KEEWAY 500ATV, Service Manual

Page: 59 / 218

5. REMOVAL OF ENGINE, TRANSMISSION SYSTEM AND GEARSHIFT
5-5
Installation of engine
Put engine onto the frame, install the two lower bolts and nuts. Then install the rear upper engine
bracket.
Tightening torque:
Rear
upper
bracket of engine:
23
～
25N·m(M8)/ 45
～
50N·m(M12)
Engine lower bolt:
23
～
25N·m(M8)/ 45
～
50N·m(M12)
Install:
--Water outlet and inlet hoses to engine with proper hoops.
--Positive starting wires to engine.
--Connect all the connectors.
--Spark plug cap.
--Gearshift rod to engine.
--Air filter, carburetor and removed parts.
Removal and Installation of Front and Rear Axle
Support the vehicle with jack, make sure the vehicle will not fall.
Remove:
--Plastic parts for frame( → Chapter 2)
--Front and rear wheels and arms( → Chapter 8)
--Air filter( → engine service chapter)
--Carburetor( → engine service chapter)
--Engine
--Rear brake caliper( → 9-4)
1. FRONT AXLE
2. REAR AXLE
3. FRONT DRIVE SHAFT
4. REAR DRIVE SHAFT
5. REAR BRAKE DISC
6. REAR BRAKE DISC GUARD
7. BOLT, FLANGE
（
M10
×
1.25
×
120
）
8. BOLT, FLANGE
（
M10
×
1.25
×
115
）
9. BOLT, FLANGE
（
M10
×
1.25
×
145
）
10. NUT, FLANGE
（
M10
×
1.25
）
11. BOLT,FLANGE(M8
×
22
）
12. INNER HEX SCREW(M8×16)
13.
INNER HEX SCREW （ M10×60 ）
14. AIR HOSE,FRONT AXLE
15. AIR HOSE,REAR AXLE
16. BUSH,FRONT AXLE
17. BOLT, FUEL
18. WIRE,SPEED SENSOR
19. SPRING WASHER(
ф
8)
20. BOLT,FLANGE
（
M10
×
1.25
×
40
）
21.
SUPPORT,REAR DIFFERENTIAL
22. BOLT, FLANGE(M8
×
16
）
23. BOLT, FLANGE(M6
×
16
）
5