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English

Introduction 

A welding helmet is an item of headgear used to protect the eyes, face and neck from burns, UV light, sparks, 

infrared light and heat during certain welding operations. The helmet consists of several parts (see spare parts 

list). An automatic welding filter combines a passive UV filter and a passive IR filter with an active filter whose 

light transmittance in the visible range of the spectrum varies depending on the luminosity of the welding arc. The 

light transmittance of the automatic welding filter has a high initial value (light condition). After switching on the 

welding arc and within a defined response time, the light transmittance of the filter changes to a low value (dark 

condition). Depending on the model, the helmet can be combined with a protective helmet and/or a PAPR system 

(Powered Air Purifying Respirator). 

Safety instructions 

Read the instruction manual before using the helmet. Make sure the finisher is mounted correctly. If faults cannot 

be remedied, the ADF must no longer be used.

Precautions & protection restrictions/risks 

During the welding process, heat and radiation are released; this can cause eye and skin injuries. This product 

provides protection for the eyes and face. Your eyes are always protected against ultraviolet and infrared radiation 

when wearing the helmet, regardless of the shade level selected. Appropriate protective clothing must also be worn 

to protect the rest of your body. Particles and substances released during the welding process can trigger allergic 

skin reactions in persons with this disposition. With sensitive persons, skin contact with the head part can lead to 

allergic reactions. The welding helmet may only be used for welding and grinding and not for other applications. 

The manufacturer accepts no liability if the welding helmet is not used as intended or not used in accordance with 

the instructions for use. The helmet is suitable for all common welding processes, 

except gas and laser welding

Please note the shade level recommendation according to EN169 on the wrapper.

The helmet does not replace a safety helmet. Depending on the model, the helmet can be combined with a safety 

helmet. The design features of the helmet may affect the field of vision (no peripheral vision without turning the 

head) and the light transmittance of the automatic darkening filter may affect colour perception. As a result, signal 

lamps or warning indicators may not be seen. Furthermore, there is a risk of impact due to the larger circumference 

(head with helmet). The helmet also reduces the hearing and heat sensation.

Sleep mode 

The ADF has an automatic switch-off function that increases the battery life. If less than 1 lux of light reaches the 

ADF for approx. 10 minutes, the ADF switches off automatically. To switch the cassette back on, the solar cells 

must be briefly exposed to daylight. If the ADF can no longer be activated or does not darken when the welding 

arc is ignited, the batteries must be replaced.

Warranty & liability 

The warranty conditions can be found in the instructions of the manufacturer’s national sales organisation. 

Contact your authorised specialist retailer for more details. A warranty is only given for material and manufacturing 

defects. In the event of damage due to improper use, unauthorised intervention or use not provided for by the 

manufacturer, the warranty and liability are void. Liability and warranty are also void if spare parts other than 

original spare parts are used.

Expected service life 

The welding helmet does not have an end-of-life date. The product can be used as long as no visible or invisible 

damage or malfunctions occur.

Application (Quick Start Guide)

1. 

Head strap.

 Adjust the upper adjustment strap (p.4) to your head size. Push in the ratchet knob (p.4) and turn 

until the headgear fits well but does not exert pressure.

2. 

Eye distance and helmet tilt.

 Loosen the locking buttons (p. 4-5) to adjust the distance between the cassette 

and the eyes. Adjust both sides equally and avoid skewing. Then tighten the locking buttons again. The helmet 

tilt can be adjusted by turning the knob (p.5).

3. 

Operating mode automatic/manual.

 Use the slide switch (p.6) to select the shade level adjustment 

mode. In automatic mode, the shade level is automatically adjusted to the intensity of the arc by means 

of sensors (standard EN 379:2003). In manual mode, the shade level can be adjusted by turning the  

knob (p.6-7).

4. 

Shade level.

 In “manual” mode, you can choose between the SL4 - SL8 and SL8 - SL12 shade level ranges 

by moving the range switch. Fine adjustments are made by turning the potentiometer knob (p.6-7) (grey 

lettering). In “automatic” mode, the shade level (SL4- SL12) complies with EN 379 if the rotary knob (p.6-7) 

is set to position “N”. By turning the knob, the automatically set shade level can be corrected upwards or 

downwards by up to two shade levels (green lettering), depending on your personal preferences.

.5. 

Grind mode.

 Press the Grind button (p. 4) to set the ADF to grind mode. In this mode, the cassette is 

deactivated and remains bright with shade level SL 2.0. The activated grinding mode is indicated by the red 

flashing LED (p.6) inside the helmet. To switch off grinding mode, press the Grind button again. Grind mode 

is switched off automatically after 10 minutes.

6. 

Sensitivity.

 With the sensitivity button the light sensitivity is adjusted according to the welding arc and the 

ambient light (p.7). The border to “Super High” is the standard setting. This can be individually adjusted by 

turning the rotary knob. In the “Super High” range, a very high level of light sensitivity is achieved.

7. 

Sensor slide. 

The sensor slide can be set to two different positions. Depending on the position, the angle 

for detecting ambient light is reduced (p.7) or increased (p.7).

8. 

Opening time controller.

 The opening time controller (Delay) (p. 7) lets you select the opening time delay 

from dark to light. The rotary knob supports continuous adjustment from dark to light between 0.1 and 2.0 s.

9. 

Twilight mode.

 When the opening time control is set to a high delay, a fading effect (twilight mode) 

can be activated to protect the eyes from the very bright afterglow after finishing welding. However, it 

is not recommended to use twilight mode for short cycle tack welding applications. Set the delay for 

tack welding to the minimum.

Cleaning and disinfection 

TTe finisher must be cleaned regularly with a soft cloth. Do not use strong cleaning agents, solvents, alcohol or 

cleaning agents containing abrasives. Scratched or damaged lenses should be replaced.

The ADF should only be cleaned if ditry with a cloth suitable for optics (for example glasses cleaning cloth). dust 

has to blow away with clean air before.

Storage 

The welding helmet must be stored at room temperature and low humidity. To extend the life of the batteries, store 

the helmet in its original packaging.

Replacing the finisher (p. 4-5) 

A side clip is pressed in, thus loosening the finisher and allowing it to be removed. Hook the new finisher into one 

side clip. Pull the finisher across to the second side clip and lock it in place. This manual action requires some 

application of pressure so that the seal on the finisher exhibits the desired effect.

Replacing the batteries (p. 9) 

The ADF has replaceable lithium button cell batteries. If you are using a welding helmet with fresh air 

connection, remove the face seal before replacing the batteries. The batteries must be replaced when 

the cassette LED flashes green.

1.   Carefully remove the battery cover.

2.   Remove the batteries and dispose of them in accordance with local regulations for hazardous waste.

3.   Insert type CR2032 batteries as shown.

4.   Carefully install the battery cover.

If the ADF does not darken when the welding arc is ignited, please check the correct polarity of the 

batteries. To check whether the batteries still have enough energy, hold the ADF up to a bright lamp. If 

the green LED now flashes, the batteries are discharged and must be replaced immediately. If the ADF 

does not function correctly despite the batteries being replaced correctly, it is must be assessed as no 

longer usable and must be replaced.

Removing/installing the ADF (p. 8) 

1.  Pull out the shade level knob 

2.   Carefully remove the battery cover 

3.   Unlock the cassette retaining spring as shown 

4.   Carefully tilt the cassette out 

5.   Unlock the satellite as shown 

6.   Pull out the satellite through recess in helmet 

7.   Rotate the satellite through 90° and push it through the helmet recess 

8.   Removing/replacing the ADF 

The ADF is installed in reverse order.

Troubleshooting 

ADF fails to darken 

→ Adjust the sensitivity (p. 7)  

→ Change the sensor slide position (p. 7) 

→ Adjust the sensitivity (p. 7)  

→ Change the sensor slide position (p. 7) 

→ Check the light flow to the sensor  

→ Replace the batteries (p. 9) 

Shade level too bright 

→ Set higher shade level or use coloured inner lenses (p. 6-7)

Shade level too dark 

→ Select lower shade level (p. 6-7)  

→ Clean or replace the finisher (p. 6-5)

ADF flickers 

→ Adjust the position of the opening time controller (p. 7) to suit the welding process 

→ Replace the batteries (p. 9) 

Poor visibility 

→ Clean the finisher screen or ADF  

→ Adjust the shade level to the welding process 

→ Increase the ambient light 

Welding helmet slips 

→ Adjust/tighten the head strap again (p.4) 

Specifications 

(We reserve the right to make technical changes)

Shade level

Automatic:  2.0 (light state) 4 < 12 (dark state

Manual:   2.0 (light state) 4 < 12 (dark state)

UV/IR protection

Maximum protection in light and dark conditions

Switching time from light to dark

100 μs (23 °C/73 °F) / 70 μs (55 °C/131 °F)

Switching time from dark to light

0.1 - 2.0 s with “twilight effect”

Dimensions ADF

90 x 110 x 7mm / 3,55 x4,33 x 0,28“

Dimensions field of view

50 x 100mm / 1,97 x 3,94“

Power supply

Solar cells, 2 pcs. LI batteries 3 V replaceable (CR2032)

Weight

482 g / 17.002 oz

Operating temperature

-10°C – 70°C / 14°F – 157°F

Storage temperature

-20°C – 80°C / -4°F – 176°F

Classification according to EN379

Optical class = 1 

Scattered light = 1

Homogeneity = 1 

Dependence on angle of view = 2

Approvals

CE, ANSI, EAC, compliance with CSA

Additional markings for PAPR version

(notified body CE1024)

EN12491 (TH3 in combination with e3000, TH2 for

versions with hardhat and e3000)

Spare parts (Page 8-9) 

- Helmet without cassette (SP01)  

- Repair kit 1 (SP06) (Sensitivity knob, potentiometer knob

-  ADF incl. satellite (SP02)  

  and battery cover)

-  Finisher (SP03) 

- Head strap with fasteners (SP07) 

-  Repair set 2 (side clips) (SP04)  

- Sweatbands (SP08/SP09) 

-  Internal protective lens (SP05) 

The exact article number can be found on the inside cover of this manual (second to last page).

Declaration of Conformity 

See the Internet address on the last page.

Legal information 

This document complies with the requirements of EU Regulation 2016/425 section 1.4 of Annex II.

Notified body 

For detailed information see last page.

Summary of Contents for crystal 2.0

Page 1: ...You won t believe your eyes Automatically better welding swiss made Automatically better welding swiss made...

Page 2: ...2 Notes...

Page 3: ...UICK START GUIDE SVENSKA 14 ITALIANO 15 ESPA OL 16 PORTUGU S 17 NEDERLANDS 18 SUOMI 19 DANSK 20 NORSK 21 POLSKI 22 E TINA 23 24 MAGYAR 25 T RK E 26 28 27 29 SLOVENSKY 30 SLOVENSKO 31 ROM N 32 EESTI 33...

Page 4: ...4 Q 1 2 6 5...

Page 5: ...5 CR 2032 Li Mn 3V CR 2032 Li Mn 3V CR 2032 Li Mn 3V CR 2032 Li Mn 3V Quick Start Guide 4 3...

Page 6: ...O 4 8 4 8 6 1 0 7 1 1 8 12 5 9 Gri n d o n o G r i n d o n o MAN MAN RANGE 8 12 MAN RANGE AUTO MODE GRIND MODE MANUAL MODE MAN PUSH GRIND functions 1 2 Manual Range 4 8 8 12 Choose Manual Mode Choose...

Page 7: ...7 1 1 8 12 5 9 Gri n d o n o G r i n d o n o 3 Choose Shade Number Sensitivity SENSOR SLIDE Choose Delay Lorem ipsum Delay switch with Twilight function Sensitivity Sensitivity 2 4 8 8 12 OS 1 1 1 2 E...

Page 8: ...ns III IV adjust headband cartridge 2 spare parts I II 2 5 5 12 1 1 1 2 EN 379 ANSI Z87 W2 5 8 12 AS NZS 1338 1 complies with CSA Z94 3 2 5 5 12 1 1 1 2 EN 379 ANSI Z87 W2 5 8 12 AS NZS 1338 1 complie...

Page 9: ...9 battery change CR 203 2 Li M n 3V CR 203 2 Li M n 3V CR 2032 Li Mn 3V CR 2032 Li Mn 3V 1 4 spare parts list SP01 SP06 SP05 SP04 SP03 SP02 SP09 SP08 SP07 SP01 SP04 SP07 SP09...

Page 10: ...terno EN166 OS 1 B CE OS 1 B CE OS 1 B CE OS 1 B CE Hersteller Niedrige Stossenergie Manufacturer Low energy impact Impacts nergie basse Impatto bassa energia Kennzeichnung Innere Schutztscheibe EN166...

Page 11: ...minutes 6 Sensitivity Withthesensitivitybuttonthelightsensitivityisadjustedaccordingtotheweldingarcandthe ambientlight p 7 Theborderto SuperHigh isthestandardsetting Thiscanbeindividuallyadjustedby tu...

Page 12: ...ion Le mode rectificationestautomatiquementd sactiv apr s10minutes 6 Sensibilit Avecleboutondesensibilit lasensibilit lalumi reestajust eenfonctiondel arcdesoudage etdelalumi reambiante p 7 Lalimite S...

Page 13: ...utenaus 6 Empfindlichkeit Mit dem Empfindlichkeitsknopf S 7 wird die Lichtempfindlichkeit entsprechend dem Schweisslichtbogen und dem Umgebungslicht eingestellt Die Grenze zu Super High entspricht der...

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Page 15: ...aticamentedopodieciminuti 6 Sensibilit Con il pulsante di sensibilit la sensibilit alla luce viene regolata in base all arco di saldaturaeallaluceambientale p 7 Illimite SuperHigh corrispondeall impos...

Page 16: ...tivar el mododeesmeriladodenuevo sedebeutilizarelmismobot n Elmododeesmeriladosedesactiva autom ticamentedespu sde10minutos 6 Sensibilidad Con el bot n de sensibilidad la sensibilidad de la luz se aju...

Page 17: ...o primadenovoobot oGRIND Omodoparatrabalho abrasivodesliga seautomaticamentepassados10minutos 6 Sensibilidade Com o bot o de sensibilidade a sensibilidade da luz ajustada de acordo com o arco de solda...

Page 18: ...enautomatischuitgeschakeld 6 Gevoeligheid Met de gevoeligheidsknop wordt de lichtgevoeligheid aangepast volgens de lasboog en hetomgevingslicht pag 7 Destandaardinstellingligtopdegrensvan SuperHigh Do...

Page 19: ...painikkeellavalonherkkyytt s det nhitsauskaarenjaymp rist nvalonmukaan s 7 SuperHigh rajavastaavakioasetusta Sit voidaansovittaayksil llisestikiert m ll kiertonuppia SuperHigh alueellasaavutetaaneritt...

Page 20: ...kes der igen p slibeknappen Slibemodussenslukkerautomatiskefter10minutter 6 F lsomhed Medf lsomhedsknappenjustereslysf lsomhedenihenholdtilsvejsebueogomgivendelys S 7 Gr nsentil SuperHigh svarertilsta...

Page 21: ...tereslysf lsomhetenihenholdtilsveisebueogomgivelseslys s 7 Grensen SuperHigh tilsvarerstandardinnstillingen Ved dreiep knappen kandettestillesinn individuelt SuperHigh girensv rth ylys mfintlighet 7 S...

Page 22: ...s 6 we wn trzu przy bicy W celu wy czenia trybu szlifowania nale y ponownie nacisn przyciskstopniaochrony Po10minutachtrybszlifowaniawy czasi automatycznie 6 Czu o Za pomoc przycisku czu o ci czu o n...

Page 23: ...tka citlivosti se citlivost sv tla nastavuje podle sva ovac ho oblouku a okoln ho sv tla s 7 Hranicek SuperHigh odpov d b n munastaven Oto en mtla tkajim eteindividu ln p izp sobit Vrozmez SuperHigh d...

Page 24: ...3 CR2032 4 LED P8 1 2 3 4 5 6 7 90 8 P7 P7 P6 P9 P6 7 P6 7 P4 5 P7 P9 P4 2 0 4 12 2 0 4 12 100 s 23 C 73 F 70 s 55 C 131 F 0 1 2 0 90x110x7mm 3 55x4 33x0 28 50x100mm 1 97x3 94 2 3V CR2032 482g 17 002...

Page 25: ...sak belsej n l v pirosan villog LED r l S 6 felismerhet A k sz r l s zemm d kikapcsol s hoz nyomja meg ism telten a Grind k sz r gombot Ak sz r l s zemm dautomatikusankikapcsol10percm lva 6 rz kenys g...

Page 26: ...rtam nag reayarlan r s 7 Yan nda SuperHigh bulunank s mstandartayard r D nerd me evrilerekbuayarbireyselolarakayarlanabilir SuperHigh aral ndaolduk ay ksekd zeyde khassasiyetieldeedilir 7 Sens rs rg s...

Page 27: ...032 LED 1 2 3 CR2032 4 LED 8 1 2 3 4 5 6 7 90 8 7 7 6 9 6 7 6 7 4 5 7 9 4 2 0 4 12 2 0 4 12 UV IR 100 s 23 C 73 F 70 s 55 C 131 F 0 1 2 0s 90x110x7mm 3 55x4 33x0 28 50x100mm 1 97x3 94 2 3V CR2032 482g...

Page 28: ...s 9 4 5 9 CR2032 LED 1 2 3 CR2032 4 LED 8 1 2 3 4 5 6 7 90 8 7 7 6 9 6 7 6 7 4 5 7 9 4 2 0 4 12 2 0 4 12 100 s 23 C 73 F 70 s 55 C 131 F 0 1 2 0s 90x110x7mm 3 55x4 33x0 28 50x100mm 1 97x3 94 2 3V CR20...

Page 29: ...4 5 9 CR2032 1 2 3 CR2032 4 8 1 2 3 4 5 6 7 90 8 7 7 6 9 6 7 6 7 4 5 7 9 4 2 0 4 12 2 0 4 12 UV IR 100 s 23 C 73 F 70 s 55 C 131 F 0 1 2 0 90x110x7mm 3 55x4 33x0 28 50x100mm 1 97x3 94 2 3V CR2032 482...

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Page 31: ...b utljivostnasvetloboprilagodigledenavarilnioblokinsvetlobo okolja S 7 Meja do Super High ustreza standardni nastavitvi Z vrtenjem vrtilnega gumba jo lahko individualnoprilagodite Vobmo ju SuperHigh s...

Page 32: ...minute 6 Sensibilitatea Cuajutorulbutonuluidesensibilitate sensibilitatealalumin estereglat nfunc iede arculdesudur ideluminaambiental pag 6 Setareastandardeste Super high Supra m rit Reglareasepoatef...

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Page 35: ...ta atbilsto i metin anas loka un apk rt j s vides apgaismojumam 7 lpp Robe aar SuperHigh atbilststandartaiestat jumam Grie otgroz mopogu to variestat tindividu li Zon SuperHigh tieksasniegta otiaugsta...

Page 36: ...2 1 2 3 CR2032 4 8 1 2 3 4 5 6 7 90 8 7 7 6 9 6 7 6 7 4 5 7 9 4 2 0 4 12 2 0 4 12 100 s 23 C 73 F 70 s 55 C 131 F 0 1 2 0 90x110x7 3 55x4 33x0 28 50x100mm 1 97x3 94 2 3 CR2032 482 17 002 10 C 70 C 14...

Page 37: ...eprilago avapremalukuzavarivanjaiambijentalnom svjetlu S 7 Granicaprema SuperHigh odgovarastandardnojpostavci Okretanjemokretnoggumbato semo eindividualnopodesiti Upodru ju SuperHigh posti esevrloveli...

Page 38: ...ran ogaireachtsolaisachoigeart der iranstuat thaithe agus an tsolais chomhthimpeallaigh lch 7 Is an teorainn le R ard an gn thshocr Is f idir seo a choigeart asf inachancnaiperothlachachasadh Saraon R...

Page 39: ...ewwal elmubis sa atal LEDtpetpet bl a mar p 6 Biextitfil modalit g at tisnin er a ag fasil buttuna Grind Il modalit g at tisnintintefa awtomatikamentwara10minuti 6 Sensittivit Bil buttuna tas sensitti...

Page 40: ...40 Notes...

Page 41: ...41 Notes...

Page 42: ...42 Notes...

Page 43: ...43 spare parts list 5001 690 PAPR 4261 008 5003 500 5000 001 5003 501 5000 210 5012 900 5004 020 5004 073 5003 250 SP01 SP02 SP03 SP04 SP05 SP06 SP07 SP08 SP09...

Page 44: ...rial No No de s rie Serien Nr Serienr No di serie N m de serie N de s reie Serienr Sarjanro Serienr Serie nr Numer serri islo s rie Sorozatsz m Seri Nr Serial No Date of state Dealer s stamp optrel te...

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