315
Swing Circuit Control Valves
STICKING PLUNGERS
CAUSE
REMEDY
Excessively high oil temperature
See section on “Excessive Heating of Oil in
System”
Dirt in oil
Change oil. Clean system.
Fittings too tight
Check torque
Valve warped from mounting
Loosen valve mounting bolts and check
Excessively high flow in valve
Check to see if hoses from pump are not crossed
or reversed
Linkage binding
Free up linkage
Plunger damaged
Replace valve
Return spring damaged
Replace faulty parts
Spring or detent cap binding
Loosen cap, re-center and re-tighten
Valve not at thermal equilibrium
Let system warm up
LEAKING SEALS
CAUSE
REMEDY
Paint on or under seal
Remove and clean
Excessive back pressure
Open or enlarge line to reservoir
Dirt under seal
Remove and clean
Scored plunger
Replace valve
Loose seal plates
Clean and tighten
Cut or scored seal
Replace faulty parts
UNABLE TO MOVE PLUNGER IN OR OUT
CAUSE
REMEDY
Water frozen in plunger caps
Remove caps to clean out
Dirt in valve
Clean and flush out
Plunger cap full of oil
Replace seals
Bind in linkage
Free up linkage
LOAD DROPS WHEN PLUNGER MOVED FROM NEUTRAL
CAUSE
REMEDY
Dirt in check valve
Disassemble and clean
Scored check valve poppet or seat
Replace poppet or lap poppet to seat
Summary of Contents for 80-160
Page 1: ...OPERATORS MANUAL LOAD KING 80 160 REV B DECEMBER 2020...
Page 2: ...Page Intentionally Blank...
Page 18: ...Page Intentionally Blank...
Page 26: ...26 80 160 Safety 80 160 Safety Sign Locations Right Hand Side View Left Hand Side View...
Page 27: ...27 Rear View Front View...
Page 28: ...28 80 160 Safety Upper Cab...
Page 70: ...70 80 160 Safety Access Egress Rear...
Page 98: ...98 80 160 Assembly...
Page 118: ...118 80 160 Description Of Machine and Controls Lifting controls screen Cab controls screen...
Page 124: ...124 80 160 Description Of Machine and Controls 1 1 PTO Engage Switch...
Page 137: ...137 REPAIRS ADJUSTMENTS REMARKS ITEM REQUIREMENT DATE...
Page 155: ...155 OBSERVE CAUTION NOTES ON OUTRIGGER MOVEMENT WHENEVER SETTING UP OR STOWING OUTRIGGERS...
Page 206: ...Page Intentionally Blank...
Page 209: ...209 8 Install the pin 5 in the guide sheave kickstand 5 9 Remove the lower left hand pin 7 7...
Page 257: ...257 Master Lubrication Chart 13 14 5 4 3 2 2 8 12 9 7 6 15 10 11 BOOM BLOCK TOP VIEW...
Page 300: ...Page Intentionally Blank...
Page 326: ...Page Intentionally Blank...
Page 331: ...331 Repairs Adjustments Remarks Log ITEM REQUIREMENT DATE...
Page 333: ...333...
Page 354: ...Page Intentionally Blank...
Page 362: ...362 80 160 Appendix...
Page 366: ...80 160 Notes...
Page 369: ...80 160 Operator Manual...