Figure 10 20 Knock Out Dimensions Diagram 3 Models 4044 and...

Page 404: ...ions Diagram 4 Models 4075 Model Dimensions mm in D D1 D2 W W1 d4 d5 4075 112 5 4 43 96 3 78 48 5 1 91 73 2 87 38 1 50 35 1 38 50 1 97 4089 4103 Figure 10 22 Knock Out Dimensions Diagram 5 Models 4089...

Page 405: ...Models 4140 and 4168 Model Dimensions mm in D D1 D2 W W1 d4 d5 d6 4140 4168 149 5 87 117 4 61 56 2 20 78 3 07 37 5 1 48 44 1 73 35 1 38 62 2 44 4208 to 4296 Figure 10 24 Knock Out Dimensions Diagram...

Page 406: ...nsions 406 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual 4371 Figure 10 25 Knock Out Dimensions Diagram 9 Models 4371 Model Dimensions mm in D D1 D2 W W1 W2 d4 d5 4371 218 8 58 170 6 69 66 6 2 62 145 5...

Page 407: ...uit damage to the power supply system provide overload protection for wiring prevent electrical shock and provide ground fault protection against earth leakage fires Note You can use a molded case cir...

Page 408: ...nal Mounting Attachment for Braking Unit Fin EZZ021711A To install the heatsink for the braking unit outside of the control panel Engineering Tools Name Model Purpose Q2edit To use a PC to configure d...

Page 409: ...nfigure very accurate analog references at high resolution Input signal level 10 Vdc to 10 Vdc 20 k at 4 mA to 20 mA 250 Input channel 3 channels Use a DIP switch to select voltage input or current in...

Page 410: ...and PG RT3 2 CN5 C 1 AO A3 DO A3 CN5 A B and C 1 AI A3 3 DI A3 3 SI EL3 SI EN3 SI EP3 SI ES3 CN5 A 1 1 To connect only one PG option card use the CN5 C connector To connect two PG option cards use the...

Page 411: ...8 11 9 L PROTECTION 466 11 10 n SPECIAL 475 11 11 o KEYPAD 481 11 12 q Q2PACK PARAMETERS 486 11 13 r Q2PACK JOINTS 487 11 14 T AUTOTUNING 488 11 15 U MONITORS 491 11 16 A1 02 Control Method Dependent...

Page 412: ...perating the drive with Open Loop Vector Control for PM The parameter is available when operating the drive with Advanced Open Loop Vector Control for PM The parameter is available when operating the...

Page 413: ...word Input Entry point for the password set in A1 05 Password Setting The user can view the settings of parameters that are locked without entering the password Enter the correct password in this para...

Page 414: ...eters A2 01 to A2 32 The Manual Setup section of the keypad shows the set parameters You can immediately access these set parameters Parameters in General Purpose Setup Mode Determined by A1 07 533 A2...

Page 415: ...Speed 1 1 4 541 b1 06 0185 Double Scan DI Inputs Select Sets the number of times that the drive reads the sequence input command to prevent problems from electrical interference 1 Single Scan 2 Doubl...

Page 416: ...00 548 b2 03 018B DCInj Time Start Sets the DC Injection Braking Time at stop Sets the zero speed control at stop in CLV AOLV or CLV PM A1 02 4 0 03 s Other than A1 02 4 0 00 s 0 00 10 00 s 548 b2 04...

Page 417: ...equencies from Speed Estimation Speed Search 1 05 1 00 1 20 555 b3 14 019E Speed Bi Directional Search Sets the direction of Speed Search to the direction of the frequency reference or in the motor ro...

Page 418: ...ol Method PM AOLVector Set b3 61 0 0 for an ordinary IPM motor When you use High Frequency Injection Auto Tuning the drive will automatically set this value Note Set n8 35 1 InitRotorPos Selection Pul...

Page 419: ...put Frequency 100 0 0 0 100 0 567 b5 07 01AB RUN PID Offset Adjustment Sets the offset for the PID control output as a percentage of E1 04 Max Output Frequency 0 0 100 0 100 0 567 b5 08 01AC Expert PI...

Page 420: ...1A1 PID HiHi Limit Level Sets the level that triggers Excessive PID Feedback FbH as a percentage of E1 04 Max Output Frequency 100 0 100 571 b5 37 01A2 PID HiHi Time Sets the length of time that the f...

Page 421: ...b5 91 EZsleep Min Spd and b5 92 EZsleep Level 0 rpm 1 0 1Hz units 1 0 1 574 b5 91 0B91 RUN EZsleep Min Spd Sets the minimum speed for the EZ Sleep Wakeup function This parameter uses the largest value...

Page 422: ...gy saving control Determined by A1 02 C6 01 and o2 04 0 00 10 00 s 578 b8 04 01CF Expert eSave Coef Value Sets the Energy saving control coefficient to maintain maximum motor efficiency The default se...

Page 423: ...Enabled 0 0 1 581 b8 29 0B8C eSave Priority Mode Sets the priority of drive response between changes to the load or Energy saving control 0 Priority Drive Response 1 Priority Energy Savings 0 0 1 581...

Page 424: ...s 587 C1 10 0209 Ac Dec Units Sets the setting units for C1 01 to C1 08 Accel Decel Times 1 to 4 C1 09 Fast Stop Time L2 06 KEB Decel Time and L2 07 KEB Accel Time 0 0 01s 1 0 1s 1 0 1 587 C1 11 020A...

Page 425: ...election Enabled 90 0 50 0 100 0 592 C3 21 033E RUN M2 Slip Comp Gain Sets the gain for the motor 2 slip compensation function Usually it is not necessary to change this setting Note Correctly set the...

Page 426: ...ption Default Range Ref C5 01 021B RUN ASR PGain 1 Sets the gain to adjust ASR response Determined by A1 02 0 00 300 00 599 C5 02 021C RUN ASR ITime 1 Sets the ASR integral time Determined by A1 02 0...

Page 427: ...rd 1 High Perf 1 0 0 1 603 C5 32 0361 M2 I Oper Ac Dec Sets integral operation during acceleration and deceleration for motor 2 0 Disabled 1 Enabled 0 0 1 603 C5 37 0278 Expert M2 Inertia Sets the mot...

Page 428: ...F Carrier Frequency Selection User C6 03 to C6 05 to set this parameter Determined by C6 02 1 0 15 0 kHz 606 C6 04 0226 Carrier Lower Frequency Limit Sets the lower limit of the carrier frequency Set...

Page 429: ...ctor PM CLVector 0 00 Hz 0 00 590 00 Hz 611 d1 08 0287 RUN Reference 8 Sets the frequency reference in the units from o1 03 FrqDisplay Unit Selection Note The default setting is o1 03 1 0 01 100 E1 04...

Page 430: ...cy references This value is a percentage of E1 04 Max Output Frequency 100 0 0 0 110 0 614 d2 02 028A FRef Lower Limit Sets minimum limit for all frequency references This value is a percentage of E1...

Page 431: ...ower Limit Sets the lower limit of the Up Down 2 bias as a percentage of E1 04 Max Output Frequency 0 0 99 9 0 0 620 d4 10 02B6 Up Dw Frq Low Limit Select Sets the lower frequency limit for the Up Dow...

Page 432: ...e the excitation current reference as a percentage of E2 03 Mot No Load Current Usually it is not necessary to change this setting 400 100 400 627 d7 OFFSET FREQUENCY No Hex Name Description Default R...

Page 433: ...0 0 V 635 E1 06 0305 Base Frequency Sets the base frequency for the V f pattern Determined by A1 02 and E5 01 0 0 E1 04 635 E1 07 0306 Mid A Frequency Sets a middle output frequency for the V f patter...

Page 434: ...319 M2 Control Method Selection Sets the control method for motor 2 Note When you change this setting the drive will set all parameters that are dependent on this parameter to their default settings 0...

Page 435: ...coefficient at 50 of the magnetic flux 0 50 0 00 0 50 643 E4 08 0344 M2 Satur Coeff 2 Sets the motor 2 iron core saturation coefficient at 75 of the magnetic flux 0 75 E4 07 0 75 643 E4 09 033F Expert...

Page 436: ...9 01 100 7200 min 1 647 E9 04 11E7 Base Frequency Sets the rated frequency of the motor Determined by E9 01 40 0 120 0 Hz 647 E9 05 11E8 Base Voltage Sets the rated voltage of the motor Determined by...

Page 437: ...652 F1 10 0389 Speed Dev Level Sets the detection level of dEv Speed Deviation as a percentage when the maximum output frequency is 100 10 0 50 652 F1 11 038A Speed Dev Delay Time Sets the length of...

Page 438: ...t digit is the numerator and the second and third digits set the denominator The dividing ratio 1 x yz when the setting value is a 3 digit value xyz 001 001 032 102 132 1 1 32 655 F1 36 03B5 Enc2 PCB...

Page 439: ...or 1 FrqDisplay Unit Selection 0 01 Hz or 0 01 100 E1 04 to enable this function Note The input signal type is BCD when o1 03 2 or 3 rpmor User selected units The o1 03 value sets the setting units 0...

Page 440: ...election Sets the function for terminal DF of the DI A3 when F3 01 8 D In Funct Selection MF Digital Input 0 0 4 6 19F 662 F4 ANALOG OUTPUT No Hex Name Description Default Range Ref F4 01 0391 Term V1...

Page 441: ...put Mode Selection 8 CH Sel F5 01 to F5 08 to enable this function B 0 1A7 666 F5 07 039F Term M1 M2 Function Select Sets the function of terminal 2NO 2CM on the DO A3 option Set F5 09 2 DO A3 Output...

Page 442: ...C Link communication Restart the drive after you change this setting 0 156 kbps 1 625 kbps 2 2 5 Mbps 3 5 Mbps 4 10 Mbps 0 0 4 670 F6 14 03BB BUS Err AutoReset Sets the automatic reset function for bU...

Page 443: ...receives the Clear Mode command 0 Reset 1 Hold Previous State 0 0 1 675 F6 32 03CD PROFI DP Data Format Select Sets the data format of PROFIBUS DP communication Restart the drive after changing this...

Page 444: ...to see the actual DeviceNet communications speed using the keypad This parameter functions as a monitor only 0 125 kbps 1 250 kbps 2 500 kbps 0 0 2 678 F6 56 03D7 DNet Speed Scale Factor Sets the spe...

Page 445: ...artup Static Use parameters F7 01 to F7 04 IPAddress 1 to IPAddress 4 to set the IP Address Be sure to set a different IP address for each drive on the network Also set parameters F7 01 to F7 12 1 0 2...

Page 446: ...Object 0 15 15 682 F7 18 03F6 E IP Current Scale Factor Sets the scaling factor for the output current monitor in the EtherNet IP Class ID 2AH Object 0 15 15 682 F7 19 03F7 E IP Torque Scale Factor Se...

Page 447: ...F7 71 0 0 685 F7 72 078C PZD3 Read Sets the Modbus address for PZD3 PPO Read A value of 0 will disable the PZD3 PPO input load operation from the Modbus register 0 685 F7 73 078D PZD4 Read Sets the Mo...

Page 448: ...Funct Sel 2 Sets the second function for MFDI terminal DI4 0 1 4 6 19F 689 H1 25 0B74 DI5 Funct Sel 2 Sets the second function for MFDI terminal DI5 0 1 4 6 19F 690 H1 26 0B75 DI6 Funct Sel 2 Sets th...

Page 449: ...1 17 Jog Reference 693 8 Jog Reverse Sets the command to operate the motor in the reverse direction at the Jog Frequency set in d1 17 Jog Reference 693 9 Ext Ref 1 2 Sets the drive to use Run command...

Page 450: ...e keypad and ignore Run commands when the terminal is OFF 697 1B Baseblock NO Sets the command that stops drive output and coasts the motor to stop when the input is ON ON Baseblock drive output stop...

Page 451: ...ted 701 45 ASR Gain Switch Sets the function to switch the ASR proportional gain set in C5 01 ASR PGain 1 and C5 03 ASR PGain 2 ON C5 03 OFF C5 01 701 46 ASR I Reset Sets the command to reset the inte...

Page 452: ...terminal ON and OFF to switch the PID input level polarity 707 77 PID SP 1 Set this function and H1 xx 78 PID SP 2 together Sets the function to switch the PID setpoint to b5 58 to b5 60 PID Setpoint...

Page 453: ...712 H2 09 0B3C Mbus Reg2 Address Select Sets the address of the Modbus register output to the MFDO terminal 0001 0001 1FFF 712 H2 10 0B3D Mbus Reg2 Bit Select Sets the bit of the Modbus register outpu...

Page 454: ...ut Function Sets the MFDO for bit 0 of Modbus register 15E0 Hex 0 0 1A7 716 H2 41 0B59 Mbus 15E0h b1 Output Function Sets the MFDO for bit 1 of Modbus register 15E0 Hex 0 0 1A7 716 H2 42 0B5A Mbus 15E...

Page 455: ...is input and when the drive is making voltage ON Drive is running OFF Drive is stopping 718 6 Reverse The terminal activates when the motor operates in the reverse direction ON The motor is operating...

Page 456: ...the range of the frequency reference L4 04 SpAgree Det Width Note The drive uses the motor speed as the reference in CLV and CLV PM ON The output frequency is in the range of frequency reference L4 0...

Page 457: ...726 1E Motor2 Select The terminal activates when motor 2 is selected ON Motor 2 Selection OFF Motor 1 Selection 726 1F Restart Enable The terminal activates when the Auto Restart function is trying t...

Page 458: ...y reference 730 4C BrkRes Fault The terminal activates when the mounting type braking resistor is overheating or when there is a braking transistor fault 730 4D Motor OL1 The terminal activates when t...

Page 459: ...2 4 to 20 mA 3 0 to 20 mA 0 0 3 735 H3 06 0414 AI3 Function Selection Sets a function for MFAI terminal AI3 1 0 32 735 H3 07 0415 RUN AI3 Gain Setting Sets the gain of the analog signal input to MFAI...

Page 460: ...ting value of 100 739 3 FrqBIAS Frq Enters the bias value added to the frequency reference if E1 04 Max Output Frequency is 100 739 4 Freq Ref BIAS The input value from the MFAI terminal set with this...

Page 461: ...art of the U MONITORS For example set H4 01 102 to monitor U1 02 Output Frequency 102 000 999 745 H4 02 041E RUN AO1 An Out Gain Sets the gain of the monitor signal that is sent from MFAO terminal AO1...

Page 462: ...rive after you change the parameter setting 1 1200 bps 2 2400 bps 3 4800 bps 4 9600 bps 5 19 2 kbps 6 38 4 kbps 7 57 6 kbps 8 76 8 kbps 9 115 2 kbps 4 1 9 748 H5 03 0427 Mbus Parity Sets the communica...

Page 463: ...responding to the master device 0042H U1 03 0000H FFFFH 751 H5 28 158C RUN Mbus 5A Reg4 Selection Returns the contents of the specified Modbus communications register when responding to the master de...

Page 464: ...7 16 Virtual Out4 Select Function 0 0 4 6 19F 756 H7 10 11A4 Expert Virtual Out1 Select Function Sets the function for virtual digital output 1 0 0 1A7 756 H7 11 11A5 Expert Virtual Out1 Delay Time Se...

Page 465: ...3 0 10 VDC 1 1 3 757 H7 41 1164 Virtual AOut Select Function Sets the monitor to be output from the virtual analog output Set the x xx part of the Ux xx MONITOR For example set x xx to 102 to monitor...

Page 466: ...t Level Sets the reference current for the motor 1 thermal overload detection Note When the current level 0 0 A you cannot set this value 10 of drive rated current 0 0 A 0 0 A or 10 to 150 of the driv...

Page 467: ...771 L2 09 048D Expert KEB Min Frq Level Sets the quantity of output frequency reduction used when KEB operation starts as a percentage of the motor rated slip 20 0 100 771 L2 10 048E Expert Minimum K...

Page 468: ...ion during Run 0 Disabled 1 Enabled Determined by A1 02 0 Determined by A1 02 777 L3 06 0494 StallP Level Run Sets the current level that starts Stall Prevention during run A setting of 100 is equal t...

Page 469: ...Usually it is not necessary to change this setting 100 0 ms 1 0 1000 0 ms 782 L3 40 11D4 CurLim SCurve Acc Dec Sets the function to enable and disable the best Jerk Control Settings used for current l...

Page 470: ...L3 and oL4 in order 0 Disabled 1 Enabled oL4 1111 0000 1111 786 L5 08 0B2B U OV OH GF A Reset Select Use these 4 digits to set the Auto Restart function for Uv1 ov oH1 and GF From left to right the di...

Page 471: ...bled 0 Alarm 1 Fault 0 0 1 791 L6 57 04D3 MechF AbsSpeed Sets the speed where the drive detects mechanical deterioration and how the drive operates operation status after detection Only available when...

Page 472: ...ies braking resistor 3 ED installed on the heatsink 0 Disabled 1 Enabled 0 0 1 795 L8 02 04AE Overheat Alm Level Sets the oH detection level Determined by o2 04 and C6 01 50 150 C 795 L8 03 04AF Overh...

Page 473: ...2 CF STPo Detection Enabled 3 CF ALM Stop Determined by A1 02 1 3 798 L8 27 04DD OverCurr Det Gain Sets the PM motor overcurrent detection level as a percentage of the motor rated current value 300 0...

Page 474: ...efore the drive detects an STPo Desynchronization Error 10 times 1 10 times 802 L8 90 0175 Expert STPo Detect Level Sets the detection level that the control fault must be equal to or more than to cau...

Page 475: ...art Determined by A1 02 1 3 805 n1 16 0BFB HuntPrev HiFc Gain Sets the gain for the hunting prevention function This parameter functions best with a high carrier frequency Usually it is not necessary...

Page 476: ...nabled When the output frequency n4 61 the drive adjusts the torque to agree with the settings for n4 60 and n4 62 Usually it is not necessary to change this setting 6 00 Hz 0 50 12 00 Hz 810 n4 62 1B...

Page 477: ...Gain Sets the ratio between load inertia and motor inertia Inertia Tuning automatically sets the Feedforward Control Gain value 1 00 0 00 100 00 815 n5 04 05B3 RUN Expert Speed Response Frequency Sets...

Page 478: ...d Every Time 2 1 3 818 n8 PM MOTOR CONTROL TUNING No Hex Name Description Default Range Ref n8 01 0540 Expert PolPos Detection Current Sets the Initial Rotor Position Estimated Current as a percentage...

Page 479: ...Current Sets the d axis current to that the drive will supply to the motor to run it at a constant speed with a heavy load This parameter is a percentage where E5 03 PM Mot Rated Current FLA 100 Usual...

Page 480: ...current Note When n8 79 0 the drive will use the value set in n8 51 Ac Dec Pull In Current 0 0 200 825 n8 84 02D3 Expert Polarity Det Current Sets the current that the drive uses to estimate the initi...

Page 481: ...UN LCD Backlight Brightness Sets the intensity of the LCD keypad backlight 3 1 5 829 o1 37 11BA RUN LCD Blight ON OFF Selection Sets the automatic shut off function for the LCD backlight 0 OFF 1 ON 1...

Page 482: ...D keypad 100 0 99 9 300 0 831 o1 51 11CB RUN Trend Plot Time Scale Setting Sets the time scale horizontal axis to display the trend plot When you change this setting the drive automatically adjusts th...

Page 483: ...3 Ext24V Mode Warning Display When you connect a backup external 24 V power supply this parameter sets the function to trigger an alarm when the main circuit power supply voltage decreases Note The dr...

Page 484: ...nance monitor value 0 0 150 838 o4 07 0523 PreChgRly Preset Maintenance Cnt Sets the U4 06 SoftChgRelay Maint monitor value 0 0 150 838 o4 09 0525 IGBT Preset Maintenance Cnt Sets the U4 07 IGBT Maint...

Page 485: ...Data 5 Sets the data log monitor This parameter is only available on an LCD keypad 108 000 101 855 844 o5 08 1558 RUN Log Mon Data 6 Sets the data log monitor This parameter is only available on an L...

Page 486: ...ual 11 12 q Q2PACK PARAMETERS q1 01 to q8 40 Q2pack Parameters No Hex Name Description Default Range q1 01 to q8 40 1600 to 17E7 These parameters are reserved for use with Q2pack Refer to Q2pack Opera...

Page 487: ...AC Drive Q2A Technical Manual 487 11 13 r Q2PACK JOINTS r1 Q2PACK JOINTS No Hex Name Description Default Range r1 01 to r1 40 1840 to 1867 Q2pack Joints Q2pack joints 1 to 20 Upper Lower 0 0 FFFFH V f...

Page 488: ...se generator encoder pulses 1024 ppr 0 60 000 ppr 848 T1 09 0709 Motor NoLoad Current Sets the no load current of the motor 0A T1 04 max of 2999 9 848 T1 10 070A Motor Rated Slip Frequency Sets the mo...

Page 489: ...12 0736 PMMot qAxis Inductance Sets the q Axis inductance of the motor on a per phase basis Determined by T2 02 0 00 600 00 mH 851 T2 13 0755 KE Unit Selection Sets the units that the drive uses to s...

Page 490: ...4 03 3132 Motor Max Revolutions Sets the maximum motor revolutions rpm 40 to 120 Hz 60 2 E9 08 853 T4 04 3133 Motor Rated Revolutions Sets rated rotation speed rpm of the motor 40 to 120 Hz 60 2 E9 08...

Page 491: ...ws the output voltage reference Unit 0 1 V 400 V class 10 V 400 Vrms U1 07 0046 DC Bus Voltage Shows the DC bus voltage Unit 1 V 400 V class 10 V 400 V U1 08 0047 Output Power Shows the internally cal...

Page 492: ...signal output available U1 18 0061 oPE Fault Parameter Shows the parameter number that caused the oPE02 Parameter Range Setting Error or oPE08 Parameter Selection Error No signal output available U1...

Page 493: ...voltage reference at the fault that occurred most recently Use U1 06 Output Voltage Ref to monitor the actual output voltage reference Unit 0 1 V No signal output available U2 08 0087 DCBusVolt PrevFa...

Page 494: ...Unit 0 1 No signal output available U2 19 07EC RotorDev PrevFault Shows the amount of control axis deviation at the fault that occurred most recently Use U6 10 ContAxisDeviation to monitor the actual...

Page 495: ...parameter o4 03 Fan Oper Setting to reset this monitor Unit 1 Note Replace the cooling fans when this monitor is 90 No signal output available U4 05 007C Capacitor Maintenance Shows the operation time...

Page 496: ...alue rms of the drive output current is held The peak hold current can be monitored by U4 13 Peak Hold Current The peak hold output frequency will be cleared at the next startup and restart of the pow...

Page 497: ...7DE Mbus CmdWord Value Shows the operation signal register 0001H sent to the drive from Modbus communications as a 4 digit hexadecimal number zero suppress The keypad shows the operation signal as spe...

Page 498: ...ue as a percentage of the maximum output frequency This monitor is available after setting H3 02 H3 10 or H3 06 11 MFAI Function Select Diff PIDFbk Unit 0 01 10 V Maximum frequency 10 V to 10 V U5 06...

Page 499: ...ndary current q axis Unit 0 1 400 V class 10 V 400 Vrms 10 V to 10 V U6 08 0060 Expert d Axis ACR Output Shows the output value for current control related to motor excitation current d axis Unit 0 1...

Page 500: ...is less than 819 increase n8 84 Polarity Det Current U6 57 8192 is equivalent to the motor rated current No signal output available U6 80 to U6 83 07B0 to 07B3 OPT IP ADR1 to 4 Shows the currently av...

Page 501: ...MFAO Signal Level Ref U8 21 to U8 25 1964 1968 Q2pack Mon 21 to 25 Shows Q2pack User Monitors 21 to 25 0 01 10 V 100 U8 31 to U8 40 196E 1977 Q2pack Mon 31 to 40 Shows Q2pack User Monitors 31 to 40 0...

Page 502: ...ms 200 2 200 2 20 C5 01 ASR PGain 1 0 00 300 00 0 01 0 20 20 00 10 00 C5 02 ASR ITime 1 0 000 60 000 0 001 s 0 200 0 500 0 500 C5 03 ASR PGain 2 0 00 300 00 0 01 0 02 20 00 10 00 C5 04 ASR ITime 2 0 0...

Page 503: ...03 to 4675 3 The default setting varies depending on the setting of C6 01 ND HD Duty Selection 4 The setting range varies depending on the setting of E5 03 PM Mot Rated Current FLA when A1 02 5 Contro...

Page 504: ...tput Voltage 0 0 255 0 4 0 1 V F1 01 Enc1 Pulse Count PPR 0 60000 1 ppr 1024 1024 1024 600 F1 05 Enc1 Rotat Selection 0 1 1 1 1 1 0 F1 09 Overspeed Delay Time 0 0 2 0 0 1 s 0 0 H4 20 An Pwr Mon 100 Le...

Page 505: ...uency through E3 10 M2 Min Out Voltage These settings are the same as those for the V f pattern when E1 03 1 V f Pattern Selection CT_60 60Hzmax 2 The default setting varies depending on the setting o...

Page 506: ...0 60 0 60 0 60 0 50 0 50 0 50 0 2 2 2 E1 07 Hz 2 5 3 0 3 0 3 0 25 0 25 0 30 0 30 0 2 5 2 5 3 0 3 0 3 0 3 0 3 0 2 5 3 0 0 0 E1 08 3 V 12 0 12 0 12 0 12 0 35 0 50 0 35 0 50 0 15 0 20 0 15 0 20 0 12 0 1...

Page 507: ...000 0 001 s 0 200 0 500 C5 23 M2 ASR PGain 2 0 00 to 300 00 0 01 0 02 20 00 C5 24 M2 ASR ITime 2 0 000 to 10 000 0 001 s 0 050 0 500 C5 26 M2 ASR Delay Time 0 000 to 0 500 0 001 s 0 004 E3 04 M2 Max...

Page 508: ...1 7 E2 01 Mot Rated Current FLA E4 01 M2 Rated Current FLA A 1 1 6 1 6 3 1 3 1 4 2 4 2 5 7 E2 02 Mot Rated Slip E4 02 M2 Rated Slip Hz 2 9 2 6 2 6 2 5 2 5 3 3 2 7 E2 03 Mot No Load Current E4 03 M2 N...

Page 509: ...M2 Leak Inductance 19 19 3 19 3 18 2 18 2 15 5 15 5 19 6 E2 10 Motor Iron Loss E4 10 M2 Iron Loss W 105 130 130 193 193 263 263 385 E5 01 PM Mot Code Selection FFFF FFFF 1238 1238 123A 123A 123B 123B...

Page 510: ...ower Loss s 2 2 2 2 2 2 2 2 L2 03 Min Baseblck Time s 0 9 1 1 1 1 1 1 1 1 L2 04 Powloss Ramp Time recovery s 0 3 0 6 0 6 0 6 0 6 0 6 0 6 0 6 L2 05 UV Detection Lvl Uv1 380 380 380 380 380 380 380 380...

Page 511: ...380 380 380 380 380 380 L3 24 Acc Rated Torque s 0 323 0 32 0 32 0 387 0 387 0 317 0 317 0 533 L8 02 Overheat Alm Level C 120 120 115 115 126 131 120 120 L8 09 Ground Fault Selection 1 1 1 1 1 1 1 1...

Page 512: ...t Selection 1 1 1 1 1 1 1 1 L8 38 Carrier Reduction Mode 2 2 2 2 2 2 2 2 n1 01 HuntPrev Selection 2 2 2 2 2 2 2 2 n1 03 HuntPrev Time Constant ms 30 30 30 30 30 30 30 30 n1 16 HuntPrev HiFc Gain 0 50...

Page 513: ...40 140 140 140 140 140 L8 09 Ground Fault Selection 1 1 1 1 1 1 1 1 L8 38 Carrier Reduction Mode 2 2 2 2 2 2 2 2 n1 01 HuntPrev Selection 2 2 2 2 2 2 2 2 n1 03 HuntPrev Time Constant ms 30 30 100 100...

Page 514: ...ode Selection FFFF FFFF L2 02 RideThrough Time Power Loss s 2 2 L2 03 Min Baseblck Time s 2 1 2 3 L2 04 Powloss Ramp Time recovery s 2 2 2 L2 05 UV Detection Lvl Uv1 380 380 L3 24 Acc Rated Torque s 1...

Page 515: ...87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 05 Max Output Voltage V 380 0 380 0 380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 87 5 87 5 87 5 87 5 87 5 87 5 87 5 87 5 E1 09 Min Output Frequenc...

Page 516: ...4 PM Mot Pole Count 6 6 6 6 E5 05 PM Mot Resistance Ohms Phase 0 019 0 017 0 012 0 008 E5 06 PM d Axis Inductance mH Phase mH 1 54 1 44 1 21 0 97 E5 07 PM q Axis Inductance mH Phase mH 2 06 2 21 1 46...

Page 517: ...1450 1450 1450 1450 1450 1450 PM Mot Rated Power kW kW 15 18 50 22 00 30 00 37 00 45 00 55 00 PM Mot Rated Current FLA A 27 4 32 9 37 6 52 5 63 2 76 4 96 1 PM Mot Pole Count 6 6 6 6 6 6 6 PM Mot Resi...

Page 518: ...11 0 E5 03 PM Mot Rated Current FLA A 0 94 1 51 3 00 4 43 7 08 10 10 13 33 19 9 E5 04 PM Mot Pole Count 6 6 6 6 6 6 6 6 E5 05 PM Mot Resistance Ohms Phase 19 320 10 800 4 456 2 044 1 483 1 215 0 660...

Page 519: ...0 125 0 122 0 135 n8 49 Heavy Load Id Current 14 9 17 9 15 9 17 7 20 1 13 8 1 Default settings vary depending on the setting of o2 04 Drive KVA Selection Table 11 12 SSR1 Series Motor Code Setting for...

Page 520: ...in Output Frequency Hz 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 4 C5 17 Motor Inertia kgm2 0 0016 0 0022 0 0042 0 0081 0 0133 0 013 0 017 0 027 L3 24 1 Acc Rated Torque s 0 134 0 099 0 094 0 124 0 121 0 081 0 07...

Page 521: ...tance mH Phase mH 1 51 1 43 1 13 0 96 0 65 0 67 0 40 E5 07 PM q Axis Inductance mH Phase mH 1 76 1 92 1 54 1 26 0 88 0 74 0 52 E5 09 PM BackEMF Vpeak mV rad s mVs rad 538 3 590 9 548 2 603 9 556 8 593...

Page 522: ...E5 01 E5 01 PM Mot Code Selection 233E 233F 2340 2342 2343 2344 2345 2346 Voltage Class V 400 400 400 400 400 400 400 400 Capacity kW 15 18 22 30 37 45 55 75 Motor Rotation Speed min 1 1450 1450 1450...

Page 523: ...95 2 82 3 70 L3 24 1 Acc Rated Torque s 0 210 0 201 0 279 0 281 0 325 0 341 n5 02 Mot Inertia Acceleration Time s 0 210 0 201 0 279 0 281 0 325 0 341 n8 49 Heavy Load Id Current 19 6 24 1 15 1 17 0 19...

Page 524: ...6 56 E5 09 PM BackEMF Vpeak mV rad s mVs rad 740 4 716 6 809 1 786 2 888 8 857 7 941 6 E5 24 PM BackEMF L L Vrms mV rpm mV r min 0 0 0 0 0 0 0 0 0 0 0 0 0 0 E1 04 Max Output Frequency Hz 57 5 57 5 57...

Page 525: ...4 Max Output Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 05 Max Output Voltage V 380 0 380 0 380 0 380 0 380 0 380 0 380 0 E1 06 Base Frequency Hz 57 5 57 5 57 5 57 5 57 5 57 5 57 5 E1 09 Min O...

Page 526: ...11 20 Parameters Changed by PM Motor Code Selection 526 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual...

Page 527: ...12 Parameter Details 12 1 A INITIALIZATION 528 12 2 b APPLICATION 535 12 3 C TUNING 584 12 4 d REFERENCE 608 12 5 E MOTOR 629 12 6 F OPTIONS 649 12 7 H TERMINALS 687 12 8 L PROTECTION 758 12 9 n SPECI...

Page 528: ...1 Japanese 2 German 3 French 4 Italian 5 Spanish 6 Portuguese 7 Chinese 8 Czech 9 Russian 10 Turkish 11 Polish 12 Greek A1 01 Access Level No Hex Name Description Default Range A1 01 0101 RUN Access...

Page 529: ...procedure will trigger oPE08 Parameter Selection Error Selects the control method for the drive application and the motor 0 V f Control Use this control method in these applications and conditions For...

Page 530: ...0103 Init Parameters Sets parameters to default values 0 0 9990 Note After you initialize the drive the drive automatically sets A1 03 0 User Parameters can save the parameter values for your applica...

Page 531: ...ord Setting 0000 Make sure that you set the password again for applications where a password is necessary A1 04 Password Input No Hex Name Description Default Range A1 04 0104 Password Input Entry poi...

Page 532: ...know the A1 05 setting value contact the manufacturer or your nearest sales representative When A1 03 2220 3330 2 Wire Initialization 3 Wire Initialization the drive is initialized to A1 05 0000 Be s...

Page 533: ...rs A2 01 to A2 32 When A1 07 1 or 2 Q2pack Enable Enable Q2pack or With DI the drive saves q Q2PACK PARAMETERS to A2 01 to A2 32 The drive saves these parameters to A2 01 to A2 32 The drive saves a ma...

Page 534: ...LIZATION 534 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual Note In General Purpose Setup Mode the drive registers parameters starting from A2 27 because parameters A2 26 and lower are already registere...

Page 535: ...heck the setting for the frequency reference input and enter a value more than or equal to the E1 09 value 0 Keypad Use the keypad to enter the frequency reference Use and on the keypad to change the...

Page 536: ...12 Set DIP switch S1 2 to I for current input 0 20 mA H3 09 3 AI3 4 mA to 20 mA H3 05 2 H3 06 0 Frequency Reference H3 07 H3 08 Set DIP switch S1 3 to I for current input Set DIP switch S4 to AI for a...

Page 537: ...nput types FWD Stop and REV Stop Set A1 03 2220 Init Parameters 2 Wire Initialization to initialize the drive and set terminals DI1 and DI2 for a 2 wire sequence 2 wire Sequence 2 This sequence has tw...

Page 538: ...drive will start DC Injection Braking from the frequency set in E1 09 Ramp to Stop with CLV PM AOLV PM and EZOLV Control Methods Parameter b2 01 sets the frequency to start Short Circuit Braking When...

Page 539: ...Enter the Stop command or turn OFF the Run command and turn OFF drive output for the time set in L2 03 The drive waits for the minimum baseblock time and then injects the amount of DC current into the...

Page 540: ...the maximum speed When the distance covered is equal to S1 minus S2 the drive ramps to stop in the current deceleration time Adjust the stopping precision with d4 12 Stop Position Gain Figure 12 11 D...

Page 541: ...ncy reference If the motor speed is less than or equal to the value set in b2 01 ZSpd DCI Threshold when you enter the Stop command or deactivate the Run command the drive will do Zero Speed Control f...

Page 542: ...e can cause problems 2 Double Scan The drive reads the terminal status two times The drive reads all changes to the terminal status two times to make sure that the reading is the same The drive respon...

Page 543: ...o set the drive to not show the Programming Mode when a Run command is active 1 NoRUN Program The drive rejects the Run command while in Programming Mode 2 RUN Program The drive accepts a Run command...

Page 544: ...0 10 V H3 05 0 H3 06 0 Frequency Bias H3 07 H3 08 Set DIP switch S1 3 to V for voltage input Set DIP switch S4 to AI for analog input 10 10 V H3 05 1 Figure 12 16 Example of Setting the Frequency Refe...

Page 545: ...dure to make sure that the pulse train signal is operating correctly 1 Set b1 01 4 H6 01 1 PI Pulse Train Function PIDFbk Value 2 Set H6 02 PI Frequency Scale to the number of pulses that determine 10...

Page 546: ...erate the application when the power is switched ON even when there is an existing Run command Enter the Run command again to operate the application Note When you energize the drive the light on the...

Page 547: ...topping Method Selection Ramp Stop When the control method selected in A1 02 Control Method changes the b2 01 function changes A1 02 0 1 2 or 4 V f Control PG V f Control OLVector or Adv OLVector and...

Page 548: ...not set this parameter higher than the level that is necessary to hold the motor shaft Note When A1 02 4 Control Method Adv OLVector and n4 72 2 Spd Fbk Mode With PG the drive ignores the b2 02 setti...

Page 549: ...CB Time Start Sets the Short Circuit Braking time at start 0 00 s 0 00 25 50 s This function restarts a stopped PM motor The drive short circuits all three motor phases to make braking torque in the m...

Page 550: ...motor and restarts the motor from the detected speed When you use a PM motor enable b3 01 SpSrch Start Selection There are two types of Speed Search for induction motors Current Detection and Speed Es...

Page 551: ...from the maximum output frequency or the frequency reference Figure 12 22 Current Detection Speed Search after Momentary Power Loss Note After you return power the drive will not do Speed Search until...

Page 552: ...motor to estimate the motor speed and direction of rotation The drive outputs the estimated motor speed as frequency then uses the deceleration rate set in L2 04 to increase the voltage When the outpu...

Page 553: ...0 1 RidThruMode PwrLoss Timer Controlled While CPU Active Do Speed Search after You Clear the External Baseblock Command After you clear the external baseblock command enable the Run command and when...

Page 554: ...hen the speed estimation value is the minimum output frequency increase this setting You can do this when the motor coasts at a high speed while the drive estimates the speed during Speed Estimation S...

Page 555: ...y Current Level Sets the current level for the search retry function in Speed Estimation Speed Search as a percentage where drive rated current is a setting value of 100 150 0 200 When a large quantit...

Page 556: ...peed Search Retries Exceeded b3 26 Dir Determ Level No Hex Name Description Default Range b3 26 01C7 Expert Dir Determ Level Sets the level to find the motor rotation direction Increase the value if t...

Page 557: ...as shown to enable b3 33 L2 01 1 RideThru PwrLoss Enabled L2 50 0 1 RidThruMode PwrLoss Timer Controlled While CPU Active b3 01 1 SpSrch Start Selection Enabled b1 03 1 Stopping Method Selection Coas...

Page 558: ...ms Gradually increase the setting value when a large quantity of current flows after speed search starts If you set this value too high speed search will not operate correctly b3 56 Inv Rot Srch Time...

Page 559: ...nction works Figure 12 26 Example of Timer Function Operation Setting on off delay time for MFDO Figure 12 27 uses H2 01 terminals to show an example of how the timer function works Use b4 03 2NO 2CM...

Page 560: ...ue and the feedback value to match the target value to the detected value Use this function to adjust the drive output to accurately match the flow pressure and temperature in the application match th...

Page 561: ...nRefMode PID only or b5 70 1 Fref PID and b5 72 0 PID D FF Mode D Fdback the frequency reference set in b1 01 Freq Ref Sel 1 or b1 15 Freq Ref Sel 2 will be the PID setpoint or the one of the values s...

Page 562: ...12 to select how the second feedback signal is input to the drive The drive calculates the deviation of the second feedback value Set H3 02 H3 06 or H3 10 11 AI1 Function Selection AI3 Function Selec...

Page 563: ...gh The drive detects too much PID feedback when the feedback value is more than the value in b5 36 for longer than the time in b5 37 b5 12 Fdback Loss Select Mode b5 36 PID HiHi Limit Level b5 37 PID...

Page 564: ...Time I to a smaller value Prevent long cycle oscillations Set b5 03 Integral Time I to a larger value Prevent short cycle oscillations Set b5 05 Derivative Time D to a smaller value If you set b5 05...

Page 565: ...rive restarts operation from sleep b5 95 0 EZsleep Wake Mode Setpoint Delta When the PID feedback is less than the value set as the PID setpoint value minus b5 94 for the time set in b5 96 the drive r...

Page 566: ...tput The drive does D control on the feedback output through U5 06 PID AdjustFeedback b5 02 Proportional Gain P No Hex Name Description Default Range b5 02 01A6 RUN Proportional Gain P Sets the propor...

Page 567: ...N PID Offset Adjustment Sets the offset for the PID control output as a percentage of E1 04 Max Output Frequency 0 0 100 0 100 0 b5 08 PID Primary Delay Time Constant No Hex Name Description Default R...

Page 568: ...ime the MFDO terminal set for a PID Feedback Low activates When the feedback signal is more than the level set in b5 36 PID HiHi Limit Level for longer than the time set in b5 37 PID HiHi Time the MFD...

Page 569: ...level that triggers the PID Sleep function Determined by A1 02 0 0 590 0 The drive goes into Sleep mode when the PID output or frequency reference is less than b5 15 for longer than the time set to b...

Page 570: ...ve uses units set in b5 38 PID SP User Scale for Display and b5 39 PID SP User digits for Display to show the PID setpoint in U5 01 U5 04 U5 06 PID Feedback PID Setpoint PID AdjustFeedback b5 34 PID O...

Page 571: ...on Default Range b5 39 01FF PID SP User digits for Display Sets the number of digits to set and show the PID setpoint 2 0 3 The drive uses this parameter and b5 38 PID SP User Scale for Display togeth...

Page 572: ...b5 56 0BE2 PID FdbkMon Gain Sets the gain for the monitor specified in b5 55 PID Fback Mon Selection 1 00 0 00 10 00 Note Set b5 18 1 b5 19 PID SP Selection Enabled to enable this parameter b5 57 PID...

Page 573: ...PID frequency reference trim as a percentage where E1 04 Max Output Frequency setting a setting value of 100 0 00 0 00 100 00 Note Set b5 01 3 4 7 or 8 to enable this parameter b5 63 PID DifFB Mon Sel...

Page 574: ...the minimum speed for the EZ Sleep Wakeup function This parameter uses the largest value from b5 91 b5 34 PID Out Low Limit Level and d2 02 FRef Lower Limit 0 0 Hz or 0 rpm r min 0 0 to 590 0 Hz or 0...

Page 575: ...f PID setpoint value b5 94 for a time longer than the setting value of b5 96 the drive will exit sleep and start operation again b5 95 EZsleep Wake Mode No Hex Name Description Default Range b5 95 0B9...

Page 576: ...holds that frequency for the time set in b6 04 Dwell Time Stop and starts to decelerate again b6 04 Dwell Time Stop No Hex Name Description Default Range b6 04 01B9 Dwell Time Stop Sets the length of...

Page 577: ...n hunting or oscillation occur 0 05 s 0 03 2 00 s b7 03 Droop Ctrl Limit Selection No Hex Name Description Default Range b7 03 017E Droop Ctrl Limit Selection Sets the Droop control limit function 1 0...

Page 578: ...ness If the setting value is too low operation will not be stable b8 04 eSave Coef Value No Hex Name Description Default Range b8 04 01CF Expert eSave Coef Value Sets the Energy saving control coeffic...

Page 579: ...ter uses the Kt value from the motor nameplate Usually it is not necessary to change this setting 1 00 0 00 3 00 When E5 01 1xxx 2xxx PM Mot Code Selection Yaskawa SSR1 or SST4 series IPM motor the dr...

Page 580: ...Sets the frequency of the filter used to extract the high efficiency phase from search operations Usually it is not necessary to change this setting 10 0 Hz 1 0 30 0 Hz b8 23 PM eSave Srch Limit No H...

Page 581: ...election No Hex Name Description Default Range b8 50 0B0D Standby Mode Selection Sets the Standby Mode function 0 0 1 0 Disabled 1 Enabled Standby Mode decreases how much power the drive consumes when...

Page 582: ...To find the difference divide the number of pulses shown in U6 22 by 4 When the position of the motor shaft is in the range of Zero Servo start position b9 02 Zero Servo Width for Completion the driv...

Page 583: ...r Completion Sets the range to trigger an output terminal set for Zero Servo Complete during Zero Servo operation Be sure to set the deviation from the Zero Servo start position 10 0 16383 When the po...

Page 584: ...accel decel settings Parameters Setting Range C1 01 Accel Time 1 0 0 to 6000 0 s C1 02 Decel Time 1 C1 03 Accel Time 2 C1 04 Decel Time 2 C1 05 Accel Time 3 C1 06 Decel Time 3 C1 07 Accel Time 4 C1 08...

Page 585: ...vel to Switch Acceleration and Deceleration Times The drive can use output frequency to automatically switch between different acceleration and deceleration times The acceleration and deceleration tim...

Page 586: ...fault Range C1 04 0203 RUN Decel Time 2 Sets the length of time to decelerate from maximum output frequency to zero 10 0 s 0 0 6000 0 s Note When C1 10 0 Ac Dec Units 0 01s the setting range is 0 00 t...

Page 587: ...via the multi function digital input terminal Set H1 xx 34 35 MFDI Function Select Fast Stop NO Fast Stop NC When the Fast Stop command is input the Fast Stop operation will be triggered at the decel...

Page 588: ...me Acceleration Time Deceleration Time Less than the setting value C1 07 Accel Time 4 C1 08 Decel Time 4 C1 07 Accel Time 4 C1 08 Decel Time 4 Equal to or more than the setting value C1 01 Accel Time...

Page 589: ...times when C2 01 to C2 04 Jerk Start of Accel Jerk End of Accel Jerk Start of Decel Jerk End of Decel 0 00 s When L3 01 1 StallP Mode Accel Disabled Stall Prevention could cause the acceleration time...

Page 590: ...he frequency reference C3 01 Slip Comp Gain No Hex Name Description Default Range C3 01 020F RUN Slip Comp Gain Sets the gain for the slip compensation function Usually it is not necessary to change t...

Page 591: ...an the permitted range of the machine The slip compensation limit is constant in the constant torque range frequency reference E1 06 Base Frequency In the constant power range the frequency reference...

Page 592: ...abled 90 0 70 0 90 0 C3 17 Vout Limit Max Level No Hex Name Description Default Range C3 17 0262 Expert Vout Limit Max Level Sets the modulation factor used with C3 18 Vout Limit Level for the output...

Page 593: ...imit is constant in the constant torque range frequency reference E3 06 M2 Base Frequency In the constant power range the frequency reference E3 06 increases with the C3 23 value and the output freque...

Page 594: ...eed operation of 10 Hz or less increase the setting value When there is vibration in the motor or when the motor hunts when operating the drive with a light load decrease the setting value When you us...

Page 595: ...7 M2 Trq Comp Gain No Hex Name Description Default Range C4 07 0341 RUN M2 Trq Comp Gain Sets the gain for motor 2 torque compensation function when using the Motor Switch function 1 00 0 00 2 50 In V...

Page 596: ...ON The ASR adjusts the output frequency or torque reference to decrease the difference between frequency reference and motor speed The control method sets the parameter that you must adjust Control Me...

Page 597: ...higher speed precision and faster response during acceleration or deceleration are necessary set C5 12 1 Integral Ac Dec Operation Enabled to enable integral control during acceleration decel Note If...

Page 598: ...put Switch Speed Waveform Monitoring Method To make small adjustments of ASR parameters monitor the speed waveforms when you make the adjustments Table 12 17 shows example settings of parameters to mo...

Page 599: ...03 and C5 04 at maximum speed and C5 01 and C5 02 at minimum speed to set different ASR settings Closed Loop Vector Control PM Advanced Open Loop Vector Control and PM Closed Loop Vector Control Use C...

Page 600: ...on Default Range C5 06 0220 ASR Delay Time Sets the filter time constant for the time from the speed loop to the torque command output Usually it is not necessary to change this setting Determined by...

Page 601: ...he drive automatically sets C5 18 to the load inertia ratio when you do Inertia Tuning or ASR Tuning C5 21 M2 ASR PGain 1 No Hex Name Description Default Range C5 21 0356 RUN M2 ASR PGain 1 Sets the g...

Page 602: ...he setting to provide correct motor speed control Use U6 04 ASR Output to make sure that ASR is operating at the limit set in this parameter When ASR is operating at the limit correctly set the PG sig...

Page 603: ...enabled during constant speed 1 Enabled Integral operation is always enabled C5 37 M2 Inertia No Hex Name Description Default Range C5 37 0278 Expert M2 Inertia Sets the motor inertia for motor 2 Dete...

Page 604: ...1 0 HD Rating The overload tolerance is 150 of the rated output current for 60 seconds 1 ND Rating The overload tolerance is 110 of the rated output current for 60 seconds There are two types of load...

Page 605: ...meters that depend on motor output b8 04 eSave Coef Value C5 17 Motor Inertia C5 37 M2 Inertia L2 03 Min Baseblck Time L3 24 Acc Rated Torque n5 02 Mot Inertia Acceleration Time C6 02 Carrier Frequenc...

Page 606: ...Frequency Selection User C6 03 to C6 05 to set this parameter Determined by C6 02 1 0 15 0 kHz Setting a Fixed User Defined Carrier Frequency When you cannot use C6 02 to set a carrier frequency betwe...

Page 607: ...e Rotational Sets the Auto Tuning carrier frequency Usually it is not necessary to change this setting 0 0 1 If you do Auto Tuning to a high frequency motor or low impedance motor and set a low carrie...

Page 608: ...ion function that can set many frequency references in advance Set frequency references in d1 xx parameters You can select the set frequency references with MFDI signals from an external source Activa...

Page 609: ...Selection Through Mode and disables the analog reference 2 Set d1 02 Reference 2 3 Reference 3 1 Sets H3 10 0 AI2 Function Selection Through Mode and disables the analog reference 2 Set d1 03 Referen...

Page 610: ...the frequency reference in the units from o1 03 FrqDisplay Unit Selection 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Max Output Frequency and d2 01 FRef Upper Limit valu...

Page 611: ...drive changes o1 03 1 0 01 100 E1 04 This parameter sets the frequency reference of Multi Step Speed 4 d1 05 Reference 5 No Hex Name Description Default Range d1 05 0284 RUN Reference 5 Sets the freq...

Page 612: ...ce in the units from o1 03 FrqDisplay Unit Selection 0 00 Hz 0 00 590 00 Hz Note The upper limit value changes when the E1 04 Max Output Frequency and d2 01 FRef Upper Limit values change When A1 02 6...

Page 613: ...ut Frequency and d2 01 FRef Upper Limit values change When A1 02 6 7 Control Method PM AOLVector PM CLVector the drive changes o1 03 1 0 01 100 E1 04 This parameter sets the frequency reference of Mul...

Page 614: ...receives a Run command and a lower frequency reference than d2 02 has been entered d2 03 Analog FRef Lower Limit No Hex Name Description Default Range d2 03 0293 Analog FRef Lower Limit Sets the lowe...

Page 615: ...e Description Default Range d3 01 0294 Jump Frequency 1 Sets the median value of the frequency band that the drive will avoid 0 0 Hz Determined by A1 02 Note Set this parameter to 0 0 Hz to disable th...

Page 616: ...se and decrease the frequency reference The Up Down command overrides frequency references from the analog input terminal pulse train input terminal and keypad Up Down 2 command The Up Down 2 command...

Page 617: ...reference value to which the bias value was added The drive will use the new value as the frequency reference when it restarts Figure 12 58 Up Down 2 Example with Reference from Keypad and d4 01 1 Up...

Page 618: ...active the drive uses the accel decel times set in d4 04 Up Dw2 Ramp Selection to increase or decrease the bias value Figure 12 60 Up Down 2 Bias when d4 03 0 00 Hz Setting d4 03 0 00 Hz When the H1...

Page 619: ...ce the drive will store the bias value adjusted with the Up Down 2 command in d4 06 5 seconds after you release the Up Down 2 command The drive adds or subtracts the value set in d4 06 to the frequenc...

Page 620: ...frequency reference To decrease speed in this condition set a negative lower limit in d4 09 d4 10 Up Dw Frq Low Limit Select No Hex Name Description Default Range d4 10 02B6 Up Dw Frq Low Limit Select...

Page 621: ...ransition when PID Control is Disabled or PID Disable is ON Note When b1 04 1 Reverse Operation Selection Disabled the drive will not run in Reverse The frequency reference limit is 0 Hz When PID Cont...

Page 622: ...ram The externally input torque reference is the target value for the motor output torque If the motor output torque and load torque are not balanced during Torque Control the motor accelerates or dec...

Page 623: ...nal The level of the set input signal must align with the polarity of the external signals Modbus register 0005H b1 01 2 When register bit 3 of 000FH 1 the torque reference and torque limit from regis...

Page 624: ...er set the n value Show Speed Limit Operation When the motor is at the speed limit or more than the speed limit the drive sends a signal to the PLC or other such control devices to tell you that an er...

Page 625: ...Description Default Range d5 02 029B Torque Ref Delay Time Sets the primary delay time constant for the torque reference filter Determined by A1 02 0 1000 ms This parameter applies a primary delay fil...

Page 626: ...to which Speed Limit Bias d5 05 applies 1 0 1 0 Disabled The drive applies the speed limit bias in the speed limit direction and the opposite direction 1 Enabled The drive applies the speed limit bia...

Page 627: ...n Default Range d6 06 02A5 Field Force Limit Sets the maximum level that Field Forcing can increase the excitation current reference as a percentage of E2 03 Mot No Load Current Usually it is not nece...

Page 628: ...the value to add to or subtract from the frequency reference when H1 xx 0F H1 xx MFDI Function Select Offset Frq 2 as a percentage of E1 04 Max Output Frequency 0 0 100 0 100 0 d7 03 Offset Frq 3 No...

Page 629: ...lications This pattern is used when the load torque is constant without any rotation speed such as that used for linear conveyor systems 1 Const Trq 60Hz base 60Hz max 2 Const Trq 50Hz base 60Hz max 3...

Page 630: ...motor protective functions Table 12 28 Values Related to the Drive Input Voltage Voltage E1 01 Setting Approximate Values ov Detection Level BTR Operation Level rr Detection Level 1 L2 05 UV Detection...

Page 631: ...drives HD 4002 4012 ND 4002 4009 HD 4018 4103 ND 4012 4089 HD 4140 4675 ND 4103 4675 2 CT_50 60Hzmax Use this constant torque pattern for general applications Use this pattern when the load torque is...

Page 632: ...T_50 50HzmidV Use this derated torque pattern for torque loads proportional to two times the rotation speed For example fans and pumps Note The voltage values in the figures are for 200 V class drives...

Page 633: ...ues in the figures are for 200 V class drives Multiply the values by 2 for 400 V class drives HD 4002 4012 ND 4002 4009 HD 4018 4103 ND 4012 4089 HD 4140 4675 ND 4103 4675 9 HTrq50Hz 165 V Use this pa...

Page 634: ...r 200 V class drives Multiply the values by 2 for 400 V class drives HD 4002 4012 ND 4002 4009 HD 4018 4103 ND 4012 4089 HD 4140 4675 ND 4103 4675 C HF_60 90Hzmax Use this constant output pattern to r...

Page 635: ...Range E1 04 0303 Max Output Frequency Sets the maximum output frequency for the V f pattern Determined by A1 02 and E5 01 Determined by A1 02 and E5 01 E1 05 Max Output Voltage No Hex Name Description...

Page 636: ...unction E1 12 Min Output Voltage No Hex Name Description Default Range E1 12 030B Expert Min Output Voltage Sets minimum output voltage for the V f pattern 0 0 V Note Set this parameter to 0 0 to disa...

Page 637: ...tomatically sets this parameter during Auto Tuning When you cannot do Auto Tuning calculate the motor rated slip with the information on the motor nameplate and this formula E2 02 f n p 120 f Motor ra...

Page 638: ...ning Note The motor nameplate does not usually show the quantity of voltage drop If you do not know the value of the motor leakage inductance contact the motor manufacturer to receive a copy of the mo...

Page 639: ...ern Diagram To configure a linear V f pattern at frequencies lower than E3 06 M2 Base Frequency set E3 07 E3 09 M2 Mid A Frequency M2 Min Out Frequency In this application the drive ignores E1 08 Mid...

Page 640: ...Determined by E3 01 400 V Class 0 0 510 0 V E3 09 M2 Min Out Frequency No Hex Name Description Default Range E3 09 031F M2 Min Out Frequency Sets the minimum output frequency for the motor 2 V f patte...

Page 641: ...matically sets the E4 parameters to the best values for the application If you cannot do Auto Tuning set the E4 parameters manually Note E3 xx and E4 xx are available when H1 xx 61 DI Function Select...

Page 642: ...01 0 000 65 000 Note This value is the line to line resistance for motor 2 Do not use the single phase resistance to set this parameter The drive automatically calculates this value when Auto Tuning...

Page 643: ...ron loss for motor 2 Determined by o2 04 and C6 01 0 65535 W E4 11 M2 Rated Power kW No Hex Name Description Default Range E4 11 0327 M2 Rated Power kW Sets the motor rated power in the units from o1...

Page 644: ...tings PM Stationary Auto Tuning PM Rotational Auto Tuning E5 03 PM Mot Rated Current FLA No Hex Name Description Default Range E5 03 032B PM Mot Rated Current FLA Sets the PM motor rated current FLA D...

Page 645: ...axis inductance Determined by E5 01 0 00 600 00 mH PM motor Auto Tuning automatically sets this parameter to the value of PM Motor q Axis Inductance Note Do not change the setting calculated by Auto...

Page 646: ...tor nameplate or test report for Yaskawa motors set this parameter to 1 0 Disabled 1 Enabled E9 SIMPLE VECTOR SETTINGS E9 parameters are used to configure induction motors PM motors and SynRM motors C...

Page 647: ...by E9 01 and o2 04 10 to 200 of the drive rated current Note When the drive model changes the display units for this parameter also change 0 01 A 4002 to 4023 0 1 A 4031 to 4675 The setting value of E...

Page 648: ...e No Hex Name Description Default Range E9 10 11ED Motor L L Resistance Sets the line to line resistance for the motor stator windings Determined by o2 04 0 000 65 000 Note This value is the motor lin...

Page 649: ...ce incorrectly it can cause death serious injury or equipment damage from unwanted motor rotation WARNING Sudden Movement Hazard Conduct proper host controller safety design to prevent motors from run...

Page 650: ...itions to prevent damage to the motor and machinery The output terminal set for Alarm H2 01 to H2 03 4 activates 4 No Alarm Display The drive continues operation and does not show PGo on the keypad On...

Page 651: ...election No Hex Name Description Default Range F1 05 0384 Enc1 Rotat Selection Sets the output sequence for the A and B pulses from the encoder assuming that the motor is operating in the forward dire...

Page 652: ...eed Dev Level for longer than the time set in F1 11 the drive will detect dEv F1 12 Enc1 Gear Teeth1 No Hex Name Description Default Range F1 12 038B Enc1 Gear Teeth1 Sets the number of gear teeth on...

Page 653: ...meplate A usual cause for a dv3 fault is an incorrect E5 11 setting Set F1 18 0 to disable the function F1 19 Dev4 Mode Selection No Hex Name Description Default Range F1 19 03AE Dev4 Mode Selection S...

Page 654: ...sequence and make sure that it is correct 0 A leads in FWD Direction 1 B leads in FWD Direction F1 33 Enc2 Gear Teeth1 No Hex Name Description Default Range F1 33 03B2 Enc2 Gear Teeth1 Sets the number...

Page 655: ...me Description Default Range F1 46 1B98 dv2 DetMethodSelection Usually it is not necessary to change this setting Sets the detection method for dv2 Z Pulse Noise Fault Detection 0 0 1 To detect dv2 wh...

Page 656: ...card WARNING Sudden Movement Hazard Do test runs and examine the drive to make sure that command references are configured correctly If you set the command reference incorrectly it can cause death ser...

Page 657: ...atio of the maximum output frequency output as the frequency reference when the addition input value is 0 Note A voltage input of 0 Vor a current input of 4 mA is the 0 value for each channel Example...

Page 658: ...nwanted motor rotation DI for DI A3 Set F3 01 8 D In Funct Selection MF Digital Input and b1 01 3 Freq Ref Sel 1 Option PCB to use digital input option DI A3 as an DI Use F3 10 to F3 25 D0 Function Se...

Page 659: ...ata Length Select F3 03 0 8 bit 100 255 255 to 255 F3 03 1 12 bit 100 4095 4095 to 4095 F3 03 2 16 bit 100 30000 33000 to 33000 8 MF Digital Input The DI A3 card is also used as a multi function digit...

Page 660: ...on 0 V SD Cable sheath connection terminal ungrounded FE Cable sheath connection terminal grounded 1 Setting F3 03 2 D In Data Length Select 16 bit enables F3 01 6 D In Funct Selection BCD 5 digit 0 0...

Page 661: ...on Selection Sets the function for terminal D6 of the DI A3 when F3 01 8 D In Funct Selection MF Digital Input 0 0 4 6 19F F3 17 D7 Function Selection No Hex Name Description Default Range F3 17 0BEA...

Page 662: ...F3 01 8 D In Funct Selection MF Digital Input 0 0 4 6 19F F4 ANALOG OUTPUT F4 parameters set drive operation when you use analog monitor option card AO A3 The AO A3 card has 2 output terminals termin...

Page 663: ...ns option F4 02 Term V1 Gain No Hex Name Description Default Range F4 02 0392 RUN Term V1 Gain Sets the gain of the monitor signal that is sent from terminal V1 Sets the analog signal output level fro...

Page 664: ...al V1 is 10 V Use F4 07 Term V1 Level of Signal to set the signal level F4 06 Term V2 Bias No Hex Name Description Default Range F4 06 0396 RUN Term V2 Bias Sets the bias of the monitor signal that is...

Page 665: ...PC Function Select P2 PC ov Overvoltage Depending on the setting of F5 02 Term P2 PC Function Select P3 PC oL2 Drive Overload or oH2 Heatsink Overheat Depending on the setting of F5 03 Term P3 PC Func...

Page 666: ...5 08 to enable this function 7 0 1A7 F5 03 Term P3 PC Function Select No Hex Name Description Default Range F5 03 039B Term P3 PC Function Select Sets the function of terminal P3 PC on the DO A3 optio...

Page 667: ...parameters include common option card parameters and communication protocol specific parameters The following table lists the parameters that need to be set for each communication option card Refer to...

Page 668: ...en the drive detects a bUS Option Communication Error 1 0 5 0 Ramp Stop The drive ramps to stop in the set deceleration time Fault relay output terminal 1NO 1CM activates and terminal 1NC 1CM deactiva...

Page 669: ...1CM deactivates 3 Alarm Only The keypad shows EF0 and the drive continues operation at the current frequency reference Note Separately prepare safety protection equipment and systems for example fast...

Page 670: ...ress that is different than all other node addresses Do not set this parameter to 0 Incorrect parameter settings will cause AEr Station Address Setting Error errors and the L ERR LED on the option wil...

Page 671: ...5 03 Communication Parity Selection to the same value on the master drive and slave drives Table 12 35 shows the parameter settings when you connect 4 slave drives Table 12 35 Parameter Settings to Co...

Page 672: ...2 Run Command Drive 1 15C6H bit 0 H5 12 0 FWD Stop 0 Stop 1 Forward run H5 12 1 Run Stop 0 Stop 1 Run bit 1 H5 12 0 REV Stop 0 Stop 1 Reverse run H5 12 1 FWD REV 0 Forward run 1 Reverse run bit 2 Ext...

Page 673: ...t Frequency Drive Status Bit 4 1 Frequency Reference The unit of measure changes when o1 03 changes 3 Drive Status Drive 2 15E9H 4 Output frequency or frequency reference Drive Status Bit 4 ON Drive 2...

Page 674: ...drive after you change this setting 0000h 0000h FFFFh To enable the Modbus register set in F6 23 set SEL_MON2 1 to 0EH or set SEL_MON 3 4 and SEL_MON 5 6 to 0EH Bytes of the response data enable the...

Page 675: ...rved for control maintenance and device self diagnosis F6 31 PROFI DP Clear Command Mode No Hex Name Description Default Range F6 31 03CC PROFI DP Clear Command Mode Sets what the drive will do after...

Page 676: ...6 03D1 CANopen BaudRate Sets the CANopen communications speed Restart the drive after you change this setting 0 0 8 0 Auto Detection The drive detects the network communication speed and automatically...

Page 677: ...n Default Range F6 51 03C2 DNet Baud Rate Sets the DeviceNet communications speed Restart the drive after you change this setting 0 0 4 0 125 kbps 1 250 kbps 2 500 kbps 3 Adjustable from Network The c...

Page 678: ...et communication 0 15 15 F6 57 DNet Current Scale Factor No Hex Name Description Default Range F6 57 03D8 DNet Current Scale Factor Sets the current scale of the DeviceNet communication master 0 15 15...

Page 679: ...72 PowerLink Address No Hex Name Description Default Range F6 72 081B PowerLink Address Sets the node ID for PowerLink communication 0 0 255 F7 01 IP Address 1 No Hex Name Description Default Range F7...

Page 680: ...Address Be sure to set a different IP address for each drive on the network Also set parameters F7 01 to F7 12 F7 05 Subnet Mask 1 No Hex Name Description Default Range F7 05 03E9 Subnet Mask 1 Sets...

Page 681: ...dr 4 Sets the fourth octet of the gateway address of the connected network 1 0 255 Note Set this parameter when F7 13 0 Addr Mode Startup Static F7 13 Addr Mode Startup No Hex Name Description Default...

Page 682: ...ications timeout 0 0 s 0 0 30 0 s Note Set this parameter to 0 0 to disable the connection timeout function F7 17 E IP Speed Scale Factor No Hex Name Description Default Range F7 17 03F5 E IP Speed Sc...

Page 683: ...ame Description Default Range F7 33 to F7 42 0375 037E DynIn Ass166 P1 to 10 for CommCard Sets Input Assembly 166 The drive sends the values from the Modbus address registers stored for each parameter...

Page 684: ...bus address for PZD8 PPO output A value of 0 1 or 2 will disable the PZD8 PPO output write operation to the Modbus register 0 F7 68 PZD9 Write No Hex Name Description Default Range F7 68 0788 PZD9 Wri...

Page 685: ...D6 PPO Read A value of 0 will disable the PZD6 PPO input load operation from the Modbus register 0 F7 76 PZD7 Read No Hex Name Description Default Range F7 76 0790 PZD7 Read Sets the Modbus address fo...

Page 686: ...7 79 PZD10 Read No Hex Name Description Default Range F7 79 0793 PZD10 Read Sets the Modbus address for PZD10 PPO Read A value of 0 will disable the PZD10 PPO input load operation from the Modbus regi...

Page 687: ...heses identifies the default setting when you set A1 03 3330 Init Parameters 3 Wire Initialization Refer to Table 12 39 and use H1 xx DI Function Select to set the function Table 12 39 DI Setting Valu...

Page 688: ...Wire Initialization A1 03 3330 H1 03 DI3 Function Selection No Hex Name Description Default Range H1 03 0400 DI3 Function Selection Sets the function for MFDI terminal DI3 24 0 19F H1 04 DI4 Function...

Page 689: ...I2 Funct Sel 2 No Hex Name Description Default Range H1 22 0B71 DI2 Funct Sel 2 Sets the second function for MFDI terminal DI2 0 1 4 6 19F When MFDI terminal DI2 activates it will operate the function...

Page 690: ...Funct Sel 2 No Hex Name Description Default Range H1 28 0B77 DI8 Funct Sel 2 Sets the second function for MFDI terminal DI8 0 1 4 6 19F When MFDI terminal DI8 activates it will operate the function s...

Page 691: ...t on drive operation 1 Forward Run Setting Function Description 1 Forward Run Sets the Forward Run command for 2 wire sequence 1 Set this function and H1 xx 2 Reverse Run together ON Forward Run OFF R...

Page 692: ...and DI2 these terminals will be the input terminals for Forward run Reverse run command The drive will automatically set terminal DI1 to Run command RUN and terminal DI2 to Stop command STOP When ter...

Page 693: ...te the motor in the forward direction at the Jog Frequency set in d1 17 Jog Reference Note It is not necessary to input the Run command The Forward JOG command has priority over all other frequency re...

Page 694: ...d reference Note Refer to Setting Procedures for Multi step Speed Operation in d REFERENCE for more information D MultSpd Ref4 Setting Function Description D MultSpd Ref4 Sets the command to switch d1...

Page 695: ...Terminal selected with H3 14 is disabled 13 Spd Trq Switch Setting Function Description 13 Spd Trq Switch Sets the function to switch between torque control and speed control ON Torque control OFF Spe...

Page 696: ...ction at the same time as these functions H1 xx 17 Ac Dec Hold H1 xx 62 63 Up Command Down Command H1 xx 0E to 10 to Offset Frq 3 H1 xx 65 66 Up2 Command Dw2 Command If you set them at the same time t...

Page 697: ...ive output and coasts the motor to stop when the input is ON The keypad flashes bb Baseblock If you cancel the baseblock command when the Run command is active the drive will restart the motor and use...

Page 698: ...al fault detection method Motor stopping method operation after external fault detection Table 12 40 shows the relation between the conditions and the value set to H1 xx Table 12 40 Stopping Methods f...

Page 699: ...amp to stop in the deceleration time set in C1 09 Fast Stop Time when the input terminal is ON while the drive is operating If you cancel the fast stop input the drive will not restart the motor until...

Page 700: ...ntrol Method EZ Vector this function is available if you use a PM motor Refer to b2 DC INJ SHORT CKT BRAKE for more information ON Short Circuit Braking is enabled OFF Normal operation 3F SCBraking NC...

Page 701: ...e will detect oPE03 Multi Function Input Setting Err Refer to KEB Ride Thru function for more information 43 KEB Thru2 NO Setting Function Description 43 KEB Thru2 NO Sets operation of the KEB2 functi...

Page 702: ...or motor 2 Stop the motors before switching You can use an external input to switch operation between two induction motors The drive will save the control methods V f patterns and motor parameters for...

Page 703: ...you use Ext Ref 1 2 H1 xx 9 to switch to parameter b1 15 Freq Ref Sel 2 When you input the Up command the frequency reference increases When you input the Down command the frequency reference decreas...

Page 704: ...r accelerates to the lower limit value of the analog input The lower limit value of the frequency reference is set for the analog input and d2 02 The lower limit value of the analog input is higher th...

Page 705: ...ive accelerates the motor increases the bias value When the Down 2 Command is active the drive decelerates the motor decreases the bias value When the Up 2 Command and Down 2 Command are not active an...

Page 706: ...e until the output frequency and the actual frequency reference agree speed agreement Not stored 10 1 When the bias value is constant for 5 seconds after the frequency reference hold starts the drive...

Page 707: ...on 75 PID SS Cancel Setting Function Description 75 PID SS Cancel Sets the PID soft starter function ON Disabled Disables b5 17 PID Accel Decel Time OFF Enabled Enables b5 17 PID Accel Decel Time Note...

Page 708: ...to prevent parameter changes when the terminal is OFF You can continue to view parameter setting values when the terminal is OFF Parameters Cannot be Edited ON Program Lockout OFF Parameter Write Proh...

Page 709: ...set set H1 xx 146 Note You cannot use inverse input for all functions Refer to Table 12 39 for more information H2 DIGITAL OUTPUTS Multi Function Digital Outputs H2 parameters set the MFDO terminal fu...

Page 710: ...inverse output of the function for the MFDO Put a 1 at the front of the function setting to set inverse output For example set 138 for inverse output of 38 TrqDetect2NC 1 Inverse output is not availa...

Page 711: ...set them to 0 The Through Mode function is not supported H2 01 Multi Function Digital Output 1 No Hex Name Description Default Range H2 01 040B Multi Function Digital Output 1 Sets the function for M...

Page 712: ...Hex Name Description Default Range H2 07 0B3A Mbus Reg1 Address Select Sets the address of the Modbus register output to the MFDO terminal 0001 0001 1FFF Configures H2 07 with the address of the regis...

Page 713: ...on Select Comparator 1 and Comparator 2 for more information about the comparator function H2 22 Compare1 Up Limit No Hex Name Description Default Range H2 22 1542 Compare1 Up Limit Sets the upper lim...

Page 714: ...Refer to H2 xx 66 and 67 MFDO Function Select Comparator1 and Comparator2 for more information about the comparator function H2 28 Compare2 Up Limit No Hex Name Description Default Range H2 28 1548 Co...

Page 715: ...the motor coasts to stop Fault relay output terminal 1NO 1CM activates and terminal 1NC 1CM deactivates 2 Fast Stop C1 09 The drive stops the motor in the deceleration time set in C1 09 Fast Stop Tim...

Page 716: ...a Run command and wait for the time set in this parameter the drive will monitor operation and make sure that it is in the Comparator 2 range until you enter the Stop command When CP2 detection is dis...

Page 717: ...Logical Operation Results of MFDO on page 710 for more information about the relation between parameter settings and logical operations H2 65 3NO 3CM Dly Time No Hex Name Description Default Range H2...

Page 718: ...t operate although there is a Run command When you enter a Run command and it immediately triggers an overvoltage or undervoltage fault When the drive is in Programming Mode and will not accept a Run...

Page 719: ...pped Figure 12 85 Reverse Operation Output Time Chart 7 Zero Speed Setting Function Description 7 Zero Speed The terminal activates when the output frequency is less than the value of E1 09 Min Output...

Page 720: ...tes and the terminal activates in these conditions The frequency reference d2 01 FRef Upper Limit The frequency reference d2 02 FRef Lower Limit or d2 03 Analog FRef Lower Limit The frequency referenc...

Page 721: ...the Run command source or frequency reference source is LOCAL ON LOCAL The keypad is the Run command source or the frequency reference source OFF REMOTE The Run command source or frequency reference...

Page 722: ...es not align with the frequency reference although the drive is running 10 USpeedAgree1 Setting Function Description 10 USpeedAgree1 The terminal activates when the output frequency is in the range of...

Page 723: ...gure 12 90 Speed Agree 2 Time Chart 12 USpeedAgree2 Setting Function Description 12 USpeedAgree2 The terminal activates when the output frequency is in the range of L4 03 SpAgree Det Level L4 04 SpAgr...

Page 724: ...terminal is deactivated when the drive output stops 14 FreqDetect 2 Setting Function Description 14 FreqDetect 2 The terminal activates when the output frequency is higher than the setting value of L...

Page 725: ...terminal activates when the output frequency is higher than the value of L4 03 SpAgree Det Level After the terminal activates the terminal stays on until the output frequency is at the value of L4 03...

Page 726: ...2 is the frequency reference source 1D RunCmdSource Setting Function Description 1D RunCmdSource Shows the selected Run command source ON The keypad is the Run command source OFF b1 02 or b1 16 Run Co...

Page 727: ...ection H3 06 AI3 Function Selection or H3 10 AI2 Function Selection Note Refer to L7 TORQUE LIMIT for more information 31 SpdLim Trq Setting Function Description 31 SpdLim Trq The motor accelerates in...

Page 728: ...n the output current torque is less than the detection level of L6 05 for longer than the time set in L6 06 Refer to L6 TORQUE DETECTION for more information 38 TrqDetect2NC Setting Function Descripti...

Page 729: ...Compare2 Off Delay Time Figure 12 97 Comparator 2 Output Time Chart Note The drive compares the monitors set with H2 26 as absolute values 3E PID Fbk Low Setting Function Description 3E PID Fbk Low Th...

Page 730: ...electronic thermal protection value of the motor overload protective function is a minimum of 90 of the detection level Note Refer to L1 01 Motor Cool Type for OL1 Calc on page 759 for more informatio...

Page 731: ...att hours Note Refer to H2 06 kWH Out Unit Selection on page 712 for more information 66 MechWeakDetect Setting Function Description 66 MechWeakDetect The terminal activates when the drive detects mec...

Page 732: ...If you set the command reference incorrectly it can cause death serious injury or equipment damage from unwanted motor rotation Drives have three analog input terminals terminals AI1 AI2 and AI3 H3 pa...

Page 733: ...0 V to 2 V signal the frequency reference will be 0 When you input a 2 V to 10 V signal the frequency reference will be 0 to 100 When H3 01 1 10 to 10V Bipolar Reference Q2V 0 to 10 V without zero lim...

Page 734: ...he gain and bias settings will cause the signal to be a negative number 2 4 to 20 mA Q2A Only The current signal is 4 mA to 20 mA The minimum input level limit is 0 The drive will read a negative inpu...

Page 735: ...is 4 mA to 20 mA The minimum input level limit is 0 The drive will read a negative input signal caused by gain and bias settings as 0 3 0 to 20 mA The current signal is 0 mA to 20 mA The minimum inpu...

Page 736: ...while the signal is a negative number due to gain and bias 2 4 to 20 mA Q2A Only The current signal is 4 mA to 20 mA The minimum input level is limited to 0 so that a negative input signal due to gain...

Page 737: ...en H1 xx MFDI Function Select 12 AI Input Sel is ON 7 1 7 Input signals do not have an effect on terminals not set as targets 1 AI1 only 2 AI2 only 3 AI1 and AI2 4 AI3 only 5 AI1 and AI3 6 AI2 and AI3...

Page 738: ...AI2 function 0 0 3 6 2F Refer to H3 xx MFAI Setting Values for the setting values H3 42 15C3h Input Function No Hex Name Description Default Range H3 42 0B62 15C3h Input Function Sets the Modbus AI3...

Page 739: ...etting value is the default value for terminals AI1 and AI2 The frequency reference is the sum of the input values for terminals AI1 and AI2 when they are used at the same time For example when a 20 b...

Page 740: ...it to RV Reg TrqLimit to set each of the 4 torque limit quadrants Use MFAIs to set each of the 4 torque limit quadrants Set H3 02 H3 06 or H3 10 MFAI Function Select to 9 B or C FW Trq Lim Rev Trq Lim...

Page 741: ...ve torque limit if the motor rated torque is 100 Note When you use L7 01 to L7 04 and analog inputs to set torque limits for the same quadrant it will enable the lower torque limit D GenerTrqLim Setti...

Page 742: ...fferential feedback value signals to calculate the PID input 12 AcDcTimeGain Setting Function Description 12 AcDcTimeGain Enters a signal to adjust the gain used for C1 01 to C1 08 Accel Time 1 to Dec...

Page 743: ...0 V or 20 mA analog signal is input is 100 You can use the Positive Temperature Coefficient PLC thermistor as an auxiliary or alternative detection function for oL1 Motor Overload problems to help pre...

Page 744: ...meters adjust gain and bias and select output signal levels Calibrate Meters Connected to MFAO Terminals AO1 and AO2 You can use H4 02 H4 03 H4 05 and H4 06 AO1 An Out Gain AO1 An Out Bias AO2 An Out...

Page 745: ...signal at the time when the monitor item selected with H4 01 is 0 is output from terminal AO1 4 Adjust H4 03 while referencing the meter scale connected to terminal AO1 Calibrate Terminal AO2 Stop th...

Page 746: ...to be output from the MFAO terminal AO2 103 000 999 Set the x xx part of the U MONITORS For example set H4 04 to 102 to monitor U1 02 Output Frequency Note The configurable monitor changes when the c...

Page 747: ...ex Name Description Default Range H4 20 0B53 An Pwr Mon 100 Level Sets the level at 10 V when U1 08 Output Power is set for analog output 0 00 kW 0 00 650 00 kW Note When H4 20 0 00 kW the output powe...

Page 748: ...Note Restart the drive after you change the parameter setting 1 Even parity 2 Odd parity 3 No parity H5 04 Mbus Error Stop No Hex Name Description Default Range H5 04 0428 Mbus Error Stop Sets the mot...

Page 749: ...nge H5 09 0435 Mbus CE Detect Time Sets the detection time for CE Modbus Communication Error issues when communication stops 2 0 s 0 0 10 0 s H5 10 Mbus 0025H Unit Sel No Hex Name Description Default...

Page 750: ...RAM Only H5 18 Mbus Speed Filter over Comms No Hex Name Description Default Range H5 18 11A2 Mbus Speed Filter over Comms Sets the filter time constant used when monitoring motor speed during Modbus...

Page 751: ...se train input and pulse train monitor These parameters select input and monitor parameters and adjust the pulse train frequency A pulse train signal with a maximum single pulse of 32 kHz can be input...

Page 752: ...he DI the Forward Reverse run command is the same as the direction of motor rotation Figure 12 111 shows speed control in Simple Closed Loop V f Mode Figure 12 111 Simple Closed Loop Speed Control Blo...

Page 753: ...e train monitor output terminal PO Sets the x xx part of the Ux xx monitor 102 000 031 101 102 105 116 501 502 801 809 821 825 831 839 851 855 Note To use in through mode or when terminal PO is not us...

Page 754: ...H6 09 PO Volt PhaseSync Selection No Hex Name Description Default Range H6 09 156E PO Volt PhaseSync Selection Set whether to output the pulse synchronized with drive output voltage phase from the pu...

Page 755: ...irtual MFIO Selection No Hex Name Description Default Range H7 00 116F Expert Virtual MFIO Selection Sets the function to enable and disable the virtual I O function Set this parameter to 1 to operate...

Page 756: ...rt Virtual Out2 Delay Time Sets the minimum ON time for virtual digital output 2 0 1 s 0 0 25 0 s H7 14 Virtual Out3 Select Function No Hex Name Description Default Range H7 14 11A8 Expert Virtual Out...

Page 757: ...AOut Enable Sets the signal level of the virtual analog output 1 1 3 1 0 100 Absolute Value 2 10 10 VDC 3 0 10 VDC H7 41 Virtual AOut Select Function No Hex Name Description Default Range H7 41 1164...

Page 758: ...t have the characteristics in motor 1 phase as shown in Figure 12 116 Figure 12 116 PTC Thermistor Temperature and Resistance When the PTC input signal input to the drive is more than the overload ala...

Page 759: ...cooling capability of the motor changes when the speed control range of the motor changes Use an electronic thermal protector that aligns with the permitted load characteristics of the motor to select...

Page 760: ...oint for the electronic thermal protector This provides motor overheat protection from low speed to high speed across the full speed range Load Tolerance Cooling Capability Overload Characteristics at...

Page 761: ...creased temperatures during continuous operation at rated speed and rated torque If the motor operates continuously at lower speed than rated rotation speed at more than 100 torque the drive will dete...

Page 762: ...art the default setting triggers the electronic thermal protector Figure 12 119 Example Protection Operation Time for a General purpose Motor at Rated Output Frequency Motor overload protection operat...

Page 763: ...Filter Time Sets the primary delay time constant for the PTC input signal entered to the drive This parameter prevents accidental motor overheat faults 0 20 s 0 00 10 00 s L1 08 oL1 Current Level No...

Page 764: ...Ride Thru The drive uses regenerative energy from the motor to keep the DC bus voltage at the level set in L2 11 KEB DC Volt Setpoint while it adjusts the rate of deceleration The KEB operation contin...

Page 765: ...operation When you return power during KEB operation the drive will continue KEB operation when the KEB Ride Thru is input although the time set in L2 10 Minimum KEB Time expired The motor accelerate...

Page 766: ...ates the motor to the frequency reference value used before the power loss and usual operation continues If the time set in L2 02 is expired the drive detects Uv1 When you cancel the KEB Ride Thru the...

Page 767: ...set to KEB Ride Thru is active deceleration continues When the voltage level is more than the value set to L2 11 usual operation continues The drive accelerates the motor to the frequency reference va...

Page 768: ...rvoltage occurs immediately after you start KEB deceleration decrease the setting value x x x L2 05 UV Detection Lvl Uv1 If Uv1 DC Bus Undervoltage occurs immediately after you start KEB deceleration...

Page 769: ...de PwrLoss Note When you set L2 01 and L2 50 make sure that you know these items You can use a Momentary Power Loss Unit on models 2004 to 2056 and 4002 to 4031 for a longer momentary power loss ride...

Page 770: ...ect Uv1 during KEB Ride Thru operation Do not set the value too low when you use the KEB Ride Thru function L2 06 KEB Decel Time No Hex Name Description Default Range L2 06 048A Expert KEB Decel Time...

Page 771: ...L2 09 048D Expert KEB Min Frq Level Sets the quantity of output frequency reduction used when KEB operation starts as a percentage of the motor rated slip 20 0 100 These conditions set the quantity o...

Page 772: ...de Thru 1 2 H1 xx 40 41 42 or 43 to enable the KEB function 1 Single KEB1 Ride Thru The drive monitors the DC bus voltage and uses regenerative energy from the motor to hold the DC bus voltage at the...

Page 773: ...The necessary time for the drive to restart after power returns is different for different drive capacities The upper limit of the possible momentary power loss Ride Thru time is different for differ...

Page 774: ...vy or the acceleration and deceleration times are too short the motor can slip too much because it cannot work at the same rate as the frequency reference If the motor stalls during acceleration curre...

Page 775: ...tall Prevention During Acceleration function Operation is different for different control methods V f Control Open Loop Vector Control or EZ Open Loop Vector Control When the output current is more th...

Page 776: ...tion as a percentage of the drive rated output current Determined by C6 01 and L8 38 0 150 Note If you use a motor that is small compared to the drive and the motor stalls decrease the setting value W...

Page 777: ...3 06 StallP Level Run No Hex Name Description Default Range L3 06 0494 StallP Level Run Sets the current level that starts Stall Prevention during run A setting of 100 is equal to the drive rated curr...

Page 778: ...3 11 1 Overvolt Supression Select Enabled L3 04 1 StallP Decel Enable Enabled and L3 50 1 StallP Decel Mode Automatic Decel Reduction L3 20 DCBus VoltAdj Gain No Hex Name Description Default Range L3...

Page 779: ...drive will use when it tries to accelerate a PM motor and detected motor stalls This function is applicable when L3 01 2 StallP Mode Accel General Purpose 0 0 s 0 0 6000 0 s Set this parameter to 0 0...

Page 780: ...one of these parameters to enable L3 25 L2 29 2 KEB Method Single KEB2 Ride Thru L3 04 1 StallP Decel Enable Enabled and L3 50 1 StallP Decel Mode Automatic Decel Reduction L3 11 1 Overvolt Supressio...

Page 781: ...u use a frequency reference through an analog input L3 36 VibSup Gain Accel No Hex Name Description Default Range L3 36 11D0 VibSup Gain Accel Sets the gain to suppress current and motor speed hunting...

Page 782: ...l not function 2 The setting range changes when the A1 02 Control Method value changes When A1 02 5 PM OLVector setting range is 0 to 2 When A1 02 6 7 or 8 PM AOLVector PM CLVector or EZ Vector settin...

Page 783: ...the overexcitation time is long and you decelerate frequently the drive can detect oL1 Motor Overload faults If the drive detects oL1 decrease the deceleration time or install a braking resistor to th...

Page 784: ...to detect speed agree or motor speed when H2 01 to H2 03 11 12 15 16 DO Function Select SpeedAgree2 USpeedAgree2 FreqDetect 3 FreqDetect 4 L4 04 SpAgree Det Width No Hex Name Description Default Rang...

Page 785: ...will not record a fault history Use L5 02 Fault Reset Select to select the operation of fault relay signals during Auto Restart operation Sets if the drive will do Auto Restart and the number of time...

Page 786: ...ion Default Range L5 05 0467 Reset Method Sets the count method for the Auto Restart operation 1 1 2 1 Continuous Counts the number of successful fault resets through Auto Restart When this value L5 0...

Page 787: ...function to detect issues that occur in the application Parameter Settings You can individually set the two overtorque undertorque detection functions with the drive Use the information in Table 12 5...

Page 788: ...ction When you use Overtorque Undertorque Detection 2 set the operation in L6 05 L6 06 and L6 04 Set the terminal that outputs an alarm in H2 01 to H2 03 Figure 12 137 Undertorque Detection Time Chart...

Page 789: ...ontrol drive rated output current 100 value In vector control motor rated torque 100 value 150 0 300 Note Set the torque detection level as a percentage of the drive rated output current in all contro...

Page 790: ...ertorque undertorque detection conditions in L6 01 to L6 03 Trq Det1 Select to Trq Det1 Time The drive disables the operation selection set in L6 01 Trq Det1 Select 0 Disabled The drive does not detec...

Page 791: ...ion Sets operation of drives operation status after detection 0 0 1 L6 53 Trq Det2 Type No Hex Name Description Default Range L6 53 04CF Trq Det2 Type Sets the speed range that detects overtorque and...

Page 792: ...rque The drive limits torque to 150 of the rated output current for Heavy Duty Rating HD and to 120 of the rated output current for Normal Duty Rating ND The actual output torque is not more than the...

Page 793: ...loads the motor can stall L7 03 FW Reg TrqLimit No Hex Name Description Default Range L7 03 04A9 RUN FW Reg TrqLimit Sets the torque limit value for forward regenerative conditions as a percentage of...

Page 794: ...allow the torque limit to build at start 1 0 1 0 Disabled There is torque limit at start without a delay time Use this setting to maximize the response time when sudden acceleration or deceleration at...

Page 795: ...r protection Use this setting for dynamic braking options that are not Yaskawa ERF series braking resistors 1 Enabled Enables protection for Yaskawa ERF series braking resistors Note Set L8 01 1 and H...

Page 796: ...utput L8 05 In PhaseLoss Selection No Hex Name Description Default Range L8 05 04B1 In PhaseLoss Selection Sets the function to enable and disable input phase loss detection 1 0 1 0 Disabled 1 Enabled...

Page 797: ...4B6 Fan Operate Selection Sets operation of the heatsink cooling fan 1 1 3 1 Dur Run OffDly The drive turns on the fan when a Run command is active 2 Always On The fan turns on when you supply power t...

Page 798: ...ct the output voltage Note The drive may detect an oC Overcurrent when loads are particularly heavy or the acceleration time is particularly short 1 Enabled When the output current is at the software...

Page 799: ...t level Motor rated current L8 27 100 L8 29 LF2 Unbalance Selection No Hex Name Description Default Range L8 29 04DF LF2 Unbalance Selection Sets the function to detect LF2 1 0 1 This function prevent...

Page 800: ...an IP20 Open Type enclosure drive Make sure that there is 30 mm 1 18 in minimum of space between drives or between the drive and side of the enclosure panel 1 Side by Side Mounting Use this setting to...

Page 801: ...urn to its configured value after it is decreased L8 41 HCA alarm Selection No Hex Name Description Default Range L8 41 04F2 HCA alarm Selection Sets the function to cause an HCA Current Alarm when th...

Page 802: ...Note If this value is too small it can cause incorrect detection of STPo If this value is too large the drive will not detect STPo L8 57 StallP Retry Counts No Hex Name Description Default Range L8 57...

Page 803: ...o Amount No Hex Name Description Default Range L8 95 077F Expert Lso Amount Sets the average count of LSo Low Speed Motor Step Out detections 10 times 1 50 times L9 DRIVE PROTECTION 2 L9 parameters ar...

Page 804: ...ection Enabled High Carrier If oscillation occurs when you operate a motor with a light load increase the setting value in 0 1 unit increments When n1 01 2 3 if the motor stalls Decrease the setting v...

Page 805: ...ption Default Range n1 14 1B5A Expert DCBus Stab Time Sets a length of time for the drive to suppress oscillation in relation to the DC bus voltage Set n1 13 1 DCBus Stab Control Enabled to enable thi...

Page 806: ...ufficient with heavy loads or to make the torque or speed response better decrease the setting value in 0 05 unit increments and examine the response n2 02 AFR Time 1 No Hex Name Description Default R...

Page 807: ...y decreasing the frequency supplied to the motor at the same time that deceleration starts A large quantity of current flows through the motor to increase the motor loss and the motor decelerates whil...

Page 808: ...Machines that have no tolerance for torque ripples Motor loss increases during overexcitation deceleration Use this function when the duty time factor is 5 ED or less and the braking time is 90 secon...

Page 809: ...e frequency reference speed The best value of this parameter changes when the flux saturation characteristics of the motor change Gradually increase the value of n3 13 to 1 25 or 1 30 to increase the...

Page 810: ...be carried out when there is a load For applications of this sort set A1 02 3 CLVector The tolerance of regenerative torque at low speeds is diminished If regenerative torque is required in the low sp...

Page 811: ...uency which is n4 67 SpEstim Gain SwFrequency 1 000 0 001 5 000 If better response of speed estimation is necessary or if the motor oscillates or if there is a large quantity of torque ripple increase...

Page 812: ...get better increase n4 74 Flux Control Limit in 20 increments n4 70 Speed Comp LowFrequency No Hex Name Description Default Range n4 70 1B8A Speed Comp LowFrequency Sets the function to make the driv...

Page 813: ...g for the encoder 1 Without PG 2 With PG n4 74 Flux Control Limit No Hex Name Description Default Range n4 74 1B8E Flux Control Limit Sets the control level for flux loop control output 160 100 500 If...

Page 814: ...Inertia Tuning refer to Figure 12 142 and set the parameters related to feed forward control individually n5 01 FF Control Selection No Hex Name Description Default Range n5 01 05B0 FF Control Select...

Page 815: ...motor acceleration time value Reset all of the parameters that you changed to the previous setting values n5 03 FF Control Gain No Hex Name Description Default Range n5 03 05B2 FF Control Gain Sets th...

Page 816: ...line resistance during run This procedure is applicable for speed values 6 Hz and less It also adjusts the motor resistance value to increase the overload capacity in the low speed range 2 VoltageAdju...

Page 817: ...en you increase the setting value you can do a speed search of a motor rotating at a high frequency If the setting value is too high the calculated speed will oscillate and a restart will fail Decreas...

Page 818: ...ry Time Note For settings 2 and 3 the adjustment time can cause a delay before startup For settings 2 and 3 the drive can set the line to line resistance value of E9 10 Motor L L Resistance When the t...

Page 819: ...me which is used for Z Pulse Offset Tuning Usually it is not necessary to change this setting 1 5 s 1 5 5 0 s Sets the length of time that the pull in current flows when the drive detects the motor ma...

Page 820: ...0563 HFI Signal Frequency Sets the injection frequency for high frequency injection 500 Hz 200 5000 Hz PM Rotational Auto Tuning and PM Stationary Auto Tuning automatically calculate this parameter va...

Page 821: ...l In Comp Time Constant No Hex Name Description Default Range n8 47 053A Pull In Comp Time Constant Sets the time constant the drive uses to align the pull in current reference value with the actual c...

Page 822: ...s less than n7 10 Pull in SwitchSpeed n8 54 Volt Err Compensation Time No Hex Name Description Default Range n8 54 056D Expert Volt Err Compensation Time Sets the time constant that the drive uses whe...

Page 823: ...Disabled Use this setting with SPM motors The speed control range is approximately 1 20 When n8 57 0 you cannot set E1 09 Min Output Frequency 1 20 of the value of E1 06 Base Frequency 1 Enabled Use t...

Page 824: ...t Mid Load Iq Level Low Set n8 78 Mid Load Id Current to the level of the load current q axis current to be applied 50 0 255 Note If n8 74 Light Load Iq Level n8 75 the drive will detect oPE08 Paramet...

Page 825: ...uto Tuning or Rotational Auto Tuning the drive automatically sets this parameter WARNING Sudden Movement Hazard Make sure that the polarity is correct before you send a Run command If the drive incorr...

Page 826: ...toBackup Selection o3 07 AutoBackup Lapse o4 22 Time Format o4 23 Date Format o5 01 Log Start Selection o5 02 Log Sample Lapse o5 03 to o5 12 Log Monitor Data 1 to 10 o1 KEYPAD DISPLAY o1 parameters s...

Page 827: ...3 5 User Monitor o1 01 Shows the monitor item selected in o1 01 User Monitor Selection o1 03 FrqDisplay Unit Selection No Hex Name Description Default Range o1 03 0502 FrqDisplay Unit Selection Sets t...

Page 828: ...requency E3 06 M2 Base Frequency E3 07 M2 Mid A Frequency E3 09 M2 Min Out Frequency E3 11 M2 Mid B Frequency 0 Hz 1 rpm Set the number of motor poles in these parameters E2 04 Motor Pole Count E4 04...

Page 829: ...nitors increase When you select four or more monitors the fourth monitor and all additional monitors are shown on the next screens You can show the monitors that you select with o1 24 to o1 26 as a ba...

Page 830: ...lot o1 41 1stMon Area Selection No Hex Name Description Default Range o1 41 11C1 RUN 1stMon Area Selection Sets the horizontal axis used to show the monitor that was set in o1 24 Cust Monitor 1 as a b...

Page 831: ...r is only available with an LCD keypad 100 300 300 o1 48 Trend Plot 1 Max Scale Value No Hex Name Description Default Range o1 48 11C8 RUN Trend Plot 1 Max Scale Value Sets the maximum value for the v...

Page 832: ...D keypad 100 0 0 0 100 0 o1 58 Mot Capacity Unit No Hex Name Description Default Range o1 58 3125 Mot Capacity Unit Sets the setting unit for parameters that set the motor rated power 0 0 1 The drive...

Page 833: ...un command is not enabled o2 02 STOP Key Selection of Function No Hex Name Description Default Range o2 02 0506 STOP Key Selection of Function Sets the function to stop the drive with the button on th...

Page 834: ...2110 72 2138 73 2169 74 2211 75 2257 76 2313 77 2360 78 2415 92 4002 93 4004 94 4005 o2 04 Setting Drive Model 95 4007 96 4009 97 4012 99 4018 9A 4023 9C 4031 9D 4038 9E 4044 9F 4060 A1 4075 A2 4089 A...

Page 835: ...tion when the drive is energized and the keypad is the Run command source 0 0 1 This parameter is enabled in these conditions When b1 02 0 Run Comm Sel 1 Keypad or b1 16 0 Run Comm Sel 2 Keypad In LOC...

Page 836: ...PY FUNCTION o3 parameters set the operation of the parameter backup function o3 01 COPY Keypad Selection of Mode No Hex Name Description Default Range o3 01 0515 COPY Keypad Selection of Mode Sets the...

Page 837: ...rameters o3 06 and o3 07 0 Disabled 1 Enabled Note When you replace the LCD keypad then energize the drive the keypad shows the restore operation screen automatically to restore the drive configuratio...

Page 838: ...ng fan operation time in 10 hour units 0 h 0 9999 h Use monitor U4 03 Fan Oper Time to view the total operation time of the cooling fan When you replace a cooling fan set o4 03 0 and reset the value o...

Page 839: ...t Parameters the drive will not reset the records for U2 xx and U3 xx 0 No Reset Keeps the records of Monitors U2 xx and U3 xx 1 Reset Resets the records for Monitors U2 xx and U3 xx After the reset t...

Page 840: ...M 1 Enable Alarm Detected TiM or bAT shows on the keypad and operation continues The output terminal set for Alarm H2 01 to H2 03 4 activates 2 Enable Fault Detected The drive output shuts off and the...

Page 841: ...points and unit code Log File Configuration The Log_Files folder is created in the root directory of the micro SD card This is where the log data is stored as CSV files Log data files are created in...

Page 842: ...number 2 4 Monitor number Dec selected by o5 04 Log Mon Data 2 7 Monitor Unit 2 4 Unit code and number of decimal places used for the monitor selected with o5 04 22 Monitor number 10 4 Monitor number...

Page 843: ...n o5 02 Log Sample Lapse o5 02 Log Sample Lapse No Hex Name Description Default Range o5 02 1552 RUN Log Sample Lapse Sets the data log sampling cycle This parameter is only available on an LCD keypad...

Page 844: ...999 U1 01 to U9 99 For example to show U1 05 Motor Speed set o5 03 105 When it is not necessary to set data log monitors set this parameter to 000 You cannot set U2 FAULT or U3 FAULT HISTORY o5 08 Log...

Page 845: ...LCD keypad 000 000 101 855 Note Set the log data with values 101 to 999 U1 01 to U9 99 For example to show U1 05 Motor Speed set o5 03 105 When it is not necessary to set data log monitors set this p...

Page 846: ...rpose motors which is 50 Hz or 60 Hz In such cases this lower frequency is used as the value for E1 06 Base Frequency and E1 04 Max Output Frequency after Auto Tuning completes If the maximum output f...

Page 847: ...or the motor nameplate is not available enter approximately 90 of the motor rated voltage If the drive input power supply voltage is low enter approximately 90 of the input voltage When the input powe...

Page 848: ...rated slip shown on the motor test report If the motor test report is not available do not change this parameter T1 11 Motor Iron Loss No Hex Name Description Default Range T1 11 070B Motor Iron Loss...

Page 849: ...t Sets the type of Auto Tuning for PM motors 0 Determined by A1 02 Note For specialized motors Rotational Ld Lq R back EMF tuning is recommended Rotational Auto Tuning rotates the motor to measure the...

Page 850: ...590 0 Hz T2 08 PMMot Poles Number No Hex Name Description Default Range T2 08 0734 PMMot Poles Number Sets the number of motor poles 6 2 48 T2 09 PMMot Base Speed No Hex Name Description Default Range...

Page 851: ...to change this setting 30 0 120 If the load inertia is high increase the setting value T2 16 PMMot PG PulsePerRevolution No Hex Name Description Default Range T2 16 0738 PMMot PG PulsePerRevolution Se...

Page 852: ...rameter T3 03 Motor Inertia No Hex Name Description Default Range T3 03 0762 Motor Inertia Sets the inertia of the motor This value uses the test signal response to calculate the load inertia Determin...

Page 853: ...Default Range T4 01 3130 EZ Tune Mode Selection Sets the type of Auto Tuning for EZOLV control 0 0 1 0 Motor Constant 1 Static R Autotune T4 02 Motor Type Selection No Hex Name Description Default Ran...

Page 854: ...becomes the base value for motor protection the torque limit and torque control T4 08 Motor Rated Capacity No Hex Name Description Default Range T4 08 3137 Motor Rated Capacity Sets the motor rated o...

Page 855: ...External Device Monitor EZOLV EZ Open Loop Vector Control HD Heavy Duty IPM Motor Interior Permanent Magnet Motor MFAI Multi Function Analog Input MFAO Multi Function Analog Output MFDI Multi Functio...

Page 856: ...utions to Note before ASR Tuning 149 Precautions to Note before Inertia Tuning 149 Rotational Auto Tuning Precautions 148 Stationary Auto Tuning for Line to Line Resistance precautions 149 Stationary...

Page 857: ...ng 797 Carrier Frequency 375 377 Change to UL Type 1 48 Enclosure Type 800 External Cooling Fin 800 Finless 800 Side by side 800 dEv Detection level 652 Detection time 652 Fault 268 Minor Fault 287 Op...

Page 858: ...y Power supply input terminals 91 External Cooling Fin Derating 800 F FAn Fault 271 Minor Fault 289 FAn1 271 Fast Stop Time Parameter 587 Fault 262 266 Fault code Modbus 253 Fault Code List 263 Fault...

Page 859: ...ons 43 HOME screen 131 Installation 38 Installation on control panel 39 Language selection 142 528 Method of operation 123 Remove 38 Set date and time 142 Set time 142 Setup Wizard 143 Start stop data...

Page 860: ...otor Iron Loss 643 Motor Iron Core Saturation Coefficient 1 643 Motor Iron Core Saturation Coefficient 2 643 Motor rated power kW 643 No load Current 642 Number of motor poles 642 Rated current 641 Ra...

Page 861: ...lt 279 Minor Fault 292 Overexcitation deceleration Parameter 808 Overtorque detection Parameter 787 P Panel cut out dimensions 61 Parameter Access Level Selection 528 Automatic selection 533 Backup dr...

Page 862: ...ating 400 V Drive 366 rdEr 305 Remove Front cover 44 Keypad 38 Terminal cover 44 RESET key 123 Residual Current Monitor Residual Current Device RCM RCD 105 Wiring 105 Restore Parameters Auto Backup 14...

Page 863: ...Compensation Parameter 594 Torque Control Parameter 622 Switching to from Speed Control 624 Torque limit function Parameter 792 Torque reference Parameter 622 Trend Plot Monitors 135 Troubleshooting C...

Page 864: ...864 SIEPYEUOQ2A01G AC Drive Q2A Technical Manual Noise filter 110 Thermal overload relay 106 Wiring distance Drive and motor 77 Z Z pulse Auto Tuning 151 Zero Servo function Parameter 582...

Page 865: ...nt for Built in Filter 11 12 Reviewed and corrected whole chapter June 2021 F 5 Updated EU Declaration of Conformity March 2021 E 5 Updated EU Declaration of Conformity 7 Fixed fault names for qFL and...

Page 866: ...ndustrial omron co za More Omron representatives industrial omron eu Spain Denmark Tel 45 43 44 00 11 industrial omron dk Netherlands Tel 31 0 23 568 11 00 industrial omron nl Tel 34 902 100 221 indus...

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