KENR6932
49
Disassembly and Assembly Section
1.
If the engine is equipped with a cover over the fuel
system this will need to be removed.
2.
Disconnect the breather hose from the separator
for the crankcase breather. Refer to Disassembly
and Assembly, “Crankcase Breather - Remove”.
g01335890
Illustration 86
3.
Cut the cable straps that secure the harness
assembly to inlet manifold (4). Position the
harness assembly away from the inlet manifold.
4.
Remove bolts (1) from inlet connection (2).
5.
Remove inlet connection (2) and gasket (3) from
inlet manifold (4).
6.
Remove bolts (5).
7.
Remove inlet manifold (4) from the cylinder head.
Use a suitable tool to pry the inlet manifold from
the cylinder head. Use the recess at position (X)
to pry the inlet manifold.
8.
Remove inlet manifold seal (6) from the recess in
inlet manifold (4).
9.
Do not remove two dowel pins (7).
Installation Procedure
Table 15
Required Tools
Tool
Part
Number
Part Name
Qty
A
21820117
3 bond 1368D
1
NOTICE
Keep all parts clean from contaminants.
Contaminants may cause rapid wear and shortened
component life.
g01335909
Illustration 87
1.
Ensure that the inlet manifold is clean and free
from damage. If necessary, replace the inlet
manifold. If a new inlet manifold is installed, install
two new dowel pins (7) to inlet manifold (4).
Note:
Do not install dowel pins to the cylinder head.
2.
Clean the mating surface of the cylinder head.
3.
Align tag (8) to the slot at position (Y) on the inlet
manifold. Install new seal (6) to the groove in
inlet manifold (4). Ensure that the seal is correctly
located.
4.
Align dowel pins (7) to the holes in the cylinder
head. Install inlet manifold (4) to the cylinder head.