3. CHECKS & ADJUSTMENT
3-1
Overhaul Info………………………3-1 Suspension System……………………3-10
Maintenance Table…………………3-2 Gear Shifting, Fuel Device……………3-11
Inspection & Maintenance…………3-3 Throttle Lever Check…………………3-12
Steering Stem………………………3-6
Cooling System………………………3-13
Wheels………………………………3-8
Overhaul Info
Operation Cautions
Note
●
DO NOT keep the engine running for long time in a poorly ventilated or enclosed place because
of the harmful components like CO,
etc, in the exhaust gas.
●
The muffler and engine are still very hot when the engine is just stopped. Careless contact may
cause serious burn. Be sure to wear fatigue dress with long sleeves and gloves if the work has to
be done after the engine is just stopped
●
Gasoline is highly flammable, smoking is strictly forbidden in the work place. Keep alert on the
electrical sparks. Besides, vaporized gasoline is highly explosive, so work should be done in a
well-ventilated place.
●
Be careful that your hands or clothes not get nipped by the turning or movable parts of the driving
system.
Note
The vehicle should be parked on hard and level ground.
Replace parts regularly
Parts replacement time is subject to time or kilometers, whichever occurs first.
3
Summary of Contents for 500ATV
Page 1: ...Service Manual 500ATV 500ATV 2 4 4 ...
Page 16: ...1 SERVICE INFORMATION 1 14 ...
Page 17: ...1 SERVICE INFORMATION 1 15 1 ...
Page 18: ...1 SERVICE INFORMATION 1 16 ...
Page 32: ...2 Vehicle body Muffler 2 14 Visible Parts ...
Page 53: ...4 COOLING SYSTEM 4 7 Cooling System Chart 4 ...
Page 63: ...6 Engine Removal Inspection Installation 6 1 Wu Yang 500 CC engine maintenance manual 6 ...
Page 71: ......
Page 72: ......
Page 73: ...6 Engine Removal Inspection Installation 6 11 Engine information 6 ...
Page 190: ...11 BATTERY CHARGING SYSTEM 11 9 Layout for All Electricity Equipment in Vehicle ...
Page 192: ...12 IGNITION SYSTEM 12 2 Ignition System Diagram ...
Page 200: ...12 IGNITION SYSTEM 12 10 Layout for Ignition System Equipment in Vehicle ...
Page 212: ...13 Lighting Instruments Switches 13 12 500ATV Circuit Diagram ...