13. Lighting, Instruments, Switches
13-1
Overhaul Info……………………..13-1 Fuel Sensor ………..……………13-9
Troubleshooting ………………….13-2 Water Temperature Transducer.....13-11
Replacing bulbs.. …………………13-3 Circuit Diagram…………………13-12
Head Light ……….……………….13-5
Ignition Switch………….…………13-6
Handlebar Switch …………………13-6
Brake Light Switch………………...13-7
Horn………………………………13-7
Overhaul Information
Warning
◆
Headlight bulb will be very hot when it is turned on. Do not touch it after it is just turned off.
Operation should be done when the bulb is cooled down.
◆
Inspection of water temperature alarm may use fire source and liquid of high temperature. Do not
put flammable matters nearby and take care not to get burnt.
◆
The temperature of headlight is quite high when turned on. Replacing with bare hand or
stained glove will
cause oil stains on the glass face which may form hot spot and cause
deformation of glass face and
damage to bulb.
◆
Pay attention to the following when replacing the bulb.
---Do not replace the bulb when it is turned on. Keep ignition switch in the OFF position, and
replace after the bulb is cooled down.
---Replace the bulb with hands in clean gloves to avoid oil stains on the glass surface.
---Clean the glass with a clean rag dipped in alcohol or isoamyl acetate in case of any oil stains
on the glass surface.
◆
If the Inspection has to be done with battery, check if the battery is normal.
◆
Inspection of switch continuity can be done without removing the switches from the vehicle.
◆
After the inspecting and overhauling of each part, cables and wires should be routed properly
(
→
chapter 1)
◆
Refer to Chapter 2 for removal and installation of taillight and rear turning light
Overhaul Standard
Item Standard
Main
30A
Fuse
Sub-fuse
10A 20A
Headlight
12V 35/35W
Brake light / Tail light
12V 21/5W
Turning light
12V 10W
Dashboard indicator
12V 1.7W
Light, bulb
Indicators 12V
3.4W
13
Summary of Contents for 500ATV
Page 1: ...Service Manual 500ATV 500ATV 2 4 4 ...
Page 16: ...1 SERVICE INFORMATION 1 14 ...
Page 17: ...1 SERVICE INFORMATION 1 15 1 ...
Page 18: ...1 SERVICE INFORMATION 1 16 ...
Page 32: ...2 Vehicle body Muffler 2 14 Visible Parts ...
Page 53: ...4 COOLING SYSTEM 4 7 Cooling System Chart 4 ...
Page 63: ...6 Engine Removal Inspection Installation 6 1 Wu Yang 500 CC engine maintenance manual 6 ...
Page 71: ......
Page 72: ......
Page 73: ...6 Engine Removal Inspection Installation 6 11 Engine information 6 ...
Page 190: ...11 BATTERY CHARGING SYSTEM 11 9 Layout for All Electricity Equipment in Vehicle ...
Page 192: ...12 IGNITION SYSTEM 12 2 Ignition System Diagram ...
Page 200: ...12 IGNITION SYSTEM 12 10 Layout for Ignition System Equipment in Vehicle ...
Page 212: ...13 Lighting Instruments Switches 13 12 500ATV Circuit Diagram ...