KENR6932
35
Disassembly and Assembly Section
1.
Disconnect the air hose for the turbocharger inlet
and for the turbocharger outlet.
2.
If the turbocharger has a remote wastegate
solenoid, disconnect the hose to the solenoid from
the turbocharger.
3.
Disconnect the exhaust pipe.
4.
If the turbocharger has an exhaust elbow, remove
the exhaust elbow. Refer to Disassembly and
Assembly, “Exhaust Elbow - Remove and Install”.
g01335754
Illustration 62
5.
Remove bolts (5) in order to disconnect tube
assembly (4) from the cylinder block. Remove
joint (3).
6.
Remove bolt (8) in order to disconnect tube
assembly (7) from the cylinder block.
7.
Remove the bolts for tube clips (2).
8.
Loosen nuts (11). Refer to Illustration 63.
9.
Remove exhaust manifold (1) and the assembly
of the turbocharger from the cylinder head. Refer
to Disassembly and Assembly, “Exhaust Manifold
- Remove and Install” for the correct procedure.
g01335756
Illustration 63
10.
Remove banjo bolt (9) and remove tube assembly
(7) for the oil feed from turbocharger (12). Remove
sealing washers (10).
11.
Remove O-ring seal (6) from tube assembly (7).
Refer to Illustration 62.
12.
Remove bolts (14) and remove tube assembly (4)
for the oil drain from turbocharger (12).
13.
Remove joint (13).
14.
Remove nuts (11) and remove turbocharger (12)
from exhaust manifold (1).
Note:
Ensure that the exhaust manifold and the
turbocharger are adequately supported during the
removal of the turbocharger.
15.
Remove joint (15) from the exhaust manifold (1).
16.
If necessary, remove studs (16) from exhaust
manifold (1).