1. SERVICE INFORMATION
1-1
A few Words About Safety ……………1-1 Tightening Torque
………………………
1-9
VIN Number Engine Number…………1-3 Lubricating oil, and brake liquid
……
1-12
Main Data Table………………………1-4 Cables Pipes, Cable Routing
……………
1-13
Overhaul Datasheet……………………1-5
A Few Words About Safety
Service Information
The service and repair information contained in this manual is intended for use by qualified,
professional technicians.
Attempting service or repairs without the proper training, tools, and equipment could cause injury to
you or others, It could also damage the vehicle or create an unsafe condition.
This manual describes the proper methods and procedures for performing service, maintenance, and
repairs. Some procedures require the use of specially designed tools and dedicated equipment. Any
person who intends to use a replacement part, service procedure or a tool that is not recommended
by keeway, must determine the risks to their persona l safety and the safe operation of the vehicle.
If you need to replace a part, use genuine
KEEWAY
parts with the correct part number or an
equivalent part. We strongly recommend that you do not use replacement parts of inferior quality.
For Your Customer is Safety
Proper service and maintenance are essential to the customer is safety and the reliability of the
vehicle. Any error or oversight while servicing a vehicle can result in faulty operation, damage to
the vehicle, or injury to others.
For Your Safety
Because this manual is intended for the professional service technician, we do not provide warnings
about many basic shop safety practices (e.g., Hot parts-wear gloves). If you have not received shop
safety training or do not feel confident about your knowledge of safe servicing practice, we
recommended that you do not attempt to perform the procedures described in this manual.
Some of the most important general service safety precautions are given below. However, we
cannot warn you of every conceivable hazard that can arise in performing service and repair and
procedures. Only you can decide whether or not you should perform a given task, can cause you to
be seriously hurt or killed.
Important Safety Precautions
Make sure you have a clear understanding of all basic shop safety practices and that you are
wearing appropriate clothing and using safety equipment. When performing any service task, be
especially careful of the following:
●
Read all of the instructions before you begin, and make sure you have the tools, the replacement
or repair parts, and the skills required to perform the tasks safely and completely.
1
Summary of Contents for 500ATV
Page 1: ...Service Manual 500ATV 500ATV 2 4 4 ...
Page 16: ...1 SERVICE INFORMATION 1 14 ...
Page 17: ...1 SERVICE INFORMATION 1 15 1 ...
Page 18: ...1 SERVICE INFORMATION 1 16 ...
Page 32: ...2 Vehicle body Muffler 2 14 Visible Parts ...
Page 53: ...4 COOLING SYSTEM 4 7 Cooling System Chart 4 ...
Page 63: ...6 Engine Removal Inspection Installation 6 1 Wu Yang 500 CC engine maintenance manual 6 ...
Page 71: ......
Page 72: ......
Page 73: ...6 Engine Removal Inspection Installation 6 11 Engine information 6 ...
Page 190: ...11 BATTERY CHARGING SYSTEM 11 9 Layout for All Electricity Equipment in Vehicle ...
Page 192: ...12 IGNITION SYSTEM 12 2 Ignition System Diagram ...
Page 200: ...12 IGNITION SYSTEM 12 10 Layout for Ignition System Equipment in Vehicle ...
Page 212: ...13 Lighting Instruments Switches 13 12 500ATV Circuit Diagram ...