KEEWAY 500ATV, Service Manual

Page: 35 / 218

3. CHECKS & ADJUSTMENT
3-3
Inspection & Maintenance
○
：
Interval
Check Item Interval
Part Item Daily 1/2 Year Annual
Standard
Handlebar Operation agility ○
Damage ○
Installation
condition of
steering system
○
Steering
System
Steering
System
Sway of ball stud
○
Free play ○ ○ ○
Front: lever end 0mm
Front: lever end 0mm Brake pedal
Brake Efficiency ○ ○ ○
Connecting
rod, oil pipe
& Hose
Looseness,
Slack and damage
○ ○
Front and rear
brake fluid level
○ ○ ○
Brake fluid should be above
LOWER limit
Brake
System
Hydraulic
brake and
brake disc
Brake disc
damage and wear
○ ○ ○
Replace when the thickness of
front brake disc is less than
3.5mm, rear brake less than
3.5mm
Tire pressure ○ ○ ○
Front tire ： 47kPa
(7 ± 0.2PSI)
Rear tire
：
47kPa
(7 ± 0.2PSI)
Chap and damage ○ ○
Groove depth and
abnormal wear
○ ○
No wear indication on the
surface of tire (the remained
depth of groove should not be
less than 3mm)
Loosened wheel
nut and axle
○ ○ ○
Sway of front
wheel bearing
○ ○
Driving
System
wheel
Sway of rear
wheel bearing
○ ○
Suspension
arm
Sway of joint
parts, rocker arm
damage
○ ○
Shock
absorber
Oil leakage and
damage
○ ○
Buffer
System
Function
○
Front axle
Transmission,
lubrication`
○ ○
Rear axle
Transmission,
lubrication
○ ○
Drive-Tr
ain
system
Gear box
Transmission,
lubrication
○ ○
3