
KENR6932
63
Disassembly and Assembly Section
g01336418
Illustration 107
Typical example of an engine oil cooler with a blanking plate
2.
Install the assembly of oil cooler (6) to the cylinder
block. Tighten bolts (7)
fi
nger tight.
g01336468
Illustration 108
Tightening sequence for an engine oil cooler with a blanking plate
or with a low mounted oil
fi
lter base
3.
Tighten bolts (7) to a torque of 22 N·m (16 lb ft) in
the sequence that is shown in Illustration 108.
4.
If the engine has a low mounted oil
fi
lter on the
left hand side, install the oil
fi
lter base. Refer to
Disassembly and Assembly, “Oil Filter Base -
Remove and Install”.
If the engine has a right hand side oil
fi
lter, follow
Steps 4.a through 4.d in order to install blanking
plate (12).
a.
Install four bolts (11) to blanking plate (12).
b.
Position a new joint onto blanking plate (12).
c.
Install the assembly of the blanking plate to the
assembly of oil cooler (6).
d.
Tighten bolts (11) to a torque of 22 N·m
(16 lb ft).
5.
Remove the plugs from tube assembly (9).
Remove the caps for the fuel return from the
cylinder head and from transfer pump (8). Install
tube assembly (9) to the cylinder head and to
transfer pump (8).
6.
Follow Steps 6.a through 6.e in order to connect
engine wiring harness (4).
a.
Place the harness in position.
b.
Connect engine wiring harness (4) to position
sensor (2) for the fuel injection pump.
c.
Connect engine wiring harness (4) to oil
pressure sensor (13).
d.
Connect engine wiring harness (4) to solenoid
(1) for the fuel injection pump.
e.
Install new cable straps in order to secure
engine wiring harness (4) to the assembly of
oil cooler (6).
7.
Remove the plugs from all plastic tube assemblies
(3). Remove the caps from the appropriate ports.
Install plastic tube assemblies (3).
8.
Fill the cooling system to the correct level.
Refer to Operation and Maintenance Manual,
“Cooling System Coolant - Change” for the correct
procedure.
9.
Check the level of the engine lubricating oil. Refer
to Operation and Maintenance Manual, “Engine
Oil Level - Check” for the correct procedure.
End By:
a.
Install the bracket for the Electronic Control
Module. Refer to Disassembly and Assembly,
“ECM Bracket - Remove”.