
22
KENR6932
Disassembly and Assembly Section
g01335254
Illustration 31
15.
Remove the appropriate plugs and caps in order
to install tube assembly (9) for the engine oil
supply to the fuel injection pump. Install new
washers to the banjo bolt for oil supply tube
assembly. Install the banjo bolt to the cylinder
block. Tighten both connectors to a torque of
15 N·m (11 lb ft).
16.
Remove the appropriate caps in order to install
fuel injection line (6). Install a new fuel injection
line (6) to the fuel injection pump and to the fuel
manifold. Refer to Disassembly and Assembly,
“Fuel Injection Lines - Install”.
17.
Remove the plugs and caps from the remaining
ports and tube assemblies.
18.
Install new washers to the banjo bolt for tube
assembly (12) for the fuel return to the fuel transfer
pump and to the cylinder head.
19.
Position tube assembly (12) for the fuel return to
the fuel transfer pump and to the cylinder head.
Install both the banjo bolts to both ends of the
tube assembly. Tighten banjo bolts at the cylinder
head end to a torque of 26 N·m (19 lb ft). Tighten
banjo bolts at the transfer pump end to a torque
of 21 N·m (15 lb ft)
20.
Install plastic tube assembly (5) to fuel injection
pump (1).
21.
Install plastic tube assembly (10) for the fuel
outlet to fuel transfer pump (8).
22.
Install plastic tube assembly (11) to fuel transfer
pump (8).
23.
Connect harness assembly (7) to solenoid (3)
on the fuel injection pump. Connect harness
assembly (7) to position sensor (4) on the fuel
injection pump. Slide the locking tab into the
locked position.
24.
If necessary, install the fuel priming pump. Refer
to Disassembly and Assembly, “Fuel Priming
Pump - Remove and Install”.
25.
If necessary, install the fuel
fi
lter base. Refer to
Disassembly and Assembly, “Fuel Filter Base -
Remove and Install”.
26.
Restore the fuel supply.
27.
Restore the electrical supply.
28.
Remove the air from the fuel system. Refer to
Operation and Maintenance Manual, “Fuel System
- Prime” for more information.
i02654509
Fuel Injection Pump Gear -
Remove
Removal Procedure
Table 5
Required Tools
Tool
Part
Number
Part Name
Qty
A
21825576
Crankshaft Turning Tool
1
27610291
Barring Device Housing
1
A
27610289
Gear
1
B
27610212
Camshaft Timing Pin
1
27610286
Crankshaft Timing Pin
1
C
27610287
Adapter
1
D
-
Puller (Three Leg)
1
Start By:
a.
Remove the front cover. Refer to Disassembly and
Assembly, “Front Cover - Remove and Install”.